CN119734360A - Rapid preparation machine for lip brick cutting - Google Patents
Rapid preparation machine for lip brick cutting Download PDFInfo
- Publication number
- CN119734360A CN119734360A CN202411811317.3A CN202411811317A CN119734360A CN 119734360 A CN119734360 A CN 119734360A CN 202411811317 A CN202411811317 A CN 202411811317A CN 119734360 A CN119734360 A CN 119734360A
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- Prior art keywords
- cutting
- lifting mechanism
- mounting plate
- guide
- motor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a rapid preparation machine for lip brick cutting, and belongs to the technical field of glass production equipment. Comprises a bracket, an integral lifting mechanism, a first mounting plate, a motor lifting mechanism, a guiding mechanism and a cutting mechanism. The integral lifting mechanism is arranged at the top of the bracket; the first mounting plate is arranged at the top of the integral lifting mechanism, the integral lifting mechanism is used for adjusting the height position of the first mounting plate, the motor lifting mechanism is arranged at one side of the top of the first mounting plate, the guide mechanism is arranged at the other side of the top of the first mounting plate, the cutting mechanism is arranged at the top of the motor lifting mechanism, and the motor lifting mechanism is used for adjusting the height position of the cutting mechanism. Compared with the existing manual method, the invention has the advantages of semi-manual operation, labor cost saving, work efficiency improvement, important reduction of high-temperature working time length and high-temperature working risk reduction, and simple mechanical structure and easy maintenance.
Description
Technical Field
The invention relates to the technical field of glass production equipment, in particular to a rapid preparation machine for lip brick cutting.
Background
As shown in fig. 1, after melting, the molten glass flows into a calender through a tail brick and a lip brick to be rolled into a plate. In the production process, the lip bricks are deformed or particles are peeled off due to aging, improper use and the like, and the conditions seriously affect the normal production of glass and the quality of products, so that the lip bricks need to be replaced in time when the problems occur.
Usually, the replacement of the lip brick is carried out by manpower, because the rear part of the glass tail brick is a melting pool area of glass, the working environment temperature is close to 80 ℃, after glass liquid on the lip brick is cooled, the upper glass is smashed and removed by manpower by tools such as an air pick and an air hammer, and then the lip brick is detached for replacement, the whole operation process consumes manpower greatly, and the working environment temperature is high, so that the lip brick has a certain risk.
Disclosure of Invention
The invention aims to provide a quick preparation machine for cutting lip bricks, which aims to at least solve the technical problems in the prior art. In order to achieve the above purpose, the technical solution adopted by the present invention is as follows:
Lip brick cutting is with quick servicing machine includes:
A bracket;
The integral lifting mechanism is arranged at the top of the bracket;
The first mounting plate is arranged at the top of the integral lifting mechanism, and the integral lifting mechanism is used for adjusting the height position of the first mounting plate;
The motor lifting mechanism is arranged at one side of the top of the first mounting plate;
The guide mechanism is arranged on the other side of the top of the first mounting plate and comprises a guide wheel, and the peripheral wall of the guide wheel is matched with the non-cutting surface of the lip brick to be cut;
The cutting mechanism is arranged at the top of the motor lifting mechanism, and the motor lifting mechanism is used for adjusting the height position of the cutting mechanism.
As a further aspect of the present invention, the cutting mechanism includes:
the second mounting plate is fixedly arranged at the top of the output end of the motor lifting mechanism;
the linear guide rail is transversely arranged at the top of the second mounting plate, and a sliding seat is arranged on the linear guide rail in a sliding manner;
the driving motor is fixedly arranged on the sliding seat;
the cutting piece is fixedly connected to the output end of the driving motor through a rotating shaft.
As a further proposal of the invention, the cutting blade is made of diamond material.
As a further aspect of the present invention, the guide mechanism further includes:
The guide screw is rotatably arranged at the top of the first mounting plate;
the guide block is in threaded sleeve connection with the periphery of the guide screw;
the cylinder is fixedly arranged at the top of the guide block, and the guide wheel is rotatably arranged at the upper section of the cylinder through a bearing.
As a further proposal of the invention, the motor lifting mechanism comprises:
The first fixing boxes are fixedly arranged at the tops of the first mounting plates;
the first rotating rod is rotationally inserted between at least two first fixed boxes;
The driving gears are fixedly sleeved on the periphery of the first rotating rod;
The motor lifter, every all sliding block has in the fixed box of No. one the motor lifter, motor lifter top fixed connection in the cutting mechanism bottom, motor lifter one side is provided with the rack, the initiative gear engagement corresponds in corresponding the rack.
As a further proposal of the invention, the integral lifting mechanism comprises:
The second fixing box is fixedly arranged at the top of the bracket;
The second rotating rod is rotationally inserted between at least two second fixing boxes;
The driving gears are fixedly sleeved on the periphery of the second rotating rod;
The whole lifter, every all sliding block has in the fixed box of No. two whole lifter, whole lifter top fixed connection in No. one mounting panel bottom, whole lifter one side is provided with the rack, driving gear engagement corresponds in the rack.
The invention further provides a traveling vehicle, wherein the bracket is fixedly arranged on the traveling vehicle, and the traveling vehicle is arranged on a calender guide rail.
The invention has the beneficial effects that:
The invention provides a quick preparation machine for cutting lip bricks, which is characterized in that a cutting piece of a cutting mechanism is aligned with a joint seam of a lip brick and a tail brick through mutual matching of an integral lifting mechanism, a motor lifting mechanism, a guide mechanism and the cutting mechanism, and the tail brick and the lip brick can be accurately separated by running the cutting mechanism.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a prior art lip block and tail block construction;
FIG. 2 is a schematic side view of the quick-action dispenser for cutting lip bricks of the present invention;
FIG. 3 is a schematic top view of the cutting mechanism of the present invention;
FIG. 4 is a schematic side view of the top structure of the bracket of the present invention;
Fig. 5 is a schematic view of the structure of the driving gear and the rack of the present invention.
In the figure, 1, a bracket; 2, a first mounting plate; 3, a guide wheel, 4, a second mounting plate, 5, a linear guide rail, 6, a driving motor, 7, a cutting sheet, 8, a guide screw, 9, a guide block, 10, a column, 11, a first fixing box, 12, a first rotating rod, 13, a driving gear, 14, a motor lifting rod, 15, a rack, 16, a second fixing box, 17, a second rotating rod, 18, an integral lifting rod, 19, a walking vehicle, 20 and a calender guide rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," "front," "rear," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention.
In addition, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "coupled," and the like should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, or indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 2-5, the invention provides a rapid preparation machine for cutting lip bricks, which comprises a bracket 1, an integral lifting mechanism, a first mounting plate 2, a motor lifting mechanism, a guide mechanism and a cutting mechanism.
Wherein, support 1 needs to possess certain compressive capacity, and weight also can not be overweight simultaneously, and whole elevating system sets up in support 1 top, and mounting panel 2 sets up in whole elevating system top, can adjust the upper and lower high position of mounting panel 2 through operation whole elevating system. The motor lifting mechanism is arranged on one side of the top of the first mounting plate 2, the guide mechanism is arranged on the other side of the top of the first mounting plate 2, and the motor lifting mechanism and the guide mechanism can synchronously move up and down along with the first mounting plate 2 to adjust the height position. The cutting mechanism is arranged at the top of the motor lifting mechanism, the upper and lower height positions of the cutting mechanism can be adjusted by running the motor lifting mechanism, and the upper and lower height positions of the first mounting plate 2, the motor lifting mechanism, the guide mechanism and the cutting mechanism can be synchronously adjusted by running the integral lifting mechanism. Referring to fig. 2, the invention further comprises a traveling carriage 19, the bracket 1 is fixedly installed on the traveling carriage 19, and the traveling carriage 19 is erected on a calender guide rail 20.
Compared with the existing manual method, the invention has the advantages of semi-manual operation, labor cost saving, work efficiency improvement, important reduction of high-temperature working time length and high-temperature working risk reduction, and simple mechanical structure and easy maintenance.
Referring to fig. 4, in an embodiment, the cutting mechanism at least includes a second mounting plate 4, a linear guide 5, a driving motor 6, and a cutting blade 7. Wherein, no. two mounting panel 4 fixed mounting is at motor elevating system's output top, and linear guide 5 transversely distributes and locates No. two mounting panel 4 tops, and linear guide 5 has two at least, and linear guide 5 prefers high accuracy electric guide, and linear guide 5 is last to slide and is provided with the sliding seat, and driving motor 6 fixed mounting is on the sliding seat, and cutting piece 7 pass through axis of rotation fixed connection in driving motor 6's output, and cutting piece 7 prefers to diamond material to make, can be used to all kinds of stone material cutting.
During the concrete implementation, through sliding seat at linear guide 5 lateral shifting, drive driving motor 6 and the synchronous lateral shifting of cutting piece 7 to can adjust cutting piece 7 to suitable position, accurately cut tail brick and lip brick separation.
Referring to fig. 4, in one embodiment, the guiding mechanism at least includes a guiding screw 8, a guiding block 9, a column 10 and a guiding wheel 3. The guide screw 8 is rotatably arranged on one side of the top of the first mounting plate 2 through two side plates, the guide block 9 is sleeved on the periphery of the guide screw 8 in a threaded manner, and the bottom of the guide block 9 is attached to the top of the first mounting plate 2. The cylinder 10 is fixedly arranged at the top of the guide block 9, the guide wheel 3 is arranged at the upper section of the cylinder 10 through bearing transmission, and the guide wheel 3 can rotate at the upper section of the cylinder 10.
In specific implementation, the guide block 9 is driven to move along the guide screw 8 by rotating the guide screw 8, and the guide block 9 drives the guide wheel 3 to synchronously move through the cylinder 10, so that the guide wheel 3 is adjusted to be attached to the peripheral wall of the guide wheel 3 and the non-cutting surface of the lip brick to be cut.
Referring to fig. 4, in an embodiment, the motor lifting mechanism includes a first fixed box 11, a first rotating rod 12, a driving gear 13, and a motor lifting rod 14. The fixed box 11 of at least two numbers is fixed to be set up in the mounting panel 2 top, and the dwang 12 rotates and pegs graft between the fixed box 11 of at least two numbers, and the contact department of dwang 12 and fixed box 11 passes through the bearing and connects, makes dwang 12 can free rotation.
At least two driving gears 13 are fixedly sleeved on the periphery of the first rotating rod 12, the driving gears 13 are located in corresponding first fixed boxes 11, motor lifting rods 14 are slidably clamped in the first fixed boxes 11, the top ends of the motor lifting rods 14 are fixedly connected to the bottom of the cutting mechanism, racks 15 are arranged on one sides of the motor lifting rods 14, and the driving gears 13 are meshed with the corresponding racks 15.
In specific implementation, the first rotating rod 12 is rotated to drive the driving gear 13 to rotate, and the driving gear 13 is meshed with the rack 15 corresponding to the motor lifting rod 14, so that when the driving gear 13 rotates, the driving gear 13 can drive the corresponding motor lifting rod 14 to move up and down in cooperation with the rack 15, and the cutting mechanism is pushed to move up and down under the synchronous movement of at least two motor lifting rods 14, so that the height position of the cutting mechanism is adjusted.
Referring to fig. 4, in an embodiment, the integral lifting mechanism includes a second fixed box 16, a second rotating rod 17, a driving gear 13, and an integral lifting rod 18. The second rotating rod 17 is inserted between the second fixing boxes 16 in a rotating way, and the contact part of the second rotating rod 17 and the second fixing boxes 16 is connected through a bearing, so that the second rotating rod 17 can rotate freely. At least two driving gears 13 are fixedly sleeved on the periphery of a second rotating rod 17, an integral lifting rod 18 is slidably clamped in each second fixing box 16, the top end of the integral lifting rod 18 is fixedly connected to the bottom of the first mounting plate 2, a rack 15 is arranged on one side of the integral lifting rod 18, and the driving gears 13 are meshed with the corresponding racks 15.
In specific implementation, the driving gear 13 is driven to rotate by rotating the second rotating rod 17, and because the driving gear 13 is meshed with the rack 15 corresponding to the integral lifting rod 18, when the driving gear 13 rotates, the driving gear 13 can drive the corresponding integral lifting rod 18 to move up and down in cooperation with the rack 15, and the first mounting plate 2 is pushed to move up and down under the synchronous movement of at least two integral lifting rods 18, so that the height positions of the motor lifting mechanism, the guide mechanism and the cutting mechanism on the first mounting plate 2 are integrally adjusted.
The following specifically illustrates the use method of the quick preparation machine for cutting lip bricks, which comprises the following steps:
step one, when the tail bricks and the lip bricks are required to be cut and separated, pushing out the calender, and pushing the quick preparation machine for cutting the lip bricks into the calender guide rail 20 and positioning.
In order to avoid misoperation, the whole cutting mechanism is lifted to the highest point by operating the first rotating rod 12 of the motor lifting mechanism.
And thirdly, adjusting the guide wheel 3, namely adjusting the position of the guide wheel 3 by operating a second rotating rod 17 of the integral lifting mechanism and a guide screw rod 8 of the guide mechanism, so that the peripheral wall of the guide wheel 3 is tightly attached to a non-cutting surface of the lip brick to be cut, and locking each position after the guide wheel 3 is adjusted.
And fourthly, cutting the cutting piece 7, namely transversely moving the sliding seat on the linear guide rail 5, and adjusting the position of the cutting piece 7 to align the cutting piece 7 with the joint seam of the lip brick and the tail brick and then locking the sliding seat.
Step five, pre-cutting, namely starting the driving motor 6, slowly adjusting downwards by operating the first rotating rod 12 of the motor lifting mechanism until the blade of the cutting blade 7 starts cutting operation, and locking the first rotating rod 12 after cutting to a reasonable depth.
Step six, walking and cutting, namely pushing the walking vehicle 19 to move along the direction of the calender guide rail track 20 to perform continuous cutting, and cutting and separating the direct tail bricks from the lip bricks.
The foregoing detailed description of the preferred embodiments of the invention should not be taken as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (7)
1. Quick preparation machine is used in lip brick cutting, its characterized in that includes:
A bracket (1);
The integral lifting mechanism is arranged at the top of the bracket (1);
The first mounting plate (2) is arranged at the top of the integral lifting mechanism, and the integral lifting mechanism is used for adjusting the height position of the first mounting plate (2);
The motor lifting mechanism is arranged on one side of the top of the first mounting plate (2);
the guide mechanism is arranged on the other side of the top of the first mounting plate (2), and comprises a guide wheel (3), and the peripheral wall of the guide wheel (3) is matched with a non-cutting surface of a lip brick to be cut;
The cutting mechanism is arranged at the top of the motor lifting mechanism, and the motor lifting mechanism is used for adjusting the height position of the cutting mechanism.
2. The quick action dispenser for cutting lip tiles of claim 1, wherein the cutting mechanism comprises:
The second mounting plate (4) is fixedly arranged at the top of the output end of the motor lifting mechanism;
The linear guide rail (5) is transversely arranged at the top of the second mounting plate (4), and a sliding seat is arranged on the linear guide rail (5) in a sliding manner;
the driving motor (6) is fixedly arranged on the sliding seat;
and the cutting piece (7) is fixedly connected to the output end of the driving motor (6) through a rotating shaft.
3. The quick-action machine for cutting lip bricks according to claim 2, wherein the cutting blade (7) is made of diamond material.
4. The quick action dispenser for cutting lip tiles of claim 1, wherein the guide mechanism further comprises:
The guide screw (8) is rotatably arranged at the top of the first mounting plate (2);
the guide block (9) is sleeved on the periphery of the guide screw (8) in a threaded manner;
the guide block comprises a column body (10), wherein the column body (10) is fixedly arranged at the top of the guide block (9), and the guide wheel (3) is rotatably arranged at the upper section of the column body (10) through a bearing.
5. The quick action machine for cutting lip tiles of claim 1, wherein the motor lift mechanism comprises:
The first fixing boxes (11) are fixedly arranged at the tops of the first mounting plates (2);
The first rotating rod (12) is rotationally inserted between at least two first fixed boxes (11);
The driving gears (13) are fixedly sleeved on the periphery of the first rotating rod (12);
The motor lifting rods (14) are slidably clamped in the first fixing boxes (11), the top ends of the motor lifting rods (14) are fixedly connected to the bottom of the cutting mechanism, racks (15) are arranged on one sides of the motor lifting rods (14), and the driving gears (13) are meshed with the racks (15) correspondingly.
6. The quick action dispenser for cutting lip tiles of claim 1, wherein the integral lifting mechanism comprises:
the second fixing box (16) is fixedly arranged at the top of the bracket (1) and at least two second fixing boxes (16);
The second rotating rod (17) is rotationally inserted between at least two second fixing boxes (16);
the driving gears (13) are fixedly sleeved on the periphery of the second rotating rod (17);
the whole lifter (18), every all sliding block has in No. two fixed boxes (16) whole lifter (18), whole lifter (18) top fixed connection in No. one mounting panel (2) bottom, whole lifter (18) one side is provided with rack (15), driving gear (13) meshing in corresponding rack (15).
7. The quick preparation machine for cutting lip bricks according to claim 1, further comprising a traveling vehicle (19), wherein the bracket (1) is fixedly installed on the traveling vehicle (19), and the traveling vehicle (19) is erected on a calender guide rail (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411811317.3A CN119734360B (en) | 2024-12-10 | 2024-12-10 | Quick preparation machine for lip brick cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411811317.3A CN119734360B (en) | 2024-12-10 | 2024-12-10 | Quick preparation machine for lip brick cutting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119734360A true CN119734360A (en) | 2025-04-01 |
| CN119734360B CN119734360B (en) | 2025-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411811317.3A Active CN119734360B (en) | 2024-12-10 | 2024-12-10 | Quick preparation machine for lip brick cutting |
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| Country | Link |
|---|---|
| CN (1) | CN119734360B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180487A (en) * | 2016-07-25 | 2016-12-07 | 国网江西省电力公司南昌供电分公司 | A kind of high tension cable sickle |
| CN210061628U (en) * | 2019-03-29 | 2020-02-14 | 四川省万光机械设备有限公司 | Lifting platform for cutting machine and ceramic tile cutting machine |
| CN210705063U (en) * | 2019-10-21 | 2020-06-09 | 张家港易之特机械有限公司 | Full-automatic notching machine for bottle and can cutting bottle opening |
| CN211566495U (en) * | 2019-10-23 | 2020-09-25 | 荆门正源光华管业有限公司 | Cutting lifting adjusting mechanism for production of epoxy ceramic tubes |
| CN215509192U (en) * | 2020-11-30 | 2022-01-14 | 嘉禾县英达合金铸造有限公司 | Cutting device for machining |
-
2024
- 2024-12-10 CN CN202411811317.3A patent/CN119734360B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180487A (en) * | 2016-07-25 | 2016-12-07 | 国网江西省电力公司南昌供电分公司 | A kind of high tension cable sickle |
| CN210061628U (en) * | 2019-03-29 | 2020-02-14 | 四川省万光机械设备有限公司 | Lifting platform for cutting machine and ceramic tile cutting machine |
| CN210705063U (en) * | 2019-10-21 | 2020-06-09 | 张家港易之特机械有限公司 | Full-automatic notching machine for bottle and can cutting bottle opening |
| CN211566495U (en) * | 2019-10-23 | 2020-09-25 | 荆门正源光华管业有限公司 | Cutting lifting adjusting mechanism for production of epoxy ceramic tubes |
| CN215509192U (en) * | 2020-11-30 | 2022-01-14 | 嘉禾县英达合金铸造有限公司 | Cutting device for machining |
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| Publication number | Publication date |
|---|---|
| CN119734360B (en) | 2025-11-18 |
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