CN119696276B - Automatic motor assembly production line and assembly method - Google Patents

Automatic motor assembly production line and assembly method

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Publication number
CN119696276B
CN119696276B CN202411883500.4A CN202411883500A CN119696276B CN 119696276 B CN119696276 B CN 119696276B CN 202411883500 A CN202411883500 A CN 202411883500A CN 119696276 B CN119696276 B CN 119696276B
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CN
China
Prior art keywords
assembly
rod
motor
clamping
rotor
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CN202411883500.4A
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Chinese (zh)
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CN119696276A (en
Inventor
贺群利
范方飞
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Hunan Hunan Longxin Electromechanical Technology Co ltd
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Hunan Hunan Longxin Electromechanical Technology Co ltd
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Priority to CN202411883500.4A priority Critical patent/CN119696276B/en
Publication of CN119696276A publication Critical patent/CN119696276A/en
Application granted granted Critical
Publication of CN119696276B publication Critical patent/CN119696276B/en
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Abstract

The invention discloses an automatic motor assembly production line and an assembly method, which belong to the technical field of motor assembly and comprise a processing table and an assembly mechanism, wherein the assembly mechanism comprises a conveying belt, a clamping assembly, a telescopic assembly, an adjusting assembly, a supporting disc, a supporting assembly and a connecting assembly, the conveying belt can drive a plurality of motor bases to move, the clamping assembly and the telescopic assembly can conveniently mount and operate a motor rotor, the clamping operation of the other rotor is realized, then the clamping assembly is controlled to rotate, the positions of two groups of clamping blocks are exchanged, the mounting operation of the other rotor is facilitated, the supporting disc can be driven to rotate through the connecting assembly in the rotating process of the clamping assembly, the rotor on the supporting disc can be moved to the position to be clamped, the operation is convenient, the motor rotor can be mounted and operated uninterruptedly, and the working efficiency of motor assembly is further improved.

Description

Automatic motor assembly production line and assembly method
Technical Field
The invention belongs to the technical field of motor assembly, and particularly relates to an automatic motor assembly production line and an assembly method.
Background
The motor is an electromagnetic device for realizing electric energy conversion or transmission according to the law of electromagnetic induction, the motor is expressed by letter M (old standard is expressed by D) in a circuit, the motor is mainly used for generating driving torque and is used as a power source of an electric appliance or various machines, the generator is expressed by letter G in the circuit, the motor is mainly used for converting mechanical energy into electric energy, the motor needs to send a motor shell to a stator assembly line to be assembled into a stator assembly in the assembly process, a motor shell which is assembled into the stator assembly is sent to a rotor assembly line to be assembled into the rotor assembly, and the motor shell is sent to an end cover assembly line to be manually assembled into the end cover after the rotor assembly is assembled.
The existing automatic motor assembly production line needs to put a rotor into the inner side of a motor shell provided with a stator when a motor is assembled, ensures that the rotor can stably rotate in the inner side of the motor shell, easily causes the rotor to be installed in a deviation in the operation process, has lower installation efficiency, and reduces the working efficiency of motor assembly.
To avoid the above-mentioned problems, it is necessary to provide an automated motor assembly line and an assembly method to overcome the drawbacks of the prior art.
Disclosure of Invention
The invention aims to provide an automatic motor assembly production line and an assembly method, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an automated motor assembly line, includes processing table and assembly device, assembly device includes:
the control console is arranged on one end side surface of the processing table, a conveying belt is arranged on the processing table, a plurality of motor bases are uniformly distributed on the conveying belt, the motor bases are used for placing motor shells, clamping components are arranged on the side surface of the conveying belt and used for clamping the rotors, lifting components are arranged on the bottom side of the clamping components and used for driving the rotors to move in the vertical direction, adjusting components are further arranged on the bottom side of the clamping components and used for driving the clamping components to change in the horizontal direction, supporting seats are arranged on the side surfaces of the processing table, fixing columns are arranged on the supporting seats and are rotationally connected with the supporting seats, supporting plates are arranged at the top ends of the fixing columns, a plurality of supporting components are arranged on the supporting plates and used for supporting the rotors, and connecting components are arranged between the supporting plates and the adjusting components and used for enabling the supporting plates to drive the rotors on the supporting components to move in the position when the adjusting components are driven to change in the position;
The processing bench is further provided with a pressing mechanism for installing the motor cover, the processing bench is further provided with a dust cover, and the inner side of the dust cover is provided with an installing mechanism for carrying out subsequent installation and test operation on the motor and completing the assembly of the motor.
As a further technical scheme of the invention, the clamping assembly comprises:
The fixed frame is located the conveyer belt side, fixed mounting has the motor frame on the fixed frame top, first driving piece is installed to the motor frame inboard, install the rotary rod on the fixed frame, the rotary rod both ends with the fixed frame rotates to be connected, rotary rod mid-portion fixed mounting has rotatory tooth, first driving piece output fixed mounting has the actuating lever, the actuating lever with rotatory tooth cooperation is connected, install the movable block on the rotary rod, the clamp is got the piece to movable block one end is installed, press from both sides and get piece surface mounting and have the slipmat, the movable block with rotary rod threaded connection, still install the gag lever post on the fixed frame, the movable block is kept away from the clamp and is got piece one end and be equipped with the spacing hole, the gag lever post passes the spacing hole, the gag lever post with the rotary rod is parallel and all is the horizontality, rotary rod, rotatory tooth and actuating lever all are equipped with two to divide into two sets of symmetry and install on two output of first driving pieces.
As a further technical scheme of the invention, the lifting assembly comprises:
The fixed cylinder is installed on the processing bench and is connected with the processing bench in a rotating mode, a fixed rod is arranged on the inner side of the fixed cylinder and is connected with the fixed cylinder in a sliding mode, the top end of the fixed rod is fixedly connected with the fixed frame, a sliding groove is formed in the outer side of the fixed rod, a fixed block is installed on the inner wall of the fixed cylinder and is connected with the sliding groove in a sliding mode, the sliding groove is vertical, a movable frame is installed on the outer side of the top end of the fixed rod, the movable frame is connected with the fixed rod in a rotating mode, a telescopic piece is installed on the bottom side of the movable frame, and the bottom end of the telescopic piece is fixedly connected with the processing bench.
As a further technical scheme of the invention, the adjusting component comprises:
The adjusting teeth are arranged on the outer side of the bottom end of the fixed cylinder, a second driving piece is arranged on the side face of the fixed cylinder, the second driving piece is arranged on the processing table, an adjusting rod is fixedly arranged at the output end of the second driving piece and is connected with the adjusting teeth in a matched mode, a baffle is arranged at one end, far away from the second driving piece, of the adjusting rod, the adjusting rod is connected with the baffle in a rotating mode, and the baffle is fixedly arranged on the processing table.
As a further technical scheme of the invention, the supporting component comprises:
the supporting cylinder is installed on the supporting disk, the locating rack is installed on the supporting cylinder top, the locating rack top is equipped with the locating hole, the locating hole inboard is equipped with the locating lever of level form, the locating lever passes the locating hole, the cross-section shape of locating lever is the cross form, the locating plate is installed to locating lever one end, and the spacing is installed to the other end, install the locating wheel on the spacing, the elastic component has been cup jointed in the locating lever outside, elastic component one end with the locating rack is connected, the other end with the spacing is connected, locating rack, locating lever, locating plate, spacing and locating wheel all are equipped with a plurality of and evenly distributed on the supporting cylinder.
As a further technical scheme of the invention, the connecting component comprises:
The rotary tooth is installed in the outside of fixed cylinder top, supporting disk outside fixed mounting has the gear ring, be equipped with the connecting rod between rotary tooth and the gear ring, the connecting rod is vertical form and fixed mounting be in on the processing platform, the connecting tooth is installed in the connecting rod top outside, the connecting tooth with the connecting rod rotates to be connected, the connecting tooth with rotate tooth and the equal meshing of gear ring and be connected.
According to the technical scheme, the clamping blocks are arc-shaped, two symmetrically distributed clamping blocks are arranged on the rotating rod, when the rotating rod rotates, the two clamping blocks can move relatively, the clamping blocks are divided into four groups and are arranged on the two rotating rods, when the first driving piece controls the two driving rods to rotate, one group of clamping blocks clamps the rotor, and the other group of clamping blocks unclamps the rotor.
An automatic motor assembly method is applied to the automatic motor assembly production line, and comprises the following steps:
step 1, placing a motor shell provided with a stator on a motor base, and then operating a control console to enable a conveyor belt to drive the motor base to move in position, so that the motor base moves to the position right below a clamping assembly;
step 2, controlling the telescopic piece to enable the clamping assembly to move downwards, enabling a rotor at one end of the clamping assembly to be installed on the inner side of the motor shell, then controlling the first driving piece to enable one group of clamping blocks to loosen the rotor, completing the installation of the rotor, enabling the other group of clamping blocks to clamp the other rotor on the supporting disc, and enabling the operation to be carried out simultaneously;
Step 3, controlling the telescopic part to enable the clamping assembly to move upwards, then controlling the second driving part to enable the fixed cylinder to drive the fixed rod and the clamping assembly to move, enabling the conveying belt to work at the moment, enabling the other group of motor bases to move, enabling the clamping assembly to rotate 180 degrees through the second driving part, enabling the supporting disc to rotate through the connecting assembly, and enabling the rotor on the other group of supporting assemblies to move to the position to be clamped;
and 4, controlling the telescopic piece to enable the clamping assembly to move downwards, completing the installation of the rotor, clamping the other rotor at the same time, realizing uninterrupted installation operation of the motor rotor, and then controlling the pressing mechanism and the installation mechanism to perform subsequent assembly operation on the motor.
Compared with the prior art, the invention has the following beneficial effects:
According to the automatic motor assembly production line and the assembly method, the conveyor belt can drive the motor bases to move, the motor rotor can be conveniently installed and operated through the clamping assembly and the telescopic assembly, the clamping operation on the other rotor is achieved at the same time, then the clamping assembly is controlled to rotate through the control and adjustment assembly, the positions of the two groups of clamping blocks are exchanged, the installation operation on the other rotor is facilitated, the supporting disc can be driven to rotate through the connecting assembly in the rotating process of the clamping assembly, the rotor on the supporting disc can be moved to the position to be clamped, the operation is convenient, the installation operation on the motor rotor can be carried out uninterruptedly, and the working efficiency of motor assembly is further improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of a structure of a processing table according to the present invention.
FIG. 3 is a schematic side view of a processing table according to the present invention.
Fig. 4 is a schematic structural view of the gripping assembly and the lifting assembly according to the present invention.
Fig. 5 is a schematic structural view of an adjusting assembly in the present invention.
Fig. 6 is a schematic structural view of the clamping assembly in the present invention.
Fig. 7 is a schematic view of the structure between the bottom side of the clamping assembly and the fixing rod in the present invention.
Fig. 8 is a schematic view of a structure of a support assembly on a support plate according to the present invention.
Fig. 9 is a schematic structural view of a support assembly according to the present invention.
In the drawing, a 1-processing table, a 2-control table, a 3-conveying belt, a 4-motor base, a 5-clamping component, a 51-fixing frame, a 52-motor frame, a 53-first driving piece, a 54-rotating rod, 55-rotating teeth, a 56-driving rod, a 57-moving block, a 58-clamping block, a 59-limiting hole, a 50-limiting rod, a 500-anti-skid pad, a 6-lifting component, a 61-fixing cylinder, a 62-fixing rod, a 63-sliding groove, a 64-fixing block, a 65-moving frame, a 66-telescopic piece, a 7-adjusting component, a 71-adjusting tooth, a 72-second driving piece, a 73-adjusting rod, a 74-baffle, an 8-supporting component, a 81-supporting cylinder, a 82-positioning frame, a 83-positioning hole, a 84-positioning rod, a 85-positioning plate, a 86-limiting frame, a 87-positioning wheel, a 88-elastic piece, a 9-connecting component, a 91-rotating tooth, a 92-gear ring, a 93-connecting rod, a 94-connecting tooth, a 10-supporting seat, a 11-supporting column and a 12-supporting disk.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
As shown in fig. 1 to 9, in an embodiment provided by the present invention, an automated motor assembly line includes a processing table 1 and an assembly mechanism, where the assembly mechanism includes:
The control console 2 is installed on one end side surface of the processing bench 1, the conveying belt 3 is installed on the processing bench 1, a plurality of motor bases 4 are uniformly distributed on the conveying belt 3, the motor bases 4 are used for placing motor shells, clamping components 5 are arranged on the side surface of the conveying belt 3 and used for clamping rotors, lifting components 6 are installed on the bottom side of the clamping components 5 and used for driving the rotors to move in the vertical direction, adjusting components 7 are also installed on the bottom side of the clamping components 5 and used for driving the clamping components 5 to change in the horizontal direction, supporting seats 10 are installed on the side surface of the processing bench 1, fixing columns 11 are installed on the supporting seats 10 and are connected with the supporting seats 10 in a rotating mode, supporting disks 12 are installed at the top ends of the fixing columns 11, a plurality of supporting components 8 are installed on the supporting disks 12 and used for supporting the rotors, connecting components 9 are installed between the supporting disks 12 and the adjusting components 7 and used for enabling the supporting disks 12 to drive the supporting components 8 to move in the position when the adjusting components 7 drive the clamping components 5 to change in the horizontal direction;
Still install pressing mechanism on the processing platform 1 for install the motor cover, still install the dust cover on the processing platform 1, the inboard installation mechanism that installs of dust cover is used for carrying out follow-up installation and test operation to the motor, accomplishes the assembly to the motor.
In this embodiment, the conveyor belt 3 may drive the plurality of motor bases 4 to move, and may conveniently perform installation operation on the motor rotor through the clamping component 5 and the telescopic component, and simultaneously perform clamping operation on another rotor, and then through controlling the adjusting component 7, the clamping component 5 rotates, the positions of the two groups of clamping blocks 58 are exchanged, so that the installation operation on another rotor is facilitated, in the rotation process of the clamping component 5, the supporting disc 12 may be driven to rotate through the connecting component 9, so that the rotor on the supporting disc 12 moves to the position to be clamped, the operation is convenient, the uninterrupted installation operation on the motor rotor is further improved, and the working efficiency of motor assembly is further improved.
In one embodiment of the present invention, referring to fig. 1, 2, 3, 4, 5, 6 and 7, the gripping assembly 5 includes:
The fixed frame 51 is located the conveyer belt 3 side, fixed frame 51 top fixed mounting has motor frame 52, motor frame 52 inboard installs first driving piece 53, install rotary rod 54 on the fixed frame 51, rotary rod 54 both ends with fixed frame 51 rotates to be connected, rotary rod 54 middle part fixed mounting has rotary teeth 55, first driving piece 53 output fixed mounting has actuating lever 56, actuating lever 56 with rotary teeth 55 cooperation is connected, install movable block 57 on the rotary rod 54, movable block 57 one end is installed and is pressed from both sides and get the piece 58, press from both sides and get piece 58 surface mounting and have slipmat 500, movable block 57 with rotary rod 54 threaded connection, still install gag lever post 50 on the fixed frame 51, movable block 57 keep away from press from both sides and get piece 58 one end and be equipped with spacing hole 59, gag lever post 50 pass spacing hole 59, gag lever post 50 with rotary rod 54 is parallel and all is the horizontality, rotary rod 54, rotary tooth 55 and actuating lever post 56 all are equipped with two to be two symmetrical drive piece 53 of two sets of installation on two first driving pieces.
The lifting assembly 6 comprises:
The fixed cylinder 61 is installed on the processing platform 1 and is connected with the processing platform 1 in a rotating mode, a fixed rod 62 is arranged on the inner side of the fixed cylinder 61 and is connected with the fixed cylinder 61 in a sliding mode, the top end of the fixed rod 62 is fixedly connected with the fixed frame 51, a sliding groove 63 is formed in the outer side of the fixed rod 62, a fixed block 64 is installed on the inner wall of the fixed cylinder 61, the fixed block 64 is connected with the sliding groove 63 in a sliding mode, the sliding groove 63 is vertical, a movable frame 65 is installed on the outer side of the top end of the fixed rod 62, the movable frame 65 is connected with the fixed rod 62 in a rotating mode, a telescopic piece 66 is installed on the bottom side of the movable frame 65, and the bottom end of the telescopic piece 66 is fixedly connected with the processing platform 1.
In this embodiment, the side of the conveyor belt 3 is provided with a fixing frame 51, the fixing frame 51 is horizontal, a motor frame 52 is fixedly mounted on the top side of the middle of the fixing frame 51, a first driving member 53 is fixedly mounted on the inner side of the motor frame 52, the first driving member 53 may be a rotating motor or a stepping motor, in this embodiment, the first driving member 53 is a dual-shaft motor, a driving rod 56 is fixedly mounted on the output end of the first driving member 53, the driving rod 56 is a worm in this embodiment, rotating rods 54 are mounted on both ends of the fixing frame 51, rolling bearings are mounted between both ends of the rotating rods 54 and the fixing frame 51, rotating teeth 55 are fixedly mounted on the middle of the rotating rods 54, the rotating teeth 55 are worm gears in this embodiment, the driving rod 56 is cooperatively connected with the rotating teeth 55, a connecting plate is further mounted on the motor frame 52, the connecting plate is L-shaped, a rolling bearing is arranged between the connecting plate and one end of the driving rod 56, which is far away from the first driving member 53, and is used for enabling the driving rod 56 to perform stable rotation operation, when the driving rod 56 is controlled by the first driving member 53 to rotate, the rotating teeth 55 and the rotating rod 54 can rotate, the rotating rod 54 is a threaded rod in the embodiment, a moving block 57 is arranged on the rotating rod 54, a screw hole is arranged on the moving block 57, the inner side of the screw hole is in threaded connection with the outer side of the rotating rod 54, when the rotating rod 54 rotates, the moving block 57 can move on the rotating rod 54, a clamping block 58 is fixedly arranged at one end of the moving block 57, which is far away from the first driving member 53, a non-slip mat 500 is arranged on the surface of the clamping block 58, the moving block 57 is provided with two symmetrically distributed on the rotating rod 54, two sections of threads with opposite rotation directions are arranged on the rotating rod 54, when the rotating rod 54 rotates, two clamping blocks 58 can be driven to move relatively, one end of the moving block 57 far away from the clamping blocks 58 is provided with a limiting hole 59, the fixing frame 51 is provided with a limiting rod 50, the limiting rod 50 penetrates through the limiting hole 59 and is used for limiting the moving block 57 to ensure the stability of the moving block 57 in the moving process, the clamping blocks 58 are arc-shaped, two symmetrically distributed clamping blocks 58 are arranged on the rotating rod 54, when the rotating rod 54 rotates, the two clamping blocks 58 can move relatively, four clamping blocks 58 are arranged and are divided into two groups and are arranged on the two rotating rods 54, when the first driving piece 53 controls the two driving rods 56 to rotate, one group of clamping blocks 58 clamp the rotor, and the other group of clamping blocks 58 unclamp the rotor;
The processing bench 1 is provided with a vertical fixing cylinder 61, a rolling bearing is arranged between the bottom end of the fixing cylinder 61 and the processing bench 1, a vertical fixing rod 62 is arranged on the inner side of the fixing cylinder 61, the fixing rod 62 is in sliding connection with the fixing cylinder 61, a vertical sliding groove 63 is arranged on the outer side of the fixing rod 62, a fixing block 64 is fixedly arranged on the inner wall of the fixing cylinder 61, the fixing block 64 is in sliding connection with the sliding groove 63, the fixing rod 62 can move along the fixing cylinder 61 in the vertical direction, the fixing cylinder 61 drives the fixing rod 62 to rotate, the top end of the fixing rod 62 is fixedly connected with the bottom side of the fixing frame 51, a moving frame 65 is arranged on the outer side of the top end of the fixing rod 62, a rolling bearing is arranged between the moving frame 65 and the fixing rod 62, a telescopic piece 66 is arranged between the moving frame 65 and the processing bench 1, the telescopic piece 66 can be a telescopic motor or a cylinder and the like, in this embodiment, the telescopic piece 66 can move along the vertical direction of the fixing assembly 5 through the telescopic piece 66, and the rotor is convenient to install.
In one embodiment of the present invention, referring to fig. 1,2, 4 and 5, the adjusting assembly 7 includes:
The adjusting teeth 71 are arranged on the outer side of the bottom end of the fixed cylinder 61, a second driving piece 72 is arranged on the side face of the fixed cylinder 61, an adjusting rod 73 is fixedly arranged at the output end of the second driving piece 72, the adjusting rod 73 is connected with the adjusting teeth 71 in a matched mode, a baffle 74 is arranged at one end, far away from the second driving piece 72, of the adjusting rod 73, the adjusting rod 73 is connected with the baffle 74 in a rotating mode, and the baffle 74 is fixedly arranged on the machining table 1.
The connection assembly 9 includes:
The rotating teeth 91 are installed on the outer side of the top end of the fixed barrel 61, the gear ring 92 is fixedly installed on the outer side of the supporting disc 12, a connecting rod 93 is arranged between the rotating teeth 91 and the gear ring 92, the connecting rod 93 is vertical and fixedly installed on the processing table 1, connecting teeth 94 are installed on the outer side of the top end of the connecting rod 93, the connecting teeth 94 are rotationally connected with the connecting rod 93, and the connecting teeth 94 are meshed and connected with the rotating teeth 91 and the gear ring 92.
In the embodiment, the adjusting teeth 71 are fixedly installed at the outer side of the bottom end of the fixed cylinder 61, the adjusting teeth 71 are worm wheels in the embodiment, the second driving member 72 can be a rotating motor or a stepping motor, etc., in the embodiment, the second driving member 72 is a rotating motor, an adjusting rod 73 is fixedly installed at the output end of the second driving member 72, the adjusting rod 73 is a worm in the embodiment, the adjusting rod 73 is cooperatively connected with the adjusting teeth 71, the fixed cylinder 61 can be rotated by controlling the second driving member 72, further, the position of the clamping assembly 5 in the horizontal direction can be adjusted, the accurate adjustment of the horizontal position of the clamping assembly 5 can be realized by the cooperation of the worm wheels and the worm, the stability after the position adjustment is ensured, the baffle 74 is fixedly installed on the processing table 1, and a rolling bearing is installed between the baffle 74 and the adjusting rod 73 for enabling the adjusting rod 73 to perform stable rotation operation;
The supporting disc 12 is fixedly provided with a gear ring 92 outside, the outer side of the top end of the fixed cylinder 61 is fixedly provided with a rotating tooth 91, a connecting tooth 94 is arranged between the rotating tooth 91 and the gear ring 92, the connecting tooth 94 is connected with the gear ring 92 and the rotating tooth 91 in a meshed mode, the connecting tooth 94 is arranged on a connecting rod 93, a rolling bearing is arranged between the connecting tooth 94 and the connecting rod 93, when the adjusting component 7 drives the clamping component 5 to carry out position adjustment, the supporting disc 12 can be rotated through the connecting tooth 94, and the other group of supporting components 8 and the rotor on the supporting disc 12 can be moved to the position to be clamped, so that the follow-up clamping component 5 can conveniently clamp the rotor.
In one embodiment of the present invention, referring to fig. 1,2, 4, 8 and 9, the support assembly 8 includes:
the support cylinder 81 is installed on the support disc 12, the locating rack 82 is installed on the top of the support cylinder 81, the locating hole 83 is formed in the top of the locating rack 82, the locating rod 84 in a horizontal mode is arranged on the inner side of the locating hole 83, the locating rod 84 penetrates through the locating hole 83, the cross section of the locating rod 84 is in a cross shape, the locating plate 85 is installed at one end of the locating rod 84, the limiting rack 86 is installed at the other end of the locating rod 84, the locating wheel 87 is installed on the limiting rack 86, the elastic piece 88 is sleeved on the outer side of the locating rod 84, one end of the elastic piece 88 is connected with the locating rack 82, the other end of the elastic piece is connected with the limiting rack 86, and the locating rack 82, the locating rod 84, the locating plate 85, the limiting rack 86 and the locating wheel 87 are all provided with a plurality of and are evenly distributed on the support cylinder 81.
In this embodiment, the supporting cylinder 81 is vertically installed on the supporting disc 12, a positioning frame 82 is fixedly installed at the edge of the top end of the supporting cylinder 81, a horizontal positioning hole 83 is formed in the top end of the positioning frame 82, a positioning rod 84 is installed inside the positioning hole 83, the positioning rod 84 can move along the positioning hole 83, the cross section of the positioning rod 84 is cross-shaped, the positioning rod 84 is slidably connected with the positioning hole 83, a positioning plate 85 is fixedly installed at one end of the positioning rod 84, a limiting frame 86 is fixedly installed at the other end of the positioning rod 84, a positioning wheel 87 is installed on the limiting frame 86, the positioning wheel 87 can rotate on the limiting frame 86, an elastic piece 88 is sleeved outside the positioning rod 84, the elastic piece 88 can be a spring or rubber and the like, in this embodiment, the elastic piece 88 is a spring, the elastic piece 88 is located between the positioning frame 82 and the limiting frame 86, the rotor can be limited and supported through a plurality of positioning wheels 87, the rotor is vertical, the clamping assembly 5 is convenient to clamp the rotor, and the operation is convenient.
An automatic motor assembly method is applied to the automatic motor assembly production line, and comprises the following steps:
step 1, placing a motor shell provided with a stator on a motor base 4, and then operating a control console 2 to enable a conveyor belt 3 to drive the motor base 4 to move in position, so that the motor base 4 moves to the position right below a clamping assembly 5;
Step 2, controlling the telescopic piece 66 to enable the clamping assembly 5 to move downwards, enabling a rotor at one end of the clamping assembly 5 to be installed on the inner side of a motor shell, then controlling the first driving piece 53 to enable one group of clamping blocks 58 to loosen the rotor, completing the installation of the rotor, enabling the other group of clamping blocks 58 to clamp the other rotor on the supporting disc 12, and simultaneously carrying out the operation;
Step 3, controlling the telescopic piece 66 to enable the clamping assembly 5 to move upwards, then controlling the second driving piece 72 to enable the fixed barrel 61 to drive the fixed rod 62 and the clamping assembly 5 to move, enabling the conveyor belt 3 to work at the moment and the other group of motor bases 4 to move, enabling the second driving piece 72 to control the clamping assembly 5 to rotate 180 degrees, enabling the supporting disc 12 to rotate through the connecting assembly 9 and enabling the rotor on the other group of supporting assemblies 8 to move to a position to be clamped;
and 4, controlling the telescopic piece 66 to enable the clamping assembly 5 to move downwards, completing the installation of the rotor, clamping the other rotor at the same time, realizing uninterrupted installation operation of the motor rotor, and then controlling the pressing mechanism and the installation mechanism to perform subsequent assembly operation on the motor.
The working principle of the invention is as follows:
In the invention, the control console 2 is operated to intermittently convey the conveying belt 3, when the conveying belt 3 is stopped, the motor base 4 is positioned under the clamping assembly 5, two groups of clamping blocks 58 can be operated differently by controlling the first driving piece 53, the telescopic piece 66 and the first driving piece 53 are firstly controlled to enable the clamping assembly 5 to clamp one rotor on the supporting disc 12, then the second driving piece 72 is controlled to enable the clamping assembly 5 to rotate 180 degrees in the horizontal direction, then the telescopic piece 66 is controlled to enable the rotor to be mounted on the inner side of the motor shell, the other group of clamping blocks 58 far away from the motor base 4 can clamp the other rotor on the supporting disc 12 in the mounting process, the operation is convenient and fast, the mounting efficiency of the rotor is effectively improved, the rotor can be vertically supported by the supporting assembly 8, the clamping operation of the rotor is conveniently carried out by the clamping assembly 5, the working efficiency is further improved, and the assembly operation of the motor is conveniently carried out.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (8)

1.一种自动化电机装配生产线,包括加工台(1)和装配机构,其特征在于,所述装配机构包括:1. An automated motor assembly production line, comprising a processing table (1) and an assembly mechanism, wherein the assembly mechanism comprises: 控制台(2),安装在所述加工台(1)一端侧面,所述加工台(1)上安装有输送带(3),所述输送带(3)上均匀分布有多个电机底座(4),所述电机底座(4)用于放置电机外壳,所述输送带(3)侧面设夹取组件(5),用于对转子进行夹取,所述夹取组件(5)底侧安装有升降组件(6),用于带动转子进行竖直方向的位置移动,所述夹取组件(5)底侧还安装有调节组件(7),用于驱动夹取组件(5)进行水平方向的位置变化,所述加工台(1)侧面安装有支撑座(10),所述支撑座(10)上安装有固定柱(11),所述固定柱(11)与所述支撑座(10)转动连接,所述固定柱(11)顶端安装有支撑盘(12),所述支撑盘(12)上安装有多个支撑组件(8),用于对多个转子进行支撑,所述支撑盘(12)与所述调节组件(7)之间安装有连接组件(9),用于在调节组件(7)驱动夹取组件(5)进行位置变化时,使支撑盘(12)带动支撑组件(8)上的转子进行位置移动;A control console (2) is mounted on the side of one end of the processing table (1); a conveyor belt (3) is mounted on the processing table (1); a plurality of motor bases (4) are evenly distributed on the conveyor belt (3); the motor bases (4) are used to place the motor housing; a clamping assembly (5) is provided on the side of the conveyor belt (3) for clamping the rotor; a lifting assembly (6) is mounted on the bottom side of the clamping assembly (5) for driving the rotor to move in the vertical direction; an adjusting assembly (7) is also mounted on the bottom side of the clamping assembly (5) for driving the clamping assembly (5) to change its position in the horizontal direction; the processing table (1) A support seat (10) is installed on the side, a fixing column (11) is installed on the support seat (10), the fixing column (11) is rotatably connected to the support seat (10), a support disc (12) is installed on the top of the fixing column (11), a plurality of support components (8) are installed on the support disc (12) for supporting a plurality of rotors, and a connecting component (9) is installed between the support disc (12) and the adjusting component (7) for causing the support disc (12) to drive the rotor on the supporting component (8) to move in position when the adjusting component (7) drives the clamping component (5) to change position; 所述加工台(1)上还安装有压合机构,用于对电机盖进行安装,所述加工台(1)上还安装有防尘罩,所述防尘罩内侧安装有安装机构,用于对电机进行后续安装和测试操作,完成对电机的装配。The processing table (1) is also provided with a pressing mechanism for installing the motor cover. The processing table (1) is also provided with a dust cover. The inner side of the dust cover is provided with a mounting mechanism for performing subsequent installation and testing operations on the motor to complete the assembly of the motor. 2.根据权利要求1所述的自动化电机装配生产线,其特征在于,所述夹取组件(5)包括:2. The automated motor assembly production line according to claim 1, wherein the gripping component (5) comprises: 固定架(51),位于所述输送带(3)侧面,所述固定架(51)顶端固定安装有电机框(52),所述电机框(52)内侧安装有第一驱动件(53),所述固定架(51)上安装有旋转杆(54),所述旋转杆(54)两端与所述固定架(51)转动连接,所述旋转杆(54)中部固定安装有旋转齿(55),所述第一驱动件(53)输出端固定安装有驱动杆(56),所述驱动杆(56)与所述旋转齿(55)配合连接,所述旋转杆(54)上安装有移动块(57),所述移动块(57)一端安装有夹取块(58),所述夹取块(58)表面安装有防滑垫(500),所述移动块(57)与所述旋转杆(54)螺纹连接,所述固定架(51)上还安装有限位杆(50),所述移动块(57)远离夹取块(58)一端设有限位孔(59),所述限位杆(50)穿过所述限位孔(59),所述限位杆(50)与所述旋转杆(54)平行并均为水平状,所述旋转杆(54)、旋转齿(55)和驱动杆(56)均设有两个,并分为两组对称安装在第一驱动件(53)的两个输出端上。A fixed frame (51) is located on the side of the conveyor belt (3), a motor frame (52) is fixedly installed on the top of the fixed frame (51), a first driving member (53) is installed inside the motor frame (52), a rotating rod (54) is installed on the fixed frame (51), both ends of the rotating rod (54) are rotatably connected to the fixed frame (51), a rotating tooth (55) is fixedly installed in the middle of the rotating rod (54), a driving rod (56) is fixedly installed on the output end of the first driving member (53), the driving rod (56) is matched with the rotating tooth (55), a moving block (57) is installed on the rotating rod (54), and the moving block (57) is fixed on the output end of the first driving member (53). ) is provided with a clamping block (58) at one end, and a non-slip pad (500) is installed on the surface of the clamping block (58). The moving block (57) is threadedly connected to the rotating rod (54). A limiting rod (50) is also installed on the fixed frame (51). The moving block (57) is provided with a limiting hole (59) at one end away from the clamping block (58). The limiting rod (50) passes through the limiting hole (59). The limiting rod (50) is parallel to the rotating rod (54) and is horizontal. There are two rotating rods (54), rotating teeth (55) and driving rods (56), and they are divided into two groups and symmetrically installed on the two output ends of the first driving member (53). 3.根据权利要求2所述的自动化电机装配生产线,其特征在于,所述升降组件(6)包括:3. The automated motor assembly production line according to claim 2, wherein the lifting assembly (6) comprises: 固定筒(61),安装在所述加工台(1)上与所述加工台(1)转动连接,所述固定筒(61)内侧设有固定杆(62),所述固定杆(62)与所述固定筒(61)滑动连接,所述固定杆(62)顶端与所述固定架(51)固定连接,所述固定杆(62)外侧设有滑槽(63),所述固定筒(61)内壁安装有固定块(64),所述固定块(64)与所述滑槽(63)滑动连接,所述滑槽(63)为竖直状,所述固定杆(62)顶端外侧安装有移动架(65),所述移动架(65)与所述固定杆(62)转动连接,所述移动架(65)底侧安装有伸缩件(66),所述伸缩件(66)底端与所述加工台(1)固定连接。A fixed cylinder (61) is mounted on the processing table (1) and is rotatably connected to the processing table (1). A fixed rod (62) is provided on the inner side of the fixed cylinder (61). The fixed rod (62) is slidably connected to the fixed cylinder (61). The top end of the fixed rod (62) is fixedly connected to the fixed frame (51). A sliding groove (63) is provided on the outer side of the fixed rod (62). A fixed block (64) is mounted on the inner wall of the fixed cylinder (61). The fixed block (64) is slidably connected to the sliding groove (63). The sliding groove (63) is vertical. A movable frame (65) is mounted on the outer side of the top end of the fixed rod (62). The movable frame (65) is rotatably connected to the fixed rod (62). A telescopic member (66) is mounted on the bottom side of the movable frame (65). The bottom end of the telescopic member (66) is fixedly connected to the processing table (1). 4.根据权利要求3所述的自动化电机装配生产线,其特征在于,所述调节组件(7)包括:4. The automated motor assembly production line according to claim 3, wherein the adjustment component (7) comprises: 调节齿(71),安装在所述固定筒(61)底端外侧,所述固定筒(61)侧面设有第二驱动件(72),所述第二驱动件(72)安装在加工台(1)上,所述第二驱动件(72)输出端固定安装有调节杆(73),所述调节杆(73)与所述调节齿(71)配合连接,所述调节杆(73)远离第二驱动件(72)一端设有挡板(74),所述调节杆(73)与所述挡板(74)转动连接,所述挡板(74)固定安装在加工台(1)上。An adjusting tooth (71) is mounted on the outer side of the bottom end of the fixed cylinder (61); a second driving member (72) is provided on the side of the fixed cylinder (61); the second driving member (72) is mounted on the processing table (1); an adjusting rod (73) is fixedly mounted on the output end of the second driving member (72); the adjusting rod (73) is cooperatively connected with the adjusting tooth (71); a baffle (74) is provided at one end of the adjusting rod (73) away from the second driving member (72); the adjusting rod (73) is rotatably connected to the baffle (74); and the baffle (74) is fixedly mounted on the processing table (1). 5.根据权利要求4所述的自动化电机装配生产线,其特征在于,所述支撑组件(8)包括:5. The automated motor assembly production line according to claim 4, wherein the support assembly (8) comprises: 支撑筒(81),安装在所述支撑盘(12)上,所述支撑筒(81)顶端安装有定位架(82),所述定位架(82)顶端设有定位孔(83),所述定位孔(83)内侧设有水平状的定位杆(84),所述定位杆(84)穿过所述定位孔(83),所述定位杆(84)的剖面形状为十字状,所述定位杆(84)一端安装有定位板(85),另一端安装有限位架(86),所述限位架(86)上安装有定位轮(87),所述定位杆(84)外侧套接有弹性件(88),所述弹性件(88)一端与所述定位架(82)连接,另一端与所述限位架(86)连接,所述定位架(82)、定位杆(84)、定位板(85)、限位架(86)和定位轮(87)均设有多个并均匀分布在支撑筒(81)上。A support tube (81) is mounted on the support plate (12). A positioning frame (82) is mounted on the top of the support tube (81). A positioning hole (83) is provided on the top of the positioning frame (82). A horizontal positioning rod (84) is provided inside the positioning hole (83). The positioning rod (84) passes through the positioning hole (83). The cross-sectional shape of the positioning rod (84) is a cross. A positioning plate (85) is mounted on one end of the positioning rod (84). The other end of the positioning rod (84) is a positioning plate (85). A limiting frame (86) is installed, and a positioning wheel (87) is installed on the limiting frame (86). An elastic member (88) is sleeved on the outer side of the positioning rod (84). One end of the elastic member (88) is connected to the positioning frame (82), and the other end is connected to the limiting frame (86). The positioning frame (82), the positioning rod (84), the positioning plate (85), the limiting frame (86) and the positioning wheel (87) are all provided in plurality and evenly distributed on the support tube (81). 6.根据权利要求5所述的自动化电机装配生产线,其特征在于,所述连接组件(9)包括:6. The automated motor assembly production line according to claim 5, wherein the connection component (9) comprises: 转动齿(91),安装在所述固定筒(61)顶端外侧,所述支撑盘(12)外侧固定安装有齿轮环(92),所述转动齿(91)与齿轮环(92)之间设有连接杆(93),所述连接杆(93)为竖直状并固定安装在所述加工台(1)上,所述连接杆(93)顶端外侧安装有连接齿(94),所述连接齿(94)与所述连接杆(93)转动连接,所述连接齿(94)与所述转动齿(91)和齿轮环(92)均啮合连接。A rotating tooth (91) is mounted on the outer side of the top end of the fixed cylinder (61); a gear ring (92) is fixedly mounted on the outer side of the support plate (12); a connecting rod (93) is provided between the rotating tooth (91) and the gear ring (92); the connecting rod (93) is vertical and fixedly mounted on the processing table (1); a connecting tooth (94) is mounted on the outer side of the top end of the connecting rod (93); the connecting tooth (94) is rotatably connected to the connecting rod (93); and the connecting tooth (94) is meshedly connected to the rotating tooth (91) and the gear ring (92). 7.根据权利要求6所述的自动化电机装配生产线,其特征在于,所述夹取块(58)的形状为圆弧状,所述旋转杆(54)上设有两个对称分布的夹取块(58),当旋转杆(54)进行旋转时,可使两个夹取块(58)相对移动,所述夹取块(58)设有四个并分为两组安装在两个旋转杆(54)上,当第一驱动件(53)控制两个驱动杆(56)进行旋转时,一组夹取块(58)进行夹取转子,另一组夹取块(58)进行松开转子。7. The automated motor assembly production line according to claim 6 is characterized in that the shape of the clamping block (58) is arc-shaped, and two symmetrically distributed clamping blocks (58) are provided on the rotating rod (54). When the rotating rod (54) rotates, the two clamping blocks (58) can move relative to each other. There are four clamping blocks (58) and they are divided into two groups and installed on the two rotating rods (54). When the first driving member (53) controls the two driving rods (56) to rotate, one group of clamping blocks (58) clamps the rotor, and the other group of clamping blocks (58) releases the rotor. 8.一种自动化电机装配方法,应用于如权利要求7所述的自动化电机装配生产线,其特征在于,所述自动化电机装配方法包括以下步骤:8. An automated motor assembly method, applied to the automated motor assembly production line according to claim 7, characterized in that the automated motor assembly method comprises the following steps: 步骤1:将装有定子的电机外壳放置在电机底座(4)上,然后操作控制台(2),使输送带(3)带动电机底座(4)进行位置移动,使电机底座(4)移动到夹取组件(5)正下方;Step 1: Place the motor housing with the stator on the motor base (4), then operate the control console (2) to allow the conveyor belt (3) to drive the motor base (4) to move the motor base (4) to the position directly below the clamping assembly (5); 步骤2:控制伸缩件(66),使夹取组件(5)向下进行移动,使夹取组件(5)一端的转子安装在电机外壳内侧,然后控制第一驱动件(53),使一组夹取块(58)松开转子,完成对转子的安装,另一组夹取块(58)对支撑盘(12)上的另一个转子进行夹取操作,操作同时进行;Step 2: Control the telescopic member (66) to move the clamping assembly (5) downward so that the rotor at one end of the clamping assembly (5) is installed on the inner side of the motor housing, and then control the first driving member (53) to release one set of clamping blocks (58) to complete the installation of the rotor, and the other set of clamping blocks (58) clamps the other rotor on the support plate (12), and the operations are performed simultaneously; 步骤3:控制伸缩件(66),使夹取组件(5)向上进行移动,然后控制第二驱动件(72),使固定筒(61)带动固定杆(62)和夹取组件(5)进行移动,此时输送带(3)工作,使另一组电机底座(4)进行移动,第二驱动件(72)控制夹取组件(5)进行180°旋转,通过连接组件(9)可使支撑盘(12)进行旋转,使另一组支撑组件(8)上的转子移动到待夹取位置;Step 3: Control the telescopic member (66) to move the clamping assembly (5) upward, and then control the second driving member (72) to make the fixed cylinder (61) drive the fixed rod (62) and the clamping assembly (5) to move. At this time, the conveyor belt (3) works to move the other set of motor bases (4). The second driving member (72) controls the clamping assembly (5) to rotate 180 degrees. The supporting plate (12) can be rotated through the connecting assembly (9), so that the rotor on the other set of supporting assemblies (8) moves to the position to be clamped. 步骤4:控制伸缩件(66),使夹取组件(5)向下移动,完成对转子的安装,并同时对另一个转子进行夹取,实现不间断的电机转子安装操作,然后控制压合机构和安装机构对电机进行后续装配操作。Step 4: Control the telescopic member (66) to move the clamping assembly (5) downward to complete the installation of the rotor and simultaneously clamp another rotor to achieve uninterrupted motor rotor installation operations, and then control the pressing mechanism and the installation mechanism to perform subsequent assembly operations on the motor.
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