CN119689329A - Terminal wire harness conduction test equipment - Google Patents
Terminal wire harness conduction test equipment Download PDFInfo
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- CN119689329A CN119689329A CN202411662864.XA CN202411662864A CN119689329A CN 119689329 A CN119689329 A CN 119689329A CN 202411662864 A CN202411662864 A CN 202411662864A CN 119689329 A CN119689329 A CN 119689329A
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- supporting groove
- connecting seat
- lifter
- wire harness
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Abstract
The invention relates to the field of terminal wire harness conduction testing, in particular to terminal wire harness conduction testing equipment, which comprises a base and a support, wherein a supporting groove is formed in the upper part of the support along the length direction of the support, one end of the supporting groove is in an opening shape, a plurality of terminal wire harnesses are uniformly distributed on the supporting groove along the extending direction of the supporting groove, the supporting groove is penetrated by the terminal wire harnesses, an extending plate is fixedly arranged on the lower part of the supporting groove along the vertical direction, the extending plates are uniformly distributed along the extending direction of the supporting groove, a first gap is reserved between adjacent extending plates, a second gap is reserved between adjacent single wire harnesses in the terminal wire harnesses, the size of the first gap is equal to that of the second gap, a wire arranging unit is further arranged below the supporting groove, the wire arranging unit is positioned on one side of the terminal wire harnesses far away from the extending plate, and the wire arranging unit comprises a pressing rod moving along the horizontal direction. The invention reduces the workload during testing and avoids the damage of the terminal wire harness during automatic testing.
Description
Technical Field
The invention relates to the field of terminal wire harness conduction testing, in particular to terminal wire harness conduction testing equipment.
Background
The wires of the wire harness products may have problems such as short circuit, open circuit, missing connection, etc. during the production process, so that the products need to be subjected to wire electrical conduction test before leaving the factory. The wire harness products with different functions have different connection structures of test circuits required for completing the tests, and the structures of the conduction jigs used for the tests are different. When clamping the pencil to tubular terminal, use anchor clamps to clip the product more, but anchor clamps become flexible easily after the clamping many times drop, lead to the terminal to contact inadequately and connect inaccurately, in order to guarantee that the clamping is firm simultaneously, can lead to the structure complicated, the clamping is difficult, reduces efficiency of software testing.
Chinese patent CN218037270U discloses a conduction tester of tubular terminal pencil, wherein, including tool box and display, be provided with locking structure and connecting socket in the tool box, connecting socket and locking structure's one end in the box all is connected with the connecting wire, the connecting wire is inserted and is established to in the display, locking structure includes moving part, spring and lower mounting, the one end of lower mounting extends to in the tool box, and the other end extends to outside the tool box, be provided with first through-hole on the mounting down, the spring sets up in last moving part, go up the detachable cover of moving part and establish outside the mounting down, be equipped with the second through-hole on the moving part, first through-hole and second through-hole size all are greater than tubular terminal's diameter.
Above-mentioned scheme is carried out the centre gripping to the pencil through the moving part, this is dislocation centre gripping mode, namely when the centre gripping, clamping force on the pencil is the dislocation and arranges, so when using dislocation centre gripping mode, if need guarantee the stability of centre gripping, just need make the dynamics of centre gripping great, the circumstances of damage easily appears in the pencil of this dislocation atress, if want to avoid the pencil to appear damaging, then need reduce the centre gripping dynamics, but can't guarantee the stability of centre gripping again, and then influence final test result, and the both ends of current many terminal pencil all are provided with the interface, and be single pencil, when measuring, only need insert the interface at pencil both ends on test socket and can accomplish the connection, but above-mentioned connection needs the people to be connected, the work load is great, and the circumstances that the test socket damage that the grafting inaccuracy caused still can appear when being connected by the people, make test socket's life-span reduce, then use automatic wiring, and the terminal of current equipment can't be fixed to the pencil of flexible state, and the circumstances that can also appear crisscross when the pencil, so can't lead to the interface of pencil and test equipment when connecting, and the interface of current many terminal pencil all be provided with interfaces, and interface and single pencil are all provided with interfaces, can't be connected with the interface and terminal can't be connected in line terminal and terminal that the test equipment is broken in the process.
Disclosure of Invention
To above-mentioned problem, provide a terminal pencil conduction testing equipment, comb in advance through pressing pole and extension board to the single pencil in the terminal pencil, be connected terminal pencil upper portion interface and lower part interface and equipment afterwards automatically, realized still can accomplish the conduction test to the terminal pencil automatically under the prerequisite of not damaging the terminal pencil. The workload during testing is reduced, and the situation that the terminal wire harness is damaged during automatic testing is avoided.
The invention provides terminal wire harness conduction test equipment which comprises a base and a support arranged on the upper portion of the base, wherein a supporting groove is formed in the upper portion of the support along the length direction of the support, one end of the supporting groove is in an opening shape, a plurality of terminal wire harnesses are uniformly distributed on the supporting groove along the extending direction of the supporting groove, the supporting groove is penetrated by the terminal wire harnesses, an extending plate is fixedly arranged on the lower portion of the supporting groove along the vertical direction, the extending plate is uniformly distributed along the extending direction of the supporting groove, a first gap is formed between every two adjacent extending plates, a second gap is formed between every two adjacent single wire harnesses in the terminal wire harnesses, the size of the first gap is equal to that of the second gap, a wire arranging unit is further arranged below the supporting groove, the wire arranging unit is located on one side of the terminal wire harnesses far away from the extending plate, the wire arranging unit comprises a pressing rod moving along the horizontal direction, and sequentially penetrates through the second gap and the first gap when the pressing rod moves along the horizontal direction, and then the pressing rod moves along the vertical direction from top to bottom.
Preferably, a lifting frame is arranged on one side of the support in a moving manner along the vertical direction, a lifting unit for driving the lifting frame to move is arranged on the lifting frame, the highest position exists on the vertical moving path of the lifting frame, a first linear driver is horizontally arranged on the lifting frame, the output end of the first linear driver horizontally faces the extension plate, the pressing rod is fixedly arranged on the output end of the first linear driver, when the lifting frame is at the highest position, the upper end face of the pressing rod is coplanar with the lower end face of the supporting groove, and when the first linear driver drives the pressing rod to extend out, the lifting frame is at the highest position.
Preferably, the vertical movement path of the lifter further includes a lowest position, and a distance between the highest position and the lowest position of the lifter is the same as a length of the terminal harness.
Preferably, the lifting unit comprises a threaded rod and a rotary driver, wherein the threaded rod is arranged on one side of the support in the vertical direction, the threaded rod penetrates through the lifting frame and is in threaded fit with the lifting frame, and the rotary driver for driving the threaded rod to rotate is arranged at the upper end of the threaded rod.
Preferably, an upper connecting seat is arranged on the upper portion of the bracket, a second linear driver for driving the upper connecting seat to move along the vertical direction is arranged on the upper portion of the upper connecting seat, when the pressing rod does not extend, the upper connecting seat is positioned at the highest position of the upper connecting seat moving path, and after the pressing rod extends, the upper connecting seat descends to the lowest position of the upper connecting seat moving path along the vertical direction.
Preferably, a lower connecting seat is arranged at the lower part of the bracket in a moving manner along the vertical direction, the moving path of the lower connecting seat is provided with a highest position and a lowest position, and when the lifting frame descends to the lowest position of the lifting frame, the lower connecting seat is positioned at the lowest position of the lower connecting seat.
Preferably, the mounting plate is fixedly arranged on the side walls of the two sides of the lower connecting seat horizontally, the wedge block is arranged on the upper portion of the mounting plate in a moving manner along the vertical direction, the sliding rod is fixedly arranged on the lower portion of the wedge block in the vertical direction, the sliding rod penetrates through the mounting plate along the vertical direction and is in sliding fit with the mounting plate along the vertical direction, a gap is reserved between the upper end of the sliding rod and the mounting plate, a spring is arranged in the gap along the extending direction of the sliding rod, the two ends of the spring are fixedly connected with the mounting plate and the upper portion of the sliding rod respectively, and one side, close to the lower connecting seat, of the upper portion of the wedge block inclines towards the lower connecting seat.
Preferably, a fixing unit is arranged on the bracket at one side of the lifting frame at the lowest position, the fixing unit comprises a fixing plate moving along the width direction of the supporting groove, a fourth linear driver for driving the fixing plate to move is horizontally arranged at one side of the fixing plate, a fixing block is fixedly arranged at the lower part of the pressing rod, and the fixing block and the fixing plate clamp the lower part interface of the terminal wire harness.
Preferably, a plurality of indicator lamps are arranged on the side wall of the support, the number of the indicator lamps corresponds to the number of the terminal wire harnesses arranged on the supporting groove, the upper connecting seat, the lower connecting seat and the indicator lamps are sequentially connected in series, when the terminal wire harnesses are conducted, the indicator lamps are lighted, and when the terminal wire harnesses are not conducted, the indicator lamps cannot be lighted.
Preferably, a slot is formed on one side of the opening end of the supporting slot along the width direction of the supporting slot, and a plugboard is slidably arranged on the slot along the extending direction of the slot.
Compared with the prior art, the invention has the beneficial effects that:
1. When testing, push terminal pencil in proper order in the supporting groove from the one end of supporting groove, the upper portion interface and the lower part interface of terminal pencil are located the upper portion and the lower part of supporting groove respectively, and the supporting groove can hold rated quantity terminal pencil, pushes rated quantity terminal pencil in the supporting groove in proper order in the back, just starts test equipment, test equipment is including the last connecting seat that is located support upper portion and the lower connecting seat that is located the support lower part. When test equipment starts, go up the connecting seat along vertical direction decline and with the interface connection on terminal pencil upper portion gradually, because the terminal pencil of arranging on the supporting groove is hanging the form and sets up on the supporting groove, so the upper portion interface of terminal pencil closely laminates with the upper portion of support, the condition that the interface of terminal pencil takes place to incline can not appear, when the interface connection on last connecting seat and terminal pencil upper portion, the push rod also can follow the horizontal direction and remove, the push rod passes through second space and first space in proper order, then the push rod moves along vertical direction top-down, the push rod moves top-down in the second space, comb a plurality of individual pencil in the terminal pencil, make the terminal pencil that has the bending condition be straightened, then lower connecting seat rises and with the interface connection of terminal pencil lower part, be provided with the warning light on the support, the warning light is established ties with lower connecting seat, go up the connecting seat circular telegram afterwards, if the terminal pencil does not have the problem of switching on, if the terminal pencil has the problem of switching on, the warning light can't light, so realized still accomplishing the pencil to switch on to the terminal pencil under the terminal pencil of not damaging the automation. The workload during testing is reduced, and the situation that the terminal wire harness is damaged during automatic testing is avoided.
2. Through setting up the wedge in one side of lower connecting seat for the slope structure on wedge upper portion corrects the lower part interface of terminal pencil, has realized that the lower part interface of terminal pencil after correcting can be connected with lower connecting seat smoothly, and the spring that sets up in the wedge lower part can provide the removal for the wedge in vertical direction and open the volume, has avoided the wedge to appear to the lower part interface excessive extrusion of terminal pencil when correcting the lower part interface of terminal pencil.
Drawings
Fig. 1 is a perspective view of a terminal harness conduction test apparatus.
Fig. 2 is an enlarged partial schematic view of the terminal harness continuity testing device at a in fig. 1.
Fig. 3 is an enlarged partial schematic view of the terminal harness continuity testing device at B in fig. 1.
Fig. 4 is a side view of a terminal harness continuity testing device.
Fig. 5 is a schematic cross-sectional view of the terminal harness continuity testing device at C-C in fig. 4.
Fig. 6 is a partially enlarged schematic view of the terminal harness continuity testing device at D in fig. 5.
Fig. 7 is a cut-away perspective view of a terminal harness continuity testing device in a test state.
Fig. 8 is a perspective view of a terminal harness continuity testing device with the bracket and base removed.
Fig. 9 is an enlarged partial schematic view of the terminal harness continuity testing device at E in fig. 8.
Fig. 10 is a schematic perspective view of a terminal harness conduction test apparatus in a cut-away perspective view with an upper connection base separated from an upper interface of the terminal harness after completion of the test.
Fig. 11 is a cut-away perspective view of a terminal harness continuity testing device with a pressing bar just passing through a second gap.
Fig. 12 is an enlarged partial schematic view of the terminal harness continuity testing device at F in fig. 11.
Fig. 13 is a cut-away perspective view of a terminal harness continuity testing device with the pressing bar accurately lowered after passing through the second gap.
Fig. 14 is a partially enlarged schematic view of a terminal harness continuity testing device at G in fig. 13.
The reference numerals in the figures are:
1. The wire arranging device comprises a base, 2, a bracket, 21, a supporting groove, 22, an extension plate, 23, a wire arranging unit, 231, a pressing rod, 232, a first linear driver, 233, a lifting frame, 234, a lifting unit, 2341, a threaded rod, 2342, a rotary driver, 2343, a guide rod, 24, a prompting lamp, 25, a plugboard, 3, a terminal wire harness, 4, an upper connecting seat, 41, a second linear driver, 5, a lower connecting seat, 51, a third linear driver, 52, a wedge block, 53, an installation plate, 54, a sliding rod, 55, a spring, 6, a fixing unit, 61, a fixing block, 62, a fixing plate, 63 and a fourth linear driver.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1, 2, 10, 12 and 14, the terminal harness conduction test apparatus comprises a base 1 and a bracket 2 arranged at the upper part of the base 1, wherein a supporting groove 21 is formed in the upper part of the bracket 2 along the length direction of the bracket 2, one end of the supporting groove 21 is in an opening shape, a plurality of terminal harnesses 3 are uniformly distributed on the supporting groove 21 along the extending direction of the supporting groove 21, the supporting groove 21 is penetrated by the terminal harnesses 3, an extending plate 22 is fixedly arranged at the lower part of the supporting groove 21 along the vertical direction, the extending plate 22 is uniformly distributed along the extending direction of the supporting groove 21, a first gap is formed between adjacent extending plates 22, a second gap is formed between adjacent single harnesses in the terminal harnesses 3, the size of the first gap is equal to that of the second gap, a wire arranging unit 23 is further arranged below the supporting groove 21, the wire arranging unit 23 is positioned at one side of the terminal harnesses 3 far from the extending plate 22, the wire arranging unit 23 comprises a pressing rod 231 which moves along the horizontal direction, the pressing rod 231 sequentially passes through the second gap and the first gap along the vertical direction 231 when moving along the horizontal direction.
The terminal harness 3 is composed of a plurality of individual harnesses, the diameter of the individual harnesses is small, and both ends of the terminal harness 3 in a finished state are provided with interfaces, and a plurality of terminal harnesses 3 are usually provided on one interface. The existing wire harness conduction test is usually used for testing a single wire harness, but the mode of testing the single wire harness is only suitable for wire harnesses with larger diameters, but cannot be used for the terminal wire harness 3, because the wire harness diameter of the terminal wire harness 3 is smaller, the test on the single terminal wire harness 3 cannot ensure that the terminal wire harness 3 can be stably fixed, and because the terminal wire harness 3 is generally in a cluster shape, the quantity is larger, the test workload on the single terminal wire harness 3 is larger, and the accuracy of a test result cannot be ensured. So to the terminal pencil 3 of finished product, the interface at terminal pencil 3 both ends is connected with test equipment respectively usually, and the process of connecting all needs the manual work to operate, the interface of terminal pencil 3 tip needs to guarantee the parallel and level state before being connected with the interface on the test equipment, and can't guarantee the structure of terminal pencil 3 tip and the interface on the test equipment can accomplish when being connected and be in the parallel and level state during manual test, just so can appear wearing and tearing when connecting, the interface that leads to test equipment appears not hard up condition after long-time test, and then leads to test equipment to connect the malfunctioning condition, finally leads to test result to appear the deviation.
In order to avoid the above-mentioned situation, the testing device is further improved, the abrasion of the interface of the end part of the terminal wire harness 3 to the interface of the testing device is reduced when the interface is connected, during the test, the terminal wire harness 3 is sequentially pushed into the supporting groove 21 from the opening end of the supporting groove 21, the terminal wire harness 3 is not a single wire harness but is composed of a plurality of wire harnesses, and two ends of the plurality of wire harnesses are respectively arranged on two interfaces, namely, the terminal wire harness 3 tested at the place is in the state of the terminal wire harness 3 in the finished product state. The upper interface and the lower interface of the terminal wire harness 3 are respectively positioned at the upper part and the lower part of the supporting groove 21, the rated number of terminal wire harnesses 3 can be accommodated in the supporting groove 21, and after the rated number of terminal wire harnesses 3 are sequentially pushed into the supporting groove 21, test equipment is started, and the test equipment comprises an upper connecting seat 4 positioned at the upper part of the bracket 2 and a lower connecting seat 5 positioned at the lower part of the bracket 2.
When test equipment starts, go up connecting seat 4 along vertical direction decline and with the interface connection on terminal pencil 3 upper portion gradually, because the terminal pencil 3 of arranging on supporting groove 21 is hanging the form and sets up on supporting groove 21, so terminal pencil 3's upper portion interface closely laminates with support 2's upper portion, the condition that terminal pencil 3's interface takes place to incline can not appear, has guaranteed that go up connecting seat 4 can be connected with the interface stability on terminal pencil 3 upper portion. When the upper connecting seat 4 is connected with the upper interface of the terminal wire harness 3, the pressing rod 231 also moves along the horizontal direction, and it is worth noting that when the terminal wire harness 3 is pushed into the supporting groove 21 in sequence at the beginning of the test, the pressing rod 231 is located at one side of the supporting groove 21, so that the terminal wire harness 3 can smoothly move along the extending direction of the supporting groove 21, after the terminal wire harness 3 is placed, the pressing rod 231 located at one side of the supporting groove 21 starts to move, the pressing rod 231 moves along the horizontal direction towards the extending plate 22, during the moving process of the pressing rod 231, the pressing rod 231 sequentially passes through the second gap and the first gap, and generally a plurality of single wire harnesses in the terminal wire harness 3 can be in a mutually staggered state, if the wire harnesses are not straightened during the test, the situation that the connection of the terminal wire harness 3 and the interface of the terminal wire harness 3 appears at the time of the test. The pressing rod 231 can avoid the situation, when the pressing rod 231 moves along the horizontal direction, the pressing rod 231 passes through between adjacent single wire harnesses in the terminal wire harness 3, the extending plate 22 arranged on one side of the terminal wire harness 3 is used for supporting the single wire harnesses, if the adjacent single wire harnesses in the terminal wire harness 3 have bending phenomenon, and when the extending plate 22 is not arranged on one side of the terminal wire harness 3, the single wire harnesses bent in the horizontal wire harness 3 can be pushed open by the pressing rod when the pressing rod 231 moves horizontally towards the terminal wire harness 3, and after the extending plate 22 is arranged, the single wire harnesses in the horizontal wire harness 3 are blocked by the extending plate 22, so that the pressing rod 231 can pass through between the adjacent single wire harnesses, namely, the pressing rod 231 can pass through the second gap smoothly. At this time, the pressing bar 231 located in the second gap is located at the upper end of the single wire harness, and then the pressing bar 231 moves from top to bottom in the vertical direction, the pressing bar 231 moves from top to bottom in the second gap, the length of the terminal wire harness 3 is the rated size, the descending distance of the pressing bar 231 is the same as the rated length of the terminal wire harness 3, and when the pressing bar 231 descends to the lowest position, the terminal wire harness 3 can be completely straightened. The lower connector holder 5 is then lifted up and connected to the interface of the lower portion of the terminal harness 3.
The support 2 is provided with the indicator lamp 24, the indicator lamp 24 is connected with the lower connecting seat 5 in series, then the upper connecting seat 4 is electrified, if the terminal wire harness 3 is not electrified, the indicator lamp 24 is turned on, if the terminal wire harness 3 is electrified, the indicator lamp 24 cannot be turned on, and therefore the conduction test of the terminal wire harness 3 can still be automatically completed on the premise of not damaging the terminal wire harness 3. The workload during the test is reduced, and the situation that the terminal wire harness 3 is damaged during the automatic test is avoided.
Referring to fig. 7 and 10, a lifter 233 is provided to move in a vertical direction at one side of the supporter 2, a lifter unit 234 for driving the lifter 233 to move is provided to the lifter 233, a highest position exists on a vertical moving path of the lifter 233, a first linear actuator 232 is horizontally provided to the lifter 233, an output end of the first linear actuator 232 is horizontally directed toward the extension plate 22, a pressing lever 231 is fixedly provided to an output end of the first linear actuator 232, an upper end surface of the pressing lever 231 is coplanar with a lower end surface of the supporting groove 21 when the lifter 233 is at the highest position, and the lifter 233 is at the highest position when the first linear actuator 232 drives the pressing lever 231 to extend.
The first linear driver 232 is preferably a linear servo cylinder, because the single wire harness in the terminal wire harness 3 can be bent and offset, the offset of the single wire harness closer to the interface position is smaller, so that the pressing rod 231 can more easily pass through the second gap of the interface position, and the offset of the single wire harness when offset occurs is larger, in the process that the pressing rod 231 stretches to the second gap, the situation that the single wire harness cannot smoothly pass through the second gap due to overlarge offset of the single wire harness can also occur, in the process that the terminal wire harness 3 is straightened through the pressing rod 231, the upper end face of the lifting frame 233 is coplanar with the lower end face of the supporting groove 21, the pressing rod 231 can be ensured to smoothly pass through the single wire harness, and the straightening effect of the subsequent pressing rod 231 on the terminal wire harness 3 is ensured.
Referring to fig. 1 to 14, a lowest position is further included on the vertical moving path of the lifter 233, and a distance between the highest position and the lowest position of the lifter 233 is the same as a length of the terminal harness 3.
So that the descending distance of the lifting frame 233 is the same as the length of the terminal harness 3, so that when the lifting frame 233 descends to the lowest position, the pressing rod 231 in an extending state is in a pressing state on the interface of the lower part of the terminal harness 3, and then the lower connecting seat 5 can be normally connected with the interface of the lower part of the terminal harness 3 when ascending.
Referring to fig. 2 and 5, the elevation unit 234 includes a threaded rod 2341 and a rotation driver 2342, the threaded rod 2341 is provided at one side of the bracket 2 in a vertical direction, the threaded rod 2341 penetrates the elevation frame 233 and is screw-coupled with the elevation frame 233, and the rotation driver 2342 for driving the threaded rod 2341 to rotate is provided at an upper end of the threaded rod 2341.
The lifting unit 234 further comprises a guide rod 2343, the guide rod 2343 is arranged on one side of the threaded rod 2341 in parallel along the axis of the threaded rod 2341, the guide rod 2343 penetrates the lifting frame 233, the lifting frame 233 is in sliding fit with the guide rod 2343, the rotary driver 2342 is preferably a servo motor, when the lifting frame 233 needs to be driven to move, the rotary driver 2342 is started, the rotary driver 2342 drives the threaded rod 2341 to rotate, the guide rod 2343 on one side of the threaded rod 2341 limits the lifting frame 233, the lifting frame 233 can only move in the vertical direction, and after the threaded rod 2341 rotates, the lifting frame 233 descends from the highest position. It should be noted that, when the lifting frame 233 is at the highest position, the linear driver drives the pressing rod 231 to extend, so that the pressing rod 231 sequentially passes through the second gap and the first gap, and then the lifting frame 233 begins to descend again.
Referring to fig. 1 and 4, an upper link 4 is provided at an upper portion of the bracket 2, a second linear driver 41 for driving the upper link 4 to move in a vertical direction is provided at an upper portion of the upper link 4, the upper link 4 is at a highest position of a moving path of the upper link 4 when the pressing lever 231 is not extended, and the upper link 4 is lowered in a vertical direction to a lowest position of the moving path of the upper link 4 after the pressing lever 231 is extended.
When the upper connecting seat 4 descends to the lowest position, the upper connecting seat 4 can be connected with the upper interface of the terminal wire harness 3, and when the terminal wire harness 3 is sequentially pushed in from the opening of the supporting groove 21, the upper connecting seat 4 is at the highest position, so that the upper connecting seat 4 can give up the moving area of the terminal wire harness 3 on the supporting groove 21, and the terminal wire harness 3 can be pushed into the supporting groove 21 smoothly.
Referring to fig. 4 to 6, a lower connection seat 5 is provided at a lower portion of the supporter 2 to move in a vertical direction, and the lower connection seat 5 has a highest position and a lowest position on a moving path of the lower connection seat 5, and when the lifter 233 descends to the lowest position of the lifter 233, the lower connection seat 5 is at the lowest position of the lower connection seat 5.
Referring to fig. 6, mounting plates 53 are horizontally and fixedly arranged on side walls of two sides of a lower connecting seat 5, wedge blocks 52 are movably arranged on the upper parts of the mounting plates 53 in the vertical direction, sliding rods 54 are fixedly arranged on the lower parts of the wedge blocks 52 in the vertical direction, the sliding rods 54 penetrate through the mounting plates 53 in the vertical direction and are in sliding fit with the mounting plates 53 in the vertical direction, gaps are reserved between the upper ends of the sliding rods 54 and the mounting plates 53, springs 55 are arranged in the gaps in the extending direction of the sliding rods 54, two ends of each spring 55 are fixedly connected with the mounting plates 53 and the upper parts of the sliding rods 54 respectively, and one sides, close to the lower connecting seat 5, of the upper parts of the wedge blocks 52 incline towards the lower connecting seat 5.
When the lifting frame 233 drives the pressing rod 231 to descend to the lowest position, the lower connecting seat 5 is located at the lowest position on the moving path of the lower connecting seat 5, namely, the pressing rod 231 contacts with the upper portion of the lower interface of the terminal wire harness 3 at the moment, and the terminal wire harness 3 is in a straightening state at the moment, but the lower interface of the terminal wire harness 3 is not connected with the lower connecting seat 5, because the terminal wire harness 3 can slightly deviate along the width direction of the supporting groove 21 in the process of carding and straightening the terminal wire harness 3 by the pressing rod 231, the situation that the lower interface of the terminal wire harness 3 cannot be smoothly connected with the lower connecting seat 5 can occur, in order to avoid the occurrence of the situation, the wedge-shaped blocks 52 are arranged on two sides of the lower connecting seat 5, the lower interface of the terminal wire harness 3 is straightened through the inclined structure of the upper portion of the wedge-shaped blocks 52, the lower interface of the straightened terminal wire harness 3 can be smoothly connected with the lower connecting seat 5, and the springs 55 arranged on the lower portion of the wedge-shaped blocks 52 can provide moving amount for the wedge-shaped blocks 52 in the vertical direction, and the situation that the wedge-shaped blocks 52 squeeze the lower interface of the terminal wire harness 3 to the lower interface of the terminal wire harness 3 smoothly occurs.
Referring to fig. 8, 9 and 11, a fixing unit 6 is provided on the bracket 2 at one side when the elevating frame 233 is at the lowest position, the fixing unit 6 includes a fixing plate 62 moving in the width direction of the supporting groove 21, a fourth linear driver 63 for driving the fixing plate 62 to move is horizontally provided at one side of the fixing plate 62, a fixing block 61 is fixedly provided at the lower portion of the pressing lever 231, and the fixing block 61 and the fixing plate 62 clamp the lower interface of the terminal harness 3.
After the test is completed, the lower interface of the terminal harness 3 after the test is completed is required to be separated from the lower connecting seat 5, the separation of the upper interface of the terminal harness 3 and the upper connecting seat 4 can be manually performed, the wedge blocks 52 are arranged on two sides of the lower connecting seat 5, the lower interface of the terminal harness 3 is positioned in the bracket 2 and cannot be manually separated, so that the lower interface of the terminal harness 3 is required to be fixed through the fixing unit 6, the lower connecting seat 5 is lowered, the lower interface of the terminal harness 3 can be smoothly separated from the lower connecting seat 5, after the test is completed, the fixing unit 6 is started, the fourth linear driver 63 drives the fixing plate 62 to move towards the lower interface of the terminal harness 3 and presses the lower interface of the terminal harness 3 on the fixing block 61, the lower connecting seat 5 is lowered, the lower interface of the terminal harness 3 is clamped by the fixing block 61 and the fixing plate 62, the lower connecting seat 5 cannot be pulled, pulling force is avoided to be caused to the lower interface of the terminal harness 3 when the lower connecting seat 5 is lowered, and further the condition that the lower interface of the terminal harness 3 is disconnected from the lower interface of the terminal harness 3 is avoided.
Referring to fig. 6 and 7, a plurality of indicator lamps 24 are provided on the side wall of the bracket 2, the number of indicator lamps 24 corresponds to the number of the terminal wire harnesses 3 arranged on the supporting groove 21, the upper connecting seat 4, the lower connecting seat 5 and the indicator lamps 24 are sequentially connected in series, when the terminal wire harnesses 3 are conducted, the indicator lamps 24 are turned on, and when the terminal wire harnesses 3 are not conducted, the indicator lamps 24 cannot be turned on.
The number of the terminal wire harnesses 3 when the supporting groove 21 is fully placed corresponds to the number of the indicator lamps 24 one by one, and a worker can judge the conduction condition of the terminal wire harnesses 3 according to the on/off of the indicator lamps 24.
Referring to fig. 3, a slot is formed in the opening end side of the support groove 21 in the width direction of the support groove 21, and a socket 25 is slidably provided in the slot in the extending direction of the slot.
Before the staff pushes the terminal wire harness 3 in turn from the opening of the supporting groove 21, the inserting plate 25 arranged at the slot needs to be taken down, then the terminal wire harness 3 is pushed into the supporting groove 21 in turn, after the terminal wire harness 3 in the supporting groove 21 is placed fully, the inserting plate 25 is inserted into the slot, and at the moment, the inserting plate 25 has a limiting effect on the terminal wire harness 3, namely, the terminal wire harness 3 positioned in the supporting groove 21 can not move along the extending direction of the supporting groove 21 any more, so that the upper connecting seat 4 can be smoothly connected with the upper interface of the terminal wire harness 3.
The working principle is that during testing, the terminal wire harnesses 3 are sequentially pushed into the supporting groove 21 from one end of the supporting groove 21, the upper interfaces and the lower interfaces of the terminal wire harnesses 3 are respectively positioned at the upper part and the lower part of the supporting groove 21, the rated number of terminal wire harnesses 3 can be contained in the supporting groove 21, and after the rated number of terminal wire harnesses 3 are sequentially pushed into the supporting groove 21, testing equipment is started, wherein the testing equipment comprises an upper connecting seat 4 positioned at the upper part of the support 2 and a lower connecting seat 5 positioned at the lower part of the support 2. When the test equipment starts, go up connecting seat 4 and descend and with the interface connection on terminal pencil 3 upper portion gradually along vertical direction, because the terminal pencil 3 of arranging on supporting slot 21 is hanging the form and sets up on supporting slot 21, so the upper portion interface of terminal pencil 3 closely laminates with the upper portion of support 2, the condition that terminal pencil 3's interface takes place to incline can not appear, at the interface connection on last connecting seat 4 and terminal pencil 3 upper portion, push down the pole 231 and also can move along the horizontal direction, push down the pole 231 and pass through second space and first space in proper order, push down the pole 231 and follow vertical direction top-down, push down the pole 231 and remove top-down in the second space, comb a plurality of individual pencil in the terminal pencil 3, make the terminal pencil 3 that has the bending condition be straightened, then lower connecting seat 5 rise and with the interface connection of terminal pencil 3 lower part, be provided with warning light 24 on support 2, warning light 24 and lower connecting seat 5 establish ties, last connecting seat 4 switch on, if terminal pencil 3 does not switch on the problem, then warning light 24 lights, if there is the terminal 3 to switch on, the problem, it is difficult to realize that terminal 3 is automatic to switch on to the wiring harness 3 has such as to the terminal 3 to the test to the fact that can't finish the terminal 3. The workload during the test is reduced, and the situation that the terminal wire harness 3 is damaged during the automatic test is avoided.
The above examples merely illustrate one or several embodiments of the present invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.
Claims (10)
1. A terminal harness conduction test device comprises a base (1) and a bracket (2) arranged at the upper part of the base (1);
The wire arranging device is characterized in that a supporting groove (21) is formed in the upper portion of the support (2) along the length direction of the support (2), one end of the supporting groove (21) is in an opening shape, a plurality of terminal wire harnesses (3) are uniformly distributed on the supporting groove (21) along the extending direction of the supporting groove (21), the terminal wire harnesses (3) penetrate through the supporting groove (21), an extending plate (22) is fixedly arranged at the lower portion of the supporting groove (21) along the vertical direction, the extending plate (22) is uniformly distributed along the extending direction of the supporting groove (21), a first gap is formed between every two adjacent extending plates (22), a second gap is formed between every two adjacent single wire harnesses in the terminal wire harnesses (3), the size of the first gap is equal to that of the second gap, a wire arranging unit (23) is further arranged below the supporting groove (21), the wire arranging unit (23) is located at one side of the terminal wire harnesses (3) away from the extending plate (22), the wire arranging unit (23) comprises a pressing rod (231) which moves along the horizontal direction, the pressing rod (231) sequentially moves along the second gap and then moves along the first gap from top to bottom.
2. The terminal harness conduction testing apparatus according to claim 1, wherein a lifter (233) is provided on one side of the bracket (2) so as to move in a vertical direction, a lifting unit (234) is provided on the lifter (233), a highest position is provided on a vertical moving path of the lifter (233), a first linear driver (232) is horizontally provided on the lifter (233), an output end of the first linear driver (232) is horizontally directed toward the extension plate (22), a pressing lever (231) is fixedly provided on an output end of the first linear driver (232), an upper end face of the pressing lever (231) is flush with a lower end face of the supporting groove (21) when the lifter (233) is at the highest position, and the lifter (233) is at the highest position when the first linear driver (232) drives the pressing lever (231) to extend.
3. The terminal harness conduction testing apparatus according to claim 2, further comprising a lowest position on a vertical movement path of the lifter (233), a distance between a highest position and a lowest position of the lifter (233) being the same as a length of the terminal harness (3).
4. The terminal harness conduction testing apparatus according to claim 2, wherein the elevating unit (234) includes a threaded rod (2341) and a rotary driver (2342), the threaded rod (2341) is provided on one side of the bracket (2) in a vertical direction, the threaded rod (2341) penetrates the elevating bracket (233) and is screw-fitted with the elevating bracket (233), and the rotary driver (2342) for driving the threaded rod (2341) to rotate is provided on an upper end of the threaded rod (2341).
5. The terminal harness conduction testing apparatus according to claim 2, wherein an upper connecting seat (4) is provided at an upper portion of the bracket (2), a second linear driver (41) for driving the upper connecting seat (4) to move in a vertical direction is provided at an upper portion of the upper connecting seat (4), the upper connecting seat (4) is located at a highest position of a moving path of the upper connecting seat (4) when the pressing lever (231) is not extended, and the upper connecting seat (4) is lowered to a lowest position of the moving path of the upper connecting seat (4) in a vertical direction after the pressing lever (231) is extended.
6. The terminal harness conduction testing apparatus according to claim 5, wherein a lower connection base (5) is provided at a lower portion of the bracket (2) so as to move in a vertical direction, the lower connection base (5) has a highest position and a lowest position on a moving path of the lower connection base (5), and the lower connection base (5) is at the lowest position of the lower connection base (5) when the lifter (233) is lowered to the lowest position of the lifter (233).
7. The terminal harness conduction testing apparatus according to claim 6, wherein mounting plates (53) are fixedly provided horizontally on side walls on both sides of the lower connecting seat (5), wedge blocks (52) are provided on upper portions of the mounting plates (53) so as to move in a vertical direction, sliding rods (54) are fixedly provided on lower portions of the wedge blocks (52) so as to vertically penetrate through the mounting plates (53) and are in sliding fit with the mounting plates (53) in the vertical direction, gaps are reserved between upper ends of the sliding rods (54) and the mounting plates (53), springs (55) are provided in the gaps in an extending direction of the sliding rods (54), both ends of the springs (55) are fixedly connected with the mounting plates (53) and upper portions of the sliding rods (54), and one sides, close to the lower connecting seat (5), of the upper portions of the wedge blocks (52) incline toward the lower connecting seat (5).
8. The terminal harness conduction testing apparatus according to claim 2, wherein a fixing unit (6) is provided on the bracket (2) on one side when the lifter (233) is at the lowest position, the fixing unit (6) includes a fixing plate (62) that moves in the width direction of the supporting groove (21), a fourth linear driver (63) for driving the fixing plate (62) to move is horizontally provided on one side of the fixing plate (62), a fixing block (61) is fixedly provided on the lower portion of the pressing lever (231), and the fixing block (61) and the fixing plate (62) clamp the lower interface of the terminal harness (3).
9. The terminal harness conduction testing apparatus according to claim 6, wherein a plurality of indicator lamps (24) are provided on the side wall of the bracket (2), the number of the indicator lamps (24) corresponds to the number of the terminal harnesses (3) arranged on the supporting groove (21), the upper connecting seat (4), the lower connecting seat (5) and the indicator lamps (24) are electrically connected with each other and are sequentially connected in series, when the terminal harnesses (3) are conducted, the indicator lamps (24) are turned on, and when the terminal harnesses (3) are not conducted, the indicator lamps (24) cannot be turned on.
10. The terminal harness conduction testing apparatus according to claim 1, wherein a slot is provided in a width direction of the support groove (21) on an opening end side of the support groove (21), and a board insertion plate (25) is provided on the slot so as to slide in an extending direction of the slot.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411662864.XA CN119689329B (en) | 2024-11-20 | 2024-11-20 | Terminal wire harness conduction test equipment |
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| CN202411662864.XA CN119689329B (en) | 2024-11-20 | 2024-11-20 | Terminal wire harness conduction test equipment |
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| CN119689329A true CN119689329A (en) | 2025-03-25 |
| CN119689329B CN119689329B (en) | 2025-10-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112147456A (en) * | 2020-10-15 | 2020-12-29 | 重庆数智源智能装备科技有限公司 | Connecting terminal circular telegram check out test set with safety protection structure is convenient for adjust |
| CN214531979U (en) * | 2021-02-07 | 2021-10-29 | 浙江交工集团股份有限公司 | Steel strand bundle carding device |
| CN218037270U (en) * | 2022-06-30 | 2022-12-13 | 品联电子科技江苏有限公司 | Conduction tester for tubular terminal wire harness |
| CN219915786U (en) * | 2023-02-21 | 2023-10-27 | 南通友星线束有限公司 | Testing device for automobile wire harness |
| CN220753984U (en) * | 2023-09-07 | 2024-04-09 | 乐清市宇凯线缆有限公司 | Automatic wire arranging machine |
| CN118299892A (en) * | 2024-05-06 | 2024-07-05 | 安徽思科赛德电子科技有限公司 | Anti-offset alignment device for terminal assembly processing |
-
2024
- 2024-11-20 CN CN202411662864.XA patent/CN119689329B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112147456A (en) * | 2020-10-15 | 2020-12-29 | 重庆数智源智能装备科技有限公司 | Connecting terminal circular telegram check out test set with safety protection structure is convenient for adjust |
| CN214531979U (en) * | 2021-02-07 | 2021-10-29 | 浙江交工集团股份有限公司 | Steel strand bundle carding device |
| CN218037270U (en) * | 2022-06-30 | 2022-12-13 | 品联电子科技江苏有限公司 | Conduction tester for tubular terminal wire harness |
| CN219915786U (en) * | 2023-02-21 | 2023-10-27 | 南通友星线束有限公司 | Testing device for automobile wire harness |
| CN220753984U (en) * | 2023-09-07 | 2024-04-09 | 乐清市宇凯线缆有限公司 | Automatic wire arranging machine |
| CN118299892A (en) * | 2024-05-06 | 2024-07-05 | 安徽思科赛德电子科技有限公司 | Anti-offset alignment device for terminal assembly processing |
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| CN119689329B (en) | 2025-10-28 |
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