CN119686280B - Thin-wall template of bottom plate water outlet of lock chamber of ship lock - Google Patents

Thin-wall template of bottom plate water outlet of lock chamber of ship lock

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Publication number
CN119686280B
CN119686280B CN202411981107.9A CN202411981107A CN119686280B CN 119686280 B CN119686280 B CN 119686280B CN 202411981107 A CN202411981107 A CN 202411981107A CN 119686280 B CN119686280 B CN 119686280B
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China
Prior art keywords
template
water outlet
templates
plate
outlet hole
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CN202411981107.9A
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Chinese (zh)
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CN119686280A (en
Inventor
李洪江
邵峰
王珍君
王文友
李明
张进
王杰
李宏亮
梁新宇
孙宏渊
蔡志文
张彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CCCC First Harbor Engineering Co Ltd
No 1 Engineering Co Ltd of CCCC First Harbor Engineering Co Ltd
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CCCC First Harbor Engineering Co Ltd
No 1 Engineering Co Ltd of CCCC First Harbor Engineering Co Ltd
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Application filed by CCCC First Harbor Engineering Co Ltd, No 1 Engineering Co Ltd of CCCC First Harbor Engineering Co Ltd filed Critical CCCC First Harbor Engineering Co Ltd
Priority to CN202411981107.9A priority Critical patent/CN119686280B/en
Publication of CN119686280A publication Critical patent/CN119686280A/en
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Publication of CN119686280B publication Critical patent/CN119686280B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A10/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
    • Y02A10/30Flood prevention; Flood or storm water management, e.g. using flood barriers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

Landscapes

  • Moulds, Cores, Or Mandrels (AREA)

Abstract

本发明公开了一种船闸闸室底板出水孔的薄壁模板,定义闸室底板出水孔的水平长边方向为X向,出水孔的水平短边方向为Y向,出水孔的孔深高度方向为Z向;该薄壁模板包括前模板、后模板、侧模板及内撑插板;前模板与后模板在XZ竖向平面上背向间隔设置,且前模板与后模板的间隔处设有Z向贯通的插缝;插缝内Z向插接内撑插板;前模板的顶部和底部以及后模板的顶部均螺栓连接有X向延伸的转角模板,且前模板与后模板的对向面由内撑插板提供Y向内撑及Z向脱模动力;侧模板Y向封堵并固定连接在前模板与后模板的Y向两端。该模板可实现出水孔内定位撑模,解决现有模板在狭小空间内的拆卸、吊装脱模等问题。

This invention discloses a thin-walled template for the water outlet of a lock chamber floor plate. The horizontal long side of the water outlet is defined as the X-direction, the horizontal short side as the Y-direction, and the depth of the water outlet as the Z-direction. The thin-walled template includes a front template, a rear template, side templates, and internal support plates. The front and rear templates are spaced apart and facing away from each other in the XZ vertical plane, with a Z-direction through-slot at the interval between them. Internal support plates are inserted into the slots in the Z-direction. Corner templates extending in the X-direction are bolted to the top and bottom of the front template and the top of the rear template. The opposing surfaces of the front and rear templates are provided with Y-direction internal support and Z-direction demolding power by the internal support plates. The side templates are Y-direction sealed and fixedly connected to the Y-direction ends of the front and rear templates. This template can achieve positioning and support within the water outlet, solving the problems of disassembly, hoisting, and demolding of existing templates in confined spaces.

Description

Thin-wall template of bottom plate water outlet of lock chamber of ship lock
Technical Field
The invention relates to the technical field of concrete pouring templates, in particular to a thin-wall template for a water outlet hole of a bottom plate of a lock chamber of a ship lock.
Background
The bottom plate water outlet hole of the lock chamber of the ship lock has a large length, a small width and a certain depth and thickness, and the top and bottom openings of the water outlet hole are provided with water passing cambered surfaces. The existing template adopts a split type structure to pour a concrete structure with a water-passing cambered surface, and demoulding is realized by disassembling the template after pouring is completed.
However, since the water outlet hole has extremely small width, the distance between the front template and the rear template is extremely small, and the movement amount is short between the two templates, so that the demolding is extremely difficult.
Therefore, how to design a thin-wall template for the water outlet hole of the bottom plate of the lock chamber solves the above problems, and is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one purpose of the invention is to provide a thin-wall template for a water outlet hole of a bottom plate of a lock chamber of a ship lock, which can realize positioning and supporting of a template in the water outlet hole and solve the problems of disassembly, lifting and demoulding of the existing template in a narrow space.
In order to solve the problems, the invention provides a thin-wall template for a water outlet hole of a bottom plate of a lock chamber, which is used for defining the horizontal long side direction of the water outlet hole of the bottom plate of the lock chamber as an X direction, the horizontal short side direction of the water outlet hole as a Y direction and the depth direction of the water outlet hole as a Z direction;
The thin-wall template comprises a front template, a rear template, side templates and an inner supporting plugboard, wherein the front template and the rear template are arranged at intervals on an XZ vertical plane in a back-to-back mode, Z-direction through inserting gaps are formed in the intervals of the front template and the rear template, the inner supporting plugboard is inserted in the Z-direction of the inserting gaps, the top and the bottom of the front template and the top of the rear template are connected with corner templates extending in the X-direction through bolts, Y-direction inward supporting and Z-direction demoulding power is provided by the inner supporting plugboard on the opposite surfaces of the front template and the rear template, and the side templates are plugged in the Y-direction and fixedly connected to the Y-direction two ends of the front template and the rear template.
Preferably, the opposite surfaces of the front template and the rear template are fixedly provided with a plurality of inner edge plates, the X-direction extension and the Z-direction interval arrangement of the inner edge plates are respectively arranged, the upper parts of the inner edge plates are attached to the opposite surfaces of the front template or the rear template, the middle parts of the inner edge plates gradually protrude towards the insertion gaps, and the bottoms of the inner edge plates are provided with hanging surfaces which are bent towards the opposite surfaces of the front template or the rear template.
Preferably, a plurality of groups of arc-shaped press edges and flat plate hanging edges corresponding to the inner edge plates are arranged on the inner support inserting plates at intervals;
The section of the arc-shaped pressure edge is circular, the periphery of the arc-shaped pressure edge is in sliding fit with the middle part of the inner edge plate, and the gradual change convex surface of the arc-shaped pressure edge for the middle part of the inner edge plate provides internal supporting extrusion force;
the cross section of the flat plate hanging edge is rectangular, the periphery of the flat plate hanging edge is movably hung at the bottom of the inner edge plate, and the hanging surface of the flat plate hanging edge, which is the bottom of the inner edge plate, provides upward hoisting demoulding power.
Preferably, the upper parts and the lower parts of the side faces of the front template, the rear template, the corner template and the side templates facing the insertion slot are fixedly provided with connecting plates, and a plurality of template bolts for fixing the front template, the rear template and the side templates penetrate through the connecting plates.
Preferably, lifting lugs are fixedly arranged at the tops of the corner templates and the inner support plugboards.
Compared with the prior art, the invention has the advantages that:
The invention relates to a thin-wall template for a water outlet of a bottom plate of a lock chamber of a ship lock, which is blocked by a front template and two Y-direction ends of a rear template through side templates, wherein the front template and the rear template are respectively fixedly connected with a corner template through template bolts on connecting plates, and the connecting plates at the back of the side templates are fixedly connected with the connecting plates of the front template and the rear template through bolts so as to form a water outlet template with a quadrangular cross section.
The thin-wall template for the water outlet hole of the bottom plate of the lock chamber of the ship lock is characterized in that an inner supporting insertion plate is used for carrying out inner supporting on a front template and a rear template, lifting and disassembling and demolding, wherein an arc-shaped pressing edge on the inner supporting insertion plate is in sliding fit with an inner edge plate on a surface opposite to the front template and the rear template, back supporting power is provided for the front template and the rear template, a flat plate hanging edge on the inner supporting insertion plate is positioned below each group of arc-shaped pressing edges, is matched with the inner edge plate when the inner supporting insertion plate is lifted upwards during demolding, provides uplink power for the front template and the rear template, and removes inner supporting positioning between the front template and the rear template along with the upward movement of the arc-shaped pressing edges, so that the front template and the rear template are convenient to demold.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a half cross-sectional view of the present invention;
FIG. 3 is a schematic perspective view of a front mold plate according to the present invention;
FIG. 4 is a schematic perspective view of a rear form in accordance with the present invention;
FIG. 5 is a schematic perspective view of a sideform in accordance with the present invention;
FIG. 6 is a schematic perspective view of an inner support insert plate according to the present invention;
In the figure, a 1-internal support plugboard, a 2-side template, a 3-corner template, a 4-front template, 5-template bolts, 6-lifting lugs, 7-arc-shaped pressure edges, 8-flat plate hanging edges, 9-internal edge plates, 10-hanging surfaces, 11-rear templates and 12-connecting plates.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
In the description of the present application, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1-6, the thin-wall template of the water outlet hole of the bottom plate of the lock chamber of the invention defines the horizontal long side direction of the water outlet hole of the bottom plate of the lock chamber as the X direction, the horizontal short side direction of the water outlet hole as the Y direction and the depth direction of the water outlet hole as the Z direction;
The thin-wall template comprises a front template 4, a rear template 11, a side template 2 and an inner support plugboard 1, wherein the front template and the rear template are arranged at intervals back to each other on an XZ vertical plane, Z-direction through inserting gaps are formed in the intervals between the front template and the rear template, the inner support plugboard is inserted in the Z-direction of the inserting gaps, the top and the bottom of the front template and the top of the rear template are both connected with corner templates 3 extending in the X-direction through bolts, Y-direction inward supporting and Z-direction demoulding power is provided by the inner support plugboard on the opposite surfaces of the front template and the rear template, and the side template is plugged in the Y-direction and fixedly connected to the Y-direction two ends of the front template and the rear template.
Preferably, the opposite surfaces of the front template and the rear template are fixedly provided with a plurality of inner edge plates 9, the inner edge plates extend in X direction and are arranged at intervals in Z direction, the upper parts of the inner edge plates are attached to the opposite surfaces of the front template or the rear template, the middle parts of the inner edge plates gradually protrude towards the insertion gaps, and the bottoms of the inner edge plates are provided with hanging surfaces 10 which are bent towards the opposite surfaces of the front template or the rear template.
Preferably, a plurality of groups of arc-shaped press edges 7 and flat plate hanging edges 8 corresponding to the inner edge plates are arranged on the inner support inserting plates at intervals;
The section of the arc-shaped pressure edge is circular, the periphery of the arc-shaped pressure edge is in sliding fit with the middle part of the inner edge plate, and the gradual change convex surface of the arc-shaped pressure edge for the middle part of the inner edge plate provides internal supporting extrusion force;
the cross section of the flat plate hanging edge is rectangular, the periphery of the flat plate hanging edge is movably hung at the bottom of the inner edge plate, and the hanging surface of the flat plate hanging edge, which is the bottom of the inner edge plate, provides upward hoisting demoulding power.
Preferably, the upper and lower parts of the side surfaces of the front template, the rear template and the side templates facing the insertion slot are fixedly provided with connecting plates 12, and a plurality of template bolts 5 for fixing the front template, the rear template and the side templates penetrate through the connecting plates.
Preferably, lifting lugs 6 are fixedly arranged at the tops of the corner templates and the inner support plugboards.
The working principle of the invention is as follows:
The thin-wall template of the water outlet hole of the bottom plate of the lock chamber of the ship lock is formed by surrounding a casting template of the wall of the periphery of the water outlet hole through a front template, a rear template, two side templates and three corner templates.
When the die is assembled, the front template and the rear template are stacked back at first, then an inner support plugboard is inserted from one side, at the moment, an arc-shaped pressing edge of the inner support plugboard is positioned above the inner edge board, a flat plate hanging edge is positioned below the inner edge board, then corner templates are mounted on the top and bottom bolts of the front panel and the rear template, and finally side templates are fixedly mounted on two sides of the front panel and the rear template. Lifting lugs on the upper parts of the front template and the rear template before pouring, lifting the whole template to a preset pouring position, positioning the template, then pressing down the inner support plugboard, and carrying out inner support on the middle parts of the front template and the rear template.
During demolding, the corner template at the bottom of the front panel is removed firstly, then template bolts on the side template connecting plates are removed, then the inner support inserting plate is lifted, the front template and the rear template are lifted and lifted by matching the plate hanging edges on the inner support inserting plate with the hanging faces of the inner edge plates, the arc pressing edges are separated from the inclined supporting slope surfaces at the upper parts of the inner edge plates in the lifting process, so that the inner support of the front template and the rear template is withdrawn, the front template and the rear template are lifted out of the water outlet holes after pouring is completed along with the lifting of the inner support inserting plate, and finally the two side templates losing the inner support of the front template and the rear template are removed, so that the demolding of the whole template is completed.
It should be noted that the corner template at the bottom of the front template needs to be removed in the water delivery gallery below the water outlet hole after pouring of the water outlet hole is completed.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.

Claims (3)

1.一种船闸闸室底板出水孔的薄壁模板,定义闸室底板出水孔的水平长边方向为X向,出水孔的水平短边方向为Y向,出水孔的孔深高度方向为Z向;1. A thin-walled template for the water outlet hole of the lock chamber bottom plate, wherein the horizontal long side direction of the water outlet hole is defined as the X direction, the horizontal short side direction of the water outlet hole is defined as the Y direction, and the depth direction of the water outlet hole is defined as the Z direction; 其特征在于:包括前模板、后模板、侧模板及内撑插板;所述前模板与后模板在XZ竖向平面上背向间隔设置,且前模板与后模板的间隔处设有Z向贯通的插缝;所述插缝内Z向插接内撑插板;所述前模板的顶部和底部以及后模板的顶部均螺栓连接有X向延伸的转角模板,且前模板与后模板的对向面由内撑插板提供Y向内撑及Z向脱模动力;所述侧模板Y向封堵并固定连接在前模板与后模板的Y向两端;Its features include: a front template, a rear template, side templates, and internal support plates; the front template and the rear template are arranged back-to-back on the XZ vertical plane, and a Z-direction through-slot is provided at the interval between the front template and the rear template; the internal support plates are inserted into the Z-direction through-slot; the top and bottom of the front template and the top of the rear template are bolted with corner templates extending in the X-direction, and the opposing surfaces of the front template and the rear template are provided with Y-direction internal support and Z-direction demolding power by the internal support plates; the side templates are Y-direction sealed and fixedly connected to the Y-direction ends of the front template and the rear template; 所述前模板与后模板的相向面上均固设有多道内棱板,多道内棱板X向延伸并Z向间隔设置,内棱板的上部贴合在前模板或后模板的相向面上,内棱板的中部向插缝中渐变凸出,内棱板的底部制出有向前模板或后模板的相向面弯折的挂接面;Multiple inner ribs are fixed on the facing surfaces of the front template and the rear template. The multiple inner ribs extend in the X direction and are spaced apart in the Z direction. The upper part of the inner ribs is attached to the facing surface of the front template or the rear template. The middle part of the inner ribs gradually protrudes into the slot. The bottom of the inner ribs has a hooking surface that bends towards the facing surface of the front template or the rear template. 所述内撑插板上间隔设置有多组对应内棱板的弧形压棱及平板挂棱;The inner support plate is provided with multiple sets of arc-shaped pressing edges and flat hanging edges corresponding to the inner ribs at intervals. 所述弧形压棱的截面为圆形,该弧形压棱的外周滑动贴合在内棱板的中部,由弧形压棱为内棱板中部的渐变凸出面提供内撑挤压力;The cross-section of the arc-shaped pressure rib is circular. The outer periphery of the arc-shaped pressure rib slides and fits against the middle of the inner rib plate. The arc-shaped pressure rib provides internal support and compressive force to the gradually protruding surface in the middle of the inner rib plate. 所述平板挂棱的截面为矩形,该平板挂棱的外周活动挂接在内棱板的底部,由平板挂棱为内棱板底部的挂接面提供上行吊装脱模动力。The flat plate hanging edge has a rectangular cross-section. The outer periphery of the flat plate hanging edge is movably attached to the bottom of the inner plate, and the flat plate hanging edge provides upward lifting and demolding power to the hanging surface at the bottom of the inner plate. 2.根据权利要求1所述的一种船闸闸室底板出水孔的薄壁模板,其特征在于:所述前模板、后模板、转角模板及侧模板朝向插缝的侧面上部及下部均固设有连接板,该连接板上穿透有多个固定前模板、后模板及侧模板的模板螺栓。2. A thin-walled template for the water outlet hole of the lock chamber floor plate according to claim 1, characterized in that: the upper and lower parts of the sides of the front template, rear template, corner template and side template facing the insertion seam are all fixed with connecting plates, and multiple template bolts for fixing the front template, rear template and side template are penetrated on the connecting plates. 3.根据权利要求1所述的一种船闸闸室底板出水孔的薄壁模板,其特征在于:所述转角模板及内撑插板的顶部均固设有吊耳。3. A thin-walled template for the water outlet hole of the lock chamber floor as described in claim 1, characterized in that: the top of the corner template and the inner support plate are both fixed with lifting lugs.
CN202411981107.9A 2024-12-31 2024-12-31 Thin-wall template of bottom plate water outlet of lock chamber of ship lock Active CN119686280B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211547665U (en) * 2019-11-07 2020-09-22 中交第二航务工程局有限公司 Trapezoidal three-sided arc-shaped water outlet template
CN118441657A (en) * 2024-05-09 2024-08-06 沧州晟实伟业机械设备制造有限公司 Construction method of steel template for water outlet of ship lock water delivery gallery

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN217352390U (en) * 2022-05-19 2022-09-02 中交第一航务工程局有限公司 Water hole construction template is crossed to lock chamber of ship lock
CN222207228U (en) * 2024-05-09 2024-12-20 沧州晟实伟业机械设备制造有限公司 Steel template for water outlet of ship lock water delivery gallery

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211547665U (en) * 2019-11-07 2020-09-22 中交第二航务工程局有限公司 Trapezoidal three-sided arc-shaped water outlet template
CN118441657A (en) * 2024-05-09 2024-08-06 沧州晟实伟业机械设备制造有限公司 Construction method of steel template for water outlet of ship lock water delivery gallery

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