CN119681112A - An automatic rolling and shaping machine - Google Patents
An automatic rolling and shaping machine Download PDFInfo
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- CN119681112A CN119681112A CN202410689548.5A CN202410689548A CN119681112A CN 119681112 A CN119681112 A CN 119681112A CN 202410689548 A CN202410689548 A CN 202410689548A CN 119681112 A CN119681112 A CN 119681112A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
一种自动化卷圆整形一体机，其包括送料机构，卷圆机构，整形机构，传输机构，转移取料机构，落料单元。所述送料机构包支撑架，上料机构，储料架，以及送料单元。所述转移取料机构包括安装板，竖直升降组件，水平滑动组件，抓夹，以及抓夹旋转机构。当所述卷圆整形一体机工作时，所述送料机构将板材输送至所述卷圆机构进行卷圆，所述转移取料机构将经过所述卷圆机构加工过成型的轮卷取下并放置与所述传输机构上，所述传输机构再将该轮卷运输至所述整形机构，最终经过所述整形机构整形加工后的成品轮卷掉落入所述落料单元所设置的成品收集框内。工作流程中，仅需人工将原料放置于所述储料架上即可。
An automatic rolling and shaping machine includes a feeding mechanism, a rolling mechanism, a shaping mechanism, a transmission mechanism, a transfer and fetching mechanism, and a blanking unit. The feeding mechanism includes a support frame, a loading mechanism, a storage rack, and a feeding unit. The transfer and fetching mechanism includes a mounting plate, a vertical lifting component, a horizontal sliding component, a gripper, and a gripper rotating mechanism. When the rolling and shaping machine is working, the feeding mechanism transports the sheet material to the rolling mechanism for rolling, the transfer and fetching mechanism takes down the roll that has been processed and formed by the rolling mechanism and places it on the transmission mechanism, and the transmission mechanism then transports the roll to the shaping mechanism, and finally the finished roll that has been shaped by the shaping mechanism falls into the finished product collection frame provided by the blanking unit. In the work process, it is only necessary to manually place the raw materials on the storage rack.
Description
Technical Field
The invention relates to the field of automatic machining, in particular to an automatic rolling and shaping integrated machine.
Background
The two steps commonly used in the mechanical processing during rolling and shaping are required to be carried out during the processing of the bushing, the shaft sleeve and some cylindrical workpieces.
In the prior art, the rolling and shaping are usually two separate steps, and a separate rolling machine and a separate shaping machine are used for respectively completing the rolling and shaping two working processes. During this time, the worker is required to exchange the workpiece between the rounding machine and the truing machine, which increases the labor cost of the worker and has low work efficiency.
Disclosure of Invention
In view of the above, the present invention provides an automatic rounding and shaping integrated machine capable of implementing an automatic rounding and shaping integrated machine.
An automatic change round shape all-in-one of rolling up, it includes a workstation, one sets up feeding mechanism on the workstation, one sets up the round mechanism of rolling up of feeding mechanism one side, one sets up the shaping mechanism of rolling up round mechanism one side, one sets up the transmission mechanism of shaping mechanism one side, one sets up the transfer feeding mechanism between round mechanism with transmission mechanism, and one sets up blanking unit of shaping mechanism one end. The transferring and taking mechanism comprises a mounting plate, a vertical lifting assembly arranged at the bottom of the mounting plate, a horizontal sliding assembly arranged on the mounting plate, a grabbing clamp arranged on one side of the mounting plate, and a grabbing clamp rotating mechanism fixedly connected with the grabbing clamp. One side of the transferring and taking mechanism corresponds to the rolling mechanism, and the other side corresponds to the transmission mechanism, so that a wheel roll which is rolled by the rolling mechanism is grabbed to the transmission mechanism.
Further, the horizontal sliding assembly comprises a sliding rail fixedly arranged on the mounting plate, a sliding block unit which is connected to the sliding rail in a sliding way, a sliding driving piece fixedly connected with the sliding block unit, and a sliding block limiting piece arranged at the end head of the sliding rail, which is close to the rolling mechanism.
Further, the grabbing and clamping rotating mechanism comprises a rotating guide plate fixedly arranged on the mounting plate, a rotating connecting rod and a connecting block fixedly arranged at one end of the rotating connecting rod.
Further, the rotary guide plate comprises a guide plate main body and a guide groove formed in the plate main body, the guide groove is arranged in an L shape, one vertical side of the L shape is close to one side of the transmission mechanism, one horizontal side of the L shape extends towards one side of the rolling mechanism, and one vertical side of the guide groove is higher than one horizontal side.
Further, the feeding mechanism comprises a feeding support frame, a feeding mechanism arranged on the feeding support frame, a storage frame arranged at one end of the feeding mechanism, and a feeding unit arranged at one side of the discharge frame.
Further, the feeding mechanism comprises a feeding driving unit fixedly arranged on the feeding supporting frame, a sliding block arranged on the feeding driving unit, a propping sliding plate fixedly connected to the sliding block, the storage rack comprises a storage rack main body and a discharging hole arranged on one side of the storage rack, which is opposite to the feeding mechanism, the feeding unit comprises a feeding driving assembly fixedly connected to the feeding supporting frame, a feeding propping plate arranged on one side of the discharging hole, a linkage connecting piece used for connecting the feeding propping plate with the feeding driving assembly, and a guide plate arranged on one side of the storage rack, which is close to the rolling mechanism.
Further, the feeding mechanism comprises a lifting bin unit arranged on the workbench, a feeding unit arranged on one side of the lifting bin unit, and a transfer transmission unit arranged between the lifting bin unit and the feeding unit.
Further, the lifting bin unit comprises a bin bracket arranged on the workbench 1, a U-shaped bin connected to the bin bracket in a sliding manner, and a lifting driving device connected to the U-shaped bin, the feeding unit comprises a feeding table arranged on one side of the bin bracket, a guide rail arranged on the feeding table, a feeding driving device arranged on the feeding table and close to a feeding opening on one side of the lifting bin unit, and a feeding driving plate arranged on the feeding driving device and accommodated in the guide rail, the transfer transmission unit comprises a sliding frame connected to the bin bracket in a sliding manner, a dragging assembly arranged on the sliding frame, and a transfer driving device arranged on the bin bracket and connected to the sliding frame, and the dragging assembly comprises a dragging lifting device and a dragging plate arranged on the dragging lifting device.
Compared with the prior art, the automatic rounding and shaping integrated machine provided by the invention comprises a workbench, a feeding mechanism arranged on the workbench, a rounding mechanism arranged on one side of the feeding mechanism, a shaping mechanism arranged on one side of the rounding mechanism, a transmission mechanism arranged on one side of the shaping mechanism, a transferring and taking mechanism arranged between the rounding mechanism and the transmission mechanism, and a blanking unit arranged at one end of the shaping mechanism. The transferring and taking mechanism comprises a mounting plate, a vertical lifting assembly arranged at the bottom of the mounting plate, a horizontal sliding assembly arranged on the mounting plate, a grabbing clamp arranged on one side of the mounting plate, and a grabbing clamp rotating mechanism fixedly connected with the grabbing clamp. One side of the transferring and taking mechanism corresponds to the rolling mechanism, and the other side corresponds to the transmission mechanism, so that a wheel roll which is rolled by the rolling mechanism is grabbed to the transmission mechanism. When the rounding and shaping integrated machine works, the feeding mechanism conveys the plate to the rounding mechanism for rounding, the transferring and taking mechanism rolls a wheel which is processed and shaped by the rounding mechanism and is placed on the conveying mechanism, the conveying mechanism conveys the wheel to the shaping mechanism, and finally, a finished product wheel roll which is shaped and processed by the shaping mechanism falls into a finished product collecting frame arranged by the blanking unit. Therefore, in the working flow of the automatic rounding and shaping integrated machine, raw materials are only needed to be placed on the material storage rack manually, and other steps can be completed completely automatically, so that the labor cost of workers is reduced, and the working efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic rounding and shaping integrated machine provided by the invention.
Fig. 2 is a schematic structural view of a first embodiment of a feeding mechanism of the automatic rounding and shaping integrated machine of fig. 1.
Fig. 3 is a schematic structural view of a second embodiment of a feeding mechanism of the automatic rounding and shaping integrated machine of fig. 1.
Fig. 4 is a schematic structural diagram of the automatic rolling and shaping integrated machine in fig. 1 at another view angle.
Fig. 5 is a schematic structural view of a transfer and reclaiming mechanism of the automatic rounding and shaping integrated machine of fig. 1.
Fig. 6 is a schematic structural view of a slider of the automatic rounding and shaping integrated machine of fig. 1.
Detailed Description
Specific embodiments of the present invention are described in further detail below. It should be understood that the description of the invention herein is not intended to limit the scope of the invention.
Fig. 1 to 6 are schematic structural diagrams of an automatic leather roller rolling and shaping integrated machine provided by the invention. The automatic rounding and shaping integrated machine comprises a workbench 1, a feeding mechanism 10, a rounding mechanism 20 arranged at one end of the feeding mechanism 10, a shaping mechanism 30 arranged at one side of the rounding mechanism 20, a transmission mechanism 40 arranged at one side of the shaping mechanism 30, a transferring and taking mechanism 50 arranged between the rounding mechanism 20 and the transmission mechanism 40, and a blanking unit 60 arranged at one end of the shaping mechanism 30. It is conceivable that the automatic roll-up and roll-down integrated machine should further include some other functional components, such as electrical connection components, mounting components, etc., which are well known to those skilled in the art and will not be described in detail herein.
The workbench 1 is used for supporting the feeding mechanism 10, the rounding mechanism 20, the shaping mechanism 30, the conveying mechanism 40 and the transferring and taking mechanism 50, and is formed into a whole for working. The workbench 1 is a prior art, and a detailed description is not repeated here.
In this embodiment, the feeding mechanism in the automatic rounding and shaping integrated machine is two embodiments, as shown in fig. 2, which is a first embodiment of the feeding mechanism, wherein the feeding mechanism 10 includes a feeding support frame 11, a feeding mechanism 12 mounted on the feeding support frame 11, a storage rack 13 disposed at one end of the feeding mechanism 12, and a feeding unit 14 disposed at one side of the discharge rack 13.
The feeding support frame 11 is used for supporting the feeding mechanism 12 and the storage frame 13, so that the feeding mechanism 12 and the storage frame 13 form a whole, and the feeding support frame 11 is a prior art and will not be described herein.
The feeding mechanism 12 includes a feeding driving unit 121 fixedly disposed on the feeding support frame 11, a sliding block 122 disposed on the feeding driving unit 121, and a pushing sliding plate 123 fixedly connected to the sliding block 122.
The feeding driving unit 121 is used for driving the sliding block 122 to reciprocate, so as to drive the pushing sliding plate 123 to move to complete the feeding operation. The feeding driving unit 121 is a prior art, and will not be described herein.
The slider 122 includes a slider body 1221 and at least one slider plate connector 1222 disposed on a side of the slider body 1221 facing the slider mounting plate 1121.
The sliding block body 1221 may be a square body, and a cylinder connection hole for connecting with the feeding driving cylinder 1211 is provided on the sliding block body 1221. The slide block body 1221 is fixedly connected to the feeding driving cylinder 1211 through the cylinder connection hole, and reciprocates under the driving of the feeding driving cylinder 1211. The sliding plate connector 1222 is connected with the feeding pushing sliding plate 123, so as to form a whole with the feeding pushing sliding plate 123 and the sliding block 122.
One side of the feeding pushing sliding plate 123 is fixedly connected to the sliding plate connector 1222. The feeding pushing sliding plate 123 is disposed on the top wall of the feeding support frame 11 and corresponds to the feeding frame 13, and the feeding pushing sliding plate 123 may be a square plate structure, so as to push the plate to be processed from the feeding frame 13 to the feeding unit 14.
The storage rack 13 includes a storage rack main body 131, and a discharge hole 132 disposed on a side of the storage rack 13 facing away from the feeding mechanism 12. The outer contour of the storage rack main body 131 is in a U-shaped structure, and the discharge hole 132 is arranged at the end of the storage rack main body 131, which is close to one end of the workbench 1. The size and shape of the discharge opening 132 are consistent with those of the plate to be processed, so as to output the plate to be processed.
The feeding unit 14 includes a feeding driving assembly 141 fixedly connected to the feeding support frame 11, a feeding supporting plate 142 disposed at one side of the discharge hole 132, a linkage connecting member 143 for connecting the feeding supporting plate 142 and the feeding driving assembly 141, and a guiding plate 144 disposed at one side of the storage frame 13 near the rolling mechanism 20.
The feeding driving assembly 141 is configured to drive the feeding supporting plate 142 to slide reciprocally, so that the feeding supporting plate 142 is used to convey the plate to be processed into the rolling mechanism 20, and the rolling mechanism 20 is used to roll the plate to be processed. The feeding driving assembly 141 may be a driving device such as a screw rod capable of reciprocating back and forth.
The feeding propping plate 142 is used for propping the plate to be processed against the rounding mechanism 20 for rounding. The feeding supporting plate 142 is disposed on one side of the discharge hole 132, and the extending direction of the feeding supporting plate 142 is perpendicular to the extending direction of the discharge hole 132, so that the feeding supporting plate 142 drives the plate conveyed out of the discharge hole 132. One end of the feeding supporting plate 142 is fixedly connected to the linkage connecting piece 143, and the feeding supporting plate 142 and the feeding driving assembly 141 form linkage connection through the linkage connecting piece 143, so that the feeding driving assembly 141 is driven to reciprocate back and forth.
The linkage connection 143 is L-shaped. One side of the L of the linkage connector 143 is fixedly connected with the feeding driving assembly 141, and the other side is fixedly connected with the feeding supporting plate 142, so that the feeding supporting plate 142 and the feeding driving assembly 141 form linkage connection.
Guide plate 144 set up in storage frame 13 orientation discharge gate 132 one side, and be close to the one end of batching mechanism 20, guide plate 144 with the interval sets up between the pay-off support frame 11, thereby guide plate 144 restricts the direction of movement of panel and has restricted the thickness of panel, so that panel can get into smoothly batching mechanism 20 processes.
When the feeding mechanism 10 is operated, the plate to be processed manually is stacked on the magazine 13. The feeding driving unit 121 drives the sliding block 122 to reciprocate, and drives the feeding propping sliding plate 123 to reciprocate to one side of the discharge hole 132, wherein the feeding propping sliding plate 123 props and ejects a plate to be processed placed at the bottommost part of the storage rack 13 from the discharge hole 132 in the sliding process. The feed drive assembly 141 then drives the feed abutment plate 142 to further abut against and convey the sheet material to the rounding mechanism 20 for rounding.
Fig. 3 shows a second embodiment of a feeding mechanism, wherein the feeding mechanism 60 comprises a lifting bin unit 61 provided on the table 1, a feeding unit 62 provided on one side of the lifting bin unit 61 for conveying the sheet material to the rounding mechanism 20, and a transfer unit 63 provided between the lifting bin unit 61 and the feeding unit 62.
The lifting bin unit 61 comprises a bin bracket 611 arranged on the workbench 1, a U-shaped bin 662 connected to the bin bracket 611 in a sliding manner, and a lifting driving device 663 connected to the U-shaped bin 662. The lifting driving device 663 may drive the U-shaped bin 662 to lift on the bin support 611, so that the material plate in the U-shaped bin 662 may rise to the table top of the feeding table 621, where the lifting driving device 663 drives the lifting height of the U-shaped bin 662 each time to be the thickness of the material plate, that is, the lifting driving device 663 drives the lifting of the U-shaped bin 662 each time, and only one material plate is higher than the table top of the feeding table 621.
The feeding unit 62 includes a feeding table 621 disposed on one side of the bin bracket 611, a guide rail 622 disposed on the feeding table 621, a feeding port 623 disposed on one side of the guide rail 622 near the lifting bin unit 61, a feeding driving device 624 disposed on the feeding table 621, and a feeding driving plate 625 disposed on the feeding driving device 624 and accommodated in the guide rail 622.
The feeding table 621 is used for supporting the guide rail 622, the feeding driving device 624, and the feeding driving plate 625, and the feeding table 621 can be placed with a material plate on the table surface, and the material plate is conveyed to the rolling mechanism 20 under the guidance of the guide rail 622. The feeding table 621 is a prior art and will not be described herein.
The guide rail 622 is disposed on the feeding table 621, and the extending direction of the guide rail 622 faces the rolling mechanism 20, so that the guide rail 622 guides the material plate to the rolling mechanism 20, and the guide rail 622 is a prior art and will not be described herein.
The feeding opening 623 corresponds to the lifting bin unit 61, so that the plates in the lifting bin unit 61 can be transported into the guide rail 622 through the feeding opening 623.
The feeding driving device 624 may drive the feeding driving plate 625 to slide, and in the process of use, the feeding driving plate 625 abuts against the plate in the guide rail 62, so as to drive the plate to slide along the guide rail 62 and be transferred into the rolling mechanism 20.
The transfer unit 63 includes a carriage 631 slidably coupled to the bin support 611, a drag assembly 632 disposed on the carriage 631, and a transfer drive 633 disposed on the bin support 611 and coupled to the carriage 631.
The transfer driving device 633 drives the material dragging component 632 to slide, the transmission direction of the transfer driving device 633 is perpendicular to the extending direction of the material guiding rail 622, and the material dragging component 632 corresponds to the material feeding opening 623, that is, the transfer driving device 633 may drive the material dragging component 632 to slide, and the material dragging component 632 may enter and exit the material feeding opening 623, so as to drag the material sheet into the material feeding table 621.
The drag assembly 632 includes a drag lifting device 6321, and a drag plate 6322 disposed on the drag lifting device 6321. The material dragging lifting device 6321 drives the material dragging plate 6322 to lift and move, so that the material dragging plate 6322 is close to or far away from the U-shaped material bin 662, when the material dragging component 632 drags materials, the material dragging lifting device 6321 drives the material dragging plate 6322 to descend, when the material dragging component 632 finishes dragging materials, the material dragging lifting device 6321 drives the material dragging plate 6322 to lift back, and other material dragging plates 6322 are prevented from being driven to move. The dragging lifting device 6321 and the dragging plate 6322 are all of a prior art, and are not described herein.
The rolling mechanism 20 includes a rolling mounting frame 21, a rotary rolling unit 22 provided at one side of the rolling mounting frame 21, and a pressing forming unit 23 provided perpendicular to the rotary rolling unit 22.
The rolling installation frame 21 is fixedly installed on one side of the feeding support frame 11, and the shape structure of the rolling installation frame 21 is specifically set according to the structure of the rolling unit 22, the pressing forming unit 23 and the connection relation. The rolling mounting frame 21 is used for mounting and carrying the rotary rolling unit 22 and the pressing forming unit 23, so that the rotary rolling unit 22 and the pressing forming unit 23 are matched with each other to form a rolling whole.
The rotary rolling unit 22 comprises a rotary driving motor 221 fixedly arranged on one side of the rolling mounting frame 21, a transmission shaft 222 fixedly connected with the rotary driving motor 221, a flange connecting disc 223 fixedly sleeved on the transmission shaft 222, and a rolling disc 224 fixedly sleeved on the outer side of the flange connecting disc 223.
The rotary driving motor 221 is disposed at a side of the rolling mounting frame 21 opposite to the rolling disc 224, and is configured to provide a rotary driving force to the rotary rolling unit 22, so as to drive the rotary rolling unit 22 to operate.
One end of the transmission shaft 222 is fixedly connected with the rotary driving motor 221, and the other end is rotatably mounted on the rolling mounting frame 21. The transmission shaft 222 is used for enabling the rotary driving motor 221 to form linkage relation with the winding disc 224, so that the winding disc 224 can keep synchronous rotation with the rotary driving motor 221 under the driving of the rotary driving motor 221.
The connecting plate 223 is fixedly sleeved on the side wall of the transmission shaft 222, so as to fixedly connect the winding disc 224 to the transmission shaft 222.
The height of the winding disc 224 is flush with the height of the feeding support frame 11, so that the plate to be processed is exactly tangential to the winding disc 224 after sliding out from one end of the feeding support frame 11.
The pressing forming unit 23 includes a sliding forming assembly 231 slidably coupled to the roll-up mounting frame 21, and a pressing assembly 232 fixedly coupled to the top of the roll-up mounting frame 21.
The sliding forming assembly 231 includes a sliding reset assembly 2311 fixedly provided on the roll mounting frame 21, and a forming roller 2312 fixedly coupled to the sliding reset assembly 2311. The sliding reset means 2311 can slide toward one side of the rotary rounding unit 22 by the pressing means 232. When the pressing assembly 232 completes the rolling, the elastic reset assembly 2311 can automatically rebound, thereby resetting the forming roller 2312. The size of the forming roller 2312 may be specifically set according to the size of the required winding circle. In the rolling forming process, the plate to be processed is rolled and attached to the outer side of the forming roller 2312 under the action of the rotary rolling unit 22, so that the plate is rolled and formed.
The pressing assembly 232 includes a pressing driving mechanism 2321 fixedly connected to the rolling mounting frame 21, and a pressing arm 2322 fixedly connected to the pressing driving mechanism 2321. The depressing actuator 2321 has been reciprocated back and forth with the depressing arm 2322. The pressing arm 2322 is used for pressing the forming roller 2312 to slide towards one side of the rotary rolling unit 22, and cooperates with the rotary rolling unit 22 to complete rolling.
When the rolling mechanism 20 works, the plate to be processed is conveyed to the top of the rolling disc 224 by the feeding mechanism 10, and the rolling disc 224 is driven to rotate by the rotary driving motor 221. Meanwhile, the pressing driving mechanism 2321 drives the pressing arm 2322 to move towards one side of the rotary rolling unit 22, and makes the forming roller 2312 abut against the sheet material, so as to press the sheet material between the forming roller 2312 and the rolling disc 224. As the winding disc 224 rotates, the sheet material is bent and wound around the forming roller 2312, thereby completing the winding process. The rounding mechanism 20 is known per se to those skilled in the art, and will not be described in detail herein.
The shaping mechanism 30 comprises a shaping support frame 31, a moving plate 32 arranged on the shaping support frame 31, a shaping die 33 arranged on the shaping support frame 31, and a shaping driving assembly 34 arranged on the top of the shaping support frame 31.
The shaping support frame 31 is fixedly arranged on the workbench 1, and the shaping support frame 31 is used for arranging the moving plate 32, the shaping die 33 and the shaping driving assembly 34, so that the moving plate 32, the shaping die 33 and the shaping driving assembly 34 are matched with each other to finish shaping work of a workpiece to be processed.
The moving plate 32 is movably sleeved on the shaping supporting frame 31, one side of the moving plate 32 is fixedly connected with the shaping die 33, and the other side of the moving plate is fixedly connected with the shaping driving assembly 34. Therefore, the moving plate 32 drives the shaping mold 33 to finish shaping action under the driving of the shaping driving component 34.
The shaping mold 33 includes a shaping base 331 fixedly disposed on the table 1, and a shaping post 332 disposed corresponding to the shaping base 331.
The middle part of the shaping base 331 is provided with a shaping through hole matched with the size of the workpiece to be shaped. The inner contour of the shaping through hole is matched with the outer contour of the piece to be shaped, so that the outer contour of the piece to be shaped is shaped conveniently.
One end of the shaping column 332 is fixedly connected to the moving plate 32, and the other end is provided with a shaping plug matched with the to-be-shaped piece. When the part to be shaped is transferred to the shaping base 331 via the transfer mechanism 40, the shaping driving assembly 34 drives the moving plate 32 to move downward, and one end of the shaping plug is inserted into the part to be shaped and pushes the part to be shaped into the shaping through hole of the shaping base 331, so as to finally push the shaped part to be shaped out from the other side of the shaping through hole. Therefore, in the process, the shaping plug and the shaping through hole are respectively matched to synchronously shape the inner side and the outer side of the belt shaping piece. The shaping mechanism 30 is known per se to those skilled in the art, and will not be described in detail herein.
The transmission mechanism 40 is fixedly provided with a first transmission assembly 41 arranged at one side of the shaping mechanism 30, and a second transmission assembly 42 arranged at one end of the first transmission assembly 41.
The first transfer assembly 41 includes a first transfer belt 411, and a first transfer drive 412 disposed on one side of the first transfer belt. The extending direction of the first conveying belt 411 is set corresponding to the transferring and taking mechanism 50. The first transfer drive 412 is configured to drive the first transfer belt in motion.
The second transfer assembly 42 is arranged perpendicular to the first transfer assembly 41. The second transmission assembly 42 includes a second transmission belt 421 and a second transmission driving device 422 disposed at one side of the second transmission belt 421. The moving direction of the first conveyor belt 411 is perpendicular to the moving direction of the second conveyor belt 421. One end of the second conveying belt 421 is disposed corresponding to the end of the first conveying belt 411, and the other end of the second conveying belt 422 extends to the shaping through hole of the shaping base 331, so as to transport the workpiece to be shaped to the shaping through hole. The second transmission driving device 422 is fixedly disposed at one side of the second transmission belt 421 to drive the second transmission belt 421 to move. The conveying mechanism 40 is conventional per se, and will not be described in detail herein.
The transferring and taking mechanism 50 comprises a mounting plate 51, a vertical lifting assembly 52 arranged at the bottom of the mounting plate 51, a horizontal sliding assembly 53 arranged on the mounting plate 51, a grabbing clamp 54 arranged on one side of the mounting plate 51, and a grabbing clamp rotating mechanism 55 fixedly connected with the grabbing clamp 54.
The mounting plate 51 may be a square plate body, and the mounting plate 51 is used for mounting and carrying the horizontal sliding component 53 and the grabbing and rotating mechanism 55. The mounting plate 51 is known per se to those skilled in the art, and will not be described in detail herein.
The vertical lifting assembly 52 includes a lifting driving member 521 fixedly disposed on the table 1, and a lifting table 522 fixedly disposed at an end of the lifting driving member 521 opposite to the table 1. The lifting driving member 521 is configured to drive the lifting table 522 to reciprocate in a vertical direction, and the lifting driving member 521 may be an air cylinder. The lifting platform 522 includes a fixed plate 5221 fixedly connected to one end of the lifting driving assembly 521, two positioning posts 5222 disposed on two sides of the fixed plate 5221, and a lifting plate 5223 fixedly disposed on one end of the positioning posts 5222. The fixing plate 5221 is provided with a plurality of through holes for disposing the positioning posts 5222 and the driving ends of the elevation driving member 521. One end of the positioning column 5222 is movably inserted into the through hole, and the other end is fixedly connected to the lifting plate 5223. The length of the positioning column 5222 is greater than the maximum distance between the fixing plate 5221 and the lifting plate 5223, so that the positioning column 5222 is prevented from being separated from the through hole of the fixing plate 5221, and the positioning effect is lost. One side of the lifting plate 5223 is fixedly connected with the lifting driving member 521, and can move back and forth under the driving of the lifting driving member 521. The other side of the lifting plate 5223 is fixedly connected with the mounting plate 51, so that the lifting plate 5223 drives the mounting plate 51 to move while moving, thereby changing the height of the mounting plate 51.
The horizontal sliding assembly 53 includes a sliding rail 531 fixedly disposed on the mounting plate 51, a slider unit 532 slidably connected to the sliding rail 531, a sliding driving member 533 fixedly connected to the slider unit 532, and a slider limiting member 534 disposed at an end of the sliding rail 531 near the rolling mechanism 20.
The sliding rail 531 is fixed on the mounting plate 51 parallel to the moving direction of the first conveying belt 411. The slide rail 531, the slider unit 532, and the slide driving member 533 cooperate to form an automatic sliding device for moving the rotary gripping device 54.
The slider unit 532 includes a slider 5321 slidably coupled to the slide rail 531, and a slide connection block 5322 fixedly provided to the slider 5321. The sliding block 5321 is matched with the sliding rail 531. The slide connection block 5322 is fixedly connected to the slide driving member 533. So that the slider unit 532 can be moved back and forth along the slide rail 531 by the slide driving member 533.
The sliding driving member 533 may be an air cylinder for driving the slider unit 532 to slide, and the sliding driving member 533 is a prior art and will not be described herein.
The slider stopper 534 is disposed at a side of the slide rail 531 opposite to the slide driving member 533, for preventing the slider unit 532 from sliding out of the slide rail 531.
The gripping clamp 54 is used for clamping the rolled and formed wheel roll of the rolling mechanism 20, taking the rolled and formed wheel roll off the forming roller 2312, conveying the rolled and formed wheel roll to the conveying mechanism 40, and conveying the rolled and formed wheel roll to the shaping mechanism 30 for shaping through the conveying mechanism 40 to finish processing. The capture clip 54 itself is known to those skilled in the art and will not be described in detail herein.
The clip rotating mechanism 55 includes a rotation guide plate 551 fixedly provided on the mounting plate 51, a rotation link 552, and a connection block 553 fixedly provided at one end of the rotation link 552.
The rotation guide plate 551 includes a guide plate body 5511, and a guide groove 5512 formed on the plate body 5511. The guide groove 5512 is disposed in an L shape rotated counterclockwise, and a vertical side of the L is a side close to the transfer mechanism 40, a horizontal side of the L extends toward a side of the rounding mechanism 20, and a vertical side of the guide groove 5512 is higher than a horizontal side.
The rotating link 552 includes a connecting rod 5521 inserted in the sliding connection block 5322, and a rotating handle 5522 disposed at an end of the connecting rod 5521 near the rotating guide plate 551. The connecting rod 5521 is disposed on the sliding connection block 5322 in a penetrating manner, one end of the connecting rod 5521 is fixedly connected with the connection block 553, and the other end is fixedly connected with the rotation handle 5522. The rotating handle 5522 is L-shaped, one side end of the rotating handle 5522 is fixedly connected with the connecting cross rod 5521, and the other side is movably inserted into the guide groove 5512. Preferably, a rolling structure is disposed on the outer side of the rotating handle 5522 inserted into the guide groove 5512, that is, a rolling ring or the like is rotatably sleeved on the outer side of the rotating handle 5522, so that the rotating handle 5522 moves along the guide groove 5512. When the sliding driving member 533 drives the clip rotating mechanism 55 to slide to the end of the rolling mechanism 20, the pushing force of the sliding driving member 533 drives the clip rotating mechanism 55 to rotate, the clip rotating mechanism 55 rotates to one side of the rolling mechanism 20, when the sliding driving member 533 drives the guiding groove 5512 to slide away from the end of the rolling mechanism 20, and the driving end of the sliding driving member 533 and the guiding groove 5512 slide to overlap with each other to be away from the end of the rolling mechanism 20, so that the sliding driving member 533 does not apply a force to the clip rotating mechanism 55, and because the guiding groove 5512 slides to be away from the end of the rolling mechanism 20, the clip rotating mechanism 55 rotates downwards by self gravity, thereby realizing the angle change of the clip rotating mechanism 55 in the horizontal and vertical directions in the sliding process.
The connecting block 553 is fixedly sleeved at one end of the connecting cross rod 5521, and one side of the connecting block 553 is fixedly connected with the grabbing clamp 54, so as to connect the grabbing clamp 54 with the grabbing clamp rotating mechanism 55.
When the transfer take-off mechanism 50 picks up the wound roll from the winding mechanism 20, the vertical lift assembly 52 is raised to a position where the clamping jaw 54 is opposite to the forming roller 2312, and the slide driving member 533 drives the slider unit 532 to slide toward one side of the winding mechanism 20. Since the connection rod 5521 is inserted into the sliding connection block 5322, the rotation handle 5522 slides along the guide groove 5512 to one side of the rolling mechanism along with the movement of the slider unit 532, so as to drive the gripper 54 to rotate until the opening of the gripper 54 corresponds to the forming roller 2312, and further grip the forming roller 2312. The horizontal slide assembly 53 is then slid toward one side of the transfer mechanism 40, the gripper 54 is rotated to an open direction toward one side of the table 1, the vertical lift assembly 52 is lowered until the gripper 54 is aligned with the first transfer belt 411, and the gripped roll is placed on the first transfer belt 411 for transport to the truing mechanism 30.
The blanking unit 60 includes a delivery tank 61 fixedly disposed at one side of the shaping base 331, and a finished product collecting frame 62 disposed at one end of the delivery tank 61. One end of the shipment slot 61 is correspondingly disposed at one end of the shaping through hole of the shaping base 331 opposite to the shaping post 332 in an inclined manner. When the shaping post 332 pushes the shaped finished product shaping member out of the shaping through hole, the finished product shaping member can slide along the shipment slot into the finished product collecting frame 62. The finished product collecting box 62 may be a square frame or the like which is convenient for storage. Preferably, a moving unit, such as a roller, may be further provided on the product collecting frame 62 to facilitate movement.
In summary, the automatic rolling and shaping integrated machine has a working process that the feeding mechanism 10 conveys the sheet material to the rolling mechanism 20 for rolling, the transferring and taking mechanism 50 rolls the roll formed by the rolling mechanism 20 and places the roll on the conveying mechanism 40, the conveying mechanism 40 conveys the roll to the shaping mechanism 30, and finally the finished product roll after being shaped by the shaping mechanism 30 falls into the finished product collecting frame 62 provided by the blanking unit 60. In the workflow of the automatic rounding and shaping integrated machine, raw materials are only needed to be placed on the material storage rack 13 manually, other steps can be completed completely automatically, time and labor are saved, and production efficiency and production safety are greatly improved.
Compared with the prior art, the automatic rounding and shaping integrated machine provided by the invention comprises a workbench 1, a feeding mechanism 10 arranged on the workbench 1, a rounding mechanism 20 arranged on one side of the feeding mechanism 10, a shaping mechanism 30 arranged on one side of the rounding mechanism 20, a transmission mechanism 40 arranged on one side of the shaping mechanism 30, a transferring and taking mechanism 50 arranged between the rounding mechanism 20 and the transmission mechanism 30, and a blanking unit 60 arranged on one end of the shaping mechanism 30. The transferring and taking mechanism 50 comprises a mounting plate 51, a vertical lifting assembly 52 arranged at the bottom of the mounting plate 51, a horizontal sliding assembly 53 arranged on the mounting plate 51, a grabbing clamp 54 arranged on one side of the mounting plate 51, and a grabbing clamp rotating mechanism 55 fixedly connected with the grabbing clamp 54. One side of the transferring and taking mechanism 50 corresponds to the rolling mechanism 20, and the other side corresponds to the conveying mechanism 40, so as to grasp the wheel roll round-formed by the rolling mechanism 20 to the conveying mechanism 40. When the rounding and shaping integrated machine works, the feeding mechanism 10 conveys the plate to the rounding mechanism 20 for rounding, the transferring and taking mechanism 50 rolls the wheel processed by the rounding mechanism 20 and shaped and is placed on the conveying mechanism 40, the conveying mechanism 40 conveys the wheel to the shaping mechanism 30, and finally, the finished wheel after being shaped and processed by the shaping mechanism 30 falls into the finished product collecting frame 62 arranged by the blanking unit 60. Therefore, in the working flow of the automatic rounding and shaping integrated machine, raw materials are only needed to be placed on the material storage rack manually, and other steps can be completed completely automatically, so that the labor cost of workers is reduced, and the working efficiency is greatly improved.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalents, improvements, etc. within the spirit of the present invention are intended to be included in the scope of the claims of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410689548.5A CN119681112A (en) | 2024-05-30 | 2024-05-30 | An automatic rolling and shaping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410689548.5A CN119681112A (en) | 2024-05-30 | 2024-05-30 | An automatic rolling and shaping machine |
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| Publication Number | Publication Date |
|---|---|
| CN119681112A true CN119681112A (en) | 2025-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410689548.5A Pending CN119681112A (en) | 2024-05-30 | 2024-05-30 | An automatic rolling and shaping machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121535072A (en) * | 2026-01-19 | 2026-02-17 | 浙江荣欣机械有限公司 | A hole opener rolling machine |
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2024
- 2024-05-30 CN CN202410689548.5A patent/CN119681112A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121535072A (en) * | 2026-01-19 | 2026-02-17 | 浙江荣欣机械有限公司 | A hole opener rolling machine |
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