CN119673643A - A processing device for voltage transformer and working method thereof - Google Patents
A processing device for voltage transformer and working method thereof Download PDFInfo
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- CN119673643A CN119673643A CN202510192237.2A CN202510192237A CN119673643A CN 119673643 A CN119673643 A CN 119673643A CN 202510192237 A CN202510192237 A CN 202510192237A CN 119673643 A CN119673643 A CN 119673643A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of voltage transformer processing, in particular to a processing device for a voltage transformer and a working method thereof, comprising a base, wherein a supporting mechanism for supporting an iron core, a winding mechanism for winding the iron core and a wire guide mechanism are arranged on the base; the winding mechanism comprises two U-shaped frames which are symmetrically arranged, the two U-shaped frames do the same-speed reverse motion, a first C-shaped ring is rotatably arranged on the U-shaped frames, a plurality of sliding rails are arranged on the inner side of the first C-shaped ring at equal angles, a sliding block is slidably arranged on the sliding rails, a positioning clamping rod for fixing a winding seat is arranged on the sliding block, centering clamping fixation and rotation of the winding seat are achieved through the winding mechanism, automatic winding work of windings on the winding seat is achieved, and machining efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of voltage transformer processing, in particular to a processing device for a voltage transformer and a working method thereof.
Background
The core penetrating transformer works based on the electromagnetic induction principle, when the current to be measured passes through the lead, a magnetic field is generated in the iron core of the transformer, and then a current proportional to the primary current is induced in the secondary winding. The processing device of the core-through transformer is special equipment for manufacturing or maintaining the core-through transformer and is mainly used for winding a secondary winding of the transformer.
The existing device needs to manually install the winding part outside the winding seat, then the winding part, the winding seat and the iron core are integrally combined with the device for use, and after winding is completed, the winding part, the winding seat and the iron core are required to be integrally detached from the device, and then the winding part and the winding seat are detached and separated, so that the whole processing steps are complex, and the processing efficiency is low.
Disclosure of Invention
The invention solves the technical problems that the existing device needs to manually install a winding part outside a winding seat, then the winding part, the winding seat and an iron core are integrally combined with the device for use, and after winding is completed, the winding part, the winding seat and the iron core are integrally detached from the device, and then the winding part and the winding seat are detached and separated, so that the integral processing steps are complex and the processing efficiency is low.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The processing device for the voltage transformer comprises a base, wherein a supporting mechanism for supporting an iron core, a winding mechanism for winding the iron core and a wire guide mechanism are arranged on the base, the supporting mechanism comprises a supporting frame, a lifting table is arranged on the supporting frame in a lifting mode, a rectangular iron core is placed on the lifting table, the winding mechanism comprises two U-shaped frames which are symmetrically arranged, the two U-shaped frames do synchronous reverse motion, a first C-shaped ring is rotatably arranged on the U-shaped frames, a plurality of sliding rails are arranged on the inner side of the first C-shaped ring at equal angles, a sliding block is slidably arranged on the sliding rail, and a positioning clamping rod for fixing a winding seat is arranged on the sliding block;
The wire guide mechanism comprises a stand column, a second threaded rod and a slide rod are installed at the top end of the stand column, a translation block is installed on the second threaded rod and the slide rod, a wire arranging arm is installed on the translation block, and wire arranging wheels are installed on side walls of two ends of the wire arranging arm.
Preferably, a pneumatic cylinder is arranged in the supporting frame, and the telescopic end of the pneumatic cylinder is connected with the lifting table.
Preferably, the guide rail is installed to base top side symmetry, and guide rail and U type frame slidable mounting, first motor is installed to the base tip, first threaded rod is installed to first motor output, first threaded rod both ends screw thread opposite direction, and first threaded rod both ends respectively with two U type frame threaded connection.
Preferably, a plurality of guide rods are arranged on the inner side of the U-shaped frame, guide wheels are arranged on the guide rods, and the first C-shaped ring is positioned between the guide wheels to rotate.
Preferably, a plurality of rotating shafts are arranged on the inner side of the U-shaped frame, first rotating teeth are arranged on the rotating shafts, C-shaped ring teeth are arranged on the outer side of the first C-shaped ring and meshed with the first rotating teeth, the distance between two adjacent first rotating teeth is larger than the gap length of the C-shaped ring teeth, a second motor is arranged on the outer side of one U-shaped frame, and the output end of the second motor is connected with the rotating shafts;
the rotating shafts on the two U-shaped frames are in sliding connection with the polygonal rotating shafts.
Preferably, the second C-shaped ring is rotatably arranged on the outer side of the first C-shaped ring, linear sliding grooves are formed in the first C-shaped ring at equal angles, arc-shaped guide grooves are formed in the second C-shaped ring at equal angles, and guide columns penetrating through the sliding grooves and the guide grooves are arranged on the sliding blocks.
Preferably, the first C-shaped ring is provided with a C-shaped groove, the C-shaped rail of the second C-shaped ring is slidably mounted in the C-shaped groove, the second C-shaped ring is provided with a notch, internal teeth are arranged in the notch, the first C-shaped ring is provided with a third motor, the output end of the third motor is provided with a second rotating tooth, and the second rotating tooth is meshed with the internal teeth.
Preferably, a fourth motor is mounted on the upright, the output end of the fourth motor is connected with a second threaded rod, the second threaded rod is in threaded connection with a translation block, and the translation block is in sliding connection with the sliding rod.
The working method of the processing device for the voltage transformer comprises the following specific operation steps:
The first motor works to drive the rotating shaft on one U-shaped frame to rotate, the rotating shafts on the two U-shaped frames synchronously rotate through the transmission of the polygonal rotating shafts, and at the moment, the first rotating teeth on the rotating shafts drive the meshed C-shaped ring teeth to rotate, so that the first C-shaped ring is driven to rotate, and the first C-shaped ring is rotated until the opening faces the supporting mechanism;
The iron core is placed on the lifting table, the circular winding seat on the iron core is positioned between the two first C-shaped rings, the first threaded rod is driven to rotate through the operation of the first motor, the U-shaped frames connected through threads are driven to move along the guide rail, the polygonal rotating shaft moves in the rotating shaft, the distance between the two U-shaped frames is adjusted until the positioning clamping rod is positioned at the outer sides of the two ends of the circular winding seat, the second rotating teeth are driven to rotate through the operation of the third motor, the second C-shaped rings are driven to rotate on the first C-shaped rings in cooperation with the meshed inner teeth, the guide groove acts on the guide post along with the rotation of the second C-shaped rings, the guide post is driven to move along the guide groove, and meanwhile the sliding block connected with the guide post moves along the slide rail until the positioning clamping rod is contacted with the outer sides of the circular winding seat, so that the clamping and centering of the circular winding seat are realized;
and thirdly, winding copper wires are fixed on the round winding seat through a wire arranging wheel of the wire arranging arm, at the moment, the first C-shaped ring is driven to rotate through the operation of the second motor to realize the rotation of the round winding seat, meanwhile, the fourth motor drives the second threaded rod to rotate to drive the translation block to translate, the translation adjustment is carried out on the winding copper wires, the winding copper wires are uniformly wound on the round winding seat, and the forward and reverse rotation of the round winding seat is realized through the forward and reverse rotation of the second motor.
The invention has the advantages that the translation of the U-shaped frame and the first C-shaped rings is realized through the operation of the first motor, the distance between the positioning clamping rods on the two first C-shaped rings is adjusted, the matching with winding seats with different thicknesses is facilitated, the rotation of the second C-shaped rings is realized through the operation of the third motor, the guide groove acts on the guide post along with the rotation of the second C-shaped rings, the guide post is driven to move along the guide groove, meanwhile, the sliding block connected with the guide post moves along the sliding rail until the positioning clamping rods are contacted with the outer sides of the circular windings, the clamping and centering of the circular winding seats with different outer diameters are realized, the rotation of the circular winding seats is realized through the operation of the second motor, and the winding work on the circular winding seats is further completed;
The winding mechanism realizes centering, clamping and fixing and rotating of the winding seat, so that automatic winding work of windings on the winding seat is realized, and the processing efficiency is greatly improved.
Drawings
FIG. 1 is a first overall structural schematic of the present invention;
FIG. 2 is a schematic diagram of the overall second structure of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is an enlarged view of a portion of the area A-A of FIG. 3 in accordance with the present invention;
fig. 5 is a partial enlarged view of the area B-B of fig. 3 in accordance with the present invention.
Legend description:
1. The device comprises a base, a support frame, 3, a pneumatic cylinder, 4, a lifting table, 5, a guide rail, 6, a first threaded rod, 7, a first motor, 8, a U-shaped frame, 9, a guide rod, 10, a guide wheel, 11, a first C-shaped ring, 12, C-shaped ring teeth, 13, a rotating shaft, 14, a first rotating tooth, 15, a second motor, 16, a sliding groove, 17, a sliding rail, 18, a sliding block, 19, a positioning clamping rod, 20, a second C-shaped ring, 21, a guide groove, 22, a guide pillar, 23, a notch, 24, an inner tooth, 25, a third motor, 26, a second rotating tooth, 27, a polygonal rotating shaft, 28, a stand column, 29, a second threaded rod, 30, a sliding rod, 31, a fourth motor, 32, a translation block, 33, a wire arranging arm, 34 and a wire arranging wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Specific examples are given below.
Referring to fig. 1-5, a processing device for a voltage transformer comprises a base 1, wherein a supporting mechanism for supporting an iron core, a winding mechanism for winding the iron core and a wire guide mechanism are arranged on the base 1, the supporting mechanism comprises a supporting frame 2, a lifting table 4 is arranged on the supporting frame 2 in a lifting manner, a pneumatic cylinder 3 is arranged in the supporting frame 2, the telescopic end of the pneumatic cylinder 3 is connected with the lifting table 4, and the pneumatic cylinder 3 drives the lifting table 4 to lift, so that the height of the rectangular iron core is adjusted;
The winding mechanism comprises two U-shaped frames 8 which are symmetrically arranged, the two U-shaped frames 8 do the same-speed reverse motion, a first C-shaped ring 11 is rotatably arranged on the U-shaped frames 8, a plurality of sliding rails 17 are arranged on the inner side of the first C-shaped ring 11 at equal angles, a sliding block 18 is slidably arranged on the sliding rail 17, a positioning clamping rod 19 used for fixing a winding seat is arranged on the sliding block 18, a guide rail 5 is symmetrically arranged on the top side of a base 1, the guide rail 5 is slidably arranged on the U-shaped frames 8, a first motor 7 is arranged at the end part of the base 1, a first threaded rod 6 is arranged at the output end of the first motor 7, the threads of the two ends of the first threaded rod 6 are opposite in directions, the two ends of the first threaded rod 6 are respectively in threaded connection with the two U-shaped frames 8, a plurality of guide rods 9 are arranged on the inner sides of the U-shaped frames 8, guide wheels 10 are arranged on the guide rods 9, the first C-shaped ring 11 rotates between the guide wheels 10, a plurality of rotating shafts 13 are arranged on the inner sides of the U-shaped frames 8, the first rotating teeth 14 are arranged on the rotating shaft 13, C-shaped ring teeth 12 are arranged on the outer side of the first C-shaped ring 11, the C-shaped ring teeth 12 are meshed with the first rotating teeth 14, the distance between two adjacent first rotating teeth 14 is larger than the gap length of the C-shaped ring teeth 12, a second motor 15 is arranged on the outer side of one U-shaped frame 8, the output end of the second motor 15 is connected with the rotating shaft 13, the rotating shaft 13 on the two U-shaped frames 8 is slidably connected with a polygonal rotating shaft 27, a second C-shaped ring 20 is rotatably arranged on the outer side of the first C-shaped ring 11, a linear sliding groove 16 is formed on the first C-shaped ring 11 at equal angles, an arc-shaped guide groove 21 is formed on the second C-shaped ring 20 at equal angles, a guide pillar 22 penetrating through the sliding groove 16 and the guide groove 21 is arranged on the sliding block 18, a C-shaped groove 23 is formed on the first C-shaped ring 11, a C-shaped rail and the C-shaped groove of the second C-shaped ring 20 are slidably arranged, an internal tooth 24 is arranged in the notch 23, a third motor 25 is arranged on the first C-shaped ring 11, a second rotary tooth 26 is arranged at the output end of the third motor 25, the second rotary tooth 26 is meshed with the internal tooth 24, the translation of the U-shaped frame 8 and the first C-shaped ring 11 is realized through the work of the first motor 7, the spacing between the positioning clamping rods 19 on the two first C-shaped rings 11 is adjusted so as to be convenient for matching winding seats with different thicknesses, the rotation of the second C-shaped ring 20 is realized through the work of the third motor 25, and along with the rotation of the second C-shaped ring 20, the guide groove 21 acts on the guide column 22 to drive the guide column 22 to move along the sliding groove 16, meanwhile, the sliding block 18 connected with the guide column 22 moves along the sliding rail 17 until the positioning clamping rods 19 are contacted with the outer sides of the circular winding, the clamping and centering positioning of the circular winding seats with different outer diameters are realized, the rotation of the circular winding seats is realized through the work of the second motor 15, the centering clamping and the winding seat on the winding seat is further realized through the winding mechanism, the automatic winding work on the winding seat is further realized, and the machining efficiency is greatly improved;
The wire guide mechanism comprises a stand column 28, a second threaded rod 29 and a sliding rod 30 are arranged at the top end of the stand column 28, a translation block 32 is arranged on the second threaded rod 29 and the sliding rod 30, a wire arranging arm 33 is arranged on the translation block 32, wire arranging wheels 34 are arranged on the side walls of two ends of the wire arranging arm 33, a fourth motor 31 is arranged on the stand column 28, the output end of the fourth motor 31 is connected with the second threaded rod 29, the second threaded rod 29 is in threaded connection with the translation block 32, the translation block 32 is in sliding connection with the sliding rod 30, the fourth motor 31 drives the second threaded rod 29 to rotate, the translation block 32 is driven to translate, and translational adjustment is carried out on winding copper wires.
The specific operation steps of the working method are as follows:
The first step is that a second motor 15 works to drive a rotating shaft 13 on one U-shaped frame 8 to rotate, and the rotating shafts 13 on the two U-shaped frames 8 are driven by a polygonal rotating shaft 27 to synchronously rotate, at the moment, a first rotating tooth 14 on the rotating shaft 13 drives a meshed C-shaped ring tooth 12 to rotate, so that a first C-shaped ring 11 is driven to rotate, and the first C-shaped ring 11 is rotated to an opening-oriented supporting mechanism;
Placing an iron core on the lifting table 4, wherein a circular winding seat on the iron core is positioned between two first C-shaped rings 11, driving a first threaded rod 6 to rotate through the operation of a first motor 7, driving a U-shaped frame 8 in threaded connection to move along a guide rail 5, and enabling a polygonal rotating shaft 27 to move in a rotating shaft 13, adjusting the distance between the two U-shaped frames 8 until a positioning clamping rod 19 is positioned at the outer sides of two ends of the circular winding seat, driving a second rotating tooth 26 to rotate through the operation of a third motor 25, matching with meshed inner teeth 24, driving a second C-shaped ring 20 to rotate on the first C-shaped ring 11, enabling a guide groove 21 to act on a guide pillar 22 along with the rotation of the second C-shaped ring 20, driving the guide pillar 22 to move along a sliding groove 16, and simultaneously enabling a sliding block 18 connected with the guide pillar 22 to move along a sliding rail 17 until the positioning clamping rod 19 contacts with the outer sides of the circular winding seat, so as to clamp and center the circular winding seat;
Step three, winding copper wires are fixed on a round winding seat through a wire arranging wheel 34 of a wire arranging arm 33, at the moment, the second motor 15 works to drive the first C-shaped ring 11 to rotate to realize the rotation of the round winding seat, meanwhile, the fourth motor 31 drives the second threaded rod 29 to rotate to drive the translation block 32 to translate, the translation adjustment is carried out on the winding copper wires, the winding copper wires are uniformly wound on the round winding seat, and the forward and reverse rotation of the round winding seat is realized through the forward and reverse rotation of the second motor 15.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510192237.2A CN119673643B (en) | 2025-02-21 | 2025-02-21 | Processing device for voltage transformer and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510192237.2A CN119673643B (en) | 2025-02-21 | 2025-02-21 | Processing device for voltage transformer and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119673643A true CN119673643A (en) | 2025-03-21 |
| CN119673643B CN119673643B (en) | 2025-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202510192237.2A Active CN119673643B (en) | 2025-02-21 | 2025-02-21 | Processing device for voltage transformer and working method thereof |
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| Country | Link |
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| CN (1) | CN119673643B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06342730A (en) * | 1993-05-31 | 1994-12-13 | Taiyo Yuden Co Ltd | Toroidal wiring device |
| KR200391053Y1 (en) * | 2005-05-06 | 2005-08-01 | 전용성 | A ellips-type and polygon-type toroidal coil winding machine |
| CN111891832A (en) * | 2020-08-05 | 2020-11-06 | 潘春燕 | Electric power cable wire reel |
| CN217280426U (en) * | 2022-03-15 | 2022-08-23 | 苏州合昌电力科技有限公司 | Mutual inductor coil winding device |
| CN220189434U (en) * | 2023-07-10 | 2023-12-15 | 嘉兴威士顿电子科技有限公司 | Winding equipment for current transformer |
| CN220873407U (en) * | 2023-10-08 | 2024-04-30 | 深圳市创盈非晶新材料技术有限公司 | Common-mode inductance winding device |
| CN119132829A (en) * | 2024-11-12 | 2024-12-13 | 乐清市精意线圈有限公司 | A winding method and winding machine for a toroidal inductor coil |
| CN119132826A (en) * | 2024-11-18 | 2024-12-13 | 保定凯宇电器有限公司 | A winding device and winding method for a primary coil of a current transformer |
| CN119446779A (en) * | 2025-01-10 | 2025-02-14 | 湖南省金莱特科技有限公司 | An automatic winding device and method for an inductor coil |
-
2025
- 2025-02-21 CN CN202510192237.2A patent/CN119673643B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06342730A (en) * | 1993-05-31 | 1994-12-13 | Taiyo Yuden Co Ltd | Toroidal wiring device |
| KR200391053Y1 (en) * | 2005-05-06 | 2005-08-01 | 전용성 | A ellips-type and polygon-type toroidal coil winding machine |
| CN111891832A (en) * | 2020-08-05 | 2020-11-06 | 潘春燕 | Electric power cable wire reel |
| CN217280426U (en) * | 2022-03-15 | 2022-08-23 | 苏州合昌电力科技有限公司 | Mutual inductor coil winding device |
| CN220189434U (en) * | 2023-07-10 | 2023-12-15 | 嘉兴威士顿电子科技有限公司 | Winding equipment for current transformer |
| CN220873407U (en) * | 2023-10-08 | 2024-04-30 | 深圳市创盈非晶新材料技术有限公司 | Common-mode inductance winding device |
| CN119132829A (en) * | 2024-11-12 | 2024-12-13 | 乐清市精意线圈有限公司 | A winding method and winding machine for a toroidal inductor coil |
| CN119132826A (en) * | 2024-11-18 | 2024-12-13 | 保定凯宇电器有限公司 | A winding device and winding method for a primary coil of a current transformer |
| CN119446779A (en) * | 2025-01-10 | 2025-02-14 | 湖南省金莱特科技有限公司 | An automatic winding device and method for an inductor coil |
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| CN119673643B (en) | 2025-05-16 |
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