Trackless powdery material bagging and loading equipment
Technical Field
The invention relates to the field of material packaging vehicle equipment, in particular to trackless powdery material bagging vehicle equipment.
Background
In the industries of building materials, metallurgy, chemical industry and the like, fine materials are packaged in bags and then loaded and transported, and the loading operation of the packaged materials is basically carried out by manpower when the products are shipped. In order to save labor, mechanical loading equipment is adopted nowadays, for example, chinese patent publication No. CN113291861A discloses a double-operation robot bagged material intelligent loading system, which comprises a travelling mechanism, a frame arranged on the travelling mechanism, an overhaul platform arranged on the frame, a grabbing platform, a main control electric box arranged on the overhaul platform, a vehicle detection system and a double-gripper mechanism, wherein a material conveying system is arranged on the inner side of the travelling mechanism, the bagged material is conveyed to the grabbing platform through the material conveying system, the vehicle detection system detects the outline dimension information of a vehicle entering a loading position, and the double-gripper mechanism is controlled to grab the bagged material according to preset information of the main control electric box system to replace manual loading operation. The travelling mechanism comprises a pair of ground rails, wherein the ground rails are stably installed by using a fixing piece during installation, even part of ground rails are required to be pre-buried, and the problems that 1, the ground rails are required to be installed in a more time and the installation steps are more complicated are caused, 2, the ground rails are installed, the vehicles are required to be cautious during parking, wheels are prevented from covering the ground rails, the travelling mechanism is prevented from being blocked from moving, meanwhile, the ground rails are adopted to squeeze the parking space of the vehicles, the limitation is caused, and the material packaging vehicle efficiency is reduced.
Disclosure of Invention
The invention aims to provide trackless powdery material bagging and truck loading equipment. The invention adopts a trackless structure to realize material loading, is convenient to install structurally, reduces the occupied area, saves the space, is convenient for parking vehicles, and further effectively improves the efficiency of the material packaging vehicle.
The technical scheme of the invention is that the trackless powdery material bagging and truck-loading equipment comprises a steel frame main body, wherein a working platform is arranged on the steel frame main body, conveying lines which are used for conveying material bags and are symmetrically arranged are arranged on the inner side of the steel frame main body, and the trackless powdery material bagging and truck-loading equipment further comprises:
the automatic dividing mechanism is arranged on the working platform and comprises a raking packet assembly arranged on the working platform, wherein the discharge ends of the two sides of the raking packet assembly are provided with packet receiving conveyor belts, and the discharge ends of the packet receiving conveyor belts correspond to the conveyor lines;
The walking material receiving mechanism is arranged at the upper part of the steel frame main body and comprises a walking assembly arranged at the upper part of the steel frame main body, a truss is arranged on the walking assembly, and a material receiving assembly connected with a conveying line is arranged at the lower side of the end part of the truss;
The bale plucker manipulator is arranged on the truss and comprises a movable seat arranged on the truss, a movable assembly and a lifting assembly are arranged in the movable seat, a gripper main body is arranged at the lifting end of the lifting assembly, and the bale plucker manipulator is used for loading materials conveyed on the material receiving assembly into a carriage.
In the trackless powdery material bagging and truck loading equipment, the bag raking assembly comprises a feeding conveyer belt and a reversing conveyer belt which are arranged on the working platform, a square frame is arranged above the feeding conveyer belt, a bag raking motor and a belt wheel are respectively arranged on two sides of the square frame, a transmission belt is connected between the output end of the bag raking motor and the belt wheel, optical axes are arranged on the square frame and positioned on two sides of the transmission belt, guide seats are arranged on the transmission belt and the optical axes, and guide plates for material bag separation are arranged at the bottoms of the guide seats.
In the trackless powdery material bagging and loading equipment, the side part of the guide seat is provided with the idler wheels matched with the optical axis.
In the trackless powdery material bagging and loading equipment, the bag receiving conveyor belt comprises a conveyor belt main body, wherein an oblique chute is arranged at the discharge end of the conveyor belt main body, and the discharge end of the oblique chute corresponds to the conveying line.
In the trackless powdery material bagging and truck loading equipment, the traveling assembly comprises a guide rail frame arranged at the upper end of the steel frame body, a track rack is arranged on the outer side of the guide rail frame, a traveling main body is arranged on the guide rail frame, the truss is arranged on the traveling main body, a traveling motor is arranged in the traveling main body, a driving gear meshed with the track rack is arranged at the rotating end of the traveling motor, and traveling rollers matched with the guide rail frame are arranged at the bottom of the traveling main body.
In the trackless powdery material bagging and truck loading equipment, the end part of the traveling main body is provided with the auxiliary guide frame matched with the traveling main body.
In the trackless powdery material bagging and truck loading equipment, the material receiving assembly comprises a main body frame arranged at the bottom of the truss, a roller conveying part for temporarily storing material bags is arranged in the main body frame, a feeding end of the roller conveying part is provided with an oblique conveying belt for conveying the material bags from the conveying line to the roller conveying part, a feeding end of the oblique conveying belt is provided with a group of conveying rollers, and the conveying belt of the conveying line bypasses the conveying rollers.
In the trackless powdery material bagging and truck loading equipment, the moving assembly comprises a moving motor arranged in a moving seat, the extending end of the moving motor is connected with the truss through gear rack transmission, and a plurality of rail wheels matched with rails of the truss are arranged at the bottom of the moving seat.
In the trackless powdery material bagging and truck loading equipment, the lifting assembly comprises a lifting fixing seat arranged in the movable seat, a lifting longitudinal frame is arranged in the lifting fixing seat, a plurality of limiting wheels are arranged on the lifting fixing seat around the longitudinal frame, a rotary joint is arranged at the tail end of the longitudinal frame, the handle main body is connected with the rotary end of the rotary joint, a lifting motor is arranged in the movable seat, and the output end of the lifting motor is connected with the side part of the tail end of the longitudinal frame through chain transmission.
In the trackless powdery material bagging equipment, the gripper main body comprises a gripper frame connected with the rotating end of the rotating joint, two gripper racks are hinged to the tail ends of two sides of the gripper frame, two gripper cylinders are arranged in the gripper frame, and the extending ends of the gripper cylinders are connected with the gripper racks through movable rod groups.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the invention, firstly, the automatic lane splitting mechanism splits the material packet and respectively sends the material packet to the packet receiving conveyer belts communicated with the discharge ends at two sides of the packet raking assembly, the packet receiving conveyer belts send the material packet to the conveyer line, the material packet enters the material receiving assembly through the conveyer line, the packet raking manipulator sends the material packet from the material receiving assembly to the carriage, the travelling assembly moves along with the upper end of the steel frame main body along with the stacking of a plurality of rows of material packets in the carriage, and the travelling assembly is arranged at the upper end of the steel frame main body, so that the arrangement of a ground track is avoided, the structure is convenient to install, the occupied area is reduced, the space is saved, the vehicle is convenient to park, and the efficiency of the material packaging vehicle is further effectively improved.
2. In the harrow package subassembly, harrow package motor drives the conveyer belt and rotates, realizes the displacement of guide holder, and the deflector transversely moves thereupon simultaneously, and the deflector divides the material package to say, sends the packet conveyer belt that connects of both sides, harrow package subassembly simple structure, material package divides saying convenient and fast.
3. In the tongs main part, drive the rack cohesion of grabbing of both sides through the tongs cylinder to snatch the material package, simple structure snatchs stably, and the cylinder has great holding power simultaneously and can support the weight of material package.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of an automatic lane change mechanism;
FIG. 3 is a schematic diagram of a rake packet assembly;
FIG. 4 is a schematic view of a track rack;
FIG. 5 is a schematic view of a walking assembly;
FIG. 6 is a schematic view of a receiving assembly;
FIG. 7 is a schematic view of a lift assembly;
FIG. 8 is a schematic diagram of a mobile assembly;
Fig. 9 is a schematic view of a gripper body.
The marking in the drawing shows that the machine comprises a 1-steel frame main body, a 2-working platform, a 3-conveying line, a 4-automatic lane dividing mechanism, a 5-raking package assembly, a 6-bag receiving conveying belt, a 7-walking material receiving mechanism, an 8-walking assembly, a 9-truss, a 10-material receiving assembly, an 11-bag grabbing manipulator, a 12-moving seat, a 13-moving assembly, a 14-lifting assembly, a 15-gripper main body, a 51-feeding conveying belt, a 52-reversing conveying belt, a 53-square frame, a 54-raking package motor, a 55-belt pulley, a 56-conveying belt, a 57-optical axis, a 58-guiding seat, a 59-guiding plate, a 60-roller, a 61-conveying belt main body, a 62-inclined sliding chute, a 81-guiding rail frame, a 82-rail rack, a 83-walking main body, a 84-walking motor, a 85-driving gear, a 86-walking roller, a 87-auxiliary guiding frame, a 101-main body frame, a 102-roller conveying member, a 103-inclined conveying belt, a 104-conveying roller, a 131-moving motor, a 132-rail wheel, a 141-lifting motor, a 142-longitudinal wheel, a 142-guiding frame, a 144-rotating frame, a gripper holders, a 151-152-lifting frame, a gripper holders, and a rotary handles.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not intended to be limiting.
The embodiment is that trackless powdery material bagging and loading equipment comprises a steel frame main body 1, wherein as shown in an attached drawing 1, a working platform 2 is arranged on the steel frame main body 1, a conveying line 3 for conveying material bags and symmetrically arranged is arranged on the inner side of the steel frame main body 1, and the conveying line is mainly a flat belt conveying line, and the trackless powdery material bagging and loading equipment further comprises:
The automatic path dividing mechanism 4 is arranged on the working platform 2, the automatic path dividing mechanism 4 comprises a packet raking assembly 5 arranged on the working platform 2, as shown in fig. 2, the discharge ends at two sides of the packet raking assembly 5 are provided with packet receiving conveying belts 6, as shown in fig. 3, the discharge ends of the packet receiving conveying belts 6 correspond to the conveying belts 3, the automatic path dividing mechanism 4 is used for dividing the material packets to the conveying belts 3 at two sides, the packet receiving conveying belts share two groups, the packet raking assembly realizes the discharge at two ends, the packet receiving conveying belts send the material packets to a conveying line, the packet raking assembly 5 comprises a feeding conveying belt 51 and a reversing conveying belt 52 which are arranged on the working platform 2, a square frame 53 is arranged above the feeding conveying belt 51, two sides of the square frame 53 are respectively provided with a packet raking motor 54 and a belt wheel 55, a conveying belt 56 is connected between the output ends of the square frame 53, two sides of the conveying belts 56 are provided with optical axes 57, guide seats 58 are arranged on the conveying belts 56 and 57, the bottoms of the guide seats 58 are respectively provided with guide plates for conveying the guide plates 59, and the guide plates are respectively and are respectively arranged on the conveying belts, and the guide plates are respectively and are respectively moved to the conveying the material packets from the two sides, and the guide plates are respectively conveyed to the conveying paths and can be easily moved, and the guide plates are respectively and can be moved to the conveying packets and the material packets and can be conveyed. The side of the guide seat 58 is provided with a roller 60 matched with the optical axis 57, and the roller mainly plays a role in stabilizing the guide seat. The bag receiving conveyor belt 6 comprises a conveyor belt main body 61, an inclined chute 62 is arranged at the discharge end of the conveyor belt main body 61, the discharge end of the inclined chute 62 corresponds to the conveyor line 3, and a material bag slides to the conveyor line through the inclined chute.
The walking material receiving mechanism 7 is arranged on the upper portion of the steel frame main body 1, the walking material receiving mechanism 7 comprises a walking component 8 arranged on the upper portion of the steel frame main body 1, as shown in fig. 5, a truss 9 is fixed on the walking component 8, a material receiving component 10 connected with a conveying line 3 is arranged on the lower side of the end portion of the truss 9, the walking material receiving mechanism 7 is used for receiving a material packet conveyed by the conveying line 3, the walking component 8 comprises a guide rail frame 81 arranged on the upper end of the steel frame main body 1, a track rack 82 is arranged on the outer side of the guide rail frame 81, a limit column is arranged on the end portion of the guide rail frame, a walking main body 83 is arranged on the guide rail frame 81, the limit column can prevent the walking main body from exceeding a stroke, a driving gear 85 meshed with the track rack 82 is arranged in the walking main body 83, a walking motor 84 is arranged at the rotating end of the walking motor 84, a walking roller 86 engaged with the guide rail frame 81 is arranged at the bottom of the walking main body 83, the driving motor is started to drive the driving gear to rotate, and the walking roller rolls along the guide rail frame 81. An auxiliary guide frame 87 is provided at the end of the traveling body 83, which is engaged with the traveling body 83, and mainly plays a role in stabilizing traveling. The material receiving assembly 10 comprises a main body frame 101 arranged at the bottom of the truss 9, as shown in fig. 6, a roller conveying part 102 for temporarily storing material bags is arranged in the main body frame 101, an oblique conveying belt 103 for conveying the material bags from the conveying line 3 to the roller conveying part 102 is arranged at the feeding end of the roller conveying part 102, a group of conveying rollers 104 are arranged at the feeding end of the oblique conveying belt 103, the conveying belt of the conveying line 3 bypasses the conveying rollers 104, the conveying belt passes through the conveying rollers, and when the conveying belt runs, the conveying rollers run simultaneously, so that the material bags are better connected when moving from the conveying belt to the oblique conveying belt, the material receiving assembly mainly temporarily stores the material bags on the conveying line and is convenient for a subsequent manipulator to grasp, and the conveying belt of the conveying line winds on the conveying rollers 104, so that the oblique conveying belt is helped to feed. The feeding end of the oblique conveying belt is provided with a feeding guide plate and a conveying roller, the material bag is conveyed onto the oblique conveying belt under the drive of the conveying roller and then conveyed onto the roller conveying member 102 for temporary storage, and the roller conveying member mainly realizes the rotation of a roller shaft through the transmission of a chain wheel by a motor, so that the conveying of materials is realized.
The bale plucker manipulator 11 is arranged on the truss 9, the bale plucker manipulator 11 comprises a movable seat 12 arranged on the truss 9, a movable assembly 13 and a lifting assembly 14 are arranged in the movable seat 12, as shown in fig. 7 and 8, a gripper main body 15 is arranged at the lifting end of the lifting assembly 14, and the bale plucker manipulator 11 is used for loading materials conveyed on the receiving assembly 10 into a carriage. The moving assembly 13 comprises a moving motor 131 arranged in the moving seat 12, an extending end of the moving motor 131 is connected with the truss 9 through gear rack transmission, a plurality of track wheels 132 matched with tracks of the truss 9 are arranged at the bottom of the moving seat 12, the moving motor is started to realize displacement of the moving seat, the lifting assembly 14 comprises a lifting fixing seat 141 arranged in the moving seat 12, a lifting longitudinal frame 142 is arranged in the lifting fixing seat 141, a plurality of limiting wheels 143 are arranged on the lifting fixing seat 141 around the longitudinal frame 142, a rotary joint 144 is arranged at the tail end of the longitudinal frame 142, the gripper main body 15 is connected with the rotary end of the rotary joint 144, a lifting motor 145 is arranged in the moving seat 12, an output end of the lifting motor 145 is connected with the tail end side part of the longitudinal frame 142 through chain transmission, a rolling bearing is arranged at the end part of an output shaft of the lifting motor, and the rolling bearing rolls on the truss, so that the moving seat can stably move along the truss. The lifting motor drives the longitudinal frame to lift through the chain, so that lifting of the handle main body is realized, the rotary joint can rotate the handle main body, and the material bag needs to be placed in a transverse bag or a vertical bag when being grabbed and loaded. The lifting motor and the moving motor are double-shaft motors, so that bidirectional output is realized.
The gripper body 15 includes a gripper frame 151 connected to the rotating end of the rotary joint 144, as shown in fig. 9, two gripper frames 152 are hinged to two ends of the gripper frame 151, two gripper cylinders 153 are disposed in the gripper frame 151, and the extending ends of the gripper cylinders 153 are connected to the gripper frames 152 through a movable rod group. The gripping racks on two sides are driven to be clasped through the gripper air cylinder, so that the material bag is gripped, the structure is simple, the gripping is stable, and meanwhile, the air cylinder has larger supporting force and can support the weight of the material bag.
The automatic dividing mechanism divides the material packages into lanes, the lanes are respectively sent to the package receiving conveyor belts communicated with the discharge ends at two sides of the package raking assembly, the package receiving conveyor belts send the material packages to the conveying line, the material packages enter the material receiving assembly through the conveying line, the package raking manipulator sends the material packages into a carriage from the material receiving assembly, the traveling assembly moves along with the upper end of the steel frame main body along with the stacking of multiple rows of material packages in the carriage, and the traveling assembly is arranged at the upper end of the steel frame main body, so that the ground track is avoided, the automatic dividing mechanism is convenient to install in structure, the occupied area is reduced, the space is saved, vehicles are convenient to park, and the efficiency of the material packaging vehicle is effectively improved.