CN119641928A - Intelligent electric regulating valve and control method thereof - Google Patents

Intelligent electric regulating valve and control method thereof Download PDF

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Publication number
CN119641928A
CN119641928A CN202510175748.3A CN202510175748A CN119641928A CN 119641928 A CN119641928 A CN 119641928A CN 202510175748 A CN202510175748 A CN 202510175748A CN 119641928 A CN119641928 A CN 119641928A
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China
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valve
sealing
sleeve
plate
seat
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CN119641928B (en
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董利国
龚丽
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Hangzhou Xinkong Technology Co ltd
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Hangzhou Xinkong Technology Co ltd
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Abstract

本发明公开了一种智能电动调节阀及其控制方法,涉及调节阀技术领域,包括阀体和执行器,阀体包括壳体,壳体内设置有相连通的进流道和出流道,进流道和出流道之间形成有密封腔,密封腔内设置有阀座,阀座内设置有密封孔且形成有弧形的密封面,阀体与执行器之间设置有阀芯,阀芯包括阀杆和阀头,阀杆与壳体密封滑动连接,且阀头位于壳体内并与阀座匹配,还包括阀套,阀套设置在阀头上并与阀座匹配;本发明通过可拆卸设置的阀套,当调节阀使用一段时间后,阀套的密封面受到流体介质的冲刷后产生较大的磨损,工人可通过更换阀套的方式解决阀芯密封性的问题,相较于一体式结构的阀芯,这种方式具有简单高效且节约成本的优点。

The present invention discloses an intelligent electric regulating valve and a control method thereof, which relate to the technical field of regulating valves, and include a valve body and an actuator. The valve body includes a shell, and a connected inlet channel and outlet channel are arranged in the shell, a sealing cavity is formed between the inlet channel and the outlet channel, a valve seat is arranged in the sealing cavity, a sealing hole is arranged in the valve seat and an arc-shaped sealing surface is formed, a valve core is arranged between the valve body and the actuator, the valve core includes a valve stem and a valve head, the valve stem is sealingly and slidingly connected with the shell, and the valve head is located in the shell and matches the valve seat, and also includes a valve sleeve, which is arranged on the valve head and matches the valve seat; the present invention uses a detachable valve sleeve, and when the regulating valve has been used for a period of time, the sealing surface of the valve sleeve is washed by the fluid medium and causes greater wear, and the worker can solve the problem of valve core sealing by replacing the valve sleeve. Compared with a valve core of an integrated structure, this method has the advantages of simplicity, high efficiency and cost saving.

Description

Intelligent electric regulating valve and control method thereof
Technical Field
The invention relates to the technical field of regulating valves, in particular to an intelligent electric regulating valve and a control method thereof.
Background
The electric regulating valve is one device for controlling the opening of valve via electric executing mechanism, and can regulate the opening degree of valve automatically based on the signal from the control system to reach the aim of controlling fluid flow, pressure and other parameters accurately.
The valve element of the regulator valve is susceptible to flushing and wear during use due to direct contact and control of fluid flow. When wear occurs, the valve may not close tightly, causing increased internal or external leakage, and the abnormal flow patterns caused by wear may cause additional mechanical noise and vibration, which may damage pipes and other components over time.
Chinese patent application number 202110589291.2 discloses a valve element scour prevention governing valve. The invention protects the sealing surface from being washed by medium by the mutual matching of the spline teeth on the valve rod and the straight tooth strips on the valve core, and improves the service life of the valve. But at least the following problems remain:
1. The valve core of the existing regulating valve consists of a valve rod and a valve head, the valve rod and the valve head are welded or integrally formed, when the valve core is flushed by fluid and the sealing performance of the surface of the valve core is seriously affected, the whole valve core needs to be replaced, the maintenance cost is high, and the concept of cost reduction and efficiency enhancement is not met.
2. If hard particles such as rust or silt exist in the fluid medium, part of the hard particles are mixed between the valve core and the valve seat in the sealing process of the valve core and the valve seat, the hard particles play a role of abrasive, the particles scrape or etch the surface of the valve core along with the action of pressure in the closing process, and meanwhile, when the fluid medium does not exist in the valve, the relative motion between the valve core and the valve seat can generate larger dry friction and dry abrasion, and if the hard particles exist, the abrasion problem is further aggravated.
Therefore, the invention provides an intelligent electric regulating valve and a control method thereof to solve the problems.
Disclosure of Invention
The invention aims to provide an intelligent electric regulating valve and a control method thereof, which are used for solving the technical problems that the valve core provided in the background art is high in maintenance cost, the sealing surface of the valve core is not uniformly worn after being flushed by fluid, and the like.
The intelligent electric regulating valve comprises a valve body and an actuator, wherein the valve body comprises a shell, a flow inlet channel and a flow outlet channel which are communicated are arranged in the shell, a sealing cavity is formed between the flow inlet channel and the flow outlet channel, a valve seat is arranged in the sealing cavity, a sealing hole is formed in the valve seat, an arc-shaped sealing surface is formed in the valve seat, a valve core is arranged between the valve body and the actuator, the valve core comprises a valve rod and a valve head, the valve rod is in sealing sliding connection with the shell, the valve head is positioned in the shell and matched with the valve seat, the intelligent electric regulating valve further comprises a valve sleeve, the valve sleeve is arranged on the valve head and matched with the valve seat, the valve sleeve comprises a fixed sleeve fixedly connected with the valve head and a sealing sleeve arranged on the outer surface of the fixed sleeve, the sealing sleeve comprises a horizontal plane and an arc surface matched with the sealing surface of the valve seat, a connecting hole is formed in the fixed sleeve, the connecting seat is coaxially fixed in the sealing hole of the valve seat, the sealing seat is provided with a sealing ring, the horizontal plane is contacted with the sealing sleeve, and a clearance is formed between the arc surface and the sealing sleeve.
Preferably, the sealing mechanism is arranged in the valve sleeve, the sealing mechanism comprises a through hole formed in the sealing sleeve, a movable part is connected in the through hole in a sliding manner, an annular cavity is formed between the fixed sleeve and the sealing sleeve, an annular groove is formed in the cambered surface of the sealing sleeve, an elastic sealing part is fixedly connected in the annular groove, a plurality of connecting holes communicated with the annular cavity are formed in the annular groove, the movable part slides in the through hole under the driving of fluid pressure, so that fluid enters the annular cavity, and the elastic sealing part deforms under the extrusion of the fluid pressure and forms sealing with the sealing surface of the valve seat.
Preferably, the movable piece comprises a pressing plate, a movable cavity is arranged in the connector, a connecting rod coaxially arranged with the movable cavity is fixedly connected to the pressing plate, and a connecting plate is coaxially fixed at one end of the connecting rod, which is located in the movable cavity.
Preferably, the sealing sleeve is fixedly connected with a plurality of positioning plates positioned in the annular cavity, and a filter screen is arranged between every two adjacent positioning plates.
Preferably, the sealing sleeve is rotationally connected with the fixed sleeve, an elastic piece is arranged in the movable cavity, a rotating mechanism is arranged in the movable cavity, the connecting plate and the rotating mechanism form a rotating fit, and when the connecting plate resets under the action of the elastic piece, the movable piece drives the sealing sleeve to rotate.
Preferably, the rotating mechanism comprises a guide groove arranged on the inner wall of the movable cavity, the guide groove comprises a plurality of vertical grooves and inclined grooves which are connected end to end, a plurality of guide posts are fixedly connected to the inner wall of the movable cavity and positioned at the joint of the vertical grooves and the inclined grooves, a guide plate is rotationally connected to the guide posts, a torsion spring is arranged between the guide plate and the guide posts, a limiting block positioned on one side of the guide plate is fixedly connected to the inner wall of the movable cavity, a connecting pin is fixedly connected to the circumference side of the connecting plate, the connecting pin slides in the guide groove, clamping grooves are formed in the plurality of positioning plates, and a clamping block matched with the clamping grooves is fixedly connected to the circumference side of the pressing plate.
Preferably, the sealing sleeve is fixedly connected with an annular plate, a positioning groove matched with the annular plate is formed in the fixing sleeve, and the annular plate is rotationally connected with the positioning groove.
Preferably, the movable cavity is internally provided with an adjusting plate, the elastic piece is positioned between the adjusting plate and the connecting plate, an adjusting column is fixedly connected to the adjusting plate, one end of the adjusting column extending out of the connector is fixedly connected with a knob, the adjusting column is in threaded connection with the connector, and a placing groove matched with the knob is formed in the valve head.
Preferably, the actuator comprises a connecting shaft coaxially arranged with the valve core, one end of the valve rod, far away from the valve head, is in threaded connection with the connecting shaft, an indicator is arranged on the connecting shaft, a supporting frame is fixedly connected between the actuator and the valve body, limiting plates and scale plates are arranged on two sides of the supporting frame, and pointers matched with the scale plates are arranged on the indicator.
The invention also discloses a control method of the intelligent electric regulating valve, which comprises the following steps:
before the regulating valve is used, the valve sleeve is arranged on the valve head, and the specific steps are as follows:
S101, according to the pressure of a pipeline and the use requirement, rotating a knob to adjust the initial distance between the adjusting plate and the connecting plate, wherein the larger the running pressure of the pipeline is, the closer the initial distance between the adjusting plate and the connecting plate is;
s102, aligning a connector on the valve sleeve with a connecting hole on the valve head, and mounting the valve sleeve on the valve head;
Step 2, debugging the regulating valve, wherein the specific steps are as follows:
S201, driving the valve core to approach the valve seat through the actuator, so that the horizontal plane of the valve sleeve contacts with the sealing ring on the sealing seat to form sealing;
s202, checking whether a pointer is positioned at a corresponding position or not when the valve is in a full-open state and a closed state through readings of the pointer of the actuator and the scale plate;
step 3, normally using the regulating valve, and controlling the actuator to drive the valve core to move;
And 4, if the sealing ring on the sealing seat is aged or worn on one side, adjusting the contact pressure of the valve sleeve and the sealing ring by adjusting the relative position of the valve rod and the connecting shaft.
The beneficial effects of the invention are as follows:
1. According to the invention, through the valve sleeve which is detachably arranged, when the regulating valve is used for a period of time, the sealing surface of the valve sleeve is subjected to flushing by a fluid medium to generate larger abrasion, and a worker can solve the problem of the sealing property of the valve core by replacing the valve sleeve.
2. According to the invention, the sealing seat, the sealing ring, the elastic sealing piece, the movable gap and the like are arranged, when the valve core and the valve seat form sealing, the horizontal surface of the valve sleeve is contacted with the sealing ring on the sealing seat to form primary sealing, so that abrasion of hard particles on the sealing surface of the valve sleeve can be avoided, meanwhile, as the fluid pressure in the inlet channel is increased, the movable piece moves upwards to enable the annular cavity to be communicated with the inlet channel, the elastic sealing piece deforms under the action of the fluid pressure and forms secondary sealing with the valve seat, when no fluid medium exists in the valve, the elastic sealing piece cannot deform, the sealing surface of the valve sleeve cannot contact with the sealing surface of the valve seat, the problem of dry abrasion is avoided, and the service lives of the valve sleeve and the valve seat are prolonged.
3. According to the valve sleeve, the guide groove, the connecting pin, the guide plate, the clamping groove, the clamping block and the like are arranged, when the valve is in a closed state, the movable piece moves upwards under the action of fluid pressure until the movable piece moves to the intersection point of the vertical groove and the chute, after the valve is opened, the fluid pressure in the inlet channel, the outlet channel and the sealing cavity gradually tend to be consistent, the movable piece resets under the action of the elastic piece, the connecting pin enters the chute, the movable piece drives the sealing sleeve to rotate for a certain angle, the valve sleeve can be adjusted every time the valve is opened, the problem that the sealing surface close to one side of the outlet channel is worn more seriously is avoided, the sealing surface of the valve sleeve is worn more uniformly, the service life of the valve sleeve is prolonged, and the replacement period of the valve sleeve is prolonged.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an intelligent electric control valve according to the present invention.
Fig. 2 is a schematic diagram of a matching structure of the valve body and the valve core of the present invention.
FIG. 3 is a schematic plan sectional view of the valve body and valve core of the present invention.
Fig. 4 is a schematic structural view of the valve core of the present invention.
Fig. 5 is an enlarged schematic view of the structure of fig. 3 a according to the present invention.
Fig. 6 is a schematic plan sectional view of the valve sleeve of the present invention.
Figure 7 is a schematic structural view of a sealing sleeve according to the invention.
Fig. 8 is a schematic structural view of a movable member according to the present invention.
Fig. 9 is a schematic exploded view of the valve housing of the present invention.
Fig. 10 is a schematic structural view of the rotating mechanism of the present invention.
Fig. 11 is an enlarged schematic view of the structure at B in fig. 10 according to the present invention.
The reference numerals are:
1. Valve body, 11, shell, 111, inflow channel, 112, outflow channel, 113 and sealing cavity;
2. The device comprises an actuator, a connecting shaft, a 22, an indicator, a 23, a supporting frame, a 24, a limiting plate, a 25, a scale plate, a 26 and a pointer;
3. 31, sealing the hole;
4. A valve core; 41, valve rod, 42, valve head;
5. valve sleeve, 51, fixed sleeve, 511, connector, 512, movable cavity, 513, elastic piece, 514, positioning groove, 52, sealing sleeve, 521, annular groove, 522, positioning plate, 523, filter screen, 524, annular plate, 53, sealing seat, 54 and sealing ring;
6. A clearance gap;
7. sealing mechanism 71, movable piece 711, pressing plate 712, connecting rod 713, connecting plate 72, annular cavity 73, elastic sealing piece 74, connecting hole;
8. 81 parts of rotating mechanism, 811 parts of guide groove, 812 parts of vertical groove, chute, 82 parts of guide post, 83 parts of guide plate, 84 parts of limiting block, 85 parts of connecting pin, 86 parts of clamping groove, 87 parts of clamping block;
9. Adjusting plate 91, adjusting column 92 and knob.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on embodiments of the present invention fall within the protection scope of the present invention.
Example 1
The valve core of the existing regulating valve consists of a valve rod and a valve head, the valve rod and the valve head are welded or integrally formed, when the valve core is flushed by fluid and the sealing performance of the surface of the valve core is seriously affected, the whole valve core needs to be replaced, the maintenance cost is high, and the concept of cost reduction and efficiency enhancement is not met. This embodiment is invented to solve the above-mentioned problems.
Referring to fig. 1 to 11, an intelligent electric control valve according to an embodiment of the present invention includes a valve body 1 and an actuator 2, the valve body 1 includes a housing 11, an inlet channel 111 and an outlet channel 112 which are communicated are provided in the housing 11, a sealing cavity 113 is formed between the inlet channel 111 and the outlet channel 112, a valve seat 3 is provided in the sealing cavity 113, a sealing hole 31 is provided in the valve seat 3 and an arc-shaped sealing surface is formed, a valve core 4 is provided between the valve body 1 and the actuator 2, the valve core 4 includes a valve rod 41 and a valve head 42, the valve rod 41 is in sealing sliding connection with the housing 11, and the valve head 42 is located in the housing 11 and matched with the valve seat 3, and further includes a valve sleeve 5.
Referring to fig. 3 and 4, the valve sleeve 5 is disposed on the valve head 42 and matched with the valve seat 3, the valve sleeve 5 includes a fixing sleeve 51 fixedly connected with the valve head 42 and a sealing sleeve 52 disposed on an outer surface of the fixing sleeve 51, the sealing sleeve 52 includes a horizontal plane and an arc surface matched with a sealing surface of the valve seat 3, a connecting hole 74 is formed in the valve head 42, a connector 511 matched with the connecting hole 74 is disposed on the fixing sleeve 51, and the connector 511 is connected with the connecting hole 74 through threads.
Referring to fig. 1, the actuator 2 includes a connecting shaft 21 coaxially arranged with the valve core 4, one end of a valve rod 41 far away from a valve head 42 is in threaded connection with the connecting shaft 21, an indicator 22 is arranged on the connecting shaft 21, a supporting frame 23 is fixedly connected between the actuator 2 and the valve body 1, two sides of the supporting frame 23 are provided with a limiting plate 24 and a scale plate 25, and a pointer 26 matched with the scale plate 25 is arranged on the indicator 22.
When the valve sleeve 5 is used, the valve sleeve 5 is fixed on the valve head 42 in a threaded connection mode, so that a fluid medium acts on the valve sleeve 5 which can be replaced, a motor, an actuating mechanism and a control unit are arranged in the actuator 2, a worker slides the valve core 4 in the sealing cavity 113 by controlling the rotation of the motor, when the valve sleeve 5 is subjected to fluid scouring to generate great abrasion, and after the valve seal is invalid, the worker can detach the valve core 4 from the valve, detach the old valve sleeve 5 and install a new valve sleeve 5.
Through the valve pocket 5 that can dismantle the setting, after the governing valve used for a period, the sealed face of valve pocket 5 produced great wearing and tearing after receiving the scouring of fluid medium, workman's accessible change valve pocket 5's mode solves the problem of case 4 leakproofness, compares in case 4 of integral type structure, and this kind of mode has simple high-efficient and cost-effective advantage.
Example two
In practical use, it is found that if hard particles such as rust or silt exist in the fluid medium, part of the hard particles are mixed between the valve core 4 and the valve seat 3 in the sealing process of the valve core 4 and the valve seat 3, the hard particles play a role of abrasive, and the particles scratch or damage the surface of the valve core 4 under the action of pressure in the closing process. Further improvements are made on the basis of the above embodiments.
Referring to fig. 5 and 6, the sealing device further comprises a sealing seat 53 and a sealing mechanism 7;
the sealing seat 53 is coaxially fixed in the sealing hole 31 of the valve seat 3, and a sealing ring 54 is arranged on the sealing seat 53;
the horizontal surface of the sealing sleeve 52 is contacted with the sealing ring 54 to form a seal, and a movable gap 6 is formed between the cambered surface of the sealing sleeve 52 and the sealing surface of the valve seat 3.
The sealing mechanism 7 is arranged in the valve sleeve 5, the sealing mechanism 7 comprises a through hole formed in the sealing sleeve 52, a movable piece 71 is slidably connected in the through hole, an annular cavity 72 is formed between the fixed sleeve 51 and the sealing sleeve 52, an annular groove 521 is formed in the cambered surface of the sealing sleeve 52, an elastic sealing piece 73 is fixedly connected in the annular groove 521, a plurality of connecting holes 74 communicated with the annular cavity 72 are formed in the annular groove 521, the movable piece 71 slides in the through hole under the driving of fluid pressure, so that fluid enters the annular cavity 72, and the elastic sealing piece 73 deforms under the extrusion of the fluid pressure and forms sealing with the sealing surface of the valve seat 3.
Referring to fig. 5 and 8, the movable member 71 includes a pressing plate 711, a connecting hole 74 is formed in the valve head 42, a connector 511 matching with the connecting hole 74 is provided on the fixed sleeve 51, a movable cavity 512 is provided in the connector 511, a connecting rod 712 coaxially arranged with the movable cavity 512 is fixedly connected to the pressing plate 711, and a connecting plate 713 is coaxially fixed at one end of the connecting rod 712 located in the movable cavity 512.
Referring to fig. 7, a plurality of positioning plates 522 disposed in the annular cavity 72 are fixedly connected to the sealing sleeve 52, and a filter screen 523 is disposed between two adjacent positioning plates 522.
When the valve is in a closed state, the horizontal plane of the valve sleeve 5 is in contact with the sealing ring 54 arranged on the sealing seat 53 to form a good sealing effect, fluid medium in the inflow channel 111 acts on the movable piece 71 under the guidance of the valve seat 3 and the sealing seat 53, so that the movable piece 71 moves upwards and the annular cavity 72 is communicated with the inflow channel 111, the fluid medium enters the annular cavity 72 and gradually keeps consistent with the pressure in the inflow channel 111, and at the moment, the elastic sealing piece 73 deforms under the action of the pressure, so that the elastic sealing piece 73 is in contact with the sealing surface of the valve seat 3 to form secondary sealing.
It should be noted that, in the open state of the valve, the side of the sealing seat 53 close to the outlet channel 112 is also flushed by fluid to a greater extent, so that the wear of the single side of the sealing ring 54 is heavier, and if the sealing ring 54 is severely worn or aged, the contact pressure between the valve sleeve 5 and the sealing ring 54 can be increased by controlling the distance between the valve core 4 and the sealing seat 53.
In summary, through the arrangement of the seal seat 53, the seal ring 54, the elastic seal 73, the movable gap 6, and the like, when the valve core 4 forms a seal with the valve seat 3, the horizontal surface of the valve sleeve 5 contacts with the seal ring 54 on the seal seat 53 to form a primary seal, so that abrasion of hard particles on the sealing surface of the valve sleeve 5 can be avoided, meanwhile, as the fluid pressure in the inlet channel 111 increases, the movable piece 71 moves upwards to enable the annular cavity 72 to be communicated with the inlet channel 111, the elastic seal 73 deforms under the action of the fluid pressure and forms a secondary seal with the valve seat 3, when no fluid medium exists in the valve, the elastic seal 73 does not deform, the sealing surface of the valve sleeve 5 does not contact with the sealing surface of the valve seat 3, the abrasion problem is avoided, and the service lives of the valve sleeve 5 and the valve seat 3 are prolonged.
Example III
When the valve is in an open state, fluid can wash the sealing surface of the valve core 4 when passing through the valve core 4, particularly at a position close to a water outlet, the sealing surface of the valve core 4 is damaged more seriously because the flow rate of the fluid is faster and the flow rate is larger, so that the surface of the valve core 4 is not uniformly worn, and the sealing performance of the valve core 4 is lost earlier on the side with more serious wear, so that the service life of the valve core 4 is reduced. Further improvements are made on the basis of the above embodiments.
Referring to fig. 6, the sealing sleeve 52 is rotatably connected with the fixed sleeve 51, an elastic member 513 is disposed in the movable cavity 512, a rotation mechanism 8 is disposed in the movable cavity 512, a connection plate 713 is rotatably matched with the rotation mechanism 8, and when the connection plate 713 is reset under the action of the elastic member 513, the movable member 71 drives the sealing sleeve 52 to rotate.
Referring to fig. 10 and 11, the rotating mechanism 8 includes a guiding groove 81 disposed on an inner wall of the movable cavity 512, the guiding groove 81 includes a plurality of vertical grooves 811 and inclined grooves 812 connected end to end, a plurality of guiding columns 82 are fixedly connected to the inner wall of the movable cavity 512, the guiding columns 82 are located at a connection position between the vertical grooves 811 and the inclined grooves 812, a guiding plate 83 is rotatably connected to the guiding columns 82, a torsion spring is disposed between the guiding plate 83 and the guiding columns 82, and a limiting block 84 located on one side of the guiding plate 83 is fixedly connected to the inner wall of the movable cavity 512.
Referring to fig. 8, a connecting pin 85 is fixedly connected to a circumferential side of the connecting plate 713, the connecting pin 85 slides in the guiding slot 81, clamping slots 86 are respectively formed in the positioning plates 522, and a clamping block 87 matched with the clamping slots 86 is fixedly connected to a circumferential side of the pressing plate 711.
Referring to fig. 6, an annular plate 524 is fixedly connected to the sealing sleeve 52, a positioning groove 514 matching with the annular plate 524 is formed in the fixing sleeve 51, and the annular plate 524 is rotatably connected with the positioning groove 514.
An adjusting plate 9 is arranged in the movable cavity 512, an elastic piece 513 is arranged between the adjusting plate 9 and the connecting plate 713, an adjusting column 91 is fixedly connected to the adjusting plate 9, a knob 92 is fixedly connected to one end of the adjusting column 91 extending out of the connecting head 511, the adjusting column 91 is in threaded connection with the connecting head 511, and a placing groove matched with the knob 92 is formed in the valve head 42.
When in use, a worker can rotate the knob 92 to adjust the initial distance between the adjusting plate 9 and the connecting plate 713 according to different pipeline pressures and use requirements, so as to restrict the initial compression amount of the elastic member 513, and the larger the running pressure of the pipeline is, the closer the initial distance between the adjusting plate 9 and the connecting plate 713 is, and the larger the initial compression amount of the elastic member 513 is.
After the valve housing 5 is mounted on the valve head 42, when the pressure in the inflow channel 111 is gradually increased, the movable member 71 is moved upward by the fluid drive, at this time, the connecting pin 85 moves in the vertical groove 811, and in the process of moving the connecting pin 85 upward, the guide plate 83 swings to one side under the action of the connecting pin 85 until the connecting pin 85 is out of contact with the guide plate 83, the guide plate 83 is reset under the action of the torsion spring, and the guide plate 83 is limited by the limiting block 84, so that the initial position of the guide plate 83 is always unchanged and can form an angular fit with the chute 812.
When the valve is in an open state, the fluid pressures in the inflow channel 111, the sealing cavity 113 and the outflow channel 112 gradually tend to be consistent, the movable piece 71 is reset under the action of the elastic piece 513, at this time, the connecting pin 85 enters the chute 812 under the guidance of the guide plate 83 in the downward moving process, and moves until the connecting pin 85 reaches the intersection point of the chute 812 and the next vertical groove 811, and in this process, the movable piece 71 drives the sealing sleeve 52 to rotate.
In summary, through the arrangement of the guide slot 81, the connecting pin 85, the guide plate 83, the clamping slot 86, the clamping block 87 and the like, when the valve is in the closed state, the movable member 71 moves upwards under the action of the fluid pressure until the movable member moves to the intersection point of the vertical slot 811 and the chute 812, after the valve is opened, the fluid pressure in the inflow channel 111, the outflow channel 112 and the sealing cavity 113 gradually tends to be consistent, the movable member 71 resets under the action of the elastic member 513, the connecting pin 85 enters the chute 812 and enables the movable member 71 to drive the sealing sleeve 52 to rotate for a certain angle, so that the valve sleeve 5 can be adjusted every time the valve is opened, the problem that the sealing surface close to the outflow channel 112 is worn more seriously is avoided, the sealing surface of the valve sleeve 5 is worn more uniformly, the service life of the valve sleeve 5 is prolonged, and the replacement period of the valve sleeve 5 is prolonged.
Example IV
A control method of an intelligent electric control valve, comprising the steps of:
Step 1. Before the regulating valve is used, the valve sleeve 5 is mounted on the valve head 42, and the specific steps are as follows:
S101, according to the pipeline pressure and the use requirement, turning a knob 92 to adjust the initial distance between the adjusting plate 9 and the connecting plate 713, wherein the larger the pipeline running pressure is, the closer the initial distance between the adjusting plate 9 and the connecting plate 713 is;
S102, aligning a connector 511 on the valve sleeve 5 with a connecting hole 74 on the valve head 42, and mounting the valve sleeve 5 on the valve head 42;
Step 2, debugging the regulating valve, wherein the specific steps are as follows:
s201, driving the valve core 4 to approach the valve seat 3 through the actuator 2, so that the horizontal plane of the valve sleeve 5 contacts with the sealing ring 54 on the sealing seat 53 to form a seal, and taking care that the pressure applied by the valve sleeve 5 to the sealing seat 53 cannot be too large or too small;
S202, checking whether the pointer 26 is positioned at a corresponding position when the valve is in a full-open state and a closed state through readings of the pointer 26 of the actuator 2 and the scale plate 25;
Step 3, normally using the regulating valve, and controlling the actuator 2 to drive the valve core 4 to move;
And 4, if the sealing ring 54 on the sealing seat 53 is aged or worn on one side, adjusting the contact pressure between the valve sleeve 5 and the sealing ring 54 by adjusting the relative position of the valve rod 41 and the connecting shaft 21.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1.一种智能电动调节阀,包括阀体(1)和执行器(2),其特征在于,所述阀体(1)包括壳体(11),所述壳体(11)内设置有相连通的进流道(111)和出流道(112),所述进流道(111)和出流道(112)之间形成有密封腔(113),所述密封腔(113)内设置有阀座(3),所述阀座(3)内设置有密封孔(31)且形成有弧形的密封面,所述阀体(1)与执行器(2)之间设置有阀芯(4),所述阀芯(4)包括阀杆(41)和阀头(42),所述阀杆(41)与壳体(11)密封滑动连接,且所述阀头(42)位于壳体(11)内并与阀座(3)匹配;1. An intelligent electric regulating valve, comprising a valve body (1) and an actuator (2), characterized in that the valve body (1) comprises a housing (11), wherein the housing (11) is provided with an inlet channel (111) and an outlet channel (112) which are connected to each other, wherein a sealing cavity (113) is formed between the inlet channel (111) and the outlet channel (112), wherein a valve seat (3) is provided in the sealing cavity (113), wherein a sealing hole (31) is provided in the valve seat (3) and an arc-shaped sealing surface is formed, wherein a valve core (4) is provided between the valve body (1) and the actuator (2), wherein the valve core (4) comprises a valve stem (41) and a valve head (42), wherein the valve stem (41) is sealingly and slidably connected to the housing (11), and wherein the valve head (42) is located in the housing (11) and matches the valve seat (3); 还包括阀套(5),其设置在阀头(42)上并与阀座(3)匹配,所述阀套(5)包括与阀头(42)固定连接的固定套(51)以及设置在固定套(51)外表面的密封套(52),所述密封套(52)包括水平面以及与阀座(3)密封面匹配的弧面,所述阀头(42)上开设有连接孔(74),所述固定套(51)上设置有与连接孔(74)匹配的连接头(511);密封座(53),其同轴固定于阀座(3)的密封孔(31)内,所述密封座(53)上设置有密封圈(54);所述密封套(52)的水平面与密封圈(54)接触并形成密封,所述密封套(52)的弧面与阀座(3)的密封面之间形成有活动间隙(6)。The valve assembly further comprises a valve sleeve (5) which is arranged on the valve head (42) and matches the valve seat (3), the valve sleeve (5) comprising a fixing sleeve (51) fixedly connected to the valve head (42) and a sealing sleeve (52) arranged on the outer surface of the fixing sleeve (51), the sealing sleeve (52) comprising a horizontal surface and an arc surface matching the sealing surface of the valve seat (3), the valve head (42) being provided with a connecting hole (74), the fixing sleeve (51) being provided with a connecting head (511) matching the connecting hole (74); a sealing seat (53) which is coaxially fixed in the sealing hole (31) of the valve seat (3), the sealing seat (53) being provided with a sealing ring (54); the horizontal surface of the sealing sleeve (52) contacts the sealing ring (54) to form a seal, and a movable gap (6) is formed between the arc surface of the sealing sleeve (52) and the sealing surface of the valve seat (3). 2.根据权利要求1所述的一种智能电动调节阀,其特征在于,还包括:密封机构(7),其设置在阀套(5)内,所述密封机构(7)包括开设于密封套(52)上的通孔,所述通孔内滑动连接有活动件(71),所述固定套(51)和密封套(52)之间形成有环形腔(72),所述密封套(52)的弧面上开设有环形槽(521),所述环形槽(521)内固定连接有弹性密封件(73),所述环形槽(521)内开设有多个与环形腔(72)连通的连接孔(74),所述活动件(71)在流体压力的驱动下在通孔内滑动,使流体进入环形腔(72)内,弹性密封件(73)在流体压力的挤压下产生形变并与阀座(3)的密封面形成密封。2. An intelligent electric regulating valve according to claim 1, characterized in that it also includes: a sealing mechanism (7), which is arranged in the valve sleeve (5), the sealing mechanism (7) includes a through hole opened on the sealing sleeve (52), a movable part (71) is slidably connected in the through hole, an annular cavity (72) is formed between the fixed sleeve (51) and the sealing sleeve (52), an annular groove (521) is opened on the arc surface of the sealing sleeve (52), an elastic sealing part (73) is fixedly connected in the annular groove (521), a plurality of connecting holes (74) connected to the annular cavity (72) are opened in the annular groove (521), the movable part (71) slides in the through hole under the drive of fluid pressure, so that the fluid enters the annular cavity (72), and the elastic sealing part (73) is deformed under the extrusion of the fluid pressure and forms a seal with the sealing surface of the valve seat (3). 3.根据权利要求2所述的一种智能电动调节阀,其特征在于,所述活动件(71)包括压板(711),所述连接头(511)内设置有活动腔(512),所述压板(711)上固定连接有与活动腔(512)同轴设置的连接杆(712),所述连接杆(712)位于活动腔(512)的一端同轴固定有连接板(713)。3. An intelligent electric regulating valve according to claim 2, characterized in that the movable part (71) includes a pressure plate (711), an active cavity (512) is arranged in the connecting head (511), a connecting rod (712) coaxially arranged with the active cavity (512) is fixedly connected to the pressure plate (711), and a connecting plate (713) is coaxially fixed to one end of the connecting rod (712) located in the active cavity (512). 4.根据权利要求3所述的一种智能电动调节阀,其特征在于,所述密封套(52)上固定连接有多个位于环形腔(72)内的定位板(522),两两相邻的所述定位板(522)之间设置有滤网(523)。4. An intelligent electric regulating valve according to claim 3, characterized in that a plurality of positioning plates (522) located in the annular cavity (72) are fixedly connected to the sealing sleeve (52), and a filter screen (523) is arranged between two adjacent positioning plates (522). 5.根据权利要求4所述的一种智能电动调节阀,其特征在于,所述密封套(52)与固定套(51)转动连接,所述活动腔(512)内设置有弹性件(513),所述活动腔(512)内设置有转动机构(8),所述连接板(713)与转动机构(8)形成转动配合,所述连接板(713)在弹性件(513)作用下复位时,活动件(71)带动密封套(52)转动。5. An intelligent electric regulating valve according to claim 4, characterized in that the sealing sleeve (52) is rotatably connected to the fixed sleeve (51), an elastic member (513) is provided in the movable chamber (512), a rotating mechanism (8) is provided in the movable chamber (512), the connecting plate (713) and the rotating mechanism (8) form a rotatable fit, and when the connecting plate (713) is reset under the action of the elastic member (513), the movable member (71) drives the sealing sleeve (52) to rotate. 6.根据权利要求5所述的一种智能电动调节阀,其特征在于,所述转动机构(8)包括开设于活动腔(512)内壁的导向槽(81),所述导向槽(81)包括多个首尾相连的竖直槽(811)和斜槽(812),所述活动腔(512)的内壁上固定连接有多个导向柱(82),且导向柱(82)位于竖直槽(811)和斜槽(812)的连接处,所述导向柱(82)上转动连接有导向板(83),所述导向板(83)与导向柱(82)之间设置有扭簧,所述活动腔(512)的内壁上固定连接有位于导向板(83)一侧的限位块(84);6. An intelligent electric regulating valve according to claim 5, characterized in that the rotating mechanism (8) comprises a guide groove (81) opened on the inner wall of the active cavity (512), the guide groove (81) comprises a plurality of vertical grooves (811) and oblique grooves (812) connected end to end, a plurality of guide posts (82) are fixedly connected to the inner wall of the active cavity (512), and the guide posts (82) are located at the connection between the vertical grooves (811) and the oblique grooves (812), a guide plate (83) is rotatably connected to the guide post (82), a torsion spring is provided between the guide plate (83) and the guide post (82), and a limit block (84) located on one side of the guide plate (83) is fixedly connected to the inner wall of the active cavity (512); 所述连接板(713)的圆周侧固定连接有连接销(85),所述连接销(85)在导向槽(81)内滑动,多个所述定位板(522)内均开设有卡槽(86),所述压板(711)的圆周侧固定连接有与卡槽(86)匹配的卡块(87)。A connecting pin (85) is fixedly connected to the circumferential side of the connecting plate (713), and the connecting pin (85) slides in the guide groove (81). A plurality of the positioning plates (522) are each provided with a clamping groove (86), and a clamping block (87) matching the clamping groove (86) is fixedly connected to the circumferential side of the pressing plate (711). 7.根据权利要求6所述的一种智能电动调节阀,其特征在于,所述密封套(52)上固定连接有环形板(524),所述固定套(51)上开设有与环形板(524)匹配的定位槽(514),所述环形板(524)与定位槽(514)转动连接。7. An intelligent electric regulating valve according to claim 6, characterized in that an annular plate (524) is fixedly connected to the sealing sleeve (52), a positioning groove (514) matching the annular plate (524) is formed on the fixed sleeve (51), and the annular plate (524) is rotatably connected to the positioning groove (514). 8.根据权利要求7所述的一种智能电动调节阀,其特征在于,所述活动腔(512)内设置有调节板(9),所述弹性件(513)位于调节板(9)与连接板(713)之间,所述调节板(9)上固定连接有调节柱(91),所述调节柱(91)伸出连接头(511)的一端固定连接有旋钮(92),所述调节柱(91)与连接头(511)螺纹连接,所述阀头(42)内开设有与旋钮(92)匹配的放置槽。8. An intelligent electric regulating valve according to claim 7, characterized in that an adjusting plate (9) is arranged in the movable chamber (512), the elastic member (513) is located between the adjusting plate (9) and the connecting plate (713), an adjusting column (91) is fixedly connected to the adjusting plate (9), one end of the adjusting column (91) extending out of the connecting head (511) is fixedly connected to a knob (92), the adjusting column (91) is threadedly connected to the connecting head (511), and a placement groove matching the knob (92) is opened in the valve head (42). 9.根据权利要求8所述的一种智能电动调节阀,其特征在于,所述执行器(2)包括与阀芯(4)同轴设置的连接轴(21),所述阀杆(41)远离阀头(42)的一端与连接轴(21)螺纹连接,所述连接轴(21)上设置有指示器(22),所述执行器(2)与阀体(1)之间固定连接有支撑架(23),所述支撑架(23)的两侧设置有限位板(24)和刻度板(25),所述指示器(22)上设置有与刻度板(25)配合的指针(26)。9. An intelligent electric regulating valve according to claim 8, characterized in that the actuator (2) comprises a connecting shaft (21) coaxially arranged with the valve core (4), one end of the valve stem (41) away from the valve head (42) is threadedly connected to the connecting shaft (21), an indicator (22) is arranged on the connecting shaft (21), a support frame (23) is fixedly connected between the actuator (2) and the valve body (1), a limit plate (24) and a scale plate (25) are arranged on both sides of the support frame (23), and a pointer (26) cooperating with the scale plate (25) is arranged on the indicator (22). 10.一种智能电动调节阀的控制方法,所述控制方法用于控制如权利要求1-9任一项所述的一种智能电动调节阀,其特征在于,包括以下步骤:10. A control method for an intelligent electric regulating valve, the control method being used to control an intelligent electric regulating valve according to any one of claims 1 to 9, characterized in that it comprises the following steps: 步骤1:在使用调节阀前,将阀套(5)安装在阀头(42)上,具体步骤如下:Step 1: Before using the regulating valve, install the valve sleeve (5) on the valve head (42). The specific steps are as follows: S101:根据管道压力和使用需求,转动旋钮(92)调整调节板(9)与连接板(713)的初始距离,管道的运行压力越大,调节板(9)与连接板(713)的初始距离越近;S101: According to the pipeline pressure and usage requirements, the knob (92) is turned to adjust the initial distance between the regulating plate (9) and the connecting plate (713); the greater the operating pressure of the pipeline, the closer the initial distance between the regulating plate (9) and the connecting plate (713); S102:将阀套(5)上的连接头(511)对准阀头(42)上的连接孔(74),将阀套(5)安装在阀头(42)上;S102: Align the connector (511) on the valve sleeve (5) with the connecting hole (74) on the valve head (42), and install the valve sleeve (5) on the valve head (42); 步骤2:对调节阀进行调试,具体步骤如下:Step 2: Debug the regulating valve. The specific steps are as follows: S201:通过执行器(2)带动阀芯(4)向阀座(3)靠近,使阀套(5)的水平面与密封座(53)上的密封圈(54)接触并形成密封;S201: The valve core (4) is driven by the actuator (2) to approach the valve seat (3), so that the horizontal surface of the valve sleeve (5) contacts the sealing ring (54) on the sealing seat (53) and forms a seal; S202:通过执行器(2)的指针(26)与刻度板(25)的读数,通过读数查看阀门在全开和关闭状态时,指针(26)是否位于对应位置;S202: By comparing the readings of the pointer (26) of the actuator (2) and the scale plate (25), it is checked whether the pointer (26) is located at the corresponding position when the valve is in the fully open state and the closed state. 步骤3:正常使用调节阀,控制执行器(2)带动阀芯(4)移动;Step 3: Use the regulating valve normally and control the actuator (2) to drive the valve core (4) to move; 步骤4:若密封座(53)上的密封圈(54)出现单侧老化或磨损后,通过调整阀杆(41)与连接轴(21)的相对位置,调节阀套(5)与密封圈(54)的接触压力。Step 4: If the sealing ring (54) on the sealing seat (53) is aged or worn on one side, the contact pressure between the valve sleeve (5) and the sealing ring (54) is adjusted by adjusting the relative position of the valve stem (41) and the connecting shaft (21).
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