Preparation device and preparation method based on Cu-Pb-Sn composite metal processing
Technical Field
The invention relates to the technical field of forging devices, in particular to a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing.
Background
The Cu-Pb-Sn composite metal, which may be also referred to as lead-tin bronze, is an alloy material containing copper (Cu), lead (Pb) and tin (Sn) elements, and is required to be forged by forging equipment when the Cu-Pb-Sn composite metal is prepared.
The existing device is provided with a scraping component to collect forging residues, but needs to be driven independently, so that equipment cost is increased, and the existing device is easy to damage seriously after being used for a period of time under the influence of a heated forging piece by a knocking block and a placing table, so that maintenance cost is increased.
Accordingly, the present invention has been made in view of the above circumstances, and an object of the present invention is to provide an apparatus and a method for manufacturing a cu—pb—sn based composite metal processing, which can achieve a practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, which are used for solving the problems that the equipment cost is increased, the knocking block and the placing table are easily damaged seriously under the influence of a heated forging piece due to independent driving.
The invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, and the preparation device specifically comprises an equipment main body, wherein a placement component is arranged on the equipment main body and consists of a placement table, a first rotating shaft, a worm wheel, a worm and a motor, the placement table is rotated on the equipment main body and is of a ladder-shaped structure, the first rotating shaft is welded on the bottom end surface of the placement table, the worm wheel is welded on the first rotating shaft, the worm is rotated on the equipment main body and meshed with the worm wheel, the motor is fixed on the equipment main body, and an output shaft of the motor is fixed on the worm.
Further, install on the equipment main part and strike the subassembly, strike the subassembly and constitute by sliding seat, mounting bracket, electronic jar, slide bar, clearance piece, coil spring and auxiliary hole, the welding has two sliding seats on the equipment main part, and it has the mounting bracket to slide on two sliding seats, all is fixed with an electronic jar on every sliding seat, and the end that stretches out of two electronic jars is all fixed on the mounting bracket.
Further, an air hammer is fixed on the mounting frame, an installation block is fixed at the extending end of the air hammer, a knocking block is fixed at one end below the installation block, and the knocking block is located right above the placing table.
Further, the mounting bracket rear end face is fixed with two step shaft column structure's slide bar, and it has a clearance piece to slide on two slide bars, and the clearance piece is rectangle massive structure, bottom face and equipment main part top face parallel and level on the clearance piece, equipment main part top face and place a top face parallel and level.
Further, each sliding rod is sleeved with a spiral spring, the front end face of the cleaning block is in contact with the rear end face of the mounting frame under the elastic pushing of the two spiral springs, and each sliding seat is provided with an auxiliary hole for the sliding rod to pass through.
Furthermore, a first cleaning hole is formed in the top end face of the equipment main body, the first cleaning hole is of a rectangular hole-shaped structure, a collecting box is slidably arranged on the equipment main body, a handle is welded on the collecting box, and the collecting box is located below the placing table and the first cleaning hole.
Further, place bench and install clamping assembly, clamping assembly comprises connecting block, grip slipper and pneumatic cylinder, places bench and peg graft there are two connecting blocks, all slides on every connecting block and has a grip slipper, all is fixed with a pneumatic cylinder on every connecting block, and the end that stretches out of two pneumatic cylinders is fixed respectively on two grip slipper.
Further, two second cleaning holes are formed in the equipment main body, and the two second cleaning holes are identical to the jack used for plugging the connecting block on the placing table in size.
Further, install cooling subassembly on the mounting bracket, cooling subassembly comprises the liquid reserve tank, the liquid pump, first cooling seat, the second cooling seat, the impeller, the gear, the tooth row, cooling tube and second pivot, mounting bracket top end face is fixed with a liquid reserve tank, it has cooling liquid to hold in the liquid reserve tank, install the cooling tube in the liquid reserve tank, liquid reserve tank internal fixation has a liquid pump, the absorption pipe that the liquid pump passes through is located the liquid reserve tank, be connected with two exhaust pipes on the liquid pump, two exhaust pipes are connected respectively on first cooling seat and second cooling seat, the back flow on first cooling seat and the second cooling seat is all connected on the liquid reserve tank, first cooling seat and second cooling seat are loop configuration, first cooling seat is fixed on the piece of strikeing, the second cooling seat is fixed and is placing a bottom.
Further, a second rotating shaft is arranged on the mounting frame in a rotating mode, impellers are welded on the second rotating shaft in a linear array mode, the impellers are located right above the liquid storage tank, a gear is welded on the second rotating shaft, and a tooth row is fixed to the mounting block and meshed with the gear.
The preparation method of the preparation device based on Cu-Pb-Sn composite metal processing comprises the following steps:
S1, heating composite metal, and placing the composite metal on a placing table after heating;
S2, driving two hydraulic cylinders, wherein the two clamping seats can limit the composite metal under the driving of the two hydraulic cylinders;
S3, driving the air hammer to work, wherein forging of composite metal can be realized through the knocking block at the moment, driving the two electric cylinders to stretch and retract, and realizing conversion of knocking positions at the moment;
S4, starting a liquid pump, wherein the liquid pump pumps out liquid in the liquid storage tank and discharges the liquid into the first cooling seat and the second cooling seat, and cooling liquid in the first cooling seat and cooling liquid in the second cooling seat flow back into the liquid storage tank through a return pipe;
S5, when residues are cleaned, the two connecting blocks are pulled out from the placing table, the two electric cylinders are driven to stretch to drive the mounting frame and the cleaning block to move back and forth, at the moment, the collection of the residues on the top end surfaces of the equipment main body and the placing table can be completed, and then the residues are collected to the first cleaning hole by the scraping plate;
s6, when residues in the jack of the connecting block are cleaned, the driving motor rotates, the placing table rotates under the driving of the worm and the worm wheel, and residues remained in the jack can fall from the second cleaning hole to the collecting box to be collected when the second cleaning hole is aligned with the jack.
Compared with the prior art, the invention has the following beneficial effects:
According to the application, through the arrangement of the knocking assembly, on one hand, the knocking position can be adjusted through the expansion and contraction of the electric cylinder, so that the flexibility in forging is improved, and on the other hand, the cleaning block is driven to clean the equipment main body and the residue on the top end surface of the placing table when the electric cylinder expands and contracts, and no separate electric element is needed to drive the cleaning block, so that the structure is strong.
Through the arrangement of the cooling component, on one hand, the design of the cooling pipe, the liquid pump, the first cooling seat and the second cooling seat realizes the effective cooling of the knocking block and the placing table, prolongs the service life of equipment, and on the other hand, the design of meshing transmission of the impeller and the gear drives the impeller to rotate by utilizing the up-and-down movement of the air hammer to assist in cooling liquid in the liquid storage tank, thereby further improving the cooling efficiency.
The flexible rotary placing table realizes the rotation of the placing table through the meshing transmission of the motor, the worm and the worm wheel, so that different positions of the composite metal can be conveniently knocked in the forging process, and the forging efficiency and the flexibility are improved.
The convenient residue cleaning is realized by combining the design of the cleaning block, the sliding rod, the spiral spring and the auxiliary hole and the expansion and contraction of the electric cylinder, so that the automatic collection and cleaning of the residue on the top end surface of the equipment main body and the placing table are realized, the maintenance flow is simplified, and the cleanliness and the service life of the equipment are improved.
The first cleaning hole and the collecting box enable the residues to be effectively collected and treated, so that environmental pollution is avoided, and meanwhile, cleaning work of operators is facilitated.
The stable clamping assembly is the combination of the clamping seat and the hydraulic cylinder, ensures the stability of the composite metal in the forging process, and improves the forging quality and the safety. Meanwhile, the detachable design of the connecting block avoids the interference of the clamping assembly on residue cleaning.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below. In the drawings:
FIG. 1 is a schematic diagram showing an isometric structure of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention;
FIG. 2 is a schematic diagram showing a front view of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention;
FIG. 3 is a schematic view showing an axial structure of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention, partially cut away;
FIG. 4 shows a schematic diagram of an isometric view of a cooling assembly according to the present invention;
FIG. 5 shows a schematic perspective view of the apparatus body, placement table and clamping assembly according to the present invention;
FIG. 6 shows an isometric exploded view of the apparatus body, placement table and clamping assembly according to the present invention;
FIG. 7 illustrates an isometric view of a tapping assembly according to the present invention;
FIG. 8 illustrates a left side schematic view of a tapping assembly according to the present invention.
The reference numeral list comprises 1, a main body of the equipment, 101, a first cleaning hole, 102, a collecting box, 103, a handle, 104 and a second cleaning hole, 2, a placing component, 201, a placing table, 202, a first rotating shaft, 203, a worm wheel, 204, a worm, 205, a motor, 3, a knocking component, 301, a sliding seat, 302, a mounting frame, 303, an electric cylinder, 304, a sliding rod, 305, a cleaning block, 306, a spiral spring, 307, an auxiliary hole, 4, an air hammer, 401, a mounting block, 402, a knocking block, 5, a clamping component, 501, a connecting block, 502, a clamping seat, 503, a hydraulic cylinder, 6, a cooling component, 601, a liquid storage tank, 602, a liquid pump, 603, a first cooling seat, 604, a second cooling seat, 605, an impeller, 606, a gear, 607, a tooth row, 608, a cooling pipe, 609 and a second rotating shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The terms "first," "second," and the like, as used in embodiments of the present invention, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Nor does the terms "a," "an," or "the" or similar terms mean a limitation of quantity, but rather that at least one is present. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. In the following description, spatial and azimuthal terms such as "upper," "lower," "front," "rear," "top," "bottom," "vertical," and "horizontal" may be used to describe embodiments of the invention, but it is to be understood that these terms are merely for convenience in describing the embodiments shown in the drawings and do not require that the actual device be constructed or operated in a particular orientation. In the following description, the use of terms such as "connected," "coupled," "fixed," and "attached" may refer to two elements or structures being directly connected without other elements or structures, and may refer to two elements or structures being indirectly connected through intervening elements or structures, unless the context clearly dictates otherwise.
First embodiment as shown in fig. 1 to 8:
The invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, comprising a device main body 1, wherein a placement component 2 is arranged on the device main body 1, the placement component 2 is composed of a placement table 201, a first rotating shaft 202, a worm gear 203, a worm 204 and a motor 205, the placement table 201 is rotated on the device main body 1, the placement table 201 is of a stepped structure and is used for preventing the placement table 201 from falling downwards from the device main body 1, a first rotating shaft 202 is welded on the bottom end surface of the placement table 201, the worm gear 203 is welded on the first rotating shaft 202, the worm 204 is rotated on the device main body 1, the worm 204 is meshed with the worm gear 203, the motor 205 is fixed on the device main body 1, the output shaft of the motor 205 is fixed on the worm 204, and in the forging process, the motor 205 is driven to rotate, and the placement table 201 can be rotated under the meshing transmission of the worm 204 and the worm gear 203, so that different positions of composite metal can be knocked conveniently.
Wherein, install on the equipment main part 1 and strike subassembly 3, strike subassembly 3 and constitute by sliding seat 301, mounting bracket 302, electronic jar 303, slide bar 304, clearance piece 305, coil spring 306 and auxiliary hole 307, the welding has two sliding seat 301 on the equipment main part 1, slides on two sliding seat 301 and has mounting bracket 302, all is fixed with an electronic jar 303 on every sliding seat 301, and the extension end of two electronic jars 303 is all fixed on mounting bracket 302.
The air hammer 4 is fixed on the mounting frame 302, the mounting block 401 is fixed at the extending end of the air hammer 4, the knocking block 402 is fixed at one end below the mounting block 401, the knocking block 402 is located at the position right above the placing table 201, in the process of forging composite metal, firstly, the composite metal is heated, after being heated, the composite metal is placed on the placing table 201, the air hammer 4 is driven to work, at the moment, forging of the composite metal can be achieved through the knocking block 402, and in the forging process, the two electric cylinders 303 are driven to stretch and retract, at the moment, conversion of knocking positions can be achieved.
Wherein, the terminal surface is fixed with two step shaft column structure's slide bar 304 behind the mounting bracket 302, and it has a clearance piece 305 to slide on two slide bars 304, and clearance piece 305 is rectangle cubic structure, and the bottom face parallel and level on clearance piece 305 and the equipment main part 1 top face, equipment main part 1 top face parallel and level with place the platform 201 top face.
Wherein, all cup jointed a coil spring 306 on every slide bar 304, the clearance piece 305 preceding terminal surface contacts with the rear end face of mounting bracket 302 under the elasticity promotion of two coil springs 306, an auxiliary hole 307 that provides slide bar 304 and pass has all been seted up on every sliding seat 301, when clearing up equipment main part 1 and the residue of placing the top end face of platform 201, it can to drive two electronic jars 303 flexible, when two electronic jars 303 flexible, can drive mounting bracket 302 and clearance piece 305 back-and-forth movement, can accomplish equipment main part 1 and the collection of placing the top end face residue of platform 201 this moment.
The device comprises a device main body 1, a storage platform 201, a first cleaning hole 101, a collecting box 102, a handle 103, a cleaning block 305, a scraper, a cleaning plate and a cleaning box 102, wherein the first cleaning hole 101 is formed in the top end surface of the device main body 1, the first cleaning hole 101 is of a rectangular hole-shaped structure, the collecting box 102 is slidably arranged on the device main body 1, the handle 103 is welded on the collecting box 102, the collecting box 102 is positioned below the storage platform 201 and the first cleaning hole 101, residues are collected by the scraper after the residues are collected forwards, and at the moment, the residues fall into the collecting box 102 to be collected.
The clamping assembly 5 is installed on the placing table 201, the clamping assembly 5 is composed of two connecting blocks 501, clamping seats 502 and hydraulic cylinders 503, the placing table 201 is inserted with the two connecting blocks 501, each connecting block 501 is provided with one clamping seat 502 in a sliding mode, each connecting block 501 is provided with one hydraulic cylinder 503, the extending ends of the two hydraulic cylinders 503 are respectively fixed on the two clamping seats 502, when the composite metal is required to be limited, the two hydraulic cylinders 503 are driven, the two clamping seats 502 can limit the composite metal under the driving of the two hydraulic cylinders 503, the stability during forging is guaranteed, and when residues are cleaned, the two connecting blocks 501 can be pulled out of the placing table 201, and the influence of the clamping assembly 5 on residue cleaning is avoided.
Wherein, two second clearance holes 104 have been seted up on the equipment main part 1, and two second clearance holes 104 are the same with the jack size that is used for pegging graft connecting block 501 on placing the platform 201, in the use, the residue of remaining in the jack can be in second clearance hole 104 and jack alignment time follow second clearance hole 104 and drop to collect in the collection box 102.
Wherein install cooling subassembly 6 on the mounting bracket 302, cooling subassembly 6 comprises liquid tank 601, liquid pump 602, first cooling seat 603, second cooling seat 604, impeller 605, gear 606, tooth row 607, cooling tube 608 and second pivot 609, mounting bracket 302 top face is fixed with a liquid reserve tank 601, it has the cooling liquid to hold in the liquid reserve tank 601, install cooling tube 608 in the liquid reserve tank 601, be fixed with a liquid pump 602 in the liquid reserve tank 601, the absorption tube that liquid pump 602 passes through is located liquid reserve tank 601, be connected with two discharge tubes on the liquid pump 602, two discharge tubes are the hose material, and the hose length of being connected with first cooling seat 603 can satisfy the oscilaltion of first cooling seat 603, two discharge tubes are connected respectively on first cooling seat 603 and second cooling seat 604, first cooling seat 603 and second cooling seat 604 are the loop configuration, first cooling seat 603 is fixed on beating the piece 402, second cooling seat 604 is fixed in the liquid reserve tank 604 and is placed in the liquid reserve tank 602, the liquid can be placed in the liquid reserve tank 602 and the cooling seat 602 when cooling liquid can be taken down in the liquid reserve tank 602 through first cooling seat 201 and second cooling seat 602, realize cooling down in the liquid pump 602 and the cooling seat 602, the liquid can be placed in the liquid can be cooled down in the liquid reserve tank 402 and the cooling seat 602 when the cooling seat 602 is placed in the cooling seat 602, the cooling down tank is cooled down by the first cooling seat is placed in the liquid tank 602, the liquid can be cooled down by the first cooling seat is cooled down by the liquid.
The second embodiment further comprises a second rotating shaft 609 rotating on the mounting frame 302, wherein the second rotating shaft 609 is welded with an impeller 605 in a linear array, the impeller 605 is located right above the liquid storage tank 601, a gear 606 is welded on the second rotating shaft 609, a tooth row 607 is fixed on the mounting block 401, the tooth row 607 is meshed with the gear 606, when the mounting block 401 drives the knocking block 402 to move up and down to knock, the impeller 605 rotates reciprocally under the meshing transmission of the tooth row 607 and the gear 606, and liquid in the liquid storage tank 601 can be cooled in an auxiliary mode through reciprocal rotation of the impeller 605.
The preparation method of the preparation device based on Cu-Pb-Sn composite metal processing comprises the following steps:
S1, heating the composite metal, and placing the composite metal on a placing table 201 after heating;
s2, driving two hydraulic cylinders 503, wherein the two clamping seats 502 can limit the composite metal under the driving of the two hydraulic cylinders 503;
S3, driving the air hammer 4 to work, wherein forging of composite metal can be realized through the knocking block 402, driving the two electric cylinders 303 to stretch and retract, and realizing conversion of knocking positions at the moment, driving the motor 205 to rotate, and realizing rotation of the placing table 201 under the meshing transmission of the worm 204 and the worm wheel 203, so as to realize knocking on different positions of the composite metal;
S4, starting a liquid pump 602, wherein the liquid pump 602 pumps out liquid in the liquid storage tank 601 and discharges the liquid into a first cooling seat 603 and a second cooling seat 604, and cooling liquid in the first cooling seat 603 and cooling liquid in the second cooling seat 604 flow back into the liquid storage tank 601 through a return pipe;
S5, when residues are cleaned, the two connecting blocks 501 are pulled out from the placing table 201, the two electric cylinders 303 are driven to stretch and retract to drive the mounting frame 302 and the cleaning block 305 to move back and forth, at the moment, the collection of the residues on the top end surfaces of the equipment main body 1 and the placing table 201 can be completed, and then the residues are collected to the first cleaning hole 101 by using a scraper;
S6, when residues in the jacks of the connecting block 501 are cleaned, the driving motor 205 rotates, the placing table 201 rotates under the driving of the worm 204 and the worm wheel 203, and residues remained in the jacks can fall from the second cleaning holes 104 to the collecting box 102 to be collected when the second cleaning holes 104 are aligned with the jacks.
Specific use and action of the embodiment:
The method comprises the steps of heating composite metal, placing the composite metal on a placing table 201 after heating, driving two hydraulic cylinders 503, limiting the composite metal by two clamping seats 502 under the driving of the two hydraulic cylinders 503, driving an air hammer 4 to work, enabling the composite metal to forge through a knocking block 402, driving two electric cylinders 303 to stretch and retract, enabling a placing table 201 to rotate under the meshing transmission of a worm 204 and a worm wheel 203 to achieve knocking of different positions of the composite metal, starting a liquid pump 602, pumping liquid in a liquid storage tank 601 out and discharging the liquid into a first cooling seat 603 and a second cooling seat 604, enabling cooling liquid in the first cooling seat 603 and the second cooling seat 604 to flow back into the liquid storage tank 601 through a backflow pipe, enabling two connecting blocks 501 to be pumped out of the placing table 201 when residues are cleaned, enabling the two electric cylinders 303 to stretch and retract, enabling the mounting frame 302 and the block to move back and forth when the two electric cylinders 303 stretch and retract, enabling the mounting frame 302 and the block to complete the placing table 201 to rotate under the meshing transmission of the worm 204 and the worm wheel 203, enabling the liquid to collect residues 1 and the worm wheel to drop into the second cooling seat and the second cooling seat 604 to rotate, enabling the cooling liquid in the second cooling seat 604 to flow into the second cooling seat 604, and enabling the cooling liquid in the second cooling seat to flow into the second cooling seat and the second cooling seat to be placed in the cooling seat and the second cooling seat.
The above is merely a specific embodiment of the disclosure, but the protection scope of the disclosure should not be limited thereto, and the protection scope of the disclosure should be subject to the claims.