CN119634637A - Preparation device and preparation method based on Cu-Pb-Sn composite metal processing - Google Patents

Preparation device and preparation method based on Cu-Pb-Sn composite metal processing Download PDF

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Publication number
CN119634637A
CN119634637A CN202510170069.7A CN202510170069A CN119634637A CN 119634637 A CN119634637 A CN 119634637A CN 202510170069 A CN202510170069 A CN 202510170069A CN 119634637 A CN119634637 A CN 119634637A
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China
Prior art keywords
composite metal
cooling
placement table
block
fixed
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CN202510170069.7A
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Chinese (zh)
Inventor
傅立超
冯良
肖丽红
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Zhejiang Katie Sliding Bearing Co ltd
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Zhejiang Katie Sliding Bearing Co ltd
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Priority to CN202510170069.7A priority Critical patent/CN119634637A/en
Publication of CN119634637A publication Critical patent/CN119634637A/en
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Abstract

本发明提供基于Cu‑Pb‑Sn复合金属加工的制备装置及制备方法,涉及锻造装置技术领域,包括:设备主体;所述设备主体上安装有放置组件,放置组件由放置台、第一转轴、蜗轮、蜗杆和电动机构成,设备主体上转动有放置台,放置台为阶梯状结构,放置台底端面焊接有一根第一转轴,第一转轴上焊接有蜗轮;设备主体上转动有一根蜗杆,蜗杆与蜗轮啮合,设备主体上固定有一个电动机,电动机的输出轴固定在蜗杆上。本申请,通过敲击组件的设置,一方面,通过电动缸的伸缩,能够实现敲击位置的调整,提高了锻造时的灵活性;另一方面,在电动缸伸缩时带动清理块能够实现设备主体和放置台顶端面残渣的清理,无需单独的电动元件来驱动清理块,结构性强。

The present invention provides a preparation device and preparation method based on Cu‑Pb‑Sn composite metal processing, which relates to the technical field of forging devices, including: an equipment body; a placement assembly is installed on the equipment body, the placement assembly is composed of a placement table, a first rotating shaft, a worm gear, a worm and an electric motor, a placement table is rotated on the equipment body, the placement table is a stepped structure, a first rotating shaft is welded to the bottom end face of the placement table, and a worm gear is welded to the first rotating shaft; a worm gear is rotated on the equipment body, the worm gear is meshed with the worm gear, an electric motor is fixed on the equipment body, and the output shaft of the motor is fixed on the worm gear. In the present application, through the setting of the knocking assembly, on the one hand, the knocking position can be adjusted by the extension and retraction of the electric cylinder, thereby improving the flexibility during forging; on the other hand, when the electric cylinder is extended and retracted, the cleaning block is driven to realize the cleaning of the residue on the top surface of the equipment body and the placement table, and no separate electric element is required to drive the cleaning block, and the structure is strong.

Description

Preparation device and preparation method based on Cu-Pb-Sn composite metal processing
Technical Field
The invention relates to the technical field of forging devices, in particular to a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing.
Background
The Cu-Pb-Sn composite metal, which may be also referred to as lead-tin bronze, is an alloy material containing copper (Cu), lead (Pb) and tin (Sn) elements, and is required to be forged by forging equipment when the Cu-Pb-Sn composite metal is prepared.
The existing device is provided with a scraping component to collect forging residues, but needs to be driven independently, so that equipment cost is increased, and the existing device is easy to damage seriously after being used for a period of time under the influence of a heated forging piece by a knocking block and a placing table, so that maintenance cost is increased.
Accordingly, the present invention has been made in view of the above circumstances, and an object of the present invention is to provide an apparatus and a method for manufacturing a cu—pb—sn based composite metal processing, which can achieve a practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, which are used for solving the problems that the equipment cost is increased, the knocking block and the placing table are easily damaged seriously under the influence of a heated forging piece due to independent driving.
The invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, and the preparation device specifically comprises an equipment main body, wherein a placement component is arranged on the equipment main body and consists of a placement table, a first rotating shaft, a worm wheel, a worm and a motor, the placement table is rotated on the equipment main body and is of a ladder-shaped structure, the first rotating shaft is welded on the bottom end surface of the placement table, the worm wheel is welded on the first rotating shaft, the worm is rotated on the equipment main body and meshed with the worm wheel, the motor is fixed on the equipment main body, and an output shaft of the motor is fixed on the worm.
Further, install on the equipment main part and strike the subassembly, strike the subassembly and constitute by sliding seat, mounting bracket, electronic jar, slide bar, clearance piece, coil spring and auxiliary hole, the welding has two sliding seats on the equipment main part, and it has the mounting bracket to slide on two sliding seats, all is fixed with an electronic jar on every sliding seat, and the end that stretches out of two electronic jars is all fixed on the mounting bracket.
Further, an air hammer is fixed on the mounting frame, an installation block is fixed at the extending end of the air hammer, a knocking block is fixed at one end below the installation block, and the knocking block is located right above the placing table.
Further, the mounting bracket rear end face is fixed with two step shaft column structure's slide bar, and it has a clearance piece to slide on two slide bars, and the clearance piece is rectangle massive structure, bottom face and equipment main part top face parallel and level on the clearance piece, equipment main part top face and place a top face parallel and level.
Further, each sliding rod is sleeved with a spiral spring, the front end face of the cleaning block is in contact with the rear end face of the mounting frame under the elastic pushing of the two spiral springs, and each sliding seat is provided with an auxiliary hole for the sliding rod to pass through.
Furthermore, a first cleaning hole is formed in the top end face of the equipment main body, the first cleaning hole is of a rectangular hole-shaped structure, a collecting box is slidably arranged on the equipment main body, a handle is welded on the collecting box, and the collecting box is located below the placing table and the first cleaning hole.
Further, place bench and install clamping assembly, clamping assembly comprises connecting block, grip slipper and pneumatic cylinder, places bench and peg graft there are two connecting blocks, all slides on every connecting block and has a grip slipper, all is fixed with a pneumatic cylinder on every connecting block, and the end that stretches out of two pneumatic cylinders is fixed respectively on two grip slipper.
Further, two second cleaning holes are formed in the equipment main body, and the two second cleaning holes are identical to the jack used for plugging the connecting block on the placing table in size.
Further, install cooling subassembly on the mounting bracket, cooling subassembly comprises the liquid reserve tank, the liquid pump, first cooling seat, the second cooling seat, the impeller, the gear, the tooth row, cooling tube and second pivot, mounting bracket top end face is fixed with a liquid reserve tank, it has cooling liquid to hold in the liquid reserve tank, install the cooling tube in the liquid reserve tank, liquid reserve tank internal fixation has a liquid pump, the absorption pipe that the liquid pump passes through is located the liquid reserve tank, be connected with two exhaust pipes on the liquid pump, two exhaust pipes are connected respectively on first cooling seat and second cooling seat, the back flow on first cooling seat and the second cooling seat is all connected on the liquid reserve tank, first cooling seat and second cooling seat are loop configuration, first cooling seat is fixed on the piece of strikeing, the second cooling seat is fixed and is placing a bottom.
Further, a second rotating shaft is arranged on the mounting frame in a rotating mode, impellers are welded on the second rotating shaft in a linear array mode, the impellers are located right above the liquid storage tank, a gear is welded on the second rotating shaft, and a tooth row is fixed to the mounting block and meshed with the gear.
The preparation method of the preparation device based on Cu-Pb-Sn composite metal processing comprises the following steps:
S1, heating composite metal, and placing the composite metal on a placing table after heating;
S2, driving two hydraulic cylinders, wherein the two clamping seats can limit the composite metal under the driving of the two hydraulic cylinders;
S3, driving the air hammer to work, wherein forging of composite metal can be realized through the knocking block at the moment, driving the two electric cylinders to stretch and retract, and realizing conversion of knocking positions at the moment;
S4, starting a liquid pump, wherein the liquid pump pumps out liquid in the liquid storage tank and discharges the liquid into the first cooling seat and the second cooling seat, and cooling liquid in the first cooling seat and cooling liquid in the second cooling seat flow back into the liquid storage tank through a return pipe;
S5, when residues are cleaned, the two connecting blocks are pulled out from the placing table, the two electric cylinders are driven to stretch to drive the mounting frame and the cleaning block to move back and forth, at the moment, the collection of the residues on the top end surfaces of the equipment main body and the placing table can be completed, and then the residues are collected to the first cleaning hole by the scraping plate;
s6, when residues in the jack of the connecting block are cleaned, the driving motor rotates, the placing table rotates under the driving of the worm and the worm wheel, and residues remained in the jack can fall from the second cleaning hole to the collecting box to be collected when the second cleaning hole is aligned with the jack.
Compared with the prior art, the invention has the following beneficial effects:
According to the application, through the arrangement of the knocking assembly, on one hand, the knocking position can be adjusted through the expansion and contraction of the electric cylinder, so that the flexibility in forging is improved, and on the other hand, the cleaning block is driven to clean the equipment main body and the residue on the top end surface of the placing table when the electric cylinder expands and contracts, and no separate electric element is needed to drive the cleaning block, so that the structure is strong.
Through the arrangement of the cooling component, on one hand, the design of the cooling pipe, the liquid pump, the first cooling seat and the second cooling seat realizes the effective cooling of the knocking block and the placing table, prolongs the service life of equipment, and on the other hand, the design of meshing transmission of the impeller and the gear drives the impeller to rotate by utilizing the up-and-down movement of the air hammer to assist in cooling liquid in the liquid storage tank, thereby further improving the cooling efficiency.
The flexible rotary placing table realizes the rotation of the placing table through the meshing transmission of the motor, the worm and the worm wheel, so that different positions of the composite metal can be conveniently knocked in the forging process, and the forging efficiency and the flexibility are improved.
The convenient residue cleaning is realized by combining the design of the cleaning block, the sliding rod, the spiral spring and the auxiliary hole and the expansion and contraction of the electric cylinder, so that the automatic collection and cleaning of the residue on the top end surface of the equipment main body and the placing table are realized, the maintenance flow is simplified, and the cleanliness and the service life of the equipment are improved.
The first cleaning hole and the collecting box enable the residues to be effectively collected and treated, so that environmental pollution is avoided, and meanwhile, cleaning work of operators is facilitated.
The stable clamping assembly is the combination of the clamping seat and the hydraulic cylinder, ensures the stability of the composite metal in the forging process, and improves the forging quality and the safety. Meanwhile, the detachable design of the connecting block avoids the interference of the clamping assembly on residue cleaning.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below. In the drawings:
FIG. 1 is a schematic diagram showing an isometric structure of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention;
FIG. 2 is a schematic diagram showing a front view of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention;
FIG. 3 is a schematic view showing an axial structure of a manufacturing apparatus based on Cu-Pb-Sn composite metal working according to the present invention, partially cut away;
FIG. 4 shows a schematic diagram of an isometric view of a cooling assembly according to the present invention;
FIG. 5 shows a schematic perspective view of the apparatus body, placement table and clamping assembly according to the present invention;
FIG. 6 shows an isometric exploded view of the apparatus body, placement table and clamping assembly according to the present invention;
FIG. 7 illustrates an isometric view of a tapping assembly according to the present invention;
FIG. 8 illustrates a left side schematic view of a tapping assembly according to the present invention.
The reference numeral list comprises 1, a main body of the equipment, 101, a first cleaning hole, 102, a collecting box, 103, a handle, 104 and a second cleaning hole, 2, a placing component, 201, a placing table, 202, a first rotating shaft, 203, a worm wheel, 204, a worm, 205, a motor, 3, a knocking component, 301, a sliding seat, 302, a mounting frame, 303, an electric cylinder, 304, a sliding rod, 305, a cleaning block, 306, a spiral spring, 307, an auxiliary hole, 4, an air hammer, 401, a mounting block, 402, a knocking block, 5, a clamping component, 501, a connecting block, 502, a clamping seat, 503, a hydraulic cylinder, 6, a cooling component, 601, a liquid storage tank, 602, a liquid pump, 603, a first cooling seat, 604, a second cooling seat, 605, an impeller, 606, a gear, 607, a tooth row, 608, a cooling pipe, 609 and a second rotating shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The terms "first," "second," and the like, as used in embodiments of the present invention, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Nor does the terms "a," "an," or "the" or similar terms mean a limitation of quantity, but rather that at least one is present. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. In the following description, spatial and azimuthal terms such as "upper," "lower," "front," "rear," "top," "bottom," "vertical," and "horizontal" may be used to describe embodiments of the invention, but it is to be understood that these terms are merely for convenience in describing the embodiments shown in the drawings and do not require that the actual device be constructed or operated in a particular orientation. In the following description, the use of terms such as "connected," "coupled," "fixed," and "attached" may refer to two elements or structures being directly connected without other elements or structures, and may refer to two elements or structures being indirectly connected through intervening elements or structures, unless the context clearly dictates otherwise.
First embodiment as shown in fig. 1 to 8:
The invention provides a preparation device and a preparation method based on Cu-Pb-Sn composite metal processing, comprising a device main body 1, wherein a placement component 2 is arranged on the device main body 1, the placement component 2 is composed of a placement table 201, a first rotating shaft 202, a worm gear 203, a worm 204 and a motor 205, the placement table 201 is rotated on the device main body 1, the placement table 201 is of a stepped structure and is used for preventing the placement table 201 from falling downwards from the device main body 1, a first rotating shaft 202 is welded on the bottom end surface of the placement table 201, the worm gear 203 is welded on the first rotating shaft 202, the worm 204 is rotated on the device main body 1, the worm 204 is meshed with the worm gear 203, the motor 205 is fixed on the device main body 1, the output shaft of the motor 205 is fixed on the worm 204, and in the forging process, the motor 205 is driven to rotate, and the placement table 201 can be rotated under the meshing transmission of the worm 204 and the worm gear 203, so that different positions of composite metal can be knocked conveniently.
Wherein, install on the equipment main part 1 and strike subassembly 3, strike subassembly 3 and constitute by sliding seat 301, mounting bracket 302, electronic jar 303, slide bar 304, clearance piece 305, coil spring 306 and auxiliary hole 307, the welding has two sliding seat 301 on the equipment main part 1, slides on two sliding seat 301 and has mounting bracket 302, all is fixed with an electronic jar 303 on every sliding seat 301, and the extension end of two electronic jars 303 is all fixed on mounting bracket 302.
The air hammer 4 is fixed on the mounting frame 302, the mounting block 401 is fixed at the extending end of the air hammer 4, the knocking block 402 is fixed at one end below the mounting block 401, the knocking block 402 is located at the position right above the placing table 201, in the process of forging composite metal, firstly, the composite metal is heated, after being heated, the composite metal is placed on the placing table 201, the air hammer 4 is driven to work, at the moment, forging of the composite metal can be achieved through the knocking block 402, and in the forging process, the two electric cylinders 303 are driven to stretch and retract, at the moment, conversion of knocking positions can be achieved.
Wherein, the terminal surface is fixed with two step shaft column structure's slide bar 304 behind the mounting bracket 302, and it has a clearance piece 305 to slide on two slide bars 304, and clearance piece 305 is rectangle cubic structure, and the bottom face parallel and level on clearance piece 305 and the equipment main part 1 top face, equipment main part 1 top face parallel and level with place the platform 201 top face.
Wherein, all cup jointed a coil spring 306 on every slide bar 304, the clearance piece 305 preceding terminal surface contacts with the rear end face of mounting bracket 302 under the elasticity promotion of two coil springs 306, an auxiliary hole 307 that provides slide bar 304 and pass has all been seted up on every sliding seat 301, when clearing up equipment main part 1 and the residue of placing the top end face of platform 201, it can to drive two electronic jars 303 flexible, when two electronic jars 303 flexible, can drive mounting bracket 302 and clearance piece 305 back-and-forth movement, can accomplish equipment main part 1 and the collection of placing the top end face residue of platform 201 this moment.
The device comprises a device main body 1, a storage platform 201, a first cleaning hole 101, a collecting box 102, a handle 103, a cleaning block 305, a scraper, a cleaning plate and a cleaning box 102, wherein the first cleaning hole 101 is formed in the top end surface of the device main body 1, the first cleaning hole 101 is of a rectangular hole-shaped structure, the collecting box 102 is slidably arranged on the device main body 1, the handle 103 is welded on the collecting box 102, the collecting box 102 is positioned below the storage platform 201 and the first cleaning hole 101, residues are collected by the scraper after the residues are collected forwards, and at the moment, the residues fall into the collecting box 102 to be collected.
The clamping assembly 5 is installed on the placing table 201, the clamping assembly 5 is composed of two connecting blocks 501, clamping seats 502 and hydraulic cylinders 503, the placing table 201 is inserted with the two connecting blocks 501, each connecting block 501 is provided with one clamping seat 502 in a sliding mode, each connecting block 501 is provided with one hydraulic cylinder 503, the extending ends of the two hydraulic cylinders 503 are respectively fixed on the two clamping seats 502, when the composite metal is required to be limited, the two hydraulic cylinders 503 are driven, the two clamping seats 502 can limit the composite metal under the driving of the two hydraulic cylinders 503, the stability during forging is guaranteed, and when residues are cleaned, the two connecting blocks 501 can be pulled out of the placing table 201, and the influence of the clamping assembly 5 on residue cleaning is avoided.
Wherein, two second clearance holes 104 have been seted up on the equipment main part 1, and two second clearance holes 104 are the same with the jack size that is used for pegging graft connecting block 501 on placing the platform 201, in the use, the residue of remaining in the jack can be in second clearance hole 104 and jack alignment time follow second clearance hole 104 and drop to collect in the collection box 102.
Wherein install cooling subassembly 6 on the mounting bracket 302, cooling subassembly 6 comprises liquid tank 601, liquid pump 602, first cooling seat 603, second cooling seat 604, impeller 605, gear 606, tooth row 607, cooling tube 608 and second pivot 609, mounting bracket 302 top face is fixed with a liquid reserve tank 601, it has the cooling liquid to hold in the liquid reserve tank 601, install cooling tube 608 in the liquid reserve tank 601, be fixed with a liquid pump 602 in the liquid reserve tank 601, the absorption tube that liquid pump 602 passes through is located liquid reserve tank 601, be connected with two discharge tubes on the liquid pump 602, two discharge tubes are the hose material, and the hose length of being connected with first cooling seat 603 can satisfy the oscilaltion of first cooling seat 603, two discharge tubes are connected respectively on first cooling seat 603 and second cooling seat 604, first cooling seat 603 and second cooling seat 604 are the loop configuration, first cooling seat 603 is fixed on beating the piece 402, second cooling seat 604 is fixed in the liquid reserve tank 604 and is placed in the liquid reserve tank 602, the liquid can be placed in the liquid reserve tank 602 and the cooling seat 602 when cooling liquid can be taken down in the liquid reserve tank 602 through first cooling seat 201 and second cooling seat 602, realize cooling down in the liquid pump 602 and the cooling seat 602, the liquid can be placed in the liquid can be cooled down in the liquid reserve tank 402 and the cooling seat 602 when the cooling seat 602 is placed in the cooling seat 602, the cooling down tank is cooled down by the first cooling seat is placed in the liquid tank 602, the liquid can be cooled down by the first cooling seat is cooled down by the liquid.
The second embodiment further comprises a second rotating shaft 609 rotating on the mounting frame 302, wherein the second rotating shaft 609 is welded with an impeller 605 in a linear array, the impeller 605 is located right above the liquid storage tank 601, a gear 606 is welded on the second rotating shaft 609, a tooth row 607 is fixed on the mounting block 401, the tooth row 607 is meshed with the gear 606, when the mounting block 401 drives the knocking block 402 to move up and down to knock, the impeller 605 rotates reciprocally under the meshing transmission of the tooth row 607 and the gear 606, and liquid in the liquid storage tank 601 can be cooled in an auxiliary mode through reciprocal rotation of the impeller 605.
The preparation method of the preparation device based on Cu-Pb-Sn composite metal processing comprises the following steps:
S1, heating the composite metal, and placing the composite metal on a placing table 201 after heating;
s2, driving two hydraulic cylinders 503, wherein the two clamping seats 502 can limit the composite metal under the driving of the two hydraulic cylinders 503;
S3, driving the air hammer 4 to work, wherein forging of composite metal can be realized through the knocking block 402, driving the two electric cylinders 303 to stretch and retract, and realizing conversion of knocking positions at the moment, driving the motor 205 to rotate, and realizing rotation of the placing table 201 under the meshing transmission of the worm 204 and the worm wheel 203, so as to realize knocking on different positions of the composite metal;
S4, starting a liquid pump 602, wherein the liquid pump 602 pumps out liquid in the liquid storage tank 601 and discharges the liquid into a first cooling seat 603 and a second cooling seat 604, and cooling liquid in the first cooling seat 603 and cooling liquid in the second cooling seat 604 flow back into the liquid storage tank 601 through a return pipe;
S5, when residues are cleaned, the two connecting blocks 501 are pulled out from the placing table 201, the two electric cylinders 303 are driven to stretch and retract to drive the mounting frame 302 and the cleaning block 305 to move back and forth, at the moment, the collection of the residues on the top end surfaces of the equipment main body 1 and the placing table 201 can be completed, and then the residues are collected to the first cleaning hole 101 by using a scraper;
S6, when residues in the jacks of the connecting block 501 are cleaned, the driving motor 205 rotates, the placing table 201 rotates under the driving of the worm 204 and the worm wheel 203, and residues remained in the jacks can fall from the second cleaning holes 104 to the collecting box 102 to be collected when the second cleaning holes 104 are aligned with the jacks.
Specific use and action of the embodiment:
The method comprises the steps of heating composite metal, placing the composite metal on a placing table 201 after heating, driving two hydraulic cylinders 503, limiting the composite metal by two clamping seats 502 under the driving of the two hydraulic cylinders 503, driving an air hammer 4 to work, enabling the composite metal to forge through a knocking block 402, driving two electric cylinders 303 to stretch and retract, enabling a placing table 201 to rotate under the meshing transmission of a worm 204 and a worm wheel 203 to achieve knocking of different positions of the composite metal, starting a liquid pump 602, pumping liquid in a liquid storage tank 601 out and discharging the liquid into a first cooling seat 603 and a second cooling seat 604, enabling cooling liquid in the first cooling seat 603 and the second cooling seat 604 to flow back into the liquid storage tank 601 through a backflow pipe, enabling two connecting blocks 501 to be pumped out of the placing table 201 when residues are cleaned, enabling the two electric cylinders 303 to stretch and retract, enabling the mounting frame 302 and the block to move back and forth when the two electric cylinders 303 stretch and retract, enabling the mounting frame 302 and the block to complete the placing table 201 to rotate under the meshing transmission of the worm 204 and the worm wheel 203, enabling the liquid to collect residues 1 and the worm wheel to drop into the second cooling seat and the second cooling seat 604 to rotate, enabling the cooling liquid in the second cooling seat 604 to flow into the second cooling seat 604, and enabling the cooling liquid in the second cooling seat to flow into the second cooling seat and the second cooling seat to be placed in the cooling seat and the second cooling seat.
The above is merely a specific embodiment of the disclosure, but the protection scope of the disclosure should not be limited thereto, and the protection scope of the disclosure should be subject to the claims.

Claims (10)

1.基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于,包括:设备主体(1);所述设备主体(1)上安装有放置组件(2),放置组件(2)由放置台(201)、第一转轴(202)、蜗轮(203)、蜗杆(204)和电动机(205)构成,设备主体(1)上转动有放置台(201),放置台(201)为阶梯状结构,放置台(201)底端面焊接有一根第一转轴(202),第一转轴(202)上焊接有蜗轮(203);设备主体(1)上转动有一根蜗杆(204),蜗杆(204)与蜗轮(203)啮合,设备主体(1)上固定有一个电动机(205),电动机(205)的输出轴固定在蜗杆(204)上;设备主体(1)上安装有敲击组件(3),敲击组件(3)由滑动座(301)、安装架(302)、电动缸(303)、滑动杆(304)、清理块(305)、螺旋弹簧(306)和辅助孔(307)构成,设备主体(1)上焊接有两个滑动座(301),两个滑动座(301)上滑动有安装架(302),每个滑动座(301)上均固定有一根电动缸(303),两根电动缸(303)的伸出端均固定在安装架(302)上。1. A preparation device based on Cu-Pb-Sn composite metal processing, characterized in that it comprises: an equipment body (1); a placement component (2) is installed on the equipment body (1), the placement component (2) is composed of a placement table (201), a first rotating shaft (202), a worm wheel (203), a worm (204) and a motor (205); a placement table (201) is rotatable on the equipment body (1), the placement table (201) is a stepped structure, a first rotating shaft (202) is welded to the bottom end surface of the placement table (201), and a worm wheel (203) is welded to the first rotating shaft (202); a worm (204) is rotatable on the equipment body (1), and the worm (204) is meshed with the worm wheel (203), A motor (205) is fixed on the device body (1), and the output shaft of the motor (205) is fixed on the worm (204); a knocking assembly (3) is installed on the device body (1), and the knocking assembly (3) is composed of a sliding seat (301), a mounting frame (302), an electric cylinder (303), a sliding rod (304), a cleaning block (305), a coil spring (306) and an auxiliary hole (307); two sliding seats (301) are welded on the device body (1), and the mounting frames (302) are slidably mounted on the two sliding seats (301); an electric cylinder (303) is fixed on each sliding seat (301), and the protruding ends of the two electric cylinders (303) are fixed on the mounting frame (302). 2.如权利要求1所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述安装架(302)上固定有空气锤(4),空气锤(4)的伸出端固定有安装块(401),安装块(401)的下方一端固定有敲击块(402),敲击块(402)位于放置台(201)的正上方位置。2. The preparation device based on Cu-Pb-Sn composite metal processing as claimed in claim 1 is characterized in that: an air hammer (4) is fixed on the mounting frame (302), a mounting block (401) is fixed to the protruding end of the air hammer (4), a knocking block (402) is fixed to the lower end of the mounting block (401), and the knocking block (402) is located directly above the placement table (201). 3.如权利要求2所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述安装架(302)后端面固定有两根阶梯轴状结构的滑动杆(304),两根滑动杆(304)上滑动有一个清理块(305),清理块(305)为长方形块状结构,清理块(305)上底端面与设备主体(1)顶端面平齐,设备主体(1)顶端面与放置台(201)顶端面平齐。3. The preparation device based on Cu-Pb-Sn composite metal processing as described in claim 2 is characterized in that: two sliding rods (304) with a stepped shaft structure are fixed to the rear end face of the mounting frame (302), and a cleaning block (305) slides on the two sliding rods (304), and the cleaning block (305) is a rectangular block structure, and the upper bottom end face of the cleaning block (305) is flush with the top end face of the equipment body (1), and the top end face of the equipment body (1) is flush with the top end face of the placement table (201). 4.如权利要求3所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:每根所述滑动杆(304)上均套接有一个螺旋弹簧(306),在两个螺旋弹簧(306)的弹性推动下清理块(305)前端面与安装架(302)的后端面接触,每个滑动座(301)上均开设有一个提供滑动杆(304)穿过的辅助孔(307)。4. The preparation device based on Cu-Pb-Sn composite metal processing as described in claim 3 is characterized in that: a coil spring (306) is sleeved on each of the sliding rods (304), and the front end surface of the cleaning block (305) contacts the rear end surface of the mounting frame (302) under the elastic push of the two coil springs (306), and each sliding seat (301) is provided with an auxiliary hole (307) for the sliding rod (304) to pass through. 5.如权利要求4所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述设备主体(1)顶端面开设有一个第一清理孔(101),第一清理孔(101)为长方形孔状结构;设备主体(1)滑动有一个收集盒(102),收集盒(102)上焊接有一个把手(103),收集盒(102)位于放置台(201)和第一清理孔(101)的下方位置。5. The preparation device based on Cu-Pb-Sn composite metal processing as described in claim 4 is characterized in that: a first cleaning hole (101) is opened on the top surface of the equipment body (1), and the first cleaning hole (101) is a rectangular hole structure; a collection box (102) is slidably provided on the equipment body (1), and a handle (103) is welded on the collection box (102), and the collection box (102) is located below the placement table (201) and the first cleaning hole (101). 6.如权利要求5所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述放置台(201)上安装有夹持组件(5),夹持组件(5)由连接块(501)、夹持座(502)和液压缸(503)构成,放置台(201)上插接有两个连接块(501),每个连接块(501)上均滑动有一个夹持座(502),每个连接块(501)上均固定有一根液压缸(503),两根液压缸(503)的伸出端分别固定在两个夹持座(502)上。6. The preparation device based on Cu-Pb-Sn composite metal processing as described in claim 5 is characterized in that: a clamping assembly (5) is installed on the placement table (201), and the clamping assembly (5) is composed of a connecting block (501), a clamping seat (502) and a hydraulic cylinder (503), and two connecting blocks (501) are plugged into the placement table (201), and a clamping seat (502) is slid on each connecting block (501), and a hydraulic cylinder (503) is fixed on each connecting block (501), and the protruding ends of the two hydraulic cylinders (503) are respectively fixed on the two clamping seats (502). 7.如权利要求6所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述设备主体(1)上开设有两个第二清理孔(104),两个第二清理孔(104)与放置台(201)上用于插接连接块(501)的插孔大小相同。7. The preparation device based on Cu-Pb-Sn composite metal processing as described in claim 6 is characterized in that: two second cleaning holes (104) are opened on the equipment body (1), and the two second cleaning holes (104) are the same size as the sockets on the placement table (201) for plugging in the connecting block (501). 8.如权利要求7所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述安装架(302)上安装有降温组件(6),降温组件(6)由储液箱(601)、液体泵(602)、第一降温座(603)、第二降温座(604)、叶轮(605)、齿轮(606)、齿排(607)、冷却管(608)和第二转轴(609)构成,安装架(302)顶端面固定有一个储液箱(601),储液箱(601)内盛放有降温液体,储液箱(601)内安装有冷却管(608),储液箱(601)内固定有一个液体泵(602),液体泵(602)通过的吸收管位于储液箱(601)内,液体泵(602)上连接有两根排放管,两根排放管分别连接在第一降温座(603)和第二降温座(604)上,第一降温座(603)和第二降温座(604)上的回流管均连接在储液箱(601)上,第一降温座(603)和第二降温座(604)均为环形结构,第一降温座(603)固定在敲击块(402)上,第二降温座(604)固定在放置台(201)底部。8. The preparation device based on Cu-Pb-Sn composite metal processing as claimed in claim 7, characterized in that: a cooling component (6) is installed on the mounting frame (302), and the cooling component (6) is composed of a liquid storage tank (601), a liquid pump (602), a first cooling seat (603), a second cooling seat (604), an impeller (605), a gear (606), a gear row (607), a cooling pipe (608) and a second rotating shaft (609), and a liquid storage tank (601) is fixed on the top surface of the mounting frame (302), and a cooling liquid is contained in the liquid storage tank (601), and a cooling pipe (608) is installed in the liquid storage tank (601). A liquid pump (602) is fixed in the liquid storage tank (601), an absorption pipe through which the liquid pump (602) passes is located in the liquid storage tank (601), two discharge pipes are connected to the liquid pump (602), and the two discharge pipes are respectively connected to a first cooling seat (603) and a second cooling seat (604), and return pipes on the first cooling seat (603) and the second cooling seat (604) are both connected to the liquid storage tank (601), the first cooling seat (603) and the second cooling seat (604) are both annular structures, the first cooling seat (603) is fixed on the knocking block (402), and the second cooling seat (604) is fixed on the bottom of the placement table (201). 9.如权利要求8所述基于Cu-Pb-Sn复合金属加工的制备装置,其特征在于:所述安装架(302)上转动有一根第二转轴(609),第二转轴(609)呈线性阵列状焊接有叶轮(605),叶轮(605)位于储液箱(601)的正上方位置,第二转轴(609)上焊接有一个齿轮(606);安装块(401)固定有一个齿排(607),齿排(607)与齿轮(606)啮合。9. The preparation device based on Cu-Pb-Sn composite metal processing as claimed in claim 8 is characterized in that: a second rotating shaft (609) is rotated on the mounting frame (302), and the second rotating shaft (609) is welded with an impeller (605) in a linear array, and the impeller (605) is located directly above the liquid storage tank (601), and a gear (606) is welded on the second rotating shaft (609); a tooth row (607) is fixed to the mounting block (401), and the tooth row (607) is meshed with the gear (606). 10.一种使用了如权利要求9所述基于Cu-Pb-Sn复合金属加工的制备装置的制备方法,其特征在于,包括以下步骤:10. A preparation method using the preparation device based on Cu-Pb-Sn composite metal processing as claimed in claim 9, characterized in that it comprises the following steps: S1.对复合金属进行加热,加热后将复合金属放置在放置台(201)上;S1. Heating the composite metal, and placing the composite metal on a placement table (201) after heating; S2.驱动两根液压缸(503),在两根液压缸(503)的驱动下两个夹持座(502)可对复合金属进行限位;S2. driving two hydraulic cylinders (503), under the drive of the two hydraulic cylinders (503), the two clamping seats (502) can limit the composite metal; S3.驱动空气锤(4)工作,此时通过敲击块(402)能够实现复合金属的锻造;驱动两根电动缸(303)伸缩,此时实现了敲击位置的转换;驱动电动机(205)转动,在蜗杆(204)与蜗轮(203)的啮合传动下可实现放置台(201)旋转,实现对复合金属不同的位置进行敲击;S3. driving the air hammer (4) to work, at which time the forging of the composite metal can be achieved through the striking block (402); driving the two electric cylinders (303) to extend and retract, at which time the striking position is switched; driving the motor (205) to rotate, and the placement table (201) can be rotated under the meshing transmission of the worm (204) and the worm wheel (203), so as to strike different positions of the composite metal; S4.启动液体泵(602),液体泵(602)将储液箱(601)内的液体抽出并排放到第一降温座(603)和第二降温座(604)内,第一降温座(603)和第二降温座(604)内的冷却液体通过回流管回流到储液箱(601)内;S4. Start the liquid pump (602), the liquid pump (602) extracts the liquid in the liquid storage tank (601) and discharges it into the first cooling seat (603) and the second cooling seat (604), and the cooling liquid in the first cooling seat (603) and the second cooling seat (604) flows back into the liquid storage tank (601) through the reflux pipe; S5.在清理残渣时,将两个连接块(501)从放置台(201)上抽出;驱动两根电动缸(303)伸缩带动安装架(302)和清理块(305)前后移动,此时能够完成设备主体(1)和放置台(201)顶端面残渣的汇集,而后用刮板将残渣汇集到第一清理孔(101)处;S5. When cleaning the residue, the two connecting blocks (501) are pulled out from the placement table (201); the two electric cylinders (303) are driven to extend and retract to drive the mounting frame (302) and the cleaning block (305) to move forward and backward, so that the residue on the top surface of the device body (1) and the placement table (201) can be collected, and then the residue is collected to the first cleaning hole (101) by a scraper; S6.在清理连接块(501)插孔内的残渣时,驱动电动机(205)转动,在蜗杆(204)和蜗轮(203)的驱动下放置台(201)转动,残留在插孔内的残渣会在第二清理孔(104)与插孔对正的时候从第二清理孔(104)处掉落到收集盒(102)内进行收集。S6. When cleaning the residue in the insertion hole of the connection block (501), the driving motor (205) is rotated, and the placement table (201) is rotated under the drive of the worm (204) and the worm wheel (203), and the residue remaining in the insertion hole will fall from the second cleaning hole (104) into the collection box (102) for collection when the second cleaning hole (104) is aligned with the insertion hole.
CN202510170069.7A 2025-02-17 2025-02-17 Preparation device and preparation method based on Cu-Pb-Sn composite metal processing Pending CN119634637A (en)

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CN221158467U (en) * 2023-11-15 2024-06-18 绍兴市上虞壹翔锻件有限公司 Forging and pressing device
CN221494084U (en) * 2023-11-21 2024-08-09 宁波市利蕾机械制造有限公司 Air conditioner piece forging and pressing device with waste residue cleaning function
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN212191073U (en) * 2020-04-09 2020-12-22 昌吉市博山机械制造有限公司 Forging device for transformer cooler
CN214053547U (en) * 2020-12-10 2021-08-27 马鞍山市恒晟机械制造有限公司 Convenient pivoted air hammer of machined part
CN112743026A (en) * 2020-12-15 2021-05-04 金楚迪 Auxiliary scrap cleaning device of air hammer for forging
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