Stamping die and stamping process for metal stamping part production
Technical Field
The invention relates to the technical field of stamping dies for producing metal stamping parts, in particular to a stamping die and a stamping process for producing metal stamping parts.
Background
The stamping refers to that a stamping device is used for applying pressure to a material at room temperature to enable the material to be subjected to plastic deformation or separation, so that a required part is obtained, and a common stamping process is special process equipment for stamping the material by using an upper group of stamping dies and a lower group of stamping dies to match.
In the existing stamping processing process of the metal stamping part, the problem of automatic cleaning of scraps generated on the surface of a stamping die exists, so that the production safety is reduced, the production efficiency is reduced, and the efficient processing is inconvenient.
Disclosure of Invention
The invention aims to provide a stamping die and a stamping process for producing metal stamping parts, which have the advantage of automatically cleaning scraps and scraps in the stamping process, and solve the problems in the background technology.
The stamping die for producing the metal stamping parts comprises a shell, an upper die and a movable die, wherein the inner top wall of the shell is fixedly connected with a hydraulic rod, the inner top wall of the shell is fixedly connected with the top of a telescopic rod, the bottom of an upper output shaft of the hydraulic rod penetrates through the upper die and is fixedly connected with the upper surface of the movable die, the upper die is penetrated through and is fixedly connected with an exhaust mechanism, the upper surface of the upper die is fixedly connected with the bottom of the telescopic rod, a lower die is arranged under the upper die, a die hole is formed in the surface of the lower die, a rotating shaft is connected to the inner wall of the die hole in an up-down sliding mode, and a pushing plate is horizontally and slidably connected to the upper surface of the lower die.
Preferably, the inner wall of shell is run through and fixed shaft rotation is connected with down the transfer line, the tip fixedly connected with driving piece of transfer line down, the surface of the one end of keeping away from down the transfer line on the transfer line is rotated through the round pin axle and is connected with the connecting rod, the top fixedly connected with base of connecting rod, spherical recess has been seted up on the surface of base and is connected with first universal ball through spherical recess rotation, the surface of first universal ball and the bottom fixed connection of pivot.
Preferably, the inner wall of shell is run through and fixed shaft rotation is connected with the connecting axle, the tip fixedly connected with transmission shaft of connecting axle, spherical recess has been seted up to the tip of transmission shaft and is connected with the second universal ball through spherical recess transmission, the fixed surface of second universal ball is connected with the second transfer line, the one end fixedly connected with third universal ball of keeping away from the second universal ball on the second transfer line, the upper surface horizontal sliding connection of lower mould has the transmission piece, the hemispherical recess that supplies the third universal ball to rotate is seted up to the surface of transmission piece, the fixed surface of transmission piece is connected with the impeller plate, the fixed surface of transmission piece is connected with the slide bar, the surface of impeller plate and the fixed surface of slide bar are connected.
Preferably, the exhaust mechanism comprises a top cylinder, a cylinder plug is connected to the inner wall of the top cylinder in an up-down sliding manner, an air rod is fixedly connected to the lower surface of the cylinder plug, a one-way valve is fixedly connected to the arc-shaped outline, close to the top, of the air rod, a bottom plug is fixedly connected to the surface of the air rod in an axial sliding manner, the surface of the bottom plug is penetrated through, and is fixedly connected with a second one-way valve, the bottom of the air rod faces the mold hole, and a filter screen is fixedly connected to the inner wall, close to the bottom, of the air rod.
Preferably, the inner wall of the shell is fixedly connected with a bottom die, a groove matched with the transmission shaft is formed in the side face of the bottom die, and the upper surface of the bottom die is fixedly connected with the lower surface of the lower die.
Preferably, the top of pivot is spherical cambered surface, set up the screw thread groove and the inner wall joint of screw thread groove has the lug on the arc profile of pivot, the one end and the inner wall fixed connection of die block of keeping away from the pivot on the lug.
Preferably, the lower surface of the sliding rod is fixedly connected with spring blocks, the number of the spring blocks is four, and the bottoms of the spring blocks are movably connected with the lower die.
Preferably, the top of the spherical cambered surface of the lower transmission rod is movably connected with the lower surface of the stamping part to be processed, which is placed in the die hole, and the sliding rod is movably connected with the stamping part ejected by the lower transmission rod.
Compared with the prior art, the invention has the following beneficial effects:
1. The invention is convenient to eject the stamping part in the die through the rotating shaft arranged below the die, realizes the separation between the die and the stamping part, and is convenient to take.
2. According to the invention, the stamping part can be fed and discharged through the sliding rod arranged on the surface of the lower die and the spring block arranged on the sliding rod.
3. The invention can achieve the effect of stamping and cleaning by blowing through the exhaust mechanism arranged above the die.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a stamping die according to the present invention;
FIG. 3 is a schematic perspective view of a portion of the rotating shaft according to the present invention;
FIG. 4 is a schematic perspective view of a portion of a sliding rod according to the present invention;
FIG. 5 is a schematic perspective view of an exhaust mechanism according to the present invention;
FIG. 6 is a schematic view of the structure of FIG. 3A according to the present invention;
FIG. 7 is a schematic view of the structure of FIG. 4B according to the present invention;
FIG. 8 is a schematic perspective view of a portion of a movable mold according to the present invention;
FIG. 9 is a schematic diagram of the front structure of the present invention;
FIG. 10 is a schematic view of the structure of FIG. 7 at C in accordance with the present invention;
Fig. 11 is a flow chart of the stamping process of the present invention.
In the figure, 1, a shell; 2, a one-way valve, 3, a filter screen, 4, a hydraulic rod, 5, a telescopic rod, 6, an exhaust mechanism, 7, an upper die, 8, a movable die, 9, a bottom die, 10, a top cylinder, 11, a cylinder plug, 12, a lug, 13, a sliding rod, 14, an air rod, 15, a bottom plug, 16, a second one-way valve, 17, a lower die, 18, a die hole, 19, a pushing plate, 20, a lower transmission rod, 21, a transmission sheet, 22, a transmission block, 23, a spring block, 24, a connecting rod, 25, a base, 26, a first universal ball, 27, a rotating shaft, 28, a third universal ball, 29, a connecting shaft, 30, a transmission shaft, 31, a second universal ball, 32 and a second transmission rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
Referring to fig. 1 to 10, the invention provides a stamping die for producing metal stamping parts, which comprises a housing 1, an upper die 7 and a movable die 8, and is characterized in that the inner top wall of the housing 1 is fixedly connected with a hydraulic rod 4, the inner top wall of the housing 1 is fixedly connected with the top of a telescopic rod 5, the bottom of an upper output shaft of the hydraulic rod 4 penetrates through the upper die 7 and is fixedly connected with the upper surface of the movable die 8, the upper die 7 is penetrated through and is fixedly connected with an exhaust mechanism 6, the upper surface of the upper die 7 is fixedly connected with the bottom of the telescopic rod 5, a lower die 17 is arranged under the upper die 7, a die hole 18 is formed on the surface of the lower die 17, the inner wall of the die hole 18 is vertically and slidably connected with a rotating shaft 27, and the upper surface of the lower die 17 is horizontally and slidably connected with a pushing plate 19.
When the stamping die is used, firstly, the movable die 8 is driven to move downwards through the output end of the hydraulic rod 4, the upper surface of the movable die 8 is fixedly connected with the upper die 7, the stamping is performed through the downward movement of the movable die 8, the upper die 7 is provided with the exhaust mechanism 6 and the telescopic rod 5, the upper die 7 and the movable die 8 are penetrated by the exhaust mechanism 6 and are fixedly connected, the exhaust mechanism 6 is arranged above the lower die 17, the center of the lower die 17 is provided with a die hole 18 for placing a stamping part, the inner wall of the die hole 18 is connected with the rotating shaft 27 in an up-down sliding manner, the rotating shaft 27 moves upwards to eject the stamping part after being processed, the upper surface of the lower die 17 is connected with the pushing plate 19 in a sliding manner, the rotating shaft 27 ejects the stamping part upwards, and meanwhile, the pushing plate 19 and other parts are horizontally pushed out of the die platform forwards.
Embodiment two:
on the basis of the first embodiment, further:
The inner wall of shell 1 is run through and fixed shaft rotation is connected with lower transfer line 20, the tip fixedly connected with transmission piece 21 of lower transfer line 20, the surface of the one end of keeping away from lower transfer line 20 on the transmission piece 21 is connected with connecting rod 24 through the round pin axle rotation, the top fixedly connected with base 25 of connecting rod 24, spherical recess has been seted up on the surface of base 25 and is connected with first universal ball 26 through spherical recess rotation, the surface of first universal ball 26 and the bottom fixed connection of pivot 27.
When the device is used, firstly, under the drive of a power mechanism, the lower transmission rod 20 rotates and drives the transmission piece 21 fixed at one end of the lower transmission rod 20 to rotate, one end of the transmission piece 21 is provided with a pin shaft, one end of the pin shaft is provided with a connecting rod 24, the connecting rod 24 is driven by the pin shaft, one end of the connecting rod 24 is provided with a base 25 connected with a first universal ball 26, finally, the surface of the first universal ball 26 is fixedly connected with the bottom of the rotating shaft 27, and the rotating shaft 27 moves upwards through the transmission of the mechanism.
Embodiment III:
on the basis of the second embodiment, further:
The inner wall of shell 1 is run through and fixed shaft rotation is connected with connecting axle 29, the tip fixedly connected with transmission shaft 30 of connecting axle 29, spherical recess has been seted up to the tip of transmission shaft 30 and is connected with second universal ball 31 through spherical recess transmission, the fixed surface of second universal ball 31 is connected with second transfer line 32, the one end fixedly connected with third universal ball 28 of keeping away from second universal ball 31 on the second transfer line 32, the upper surface horizontal sliding connection of lower mould 17 has driving piece 22, the hemispherical recess that supplies third universal ball 28 to rotate is seted up on the surface of driving piece 22, the fixed surface of driving piece 22 is connected with the fly leaf 19, the fixed surface of driving piece 22 is connected with slide bar 13, the fixed surface of fly leaf 19 is connected with the fixed surface of slide bar 13.
When the stamping part is used, firstly, the transmission shaft 30 arranged at one end of the connection shaft 29 is driven by the power mechanism through the connection shaft 29, the second universal ball 31 connected with the second transmission rod 32 is arranged at one end of the transmission shaft 30, the second transmission rod 32 is fixedly connected with the indication of the third universal ball 28 at one end far away from the second universal ball 31, the third universal ball 28 is fixedly connected with the transmission block 22, the transmission block 22 moves forwards and backwards in the horizontal direction through the transmission of the mechanism, the surface of the transmission block 22 is fixedly connected with the pushing plate 19, the surface of the pushing plate 19 is fixedly connected with the surface of the sliding rod 13, and the horizontal forwards and backwards movement of the sliding rod 13 on the surface of the lower die 17 is realized, so that the stamping part can be horizontally pushed to collect after processing.
Embodiment four:
on the basis of the third embodiment, further:
The exhaust mechanism 6 comprises a top cylinder 10, a cylinder plug 11 is connected to the inner wall of the top cylinder 10 in a vertical sliding manner, an air rod 14 is fixedly connected to the lower surface of the cylinder plug 11, a one-way valve 2 is fixedly connected to an arc-shaped outline, close to the top, of the air rod 14, a bottom plug 15 fixed to the inner wall of the top cylinder 10 is connected to the surface of the air rod 14 in an axial sliding manner, a second one-way valve 16 is penetrated and fixedly connected to the surface of the bottom plug 15, the bottom of the air rod 14 faces to a die hole 18, and a filter screen 3 is fixedly connected to the inner wall, close to the bottom, of the air rod 14.
When the automatic blowing and cleaning device is used, through the downward movement of the output end of the hydraulic rod 4, the exhaust mechanism 6 arranged on the upper die 7 simultaneously moves downward, the cylinder plug 11 arranged on the air rod 14 is arranged on the inner wall of the top cylinder 10 and is connected up and down in a sliding manner, the surface of the air rod 14 is connected with the bottom plug 15 fixed at the bottom of the top cylinder 10 in a sliding manner, the through and fixedly connected one-way valve 2 is arranged on the arc-shaped outline of the air rod 14, meanwhile, the second one-way valve 16 is arranged on the surface of the bottom plug 15 in a penetrating and fixedly connected manner, the bottom of the air rod 14 faces the die hole 18, when the exhaust mechanism 6 moves upward, the one-way valve 2 is closed, the second one-way valve 16 is opened, gas enters the top cylinder 10, when the exhaust mechanism 6 moves downward, the one-way valve 2 is opened, the second one-way valve 16 is closed, the gas is extruded into the air rod 14 through the one-way valve 2, and is discharged to the position of the die hole 18 through the filter screen 3, and the aim of automatically blowing and cleaning is achieved.
Fifth embodiment:
on the basis of the fourth embodiment, further:
The inner wall of the shell 1 is fixedly connected with a bottom die 9, a groove matched with a transmission shaft 30 is formed in the side face of the bottom die 9, and the upper surface of the bottom die 9 is fixedly connected with the lower surface of a lower die 17.
Example six:
on the basis of the fifth embodiment, further:
The top of pivot 27 is spherical cambered surface, set up the screw thread groove and the inner wall joint in screw thread groove has lug 12 on the arc profile of pivot 27, the one end that keeps away from pivot 27 on the lug 12 is fixedly connected with the inner wall of die block 9.
When the rotary shaft 27 is used, the top of the rotary shaft 27 is a spherical cambered surface, the top of the spherical cambered surface is movably connected with the lower surface of the machined stamping part, a thread groove is formed in the arc-shaped outline of the rotary shaft 27, the inner wall of the bottom die 9 is provided with a lug 12, and when the rotary shaft 27 moves upwards, the lug 12 on the inner wall of the bottom die 9 is clamped with the thread groove on the rotary shaft 27, so that the rotary shaft 27 rotates upwards, and ejection separation of the stamping part is realized.
Embodiment seven:
based on the sixth embodiment, further:
The lower surface of the sliding rod 13 is fixedly connected with spring blocks 23, the number of the spring blocks 23 is four, and the bottom of the spring blocks 23 is movably connected with the lower die 17.
When the automatic feeding device is used, the spring blocks 23 are arranged below the sliding rod 13, the number of the spring blocks is four, the bottoms of the spring blocks 23 are movably connected with the lower die 17, the stamping parts to be processed are placed at the bottoms of the sliding rod 13, the spring blocks 23 are used for fixing the stamping parts to be processed, and the sliding rod 13 moves backwards to achieve the effect of automatic feeding.
Example eight:
on the basis of the seventh embodiment, further:
the top of the spherical cambered surface of the lower transmission rod 20 is movably connected with the lower surface of a stamping part to be processed which is placed in the die hole 18, and the sliding rod 13 is movably connected with the stamping part ejected by the lower transmission rod 20.
When the die is in use, the lower transmission rod 20 is driven to rotate through the power mechanism, the rotating shaft 27 in the transmission part moves upwards, the thread groove on the outer contour of the rotating shaft 27 is matched with the convex block 12 fixed on the inner wall of the bottom die 9, the rotating shaft 27 rotates to push out the stamping part in the die hole 18 upwards, and meanwhile, the sliding rod 13 on the transmission part moves forwards under the driving of the power mechanism, so that the pushed stamping part is pushed forwards horizontally.
The standard components used in the present embodiment may be purchased directly from the market, and the nonstandard structural components according to the descriptions of the specification and the drawings may also be processed directly and unambiguously according to the common general knowledge in the prior art, and meanwhile, the connection manner of each component adopts the conventional means mature in the prior art, and the machinery, the components and the equipment all adopt the conventional types in the prior art, so that the specific description will not be made here.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.