CN119615428B - Carding machine with cotton wool cleaning and collecting functions - Google Patents

Carding machine with cotton wool cleaning and collecting functions Download PDF

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Publication number
CN119615428B
CN119615428B CN202510164363.7A CN202510164363A CN119615428B CN 119615428 B CN119615428 B CN 119615428B CN 202510164363 A CN202510164363 A CN 202510164363A CN 119615428 B CN119615428 B CN 119615428B
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CN
China
Prior art keywords
carding machine
dust
fixedly connected
cotton
machine body
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CN202510164363.7A
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Chinese (zh)
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CN119615428A (en
Inventor
钱程
苏长林
黄智鹏
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Jiangsu Taida Textile Technology Co ltd
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Jiangsu Taida Textile Technology Co ltd
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Priority to CN202510164363.7A priority Critical patent/CN119615428B/en
Publication of CN119615428A publication Critical patent/CN119615428A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/40Feeding apparatus
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/76Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
    • D01G15/82Arrangements for confining or removing dust, fly or the like
    • D01G15/825Arrangements for confining or removing dust, fly or the like by suction or blowing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to the technical field of carding machines, in particular to a carding machine with a cotton wool cleaning and collecting function, which comprises a carding machine body, a feeding structure, an adjusting structure, a cleaning structure, a filtering structure, a scraping structure, a blowing structure, a licker-in, a cylinder and doffers, wherein the feeding structure and the adjusting structure are matched for use so as to be convenient for adjusting the size of an inlet, the raw materials with different thickness specifications can be flexibly adjusted according to the inlet, the blockage is avoided, various raw materials are ensured to be smoothly fed, the cleaning structure is convenient for cleaning and collecting cotton dust, the cotton dust can be prevented from forming secondary pollution in a workshop, the cleaning effect is realized, a clamping block in the filtering structure is clamped with a connecting frame so as to be convenient for quickly disassembling and assembling the connecting frame and a dust suction box, the replacement efficiency of a filter screen is improved, the arrangement of the scraping structure can continuously scrape cotton dust on the wall in the operation process of a dust suction pipe, the dust suction pipe is ensured to be kept smooth all the time, and a good dust suction effect is maintained.

Description

Carding machine with cotton wool cleaning and collecting functions
Technical Field
The invention relates to the technical field of carding machines, in particular to a carding machine with a cotton wool cleaning and collecting function.
Background
The main function of ‌ carding machine is to process cotton fibre and chemical fibre, belonging to textile machinery, its working principle is that the cotton (fibre) roll fed by previous working procedure or the oil cotton (chemical fibre) layer fed by cotton box is opened and carding and impurity-removing, so that the cotton ring in the form of curled block is made into the form of single fibre which is basically straightened, then integrated into cotton sliver with a certain specification, stored in cotton cylinder for drawing working procedure to use ‌.
However, the existing carding machine can not flexibly adapt to raw materials with different thicknesses, is easy to block at an inlet when the carding machine is too thick, influences smooth feeding, leads to carding interruption, causes unstable feeding speed and uneven carding process, reduces production efficiency, is easy to adhere and accumulate cotton dust on the inner wall of a dust suction pipe when the carding machine is in operation, influences smoothness of air flow when the cotton dust is accumulated on the inner wall of the dust suction pipe, increases resistance of air flow, leads to reduction of dust suction efficiency, and generates a large amount of impurities such as cotton dust, flock and the like when the carding machine is in operation, the impurities are easy to adhere and accumulate on the surface and in pores of a filter screen when the impurities are filtered by the filter screen, the air permeability of the filter screen is gradually reduced, the filter screen is required to be detached frequently for cleaning after the filter screen is blocked, a connecting frame of the filter screen is usually fastened between a plurality of tiny screws and a dust suction box, and the filter screen is cumbersome and time-consuming in the process of disassembling the filter screen through screw installation.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a carding machine with a cotton wool cleaning and collecting function.
The cotton wool cleaning and collecting device comprises a cotton wool cleaning and collecting device, a cotton wool collecting device and a cotton wool collecting device, wherein the cotton wool cleaning and collecting device comprises a cotton wool carding device body, a feeding structure arranged on the cotton wool carding device body, an adjusting structure arranged between the cotton wool carding device body and the feeding structure, a cleaning structure arranged on the cotton wool carding device body, a filtering structure arranged on the cleaning structure, a scraping structure arranged between the cleaning structure and the cotton wool carding device body, a licker-in rotationally connected with the cotton wool carding device body, a cylinder rotationally connected with the cotton wool carding device body and a doffer rotationally connected with the cotton wool carding device body;
the cleaning structure comprises a dust collection box fixedly connected to the carding machine body and a collection frame slidingly connected to the dust collection box, three dust collection pipes are arranged in the carding machine body and communicated with the dust collection box, a vacuum pump is arranged on the dust collection box, a first hose is arranged at an air suction port of the vacuum pump, the other end of the first hose is arranged on the dust collection box, two sealing plates are slidingly connected to the dust collection box, connecting plates are fixedly connected to the sealing plates, two second hydraulic rods are arranged on the dust collection box, and the two connecting plates are fixedly connected with telescopic ends of the two second hydraulic rods respectively;
The filter structure comprises two connecting frames arranged on the carding machine body and a filter screen arranged on the connecting frames, wherein two clamping blocks are connected to the dust suction box in a sliding mode, the two clamping blocks are respectively clamped with the two connecting frames, a pull plate is fixedly connected to the clamping blocks, a guide shaft is fixedly connected to the dust suction box, the pull plate is connected with the guide shaft in a sliding mode, a knob is connected to the guide shaft in a threaded mode, and a second spring is abutted to the knob and the pull plate.
Specifically, the feeding structure comprises a rotating shaft and a mounting frame, wherein the rotating shaft is rotatably connected to the carding machine body, the mounting frame is fixedly connected to the rotating shaft, and a vibrating plate is slidably connected in the mounting frame.
Specifically, fixedly connected with deflector on the deflector, deflector and installing frame sliding connection, fixedly connected with guide bar on the installing frame, deflector and guide bar sliding connection, fixedly connected with first spring between deflector and the guide bar, install vibrating motor on the deflector.
Specifically, the regulation structure include fixed axle on the carding machine body with rotate connect in change piece on the fixed axle, install first hydraulic stem on the change piece, the flexible end rotation of first hydraulic stem is connected with the connecting axle, the epaxial rotation of connecting is connected with the connecting rod, connecting rod and pivot fixed connection.
Specifically, the scraping structure comprises three sliding rods which are connected to the dust suction box in a sliding mode and a fixed rod which is fixedly connected to the sliding rods, a scraping ring is fixedly connected to the fixed rod, and the scraping ring is connected with the dust suction pipe in a sliding mode.
Specifically, three adjust the pole fixedly connected with between the slide bar, install the third hydraulic stem on the carding machine body, adjust pole and the flexible end fixed connection of third hydraulic stem.
Specifically, be equipped with the structure of blowing on the suction box, the structure of blowing include sliding connection in slide on the suction box with sliding connection in the connecting pipe on the slide, install the second hose on the connecting pipe, the other end of second hose is installed on the gas outlet of vacuum pump, be equipped with two through-holes on the suction box.
Specifically, sliding connection has two sealing blocks on the dust collection box, fixedly connected with pin on the sealing block, fixedly connected with third spring between pin and the dust collection box, fixedly connected with connecting block on the connecting pipe, install the fourth hydraulic stem on the slide, connecting block and the flexible end fixed connection of fourth hydraulic stem.
Specifically, the last rotation of dust box is connected with the lead screw, slide and lead screw threaded connection, install the protection casing on the dust box, slide and protection casing sliding connection.
Specifically, a servo motor is arranged on the dust suction box, and the screw rod is fixedly connected with an output shaft of the servo motor.
The beneficial effects of the invention are as follows:
(1) According to the carding machine with the cotton wool cleaning and collecting function, the feeding structure is arranged on the carding machine body, the adjusting structure is arranged between the carding machine body and the feeding structure, the feeding structure and the adjusting structure are matched for use, so that the size of an inlet can be conveniently adjusted, raw materials with different thickness specifications can be flexibly adjusted, blockage is avoided, and various raw materials are ensured to be fed smoothly.
(2) According to the carding machine with the cotton wool cleaning and collecting function, the cleaning structure is arranged on the carding machine body, the filtering structure is arranged on the cleaning structure, the air blowing structure is arranged on the dust suction box, the cleaning structure is convenient for cleaning and collecting cotton dust, and can prevent the cotton dust from forming secondary pollution in a workshop, so that the cleaning effect is achieved, the air blowing structure can blow air above the filter screen, cotton dust can fall off from the bottom of the filter screen better, the clamping block in the filtering structure is clamped with the connecting frame, and the connecting frame and the dust suction box are convenient to disassemble and assemble quickly, so that the replacement efficiency of the filter screen is improved.
(3) According to the carding machine with the cotton wool cleaning and collecting function, the scraping structure is arranged between the cleaning structure and the carding machine body, cotton dust on the pipe wall can be continuously scraped in the operation process of the dust suction pipe by the arrangement of the scraping structure, a large amount of cotton dust is prevented from accumulating, the dust suction pipe is ensured to be kept smooth all the time, and a good dust suction effect is maintained.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the whole structure of a carding machine with cotton wool cleaning and collecting function according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the connection structure between the cylinder and the carding machine body of the present invention;
FIG. 3 is an enlarged schematic view of the portion A shown in FIG. 2;
FIG. 4 is an enlarged schematic view of the structure of the portion B shown in FIG. 2;
FIG. 5 is a schematic diagram showing a connection structure between a vibration plate and a mounting frame according to the present invention;
FIG. 6 is a schematic view of a connection structure of an adjusting lever and a sliding lever according to the present invention;
FIG. 7 is a schematic view showing a connection structure between a third hydraulic lever and a carding machine body according to the present invention;
FIG. 8 is a schematic diagram of a connection structure between a dust box and a collecting frame according to the present invention;
FIG. 9 is a schematic view of a connection structure between a filter screen and a connection frame according to the present invention;
FIG. 10 is an enlarged schematic view of the structure of the portion C shown in FIG. 9;
FIG. 11 is a schematic diagram showing a connection structure between a sealing plate and a dust box according to the present invention;
fig. 12 is a schematic diagram of a connection structure of a clip and a connection frame according to the present invention.
In the figure, 1, a carding machine body, 2, a feeding structure, 201, a rotating shaft, 202, a mounting frame, 203, a vibrating plate, 204, a guide plate, 205, a guide rod, 206, a first spring, 207, a vibrating motor, 3, a regulating structure, 301, a fixed shaft, 302, a rotating block, 303, a first hydraulic rod, 304, a connecting shaft, 305, a connecting rod, 4, a cleaning structure, 401, a dust suction box, 402, a collecting frame, 403, a vacuum pump, 404, a first hose, 405, a sealing plate, 406, a connecting plate, 407, a second hydraulic rod, 408, a dust suction pipe, 5, a filtering structure, 501, a connecting frame, 502, a filter screen, 503, a clamping block, 504, a pulling plate, 505, a guide shaft, 506, a knob, 507, a second spring, 6, a scraping structure, 601, a sliding rod, 602, a fixed rod, 603, a scraping ring, 604, an adjusting rod, 605, a third hydraulic rod, 7, a blowing structure, a sliding seat, 702, 703, a second hose, 704, a connecting block, 705, a fourth hydraulic rod, 706, a through hole, 707, a filter rod, a sealing block, 708, a sealing block, 709, a seal bar, a seal wire, a cylinder, a guide wire, and a cylinder, a guide wire, and a guide wire, etc. are shown.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1, 2, 4, 6, 7, 8, 9, 11 and 12, the carding machine with cotton wool cleaning and collecting function according to the present invention comprises a carding machine body 1, a feeding structure 2 installed on the carding machine body 1, an adjusting structure 3 installed between the carding machine body 1 and the feeding structure 2, a cleaning structure 4 installed on the carding machine body 1, a filtering structure 5 installed on the cleaning structure 4, a scraping structure 6 installed between the cleaning structure 4 and the carding machine body 1, a licker-in 8 rotatably connected in the carding machine body 1, a cylinder 9 rotatably connected in the carding machine body 1, and a doffer 10 rotatably connected in the carding machine body 1; the cleaning structure 4 comprises a dust collection box 401 fixedly connected to the carding machine body 1 and a collection frame 402 slidingly connected to the dust collection box 401, three dust collection pipes 408 are installed in the carding machine body 1, the dust collection pipes 408 are communicated with the dust collection box 401, a vacuum pump 403 is installed on the dust collection box 401, a first hose 404 is installed on an air suction port of the vacuum pump 403, the other end of the first hose 404 is installed on the dust collection box 401, two sealing plates 405 are slidingly connected to the dust collection box 401, a connecting plate 406 is fixedly connected to the sealing plates 405, two second hydraulic rods 407 are installed on the dust collection box 401, the two connecting plates 406 are fixedly connected with telescopic ends of the two second hydraulic rods 407 respectively, the filtering structure 5 comprises two connecting frames 501 installed on the carding machine body 1 and a filter screen 502 installed on the connecting frames 501, two clamping blocks are slidingly connected to the dust collection box 401, the two clamping blocks 503 are respectively clamped with the two connecting frames 501, fixedly connected with arm-tie 504 on the fixture block 503, fixedly connected with guiding axle 505 on the dust suction box 401, arm-tie 504 and guiding axle 505 sliding connection, threaded connection has knob 506 on the guiding axle 505, it has the second spring 507 to contradict between knob 506 and the arm-tie 504.
Specifically, as shown in FIGS. 1 and 2, As shown in fig. 3 and fig. 5, the feeding structure 2 comprises a rotating shaft 201 and a mounting frame 202, wherein the rotating shaft 201 is rotatably connected to the carding machine body 1, the mounting frame 202 is fixedly connected to a rotating block 302, the vibrating plate 203 is slidably connected to the mounting frame 202, a guide plate 204 is fixedly connected to the vibrating plate 203, the guide plate 204 is slidably connected to the mounting frame 202, a guide rod 205 is fixedly connected to the mounting frame 202, the guide plate 204 is slidably connected to the guide rod 205, a first spring 206 is fixedly connected between the guide plate 204 and the guide rod 205, a vibrating motor 207 is mounted on the vibrating plate 203, the adjusting structure 3 comprises a fixed shaft 301 and a rotating block 302, the fixed shaft 301 is rotatably connected to the fixed shaft 301, the rotating block 302 is provided with a first hydraulic rod 303, a connecting shaft 304 is rotatably connected to the telescopic end of the first hydraulic rod 303, a connecting rod 305 is rotatably connected to the connecting shaft 305 and 201, after the raw materials enter a licker-in roller 8, the high-speed rotating licker-in roller 8 and the high-speed rotating licker-in roller 8 are used for carding raw materials, and the raw materials are subjected to a large-size carding roller 8, and the raw materials are subjected to a large-scale carding process is carried out by the raw materials The cotton bundles are torn into smaller cotton bundles and single fibers, the fibers after preliminary carding from the licker-in 8 are further carded under the carding action between the cylinder 9 and the licker-in 8, the direction of the cylinder 9 is opposite to that of the licker-in 8, the diameter of the cylinder 9 is larger, the surface is also covered with card clothing, when the fibers are transferred from the licker-in 8 to the cylinder 9, the fibers are further carded into a single fiber state due to the interaction of the card clothing on the surface of the two, the fibers after being processed by the cylinder 9 are mostly adsorbed on the surface of the cylinder 9, the doffer 10 and the cylinder 9 are turned the same along with the rotation of the cylinder 9, the surface linear speed of the doffer 10 is slower than that of the cylinder 9, the fibers on the surface of the cylinder 9 are coagulated and transferred by the doffer 10 under the interaction of the cylinder 9 and the doffer 10, the cotton web peeled from the doffer 10 is transferred to a horn mouth through a doffer device, the cotton web is gathered into strips through the horn mouth, then the cotton sliver is compacted through the compacting roller to have certain density and strength, finally, the cotton sliver is conveyed into the coiler, the coiler regularly circles the cotton sliver in the cotton sliver barrel to form cotton sliver for subsequent working procedures, when the inlet is required to be regulated according to raw materials with different thickness, the first hydraulic rod 303 can be started, the connecting shaft 304 is driven to move when the telescopic end of the first hydraulic rod 303 is contracted, the connecting shaft 304 can drive the connecting rod 305 to move, the connecting rod 305 drives the rotating shaft 201 to rotate, the mounting frame 202 is driven to move when the rotating shaft 201 rotates, the mounting frame 202 rotates to regulate the feeding hole, the size of the inlet is regulated through the mounting frame 202, the raw materials with different thickness specifications can be flexibly regulated, the blockage is avoided, the smooth feeding of various raw materials is ensured, meanwhile, the vibrating motor 207 can be started, when the vibrating motor 207 operates, the vibrating plate 203 drives the guide plate 204 and the guide rod 205 to slide, and meanwhile, the first spring 206 is continuously deformed, so that the stacking and blockage of raw materials at the adjusting part can be effectively prevented through continuous vibration of the vibrating plate 203, smooth feeding is ensured, the raw materials can be preliminarily dispersed when entering through vibration, fiber distribution is more uniform, better conditions are created for subsequent carding procedures, and product quality is improved.
Specifically, as shown in fig. 1, fig. 4, fig. 6, fig. 7 and fig. 9, the scraping structure 6 includes three sliding rods 601 slidably connected to the dust suction box 401 and a fixed rod 602 fixedly connected to the sliding rods 601, a scraping ring 603 is fixedly connected to the fixed rod 602, the scraping ring 603 is slidably connected to the dust suction pipe 408, an adjusting rod 604 is fixedly connected between the three sliding rods 601, a third hydraulic rod 605 is mounted on the carding machine body 1, the adjusting rod 604 is fixedly connected to the telescopic ends of the third hydraulic rod 605, when cotton dust in the dust suction pipe 408 needs to be scraped, the adjusting rod 604 is driven to move by starting the telescopic ends of the third hydraulic rod 605, when the adjusting rod 604 moves, the three sliding rods 601 are driven to move, the scraping ring 603 is driven to slide by the fixed rod 602, the scraping ring 603 can scrape the cotton dust in the dust suction pipe 408, the cotton dust on the pipe wall can be continuously scraped in the operation process of the dust suction pipe 408 by the scraping ring 603, a large amount of cotton dust is prevented from accumulating, and a good dust suction effect is ensured to be maintained all the time.
Specifically, as shown in FIG. 1, FIG. 4, FIG. 8, FIG. 9, As shown in fig. 10 and 11, the dust box 401 is provided with a blowing structure 7, the blowing structure 7 comprises a sliding seat 701 slidingly connected to the dust box 401 and a connecting pipe 702 slidingly connected to the sliding seat 701, a second hose 703 is installed on the connecting pipe 702, the other end of the second hose 703 is installed on the air outlet of the vacuum pump 403, the dust box 401 is provided with two through holes 706, the dust box 401 is slidingly connected with two sealing blocks 707, the sealing blocks 707 are fixedly connected with a stop lever 708, a third spring 709 is fixedly connected between the stop lever 708 and the dust box 401, a connecting block 704 is fixedly connected to the connecting pipe 702, a fourth hydraulic rod 705 is installed on the sliding seat 701, the connecting block 704 is fixedly connected with the telescopic end of the fourth hydraulic rod 705, a screw rod 710 is rotationally connected to the dust box 401, the sliding seat 701 is in threaded connection with the screw rod 710, the dust suction box 401 is provided with a protective cover 712, the sliding seat 701 is in sliding connection with the protective cover 712, the dust suction box 401 is provided with a servo motor 711, the screw rod 710 is fixedly connected with an output shaft of the servo motor 711, in the processing process, the vacuum pump 403 can be started to process cotton dust generated during operation, the cotton dust enters the dust suction box 401 from the dust suction pipe 408 and is then adsorbed at the bottom of the filter screen 502, the cotton dust can be prevented from entering the vacuum pump 403 from the first hose 404 through the arrangement of the filter screen 502, when the cotton dust at the bottom of the filter screen 502 needs to be cleaned, the telescopic end of one of the second hydraulic rods 407 can be started to drive the connecting plate 406 to move when the telescopic end of the second hydraulic rod 407 is contracted, the sealing plate 405 is driven to move when the connecting plate 406 is moved, after the sealing plate 405 slides into the dust suction box 401, the filter screen 502 at the moment is no longer subjected to suction force, cotton dust can fall into the collecting frame 402 under the action of gravity to be collected, secondary pollution can be prevented by collecting the cotton dust through the collecting frame 402, the cleaning effect is realized, the servo motor 711 can be started, the screw rod 710 is driven to rotate when the output shaft of the servo motor 711 rotates, the screw rod 710 is driven to slide on the protective cover 712 by threads when the screw rod 710 rotates, the protective cover 712 can guide the sliding seat 701, the screw rod 710 can be protected, when the sliding seat 701 is in collision with the stop lever 708, the sliding seat 701 continuously moves and can collide with the stop lever 708 to slide at the moment, the third spring 709 is contracted when the stop lever 708 slides, the stop lever 708 can drive the sealing block 707 to slide, the sealing block 707 does not seal the through hole 706 any more, the fourth hydraulic rod 705 can be started at the moment, the connecting block 704 is driven to move downwards when the telescopic end of the fourth hydraulic rod 705 is contracted, the connecting block 702 is driven to move downwards when the connecting block 704 is driven to move downwards, the connecting pipe 702 is inserted into the through hole 706, at this time, the air outlet of the vacuum pump 403 blows air out through the second hose 703, the blown air is blown out from the connecting pipe 702, the air is blown out from the upper portion of the filter screen 502 through the connecting pipe 702, cotton dust can better drop from the bottom of the filter screen 502, meanwhile, the collecting frame 402 on one side can be detached from the dust box 401 to process the cotton dust, when the filter screen 502 needs to be replaced, the pulling plate 504 can drive the clamping block 503 to slide, the pulling plate 504 can slide with the guide shaft 505, the guide shaft 505 is arranged to enable the pulling plate 504 to move more stably, meanwhile, the second spring 507 is contracted, the pulling plate 504 can be prevented from sliding off from the guide shaft 505 through the arrangement of the knob 506, meanwhile, the clamping block 503 is not clamped with the connecting frame 501 any more, the connecting frame 501 can slide out from the dust box 401 to replace the filter screen 502, through fixture block 503 and connection frame 501 block, be convenient for with the dismouting between connection frame 501 and the dust box 401 fast to improved filter screen 502's change efficiency, knob 506 and guiding axle 505 threaded connection simultaneously are convenient for change second spring 507.
When the carding machine is used, after raw materials enter the licker-in 8, the licker-in 8 rotating at high speed generates holding and carding actions on the raw materials, so that the raw materials are primarily opened under the action of the licker-in 8, the saw teeth of the licker-in 8 tear large cotton blocks and cotton bundles in the raw materials into smaller cotton bundles and single fibers, the fibers after being primarily carded from the licker-in 8 are further carded under the carding action between the cylinder 9 and the licker-in 8, the direction of the cylinder 9 is opposite to that of the licker-in 8, the diameter of the cylinder 9 is larger, the surface is also coated with card clothing, when the fibers are transferred from the licker-in 8 to the cylinder 9, the fibers are further carded into a single fiber state due to the interaction of the card clothing on the surface of the two surfaces, most of the fibers after being processed by the cylinder 9 are adsorbed on the surface of the cylinder 9, the doffer 10 reaches a doffer 10 part along with the rotation of the cylinder 9, the doffer 10 and the cylinder 9 turns the same as the cylinder 9, and the linear speed of the surface of the doffer 10 is slower than that of the cylinder 9, under the interaction of the cylinder 9 and the doffer 10, the fibers on the surface of the cylinder 9 are coagulated and transferred by the doffer 10 to form a thin cotton net, the cotton net peeled from the doffer 10 is transferred to a horn mouth through a cotton peeling device, the cotton net is gathered into strips through the horn mouth, then the cotton sliver is compacted through a compacting roller to have certain density and strength, finally, the cotton sliver is conveyed into a coiler, the coiler regularly circles the cotton sliver in a sliver can to form the cotton sliver for the subsequent process, when the inlet is required to be regulated according to raw materials with different thicknesses, the first hydraulic rod 303 is started, the telescopic end of the first hydraulic rod 303 is contracted to drive the connecting shaft 304 to move, the connecting shaft 305 drives the connecting shaft 305 to rotate, the rotating shaft 201 drives the mounting frame 202 to move when the rotating shaft 201 rotates, the installation frame 202 rotates to adjust the feed inlet, the size of the inlet is adjusted through the installation frame 202, raw materials with different thickness specifications can be flexibly adjusted, blockage is avoided, various raw materials are ensured to be fed smoothly, meanwhile, the vibrating motor 207 can be started, when the vibrating motor 207 operates, the vibrating plate 203 drives the guide plate 204 and the guide rod 205 to slide, meanwhile, the first spring 206 is continuously deformed, the vibrating plate 203 is used for continuously vibrating, the raw materials can be effectively prevented from accumulating and blocking at an adjusting part, smooth feeding is ensured, the raw materials can be primarily dispersed when entering, fiber distribution is more uniform, better conditions are created for the subsequent carding process, and the product quality is improved;
In the processing process, cotton dust generated during the operation of the vacuum pump 403 can be treated by starting the vacuum pump 403, the cotton dust can enter the dust collection box 401 from the dust collection pipe 408 and then is adsorbed at the bottom of the filter screen 502, the cotton dust can be prevented from entering the vacuum pump 403 from the first hose 404 through the arrangement of the filter screen 502, when the cotton dust at the bottom of the filter screen 502 needs to be cleaned, by starting one of the second hydraulic rods 407, the telescopic end of the second hydraulic rod 407 contracts to drive the connecting plate 406 to move, the connecting plate 406 drives the sealing plate 405 to move when moving, after the sealing plate 405 slides into the dust collection box 401, the filter screen 502 at one side is not subjected to suction force, the cotton dust can drop into the collection box 402 under the action of gravity to be collected through the collection box 402, the secondary pollution can be prevented, the cleaning effect can be realized, and simultaneously the servo motor 711 can be started, the output shaft of the servo motor 711 drives the screw rod 710 to rotate when rotating, the screw rod 710 drives the sliding seat 701 to slide on the protective cover 712, the protective cover 712 can guide the sliding seat 701 and can protect the screw rod 710, when the sliding seat 701 is in collision with the stop lever 708, the sliding seat 701 continues to move and can abut against the stop lever 708 to slide, the stop lever 708 contracts when sliding, the stop lever 708 can drive the sealing block 707 to slide, the sealing block 707 can not seal the through hole 706 any more, the fourth hydraulic rod 705 can be started at this time, the telescopic end of the fourth hydraulic rod 705 drives the connecting block 704 to move downwards when contracting, the connecting block 704 drives the connecting pipe 702 to move downwards when moving downwards, the connecting pipe 702 is spliced with the through hole 706, the air outlet of the vacuum pump 403 can blow out air through the second hose 703, the blown air can be blown out from the connecting pipe 702, through the air blowing of the connecting pipe 702 above the filter screen 502, cotton dust can fall off from the bottom of the filter screen 502 better, meanwhile, the collecting frame 402 on one side can be detached from the dust box 401 to treat the cotton dust, when the filter screen 502 needs to be replaced, the pull plate 504 can drive the clamping block 503 to slide through pulling, the pull plate 504 can slide with the guide shaft 505, the guide shaft 505 is arranged to enable the pull plate 504 to move more stably, meanwhile, the second spring 507 contracts, the pull plate 504 can be prevented from sliding off from the guide shaft 505 through the arrangement of the knob 506, meanwhile, the clamping block 503 is not clamped with the connecting frame 501 any more, the connecting frame 501 can slide out from the dust box 401 to replace the filter screen 502, the connecting frame 501 and the dust box 401 are convenient to be quickly dismounted through the clamping block 503 and the connecting frame 501, and the replacement efficiency of the filter screen 502 is improved, and meanwhile, the knob 506 is in threaded connection with the guide shaft 505 to facilitate replacement of the second spring 507;
When the cotton dust in the dust collection pipe 408 needs to be scraped, the adjusting rod 604 is driven to move by starting the third hydraulic rod 605, the telescopic end of the third hydraulic rod 605 stretches, the three sliding rods 601 are driven to move by the adjusting rod 604, the sliding rods 601 drive the scraping ring 603 to slide through the fixing rods 602, the scraping ring 603 can scrape the cotton dust in the dust collection pipe 408, the cotton dust on the pipe wall can be continuously scraped through the scraping ring 603 in the operation process of the dust collection pipe 408, a large amount of cotton dust is prevented from accumulating, the dust collection pipe 408 is ensured to be kept smooth all the time, and a good dust collection effect is maintained.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (8)

1. The cotton wool cleaning and collecting carding machine is characterized by comprising a carding machine body (1), a feeding structure (2) arranged on the carding machine body (1), an adjusting structure (3) arranged between the carding machine body (1) and the feeding structure (2), a cleaning structure (4) arranged on the carding machine body (1), a filtering structure (5) arranged on the cleaning structure (4), a scraping structure (6) arranged between the cleaning structure (4) and the carding machine body (1), a licker-in (8) rotatably connected in the carding machine body (1), a cylinder (9) rotatably connected in the carding machine body (1) and a doffer (10) rotatably connected in the carding machine body (1);
The cleaning structure (4) comprises a dust collection box (401) fixedly connected to the carding machine body (1) and a collection frame (402) slidingly connected to the dust collection box (401), three dust collection pipes (408) are installed in the carding machine body (1), the dust collection pipes (408) are communicated with the dust collection box (401), a vacuum pump (403) is installed on the dust collection box (401), a first hose (404) is installed at an air suction port of the vacuum pump (403), two sealing plates (405) are slidingly connected to the dust collection box (401), connecting plates (406) are fixedly connected to the sealing plates (405), and two second hydraulic rods (407) are installed on the dust collection box (401) and are respectively connected with telescopic ends of the two second hydraulic rods (407);
The filter structure (5) comprises two connecting frames (501) arranged on the carding machine body (1) and a filter screen (502) arranged on the connecting frames (501), two clamping blocks (503) are connected to the dust suction box (401) in a sliding mode, the two clamping blocks (503) are respectively clamped with the two connecting frames (501), a pull plate (504) is fixedly connected to the clamping blocks (503), a guide shaft (505) is fixedly connected to the dust suction box (401), the pull plate (504) is connected with the guide shaft (505) in a sliding mode, a knob (506) is connected to the guide shaft (505) in a threaded mode, and a second spring (507) is in interference between the knob (506) and the pull plate (504);
When the vacuum pump (403) works, cotton dust generated by the vacuum pump can be treated, the cotton dust can enter the dust collection box (401) from the dust collection pipe (408), then is adsorbed at the bottom of the filter screen (502), the cotton dust can be prevented from entering the vacuum pump (403) from the first hose (404) through the arrangement of the filter screen (502), when the cotton dust at the bottom of the filter screen (502) needs to be cleaned, the connecting plate (406) is driven to move by starting one of the second hydraulic rods (407), the telescopic end of the second hydraulic rod (407) contracts, the sealing plate (405) is driven to move by the connecting plate (406), and when the sealing plate (405) slides into the dust collection box (401), the filter screen (502) at one side is not subjected to suction any more at the moment, and the cotton dust can drop into the collection box (402) to be collected under the action of gravity;
The vacuum cleaner is characterized in that an air blowing structure (7) is arranged on the vacuum cleaner box (401), the air blowing structure (7) comprises a sliding seat (701) which is connected with the vacuum cleaner box (401) in a sliding mode and a connecting pipe (702) which is connected with the sliding seat (701) in a sliding mode, a second hose (703) is arranged on the connecting pipe (702), the other end of the second hose (703) is arranged on an air outlet of the vacuum pump (403), two through holes (706) are formed in the vacuum cleaner box (401), two sealing blocks (707) are connected with the vacuum cleaner box (401) in a sliding mode, a stop lever (708) is fixedly connected with the sealing blocks (707), a third spring (709) is fixedly connected between the stop lever (708) and the vacuum cleaner box (401), a connecting block (704) is fixedly connected with the connecting pipe (702), a fourth hydraulic rod (705) is arranged on the sliding seat (701), and the telescopic ends of the connecting block (704) and the fourth hydraulic rod (705) are fixedly connected with each other.
2. The carding machine with cotton wool cleaning and collecting functions according to claim 1, wherein the feeding structure (2) comprises a rotating shaft (201) rotatably connected to the carding machine body (1) and a mounting frame (202) fixedly connected to the rotating shaft (201), and a vibrating plate (203) is slidably connected in the mounting frame (202).
3. The carding machine with cotton wool cleaning and collecting functions according to claim 2, wherein a guide plate (204) is fixedly connected to the vibrating plate (203), the guide plate (204) is slidably connected with the mounting frame (202), a guide rod (205) is fixedly connected to the mounting frame (202), the guide plate (204) is slidably connected with the guide rod (205), a first spring (206) is fixedly connected between the guide plate (204) and the guide rod (205), and a vibrating motor (207) is mounted on the vibrating plate (203).
4. The carding machine with cotton wool cleaning and collecting functions according to claim 3, wherein the adjusting structure (3) comprises a fixed shaft (301) fixedly connected to the carding machine body (1) and a rotating block (302) rotatably connected to the fixed shaft (301), a first hydraulic rod (303) is installed on the rotating block (302), a connecting shaft (304) is rotatably connected to a telescopic end of the first hydraulic rod (303), a connecting rod (305) is rotatably connected to the connecting shaft (304), and the connecting rod (305) is fixedly connected with the rotating shaft (201).
5. The carding machine with cotton wool cleaning and collecting functions according to claim 1, wherein the scraping structure (6) comprises three sliding rods (601) which are connected to the dust collection box (401) in a sliding mode and a fixed rod (602) which is fixedly connected to the sliding rods (601), a scraping ring (603) is fixedly connected to the fixed rod (602), and the scraping ring (603) is connected with the dust collection pipe (408) in a sliding mode.
6. The carding machine with cotton wool cleaning and collecting functions according to claim 5, wherein an adjusting rod (604) is fixedly connected between the three sliding rods (601), a third hydraulic rod (605) is installed on the carding machine body (1), and the adjusting rod (604) is fixedly connected with the telescopic end of the third hydraulic rod (605).
7. The carding machine with cotton wool cleaning and collecting functions according to claim 1, wherein a screw rod (710) is rotatably connected to the dust box (401), the sliding seat (701) is in threaded connection with the screw rod (710), a protective cover (712) is mounted on the dust box (401), and the sliding seat (701) is in sliding connection with the protective cover (712).
8. The carding machine with cotton wool cleaning and collecting functions according to claim 7, wherein a servo motor (711) is installed on the dust suction box (401), and the screw rod (710) is fixedly connected with an output shaft of the servo motor (711).
CN202510164363.7A 2025-02-14 2025-02-14 Carding machine with cotton wool cleaning and collecting functions Active CN119615428B (en)

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CN120818921A (en) * 2025-09-17 2025-10-21 江苏泰达纺织科技有限公司 Carding device for textile processing

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CN212378135U (en) * 2020-01-14 2021-01-19 蔡永康 Air purifier that purification efficiency is high
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Denomination of invention: A carding machine with cotton fluff cleaning and collecting function

Granted publication date: 20250513

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Pledgor: Jiangsu Taida Textile Technology Co.,Ltd.

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