CN119550015A - A condenser automatic U-tube insertion device - Google Patents
A condenser automatic U-tube insertion device Download PDFInfo
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- CN119550015A CN119550015A CN202510112492.1A CN202510112492A CN119550015A CN 119550015 A CN119550015 A CN 119550015A CN 202510112492 A CN202510112492 A CN 202510112492A CN 119550015 A CN119550015 A CN 119550015A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
The invention relates to the technical field of condenser production, and provides automatic U-tube inserting equipment for a condenser, which comprises a large bottom plate, a U-tube feeding part, a U-tube transition shaping part, a U-tube shaped separating part, a manipulator, a condenser feeding production line and the like; the invention relates to a large bottom plate, which is characterized in that a machine box is fixedly connected to the bottom surface of the large bottom plate, a U-tube feeding part is fixedly connected to one side of the upper surface of the large bottom plate, a U-tube transition shaping part fixed on the surface of the large bottom plate is arranged on the right side of the U-tube feeding part, a U-tube shaped separating part fixed on the surface of the large bottom plate is arranged on the rear side of the U-tube transition shaping part, a condenser feeding production line placed on the ground is arranged on the rear side of the machine box, and the U-tube feeding part is used for automatically feeding U-tubes, shaping the appearance of the U-tubes and automatically inserting the U-tubes into a condenser by using a manipulator.
Description
Technical Field
The invention relates to automatic U-tube inserting equipment for a condenser, and belongs to the technical field of condenser production.
Background
The utility model discloses an automotive condenser with an anti-collision function, which is characterized in that a U-shaped support is sleeved at each end of a plate frame, two triangular support structures are arranged at the bottom ends of the U-shaped support, the two triangular support structures are symmetrically arranged at two sides of the plate frame, the plate frame can be firmly supported from the two ends of the plate frame, the automotive condenser is safe and reliable, in addition, the split type structure design is convenient to assemble, disassemble and replace, the U-shaped tube is fixed through a clamping assembly, and the U-shaped tube is prevented from shaking when the U-shaped tube is clamped by the clamping assembly, so that the U-shaped tube is prevented from being manufactured without abundant experience of operators.
However, the prior art has the problems that in the prior art, the U-shaped pipe is manually inserted into the interface, so that the efficiency is low, the cost is high, the assembly precision is low, and the requirement of mass production cannot be met, and therefore, improvement is needed.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic U-tube inserting equipment for a condenser, which can automatically install U-shaped tubes and has high installation efficiency.
The invention is realized by the following technical scheme.
The automatic U-tube inserting equipment for the condenser comprises a large bottom plate, a machine case, a U-tube feeding part, a U-tube transition shaping part, a U-tube shaped separating part, a base, a manipulator, an end jig and a condenser incoming material production line, wherein the bottom surface of the large bottom plate is fixedly connected with the machine case, the machine case is placed on the ground through casters, one side of the upper surface of the large bottom plate is fixedly connected with the U-tube feeding part, the right side of the U-tube feeding part is provided with the U-tube transition shaping part fixed on the surface of the large bottom plate, the rear side of the U-tube transition shaping part is provided with the U-tube shaped separating part fixed on the surface of the large bottom plate, the left side of the U-tube shaped separating part is provided with the base fixed on the surface of the large bottom plate, the surface of the base is fixedly connected with the manipulator, the end jig is fixedly connected with the tail end telescopic shaft of the manipulator, and the rear side of the machine case is provided with the condenser incoming material production line placed on the ground.
The U-pipe feeding component comprises a vibrating disk component, an incoming material conveying track component, a transfer positioning component and an outer ring shaping and carrying component, wherein the bottom surface of the vibrating disk component is fixed on the surface of a large base plate, the end part of the vibrating disk component is provided with an incoming material conveying track component, the end part of the incoming material conveying track component is provided with a transfer positioning component fixed on the surface of the large base plate, one side of the transfer positioning component is provided with the outer ring shaping and carrying component fixed on the surface of the large base plate, the incoming material conveying track component comprises a conveying track and a height shield, the side surface of the conveying track is fixedly connected with the height shield, the bottom of the conveying track is provided with a track base plate, guide protrusions are arranged in the middle of the surface of the track base plate, outer ring avoiding grooves are symmetrically arranged on two sides of the guide protrusions, and the edge of the surface of the guide protrusions is provided with U-pipe inner side surface avoiding chamfer angles.
The transfer positioning component comprises a transfer frame, clamping cylinders, L-shaped connecting plates, stop plates, ejector rod jacking cylinders, round ejector rods, transfer plate fixing blocks, transfer plates, sensor fixing plates and incoming material detection sensors, wherein the bottom surface of the transfer frame is fixed on the surface of a large bottom plate, the clamping cylinders are fixedly connected to the upper surface of the transfer frame, the L-shaped connecting plates are symmetrically and fixedly connected to moving parts on two sides of the clamping cylinders, the stop plates are fixedly connected to the sides of the L-shaped connecting plates, the ejector rod jacking cylinders are fixedly connected to the round ejector rods of an array through the connecting plates, the transfer plate fixing blocks fixed on the sides of the transfer frame are symmetrically arranged on two sides of the ejector rod jacking cylinders, the transfer plates are fixedly connected to the upper surface of the transfer plate fixing blocks, the sensor fixing plates are fixedly connected to the sides of the transfer plates, and the incoming material detection sensors are in threaded connection to the surfaces of the sensor fixing plates.
The transfer plate comprises U-shaped notches, arc-shaped bulges and limiting baffles, wherein an array of U-shaped notches are arranged in the middle of the surface of the transfer plate, arc-shaped bulges are arranged between the U-shaped notches, the limiting baffles are arranged on the side surfaces of the arc-shaped bulges, arc-shaped notches are arranged on the end surfaces of the stop plates, and the end surfaces of the round ejector rods are conical.
The outer ring shaping and carrying component comprises an outer shaping and carrying frame, carrying cylinders, carrying line rails, a suction cylinder mounting seat, suction cylinders, a U-tube suction assembly fixing plate, a U-tube suction assembly, an outer shaping jig fixing plate and an outer shaping jig, wherein the bottom surface of the outer shaping and carrying frame is fixed on the surface of a large base plate, the carrying cylinders are fixedly connected with the carrying cylinders through floating joints, the end parts of telescopic shafts of the carrying cylinders are fixedly connected with the suction cylinder mounting seat through sliding blocks and carrying line rails, the bottom surface array of the suction cylinder mounting seat is fixedly connected with suction cylinders, the end face of the moving end of each suction cylinder is fixedly connected with the U-tube suction assembly fixing plate, the side face of the U-tube suction assembly fixing plate is fixedly connected with the U-tube suction assembly, the bottom surface of the carrying line rails is fixed on the surface of the outer shaping jig fixing plate, the outer shaping jig fixing plate is fixedly connected with the upper surface of the outer shaping jig fixing plate, and the upper surface of the shaping jig fixing plate is fixedly connected with the outer shaping jig.
The U-shaped pipe sucking assembly comprises an appearance positioning cover, a T-shaped sucking rod, a quick connector and a vacuum sucking device, wherein the T-shaped sucking rod is slidably connected to an inner cavity of the appearance positioning cover, the vacuum sucking device is fixedly connected to the bottom surface of the T-shaped sucking rod, the quick connector is connected to the side surface of the T-shaped sucking rod in a threaded mode, an array of rectangular through grooves are formed in the appearance positioning cover, profiling notches are formed in the end portions of the side surfaces of the rectangular through grooves, arch notches are formed between the adjacent rectangular through grooves, a releasing notch perpendicular to the arch notches is formed in the surface of the appearance positioning cover, a transverse vent hole is formed in the T-shaped sucking rod, the vertical vent hole vertically penetrates through the transverse vent hole, the outer ring shaping jig comprises a shaping circular ring and the releasing groove, the array of shaping circular ring is arranged on the surface of the outer ring, and a releasing through groove is formed in the middle of the shaping circular ring.
The U-tube transition shaping component comprises a transition shaping frame, a rotary cylinder, a conversion plate, a U-tube jacking component, a station switching motor, a rotating shaft, a cross rotating plate, a pneumatic rotary joint, a defective product box and a camera defect detection component, wherein the bottom surface of the transition shaping frame is fixed on the surface of a large base plate, the rotary cylinder is fixedly connected to the upper surface of the transition shaping frame, the conversion plate is fixedly connected to the surface of the rotary part of the rotary cylinder, one side of the rotary cylinder is provided with the U-tube jacking component fixed on the side surface of the transition shaping frame, an output shaft of the station switching motor penetrates through a through hole of the transition shaping frame and is fixedly connected with the rotating shaft through a coupler, the rotating shaft is rotationally connected with the transition shaping frame through a bearing, the end part of the rotating shaft is fixedly connected with the cross rotating plate, the lower surface of the cross rotating plate is connected with a U-tube assembly body through a connecting block in a circumferential array, the pneumatic rotary joint is fixedly connected to the middle of the upper surface of the cross rotating plate, the camera defect detection component fixed on the side surface of the transition shaping frame is arranged below one end of the cross rotating plate, the defective product box placed on the surface of the large base plate is arranged at the other end of the cross rotating plate, two ends of the conversion plate are symmetrically provided with positioning counter bores, and the positioning bottom surfaces are provided with arrayed through holes.
The U-tube shaped separating component comprises a U-tube direct vibration component, a second U-tube jacking component and a material distributing rotary disk component, wherein the bottom surface of the U-tube direct vibration component is fixed on the surface of a large bottom plate, one end of the U-tube direct vibration component is provided with the second U-tube jacking component fixed on the surface of the large bottom plate, the other end of the U-tube direct vibration component is provided with the material distributing rotary disk component fixed on the surface of the large bottom plate, the material distributing rotary disk component comprises a rotary component frame, a material distributing rotary shaft, a material distributing rotary disk, a material distributing disc, a material distributing positioning step, a rotary disk outer ring, a rotary disk protection edge, a rotary disk feeding transition block, a second sensor mounting plate and a second sensor, the bottom surface of the rotary component frame is fixed on the surface of the large bottom plate, an output shaft of the material distributing rotary disk speed reducing motor penetrates through a through hole of the rotary component frame, the output shaft of the material distributing rotary disk is fixedly connected with the material distributing rotary shaft through a coupler, the end of the material distributing rotary disk is fixedly connected with the material distributing rotary disk in a circumferential array, the edge of the material distributing rotary disk is provided with the rotary disk outer ring fixed on the surface of the rotary component frame, the rotary disk outer ring is fixedly connected with the protection edge of the rotary disk, the rotary disk is fixedly connected with the rotary disk protection edge, the rotary disk is fixedly connected with the rotary disk, the rotary disk is fixed on the rotary disk, the surface of the rotary disk is through the rotary disk through the through hole, the second sensor positioning step, the second sensor is fixedly arranged on the peripheral surface of the rotary disk positioning step, the rotary disk and the second sensor is fixedly connected with the peripheral positioning groove.
The tail end jig comprises a tail end disc, a camera positioning part, a U-tube mounting cylinder, a second U-tube sucking assembly fixing plate, a vertical line rail and a vertical line rail mounting plate, wherein the upper end of the tail end disc is fixedly connected with a manipulator telescopic shaft, the camera positioning part is fixedly connected to the side face of the tail end disc, the U-tube mounting cylinder is fixedly connected with a U-tube mounting array on the surface of the tail end disc, the telescopic shaft of the U-tube mounting cylinder penetrates through a through hole of the tail end disc and is fixedly connected with the second U-tube sucking assembly fixing plate through a floating joint, the bottom surface of the second U-tube sucking assembly fixing plate is in sliding connection with the vertical line rail through a sliding block, the bottom surface of the vertical line rail is fixed on the side face of the vertical line rail mounting plate, the upper surface of the vertical line rail mounting plate is fixed on the lower surface of the tail end disc, and the U-tube sucking assembly is fixedly connected to the surface of the second U-tube sucking assembly fixing plate.
The condenser feeding production line comprises a condenser conveying component and a condenser clamping and positioning component, wherein the bottom surface of the condenser conveying component is placed on the ground, the end part of the condenser conveying component is provided with a condenser clamping and positioning component placed on the ground, the condenser clamping and positioning component is located at the rear side of a chassis, the condenser clamping and positioning component comprises a conveyor frame, a conveyor, a guide frame, a condenser clamping cylinder, a limiting cylinder mounting plate, a limiting cylinder, a limiting plate and a clamping cylinder fixing bracket, the upper part of the conveyor frame is fixedly connected with the conveyor, guide frames fixed on the conveyor frame are arranged on two sides of the conveyor frame, clamping cylinder fixing brackets fixed on the conveyor frame are arranged on the inner sides of the guide frame, an array condenser clamping cylinder is arranged on the surface of each clamping cylinder fixing bracket, one end side surface of the conveyor frame is fixedly connected with a limiting cylinder mounting plate, the side surface of each limiting cylinder mounting plate is fixedly connected with a limiting cylinder, and the end surface of a limiting cylinder moving end is fixedly connected with the limiting plate.
The invention has the advantages that the U-pipe is automatically fed by the vibrating disk, the U-pipe is shaped, the U-pipe is automatically inserted into the condenser by the manipulator, the inserting efficiency can be greatly improved, the production cost is reduced, and the stability of the U-pipe inserting quality can be ensured.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is a U-tube to be assembled in the present invention;
FIG. 3 is a block diagram of the U-tube feeding member of FIG. 1;
FIG. 4 is a block diagram of the incoming transport track assembly of FIG. 3;
FIG. 5 is a block diagram of the conveyor track of FIG. 4;
FIG. 6 is a block diagram of the transfer positioning member of FIG. 3;
FIG. 7 is a view of the transfer plate of FIG. 6;
FIG. 8 is a block diagram of the outer ring shaping and handling component of FIG. 3;
FIG. 9 is a schematic diagram of the outer ring shaping jig of FIG. 8;
FIG. 10 is a block diagram of the suction U-tube assembly of FIG. 8;
FIG. 11 is a view of the contoured positioning mask of FIG. 10;
FIG. 12 is a cross-sectional view of the T-shaped suction bar configuration of FIG. 10;
FIG. 13 is a block diagram of the U-tube transition shaping component of FIG. 1;
FIG. 14 is a block diagram of the transfer plate of FIG. 13;
FIG. 15 is a block diagram of the split component of the U-tube of FIG. 1 after shaping;
FIG. 16 is a block diagram of the parts of the split rotary disk of FIG. 15;
FIG. 17 is a view of the dispensing disc of FIG. 16;
FIG. 18 is a schematic diagram of the end-effector of FIG. 1;
FIG. 19 is a schematic diagram of the incoming condenser feed line of FIG. 1;
FIG. 20 is a block diagram of the clamping and locating feature of the condenser of FIG. 19.
In the figure, 1, a large bottom plate; 2, a case; 3, a U-pipe feeding component; 31, vibration plate member, 32, incoming material conveying track member, 321, conveying track, 3211, track bottom plate, 3212, guide projection, 3213, outer ring avoidance groove, 3214, U-pipe inner side avoidance chamfer, 322, height shield, 33, transfer positioning member, 331, transfer frame, 332, clamping cylinder, 333, L-shaped connection plate, 334, stop plate, 3341, arc notch, 335, ejector rod jacking cylinder, 336, round ejector rod, 337, transfer plate fixing block, 338, transfer plate, 3381, U-shaped notch, 3382, arc projection, 3383, limit baffle, 339, sensor fixing plate, 3310, incoming material detection sensor, 34, outer ring shaping and carrying member, 341, appearance shaping and carrying frame, 342, carrying cylinder, 343, carrying line rail, 344, suction cylinder mounting seat, 345, suction cylinder, 34721 6, U-pipe fitting body, 3471, appearance positioning cover, 34711, rectangular groove, 34712, 3864, 34714, T-shaped clamp plate fixing block, 338, FIG. 46, U-shaped clamp plate, FIG. 43, 35, hollow seat 3492, 3448, 35, hollow seat 3448, 3471, 3448, 3435, and 3435, 35, and 35, and, 35, mounting cylinder, suction frame, suction cylinder, suction 35, suction cylinder, suction cylinder, suction 35, suction cylinder suction, the second U-pipe jacking component, 53, a material distributing rotating disc component, 531, a rotating component frame, 532, a material distributing disc speed reducing motor, 533, a material distributing rotating shaft, 534, a material distributing disc, 5341, a material distributing positioning step positioning groove, 5342, a U-pipe perforation, 535, a material distributing positioning step, 536, a rotating disc outer ring, 537, a rotating disc guard, 538, a rotating disc feeding transition block, 539, a second sensor mounting plate, 5310, a second sensor, 6, a base, 7, a manipulator, 8, an end jig, 81, an end disc, 82, a camera positioning component, 83, a U-pipe mounting cylinder, 84, a second U-suction pipe assembly fixing plate, 85, a vertical line rail, 86, a vertical line rail mounting plate, 9, a condenser feeding production line, 91, a condenser conveying component, 92, a condenser clamping positioning component, 921, a conveyor frame, 922, a conveyor, 923, a guide frame, 924, a condenser clamping cylinder, 925, a limiting cylinder, 926, a limiting cylinder, 927, a limiting plate, 928, a clamping cylinder, a fixing cylinder, 10, a U-suction pipe fixing bracket.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the above.
The first embodiment of the invention relates to automatic U-pipe inserting equipment for a condenser, which is shown in fig. 1-20, and comprises a large base plate 1, a machine case 2, a U-pipe feeding part 3, a U-pipe transition shaping part 4, a U-pipe shaped separating part 5, a base 6, a manipulator 7, an end jig 8 and a condenser feeding production line 9; the bottom surface of the large bottom plate 1 is fixedly connected with a machine case 2, the machine case 2 is placed on the ground through casters, one side of the upper surface of the large bottom plate 1 is fixedly connected with a U-pipe feeding part 3;U, the right side of a U-pipe transition shaping part 4;U pipe transition shaping part 4 fixed on the surface of the large bottom plate 1 is provided with a base 6 fixed on the surface of the large bottom plate 1 at the left side of a U-pipe shaped separating part 5;U pipe shaped separating part 5, the surface of the base 6 is fixedly connected with a manipulator 7, the telescopic shaft of the tail end of the manipulator 7 is fixedly connected with a tail end jig 8, the rear side of the machine case 2 is provided with a condenser incoming material production line 9 placed on the ground, the large bottom plate 1 is a supporting plane of the whole equipment, the machine case 2 is used for installing electronic control components, the U-pipe feeding part 3 is used for automatically feeding U-pipes, the U-pipe transition shaping part 4 shapes the U-pipe ends conveniently and smoothly inserted into a condenser interface, the U-pipe shaped separating part 5 is mainly used for dispersing and separating the U-pipes after outer ring shaping, the manipulator is convenient to grasp the base 6, the tail end of the manipulator 7 is used for quickly grabbing the tail end of the manipulator 7, the tail end of the manipulator is used for carrying the condenser incoming material 9, and the tail end of the condenser 7 is used for carrying the condenser carrier 9 from the position of the manipulator 9.
The second embodiment of the invention is basically the same as the first embodiment, and mainly consists in optimizing the scheme of the U-tube feeding component. The U-pipe feeding part 3 comprises a vibrating disc part 31, a supplied material conveying track part 32, a middle rotating and positioning part 33 and an outer ring shaping and carrying part 34; the bottom surface of the vibration disc part 31 is fixed on the surface of the large base plate 1, an incoming material conveying track part 32 is arranged at the end part of the vibration disc part 31, a transfer positioning part 33 fixed on the surface of the large base plate 1 is arranged at the end part of the incoming material conveying track part 32, an outer ring shaping and carrying part 34 fixed on the surface of the large base plate 1 is arranged at one side of the transfer positioning part 33, the incoming material conveying track part 32 comprises a conveying track 321 and a height shield 322, the side surface of the conveying track 321 is fixedly connected with the height shield 322, a track base plate 3211 is arranged at the bottom of the conveying track 321, a guide boss 3212 is arranged in the middle of the surface of the track base plate 3211, outer ring avoidance grooves 3213 are symmetrically arranged at two sides of the guide boss 3212, a U-pipe inner side surface avoidance chamfer 3214 is arranged at the edge of the surface of the guide boss 3212, the vibration disc part 31 can sequentially vibrate the U-pipe 10, the incoming material conveying track part 32 can sequentially move the U-pipe 10 in a series, the transfer positioning part 33 is a transfer position of the U-pipe 10, the outer ring shaping and carrying part 34 is used for shaping the end part of the U-pipe 10, the subsequent smooth insertion is ensured, the conveying track 321 is mainly used for carrying out the shape shaping on the U-pipe 10, the bottom surface of the guide sleeve 10, the guide boss 321 is mainly moves towards the bottom surface of the guide boss 321, the guide boss 321 is used for avoiding the U-pipe 10, and the inner side surface is used for carrying the U-pipe 10 to be avoided by the inner side surface of the U-pipe 10, and is used for carrying the guide tube 10, and is avoided by the inner side surface of the guide tube 10, and is used for carrying the guide tube 10 side surface is mainly for carrying the guide tube 10.
The transfer positioning member 33 includes a transfer frame 331, a clamping cylinder 332, an L-shaped connecting plate 333, a stop plate 334, a jack jacking cylinder 335, a circular jack 336, a transfer plate fixing block 337, a transfer plate 338, a sensor fixing plate 339, and an incoming material detecting sensor 3310; the bottom surface of the transfer frame 331 is fixed on the surface of the large base plate 1, the upper surface of the transfer frame 331 is fixedly connected with a clamping cylinder 332, moving parts on two sides of the clamping cylinder 332 are symmetrically and fixedly connected with an L-shaped connecting plate 333, the side surface of the L-shaped connecting plate 333 is fixedly connected with a stop plate 334, the side surface of the transfer frame 331 is fixedly connected with a push rod jacking cylinder 335, the moving end of the push rod jacking cylinder 335 is fixedly connected with an array of round push rods 336 through the connecting plate, two sides of the push rod jacking cylinder 335 are symmetrically provided with transfer plate fixing blocks 337 fixed on the side surface of the transfer frame 331, the upper surface of the transfer plate fixing block 337 is fixedly connected with a transfer plate 338, the side surface of the transfer plate 338 is fixedly connected with a sensor fixing plate 339, the surface of the sensor fixing plate 339 is in threaded connection with an incoming material detection sensor 3310, the transfer frame 331 is a supporting base of a transfer positioning part 33, the clamping cylinder 332 is used for providing power for clamping the stop plate 334, the L-shaped connecting plate 333 is used for transmitting the clamping force of the clamping cylinder 332 to the stop plate 334, the push rod jacking cylinder 335 is used for providing power for jacking the round push rods 336, when the U pipe 10 is lifted, the round push rods 336 can be firstly loosed, the U pipe 10 is firstly, the transfer plate fixing blocks 337 are fixed on the side surface of the transfer plate fixing blocks 337 is fixed on the side of the transfer plate fixing blocks, the transfer plate 338 is used for being conveniently placed in the sensor fixing the sensor 338 for detecting whether the sensor is fixed on the position of the transfer plate 338, and the sensor is arranged in the position, and is convenient to be fixed.
The middle rotating plate 338 comprises U-shaped notches 3381, arc-shaped protrusions 3382 and limiting baffles 3383, the middle of the surface of the middle rotating plate 338 is provided with an array of U-shaped notches 3381, arc-shaped protrusions 3382 are arranged between the U-shaped notches 3381, limiting baffles 3383 are arranged on the side faces of the arc-shaped protrusions 3382, arc-shaped notches 3341 are arranged on the end faces of the stopping plates 334, the end faces of the round ejector rods 336 are conical and can be quickly inserted into inner cavities of the end portions of the U-shaped tubes 10 to jack the end portions, the U-shaped notches 3381 facilitate the U-shaped tubes 10 to slide onto the surfaces of the arc-shaped protrusions 3382, the arc-shaped protrusions 3382 are mainly used for supporting and supporting the U-shaped tubes 10, the limiting baffles 3383 are used for preventing the U-shaped tubes 10 from being struggled out of the middle rotating plate 338, and the arc-shaped notches 3341 can smoothly block the U-shaped tubes 10.
The outer ring shaping and transporting member 34 includes an external shaping and transporting frame 341, a transporting cylinder 342, a transporting line rail 343, a suction cylinder mount 344, a suction cylinder 345, a suction U-tube fitting body fixing plate 346, a suction U-tube fitting body 347, an outer ring shaping jig fixing plate 348 and an outer ring shaping jig 349, a bottom surface of the external shaping and transporting frame 341 is fixed to a surface of the large floor 1, the external shaping and transporting frame 341 is fixedly connected with a transporting cylinder 342, a telescopic shaft end of the transporting cylinder 342 is fixedly connected with the suction cylinder mount 344 through a floating joint, the suction cylinder mount 344 is slidably connected with the transporting line rail 343 through a slider, a suction cylinder mount 344 bottom surface array is fixedly connected with the suction cylinder 345, a suction U-tube fitting body fixing plate 346 is fixedly connected with a suction U-tube fitting body end surface, a bottom surface of the suction U-tube fitting body fixing plate 346 is fixedly connected with a suction U-tube fitting body 347, a bottom surface of the transporting line rail 343 is fixed to a surface of the external shaping and transporting frame 341, the external shaping jig fixing plate 348 is fixedly connected with the surface of the external shaping and transporting frame 341, the external shaping and transporting frame 342 is fixedly connected with the external ring shaping jig fixing plate 348, the external shaping and transporting frame 344 is fixedly connected with the external ring-shaping frame fixing plate 3437, the external shaping and absorbing cylinder mount 344 is fixedly connected with the suction U-tube fitting body fixing plate 3435 by a slider, the suction U-tube fitting body fixing plate 3410 is fixedly connected with the suction U-tube fitting body by a suction U-fitting body fixing plate 34 The shaping jig 349 can shape the outer diameter of the U-tube 10 port to a design range value.
The suction U-tube assembly 347 includes a profile positioning hood 3471, a T-shaped suction rod 3472, a quick connector 3473 and a vacuum suction 3474; the inner cavity of the appearance positioning cover 3471 is slidably connected with a T-shaped suction rod 3472, the bottom surface of the T-shaped suction rod 3472 is fixedly connected with a vacuum suction 3474, the side surface of the T-shaped suction rod 3472 is in threaded connection with a quick connector 3473, an array of rectangular through grooves 34711 are arranged in the appearance positioning cover 3471, profiling notches 34712 are arranged at the side ends of the rectangular through grooves 34711, arch notches 34713 are arranged between adjacent rectangular through grooves 34711, the surface of the appearance positioning cover 3471 is provided with a release notch 34714 perpendicular to the arch notches 34713, a transverse vent 34721 is arranged in the T-shaped suction rod 3472, the vertical vent 34722 penetrates through the transverse vent 34721 vertically, the outer ring shaping jig 349 comprises a shaping circular ring 3491 and a release groove 3492, the surface of the outer ring shaping circular ring 3491 is provided with an array of shaping circular ring 3491, the middle of the shaping circular ring 3492 is provided with a release groove 3471, the appearance positioning cover 3471 is used for guiding the T-shaped suction rod 3472, the U-shaped tube 10 can be smoothly sucked up and released, the quick connector 3473 is used for quickly connecting the air pipe and is used for quickly connecting the air pipe, the rectangular through notches 34713 are perpendicular to the release notch 34714, the U-shaped tube 3472 is used for compressing the U-shaped tube 10, and the U-shaped tube 3410 is used for carrying out the vacuum suction 37 and the vacuum suction 37 is used for carrying on the vacuum suction 37 when the vacuum tube is used for compressing the U-shaped tube 37.
The third embodiment of the present invention is substantially the same as the first embodiment, mainly in further optimization. The U-pipe transition shaping part 4 comprises a transition shaping frame 41, a rotary cylinder 42, a conversion plate 43, a U-pipe jacking part 44, a station switching motor 45, a rotating shaft 46, a cross plate 47, a pneumatic rotary joint 48, a reject box 49 and a camera defect detection part 410; the bottom surface of the transition shaping frame 41 is fixed on the surface of the large bottom plate 1; the upper surface of the transition shaping frame 41 is fixedly connected with a rotary air cylinder 42; the surface of the rotating part of the rotating cylinder 42 is fixedly connected with a conversion plate 43, one side of the rotating cylinder 42 is provided with a U-shaped pipe jacking component 44 fixed on the side surface of the transition shaping frame 41, the output shaft of a station switching motor 45 passes through a through hole of the transition shaping frame 41 and is fixedly connected with a rotating shaft 46 through a coupler, the rotating shaft 46 is in rotating connection with the transition shaping frame 41 through a bearing, the end part of the rotating shaft 46 is fixedly connected with a cross rotating plate 47, the lower surface of the cross rotating plate 47 is connected with a U-shaped pipe suction assembly 347 through a connecting block in a circumferential array manner, the middle of the upper surface of the cross rotating plate 47 is fixedly connected with a pneumatic rotary joint 48, one end of the cross rotating plate 47 is provided with a camera defect detection component 410 fixed on the side surface of the transition shaping frame 41, the other end of the cross rotating plate 47 is provided with a reject box 49 placed on the surface of the large base plate 1, the two ends of the surface of the conversion plate 43 are symmetrically provided with positioning counter holes 431, the bottom surface of the positioning counter holes 431 are provided with an array of ejector rod through hole 432, the transition shaping frame 41 is a stressed platform of the whole U-shaped pipe transition shaping frame 4, the rotating cylinder 42 is used for providing power for the rotation of the conversion plate 43, the conversion plate 43 is used for rotating the whole U-shaped pipe, the U-shaped pipe assembly 10 is used for rotating, the position of the switching U-shaped pipe 10 is used for rotating, the U-shaped pipe jacking component 44 is used for the switching, the U-shaped pipe 10 is used for the switching, the lifting component 44 is used for the 4, the 4 is used for the power, the 4 is used for the step is used for the switching, the motor is used for the motor 10 is used for the 10, the motor is used for the 10 is used for the power 10 is firstly to be the 10 is used for the power The character rotating plate 47 is used for switching the station of the U-tube sucking assembly 347, the pneumatic rotary joint 48 can ensure that an air tube connected with the U-tube sucking assembly 347 is not wound along with the rotation of the cross rotating plate 47, the unqualified product box 49 is mainly used for collecting U-tubes 10 with unqualified appearance shaping, the camera defect detecting part 410 is used for detecting whether the U-tubes 10 with unqualified appearance shaping are qualified or not, the positioning counter bore 431 is used for roughly positioning when the U-tube sucking assembly 347 is contacted with the switching plate 43, and the ejector rod through hole 432 is a through hole for enabling an ejector rod to penetrate through the switching plate 43 and jack up the U-tubes 10.
The U-tube shaped separating part 5 comprises a U-tube direct vibration part 51, a second U-tube jacking part 52 and a material distributing rotary disc part 53, wherein the bottom surface of the U-tube direct vibration part 51 is fixed on the surface of the large base plate 1, one end of the U-tube direct vibration part 51 is provided with the second U-tube jacking part 52 fixed on the surface of the large base plate 1, the other end of the U-tube direct vibration part is provided with the material distributing rotary disc part 53 fixed on the surface of the large base plate 1, the material distributing rotary disc part 53 comprises a rotary part frame 531, a material distributing disc reducing motor 532, a material distributing rotary shaft 533, a material distributing disc 534, a material distributing positioning step 535, a rotary disc outer ring 536, a rotary disc protecting edge 537, a rotary disc feeding transition block 538, The second sensor mounting plate 539 and the second sensor 5310, the bottom surface of the rotating part frame 531 is fixed on the surface of the large bottom plate 1, the output shaft of the feed-dividing disc decelerating motor 532 is fixedly connected with the feed-dividing rotating shaft 533 through a coupler after penetrating through the through hole of the rotating part frame 531, the end part of the feed-dividing rotating shaft 533 is fixedly connected with the feed-dividing disc 534, the circumferential array of the feed-dividing disc 534 is fixedly provided with the feed-dividing positioning steps 535, the edge of the feed-dividing disc 534 is provided with a turntable outer ring 536 fixed on the surface of the rotating part frame 531, the upper surface of the turntable outer ring 536 is fixedly connected with a turntable protecting edge 537, the surface of a notch of the turntable outer ring 536 is fixedly connected with a turntable feeding transition block 538, the circumferential edge of the turntable outer ring 536 is provided with the second sensor mounting plate 539 fixed on the surface of the rotating part frame 531, the second sensor 5310 is fixedly connected with the surface of the second sensor mounting plate 539, the circumferential surface of the feed-dividing disc 534 is provided with a feed-dividing positioning step 5341, both sides of the feed-dividing positioning step 5341 are provided with U-tube perforations 5342, the U-tube straight vibrating part 51 is a U-tube 10 enters the U-tube transition part 4 from the U-tube transition part 53 to the U-shaped tube transition part 53, the main material-lifting channel 53 is used for lifting the U-shaped tube 53 or the main material-lifting part 52 to be used for lifting the main material-lifting tube 52, the quick grabbing requirement of the manipulator 7 is met, the rotating component frame 531 is a stressed supporting platform of the material distributing rotating disk component 53, the material distributing disk decelerating motor 532 is used for providing power for rotation of the material distributing disk 534, the material distributing rotating shaft 533 is used for transmitting torque of the material distributing disk decelerating motor 532 to the material distributing disk 534, the material distributing disk 534 can simultaneously place 5 positioned U-shaped pipes 10, the material distributing positioning step 535 is used for positioning the U-shaped pipes 10, the rotating disk outer ring 536 is used for installing and fixing the rotating disk protecting edge 537, the rotating disk protecting edge 537 can ensure that the U-shaped pipes 10 are not thrown out when the material distributing disk 534 rotates, the rotating disk feeding transition block 538 is a transition channel for enabling the U-shaped pipes 10 to enter the material distributing rotating disk component 53 from the U-shaped pipe direct vibrating component 51, the second sensor mounting plate 539 is used for fixing and installing the second sensor 5310, the second sensor 5310 is used for detecting whether the U-shaped pipes 10 are placed on the material distributing positioning step 535 or not, the material distributing positioning step 5341 is used for positioning the installation position of the distributing positioning step, and the U-shaped pipe perforating 5342 can ensure that the U-shaped pipes 10 can be smoothly thrown out from the rotating disk feeding transition block 538 to the material distributing step 535.
The end jig 8 comprises an end disc 81, a camera positioning part 82, a U-tube mounting cylinder 83, a second U-tube sucking assembly fixing plate 84, a vertical line rail 85 and a vertical line rail mounting plate 86, wherein the upper end of the end disc 81 is fixedly connected with a telescopic shaft of the manipulator 7, the camera positioning part 82 is fixedly connected to the side face of the end disc 81, the U-tube mounting cylinder 83 is fixedly connected with the camera positioning part 82 through an array on the surface of the end disc 81, the telescopic shaft of the U-tube mounting cylinder 83 penetrates through a through hole of the end disc 81 and is fixedly connected with the second U-tube sucking assembly fixing plate 84 through a floating joint, the bottom face of the second U-tube sucking assembly fixing plate 84 is in sliding connection with the vertical line rail 85 through a sliding block, the bottom face of the vertical line rail 85 is fixed on the side face of the vertical line rail mounting plate 86, the upper surface of the vertical line rail mounting plate 86 is fixed on the lower surface of the end disc 81, the U-tube sucking assembly 347 is fixedly connected to the surface of the second U-tube sucking assembly fixing plate 84, the end disc 81 is a mounting bottom plate of the end disc 8, the camera positioning part 82 mainly performs visual positioning on the condenser mounting position of the U-tube 10 to be mounted, the U-tube mounting cylinder 83 is used for providing power for the second U-tube sucking assembly 84 and the second U-tube fixing plate 84, and the second U-tube fixing plate 84 is used for moving the second U-tube fixing plate 84 and the second U-tube sucking assembly fixing plate 84 and the vertical line 85 and the vertical line fixing plate 85.
The condenser incoming material production line 9 comprises a condenser conveying component 91 and a condenser clamping and positioning component 92, wherein the bottom surface of the condenser conveying component 91 is placed on the ground, the condenser clamping and positioning component 92 placed on the ground is arranged at the end part of the condenser conveying component 91, the condenser clamping and positioning component 92 is positioned at the rear side of the chassis 2, the condenser clamping and positioning component 92 comprises a conveyor frame 921, a conveyor 922, a guide frame 923, a condenser clamping cylinder 924, a limiting cylinder mounting plate 925, a limiting cylinder 926, a limiting plate 927 and a clamping cylinder fixing bracket 928, the upper part of the conveyor frame 921 is fixedly connected with the conveyor 922, guide frames 923 fixed on the conveyor frame 921 are arranged on two sides of the conveyor 922, a clamping cylinder fixing bracket 928 fixed on the conveyor frame 921 is arranged on the inner side of the guide frame 923, an array of condenser clamping cylinders 924 are arranged on the surface of the clamping cylinder fixing bracket 928, one end side surface of the conveyor frame is fixedly connected with the limiting cylinder mounting plate 925, the limiting cylinder mounting plate 926 is fixedly connected with the limiting plate 927, the condenser conveying component 91 is mainly used for fixing a condenser pipe 10, the condenser conveying component 92 is mainly used for fixing the condenser pipe 10, and the condenser pipe 92 is mainly used for fixing the condenser pipe 10, the assembly is convenient, the conveyor frame 921 is used for installing and fixing the conveyor 922, the conveyor 922 is used for conveying the condenser, the guide frame 923 is used for guiding the movement of the condenser entering the condenser clamping and positioning component 92, the condenser clamping cylinder 924 is used for clamping and fixing the condenser by pushing force from two sides, the limiting cylinder mounting plate 925 is used for installing and fixing the limiting cylinder 926, the limiting cylinder 926 is used for providing power for pushing out the limiting plate 927, the limiting plate 927 is used for preventing the condenser from moving forwards further, and the clamping cylinder fixing support 928 is used for installing and fixing the condenser clamping cylinder 924.
Based on this, a typical working procedure of the invention is as follows:
In the implementation of the invention, as shown in fig. 1-20, the vibration disk component 31 orderly vibrates the U-tube 10 onto the conveying track 321, the conveying track 321 vibrates the U-tube 10 forwards onto the arc-shaped bulge 3382 under the driving of direct vibration, and the limit baffle 3383 can prevent the U-tube 10 on the arc-shaped bulge 3382 from moving forwards further; the clamping cylinder 332 drives the stop plate 334 to clamp, the arc notch 3341 just stops the U pipe 10 on the conveying track 321 to move forwards, the incoming material detection sensor 3310 detects that the U pipe 10 is arranged on the arc protrusion 3382, the conveying cylinder 342 drives the suction cylinder mounting seat 344 to retract backwards along the conveying line rail 343, the suction cylinder 345 drives the U pipe assembly 347 to move downwards so that the profiling notch 34712 and the arch notch 34713 are buckled with the appearance of the U pipe 10, the ejector rod jacking cylinder 335 drives the circular ejector rod 336 to move upwards to slightly loosen the U pipe 10 relative to the arc protrusion 3382, the vacuum suction 3474 acts to suck the upper appearance surface of the U pipe 10, the suction cylinder 345 retracts, the conveying cylinder 342 stretches out and stretches out, the U pipe 10 port is placed into the inner cavity of the shaping circular ring 3491, the T-shaped suction rod 3472 moves upwards relative to the outline positioning cover 3471 in the process of stretching out of the suction cylinder 345 until the U pipe 10 port plane is slightly loose with the outline of the shaping circular ring 3491, and the U pipe 10 port is slightly stressed by the diameter of the shaping cylinder 3491 when the U pipe 345 is slightly stressed by the diameter of the U pipe 10 and the U pipe 35 is slightly stressed by the arc notch 3710, and the diameter of the shaping cylinder 345 is slightly stressed by the diameter of the U pipe 10 when the U pipe 10 is conveyed to be slightly stressed by the diameter of the U pipe 35.
The three suction cylinders 345 can sequentially convey the U-tube 10 from the middle rotating plate 338 to the outer ring shaping jig 349 and the switching plate 43, the rotating cylinders 42 drive the switching plate 43 to rotate 180 degrees, one end of the switching plate 43 where the U-tube 10 is placed is rotated below the cross rotating plate 47, the U-tube jacking component 44 jacks the U-tube 10 into the U-tube sucking assembly 347 through the ejector rod through hole 432 to be sucked, the station switching motor 45 drives the cross rotating plate 47 to rotate 90 degrees, the camera defect detecting component 410 shoots and identifies the end of the integrally formed U-tube 10, if the identification result is unqualified, the station switching motor 45 drives the cross rotating plate 47 to continue to rotate 90 degrees, the vacuum suction 3474 is closed, the unqualified U-tube 10 falls into the unqualified product box 49 to be collected, if the station switching motor 45 drives the cross rotating plate 47 to continue rotating 90 degrees, the U-tube 10 is positioned right above the U-tube direct vibrating component 51, the vacuum suction 3474 is closed, the qualified U-tube 10 is slowly placed onto the U-tube direct vibrating component 51 and moves along with the direct vibrating forward, the forward U-tube 10 enters the positioning step stop surface 538 to rotate the positioning disc 534 for each time, and the unqualified U-tube 10 enters the positioning disc and enters the positioning step stop surface for positioning and is positioned 534 to rotate and is positioned for positioning the disc 72 for each time, and the vibration step stop of the rotating disc stop motor 535, and the U-shaped 10 is positioned.
The condenser is carried onto the condenser conveying part 91, sequentially moves forwards to reach the condenser clamping and positioning part 92, continues to move forwards under the driving of the conveyor 922 and the guiding of the guiding frame 923 until the condenser is blocked by the limiting plate 927 driven by the limiting cylinder 926 and stops moving, the telescopic shafts of the condenser clamping cylinders 924 on two sides of the condenser extend out to clamp and fix the condenser, the manipulator 7 drives the end jig 8 to go above the condenser to be assembled, and the camera positioning part 82 is driven to move from one end of the condenser to the other end of the condenser to shoot, so that the position coordinates of each interface to be assembled on the condenser are identified.
After the second sensor 5310 detects that the U pipe 10 is arranged on the material distributing and positioning step 535, the manipulator 7 drives the tail end jig 8 to come to the upper part of the U pipe 10, the U pipe installation cylinder 83 drives the U pipe assembly 347 to move downwards along the vertical line rail 85 until the profiling notch 34712 and the arch notch 34713 are buckled with the appearance of the U pipe 10, the vacuum suction 3474 acts to suck the upper appearance surface of the U pipe 10, the U pipe installation cylinder 83 retracts, the manipulator 7 drives the tail end jig 8 to come to the upper part of the condenser clamped on the condenser clamping and positioning component 92, the U pipe 10 is placed into an interface with the assembly above the condenser according to the coordinate point position identified by the camera positioning component 82, the assembly of the condenser and the U pipe is completed, and the above acts are repeated in sequence.
Claims (10)
1. The automatic U-tube inserting equipment for the condenser is characterized by comprising a large base plate (1), a machine box (2), a U-tube feeding component (3), a U-tube transition shaping component (4), a U-tube shaped separating component (5), a base (6), a manipulator (7), an end jig (8) and a condenser incoming material production line (9), wherein the machine box (2) is fixedly connected to the bottom surface of the large base plate (1), the machine box (2) is placed on the ground through casters, the U-tube feeding component (3) is fixedly connected to one side of the upper surface of the large base plate (1), the U-tube transition shaping component (4) fixed to the surface of the large base plate (1) is arranged on the right side of the U-tube feeding component (3), the U-tube shaped separating component (5) fixed to the surface of the large base plate (1) is arranged on the rear side of the U-tube shaped separating component (5), the base (6) fixed to the surface of the large base plate (1) is arranged on the left side of the U-tube shaped separating component (5), the manipulator (7) is fixedly connected to the surface of the base (6), the end jig (7) is fixedly connected to the end telescopic shaft, and the end jig (8) is fixedly connected to the machine box (2) and the condenser incoming material is placed on the ground side of the machine box (9).
2. The automatic U-tube inserting device for the condenser according to claim 1, wherein the U-tube feeding part (3) comprises a vibration disc part (31), an incoming material conveying track part (32), a transfer positioning part (33) and an outer ring shaping and carrying part (34), wherein the bottom surface of the vibration disc part (31) is fixed on the surface of a large bottom plate (1), the end part of the vibration disc part (31) is provided with the incoming material conveying track part (32), the end part of the incoming material conveying track part (32) is provided with the transfer positioning part (33) fixed on the surface of the large bottom plate (1), one side of the transfer positioning part (34) is provided with the outer ring shaping and carrying part (34) fixed on the surface of the large bottom plate (1), the incoming material conveying track part (32) comprises a conveying track (321) and a height shield (322), the side surface of the conveying track (321) is fixedly connected with the height shield (322), the bottom of the conveying track (321) is provided with the track bottom plate (3211), the middle of the surface of the track bottom plate (3211) is provided with guide protrusions (3212), the two sides of the guide protrusions (3212) are symmetrically provided with outer ring avoiding grooves (3213), and the inner side edges (3212) are provided with chamfer edges (U-shaped and the inner side surfaces (3214) of the guide protrusions (3214).
3. The automatic U-tube insertion apparatus for condensers according to claim 2, wherein: the transfer positioning component (33) comprises a transfer frame (331), a clamping cylinder (332), an L-shaped connecting plate (333), a stop plate (334), an ejector rod jacking cylinder (335), a round ejector rod (336), a transfer plate fixing block (337), a transfer plate (338), a sensor fixing plate (339) and an incoming material detection sensor (3310); the bottom surface of the transit frame (331) is fixed on the surface of the large bottom plate (1); the upper surface of the transit frame (331) is fixedly connected with a clamping cylinder (332); the two sides of the clamping cylinder (332) are symmetrically and fixedly connected with L-shaped connecting plates (333); a stop plate (334) is fixedly connected to the side surface of the L-shaped connecting plate (333); the side surface of the transfer frame (331) is fixedly connected with a push rod jacking cylinder (335); the movable end of the ejector rod jacking cylinder (335) is fixedly connected with an array of round ejector rods (336) through a connecting plate; two sides of the ejector rod jacking cylinder (335) are symmetrically provided with a transfer plate fixing block (337) fixed on the side surface of the transfer frame (331); the upper surface of the middle rotating plate fixing block (337) is fixedly connected with a middle rotating plate (338); a sensor fixing plate (339) is fixedly connected to the side surface of the middle rotating plate (338); the sensor fixing plate (339) is connected with an incoming material detection sensor (3310) through threads.
4. The automatic U-tube inserting device for condensers according to claim 3, wherein the transfer plate (338) comprises U-shaped notches (3381), arc-shaped protrusions (3382) and limiting baffles (3383), the U-shaped notches (3381) are arranged in the middle of the surface of the transfer plate (338), the arc-shaped protrusions (3382) are arranged between the U-shaped notches (3381), the limiting baffles (3383) are arranged on the side faces of the arc-shaped protrusions (3382), the arc-shaped notches (3341) are arranged on the end faces of the stop plates (334), and the end faces of the round ejector rods (336) are conical.
5. The automatic U-tube inserting apparatus for condensers according to claim 2, wherein said outer ring shaping and carrying member (34) comprises an external shaping and carrying frame (341), a carrying cylinder (342), a carrying wire rail (343), a suction cylinder mount (344), a suction cylinder (345), a U-tube fitting body fixing plate (346), a U-tube fitting body (347), an outer ring shaping jig fixing plate (348) and an outer ring shaping jig (349), the bottom surface of the external shaping and carrying frame (341) is fixed to the surface of the large bottom plate (1), the surface of the external shaping and carrying frame (341) is fixedly connected with a carrying cylinder (342), the telescopic shaft end of the carrying cylinder (342) is fixedly connected with the suction cylinder mount (344) through a floating joint, the suction cylinder mount (344) is slidably connected with the carrying wire rail (343) through a slider, the bottom surface array of the suction cylinder mount (344) is fixedly connected with the suction cylinder (345), the end face of the suction cylinder (345) is fixedly connected with the U-tube fitting body fixing plate (346), the side face of the U-tube fitting body fixing plate (346) is fixedly connected with the U-tube fitting body (347), the bottom face of the external shaping jig (343) is fixedly connected with the surface of the U-tube fitting body (343), the telescopic shaft end of the external shaping plate (343) is fixedly connected with the surface of the external shaping frame (341) by a floating joint, and the surface of the external shaping plate (348) is fixedly connected with the external shaping plate (348) An outer ring shaping jig (349) is fixedly connected.
6. The automatic U-tube inserting device for condensers according to claim 5, wherein the U-tube inserting device is characterized in that the U-tube inserting device comprises an appearance positioning cover (3471), T-shaped suction rods (3472), quick connectors (3473) and vacuum suction (3474), wherein the inner cavity of the appearance positioning cover (3471) is connected with the T-shaped suction rods (3472) in a sliding mode, the bottom surface of the T-shaped suction rods (3472) is fixedly connected with the vacuum suction (3474), the side surfaces of the T-shaped suction rods (3492) are connected with the quick connectors (3473) in a threaded mode, rectangular through grooves (34711) are formed in the appearance positioning cover (3471), profiling notches (34712) are formed in the side ends of the rectangular through grooves (34711), arch notches (34713) are formed between adjacent rectangular through grooves (34711), unlocking notches (34714) perpendicular to the arch notches (34713) are formed in the surface of the appearance positioning cover (3471), transverse ventilation holes (34721) are formed in the inner portion of the T-shaped suction rods (3492), the vertical ventilation holes (34722) penetrate through the transverse ventilation holes (34721) perpendicularly, the outer ring (34922) respectively, the shaping jig (34992) comprises a rectangular through hole (34992) and an intermediate circular groove (34991) is formed in the surface of the cartoon circular groove (349).
7. The automatic U-tube inserting device for condensers according to claim 1, wherein the U-tube transitional shaping member (4) comprises a transitional shaping frame (41), a rotary cylinder (42), a conversion plate (43), a U-tube jacking member (44), a station switching motor (45), a rotating shaft (46), a cross plate (47), a pneumatic rotary joint (48), a reject box (49) and a camera defect detecting member (410), the bottom surface of the transitional shaping frame (41) is fixed on the surface of a large bottom plate (1), the upper surface of the transitional shaping frame (41) is fixedly connected with the rotary cylinder (42), the surface of the rotary part of the rotary cylinder (42) is fixedly connected with the conversion plate (43), one side of the rotary cylinder (42) is provided with the U-tube jacking member (44) fixed on the side surface of the transitional shaping frame (41), and after the output shaft of the station switching motor (45) passes through the through hole of the transitional shaping frame (41), the device is fixedly connected with a rotating shaft (46) through a coupler, the rotating shaft (46) is rotationally connected with a transition shaping frame (41) through a bearing, a cross rotating plate (47) is fixedly connected to the end part of the rotating shaft (46), the lower surface of the cross rotating plate (47) is connected with a U-shaped pipe assembly (347) through a connecting block in a circumferential array mode, a pneumatic rotary joint (48) is fixedly connected to the middle of the upper surface of the cross rotating plate (47), a camera defect detection component (410) fixed on the side face of the transition shaping frame (41) is arranged below one end of the cross rotating plate (47), a defective product box (49) placed on the surface of a large bottom plate (1) is arranged at the other end of the cross rotating plate (47), positioning counter bores (431) are symmetrically formed in two ends of the surface of the conversion plate (43), and ejector rod through holes (432) in an array are formed in the bottom surface of the positioning counter bores (431).
8. The automatic U-tube inserting device for condensers according to claim 1, wherein the U-tube shaped separating member (5) comprises a U-tube direct vibration member (51), a second U-tube lifting member (52) and a material distributing rotary disc member (53), the bottom surface of the U-tube direct vibration member (51) is fixed on the surface of the large bottom plate (1), one end of the U-tube direct vibration member (51) is provided with the second U-tube lifting member (52) fixed on the surface of the large bottom plate (1), the other end of the U-tube direct vibration member is provided with the material distributing rotary disc member (53) fixed on the surface of the large bottom plate (1), the material distributing rotary disc member (53) comprises a rotary member frame (531), a material distributing disc reducing motor (532), a material distributing rotary shaft (533), a material distributing disc (534), a material distributing positioning step (535), a rotary disc outer ring (536), a rotary disc protecting edge (537), a rotary disc feeding transition block (538), a second sensor mounting plate (539) and a second sensor (5310), the bottom surface of the rotary member frame (531) is fixed on the surface of the large bottom plate (1), the material distributing disc reducing motor (532) passes through the rotary member frame (531), the automatic feeding device is fixedly connected with a material distribution rotating shaft (533) through a coupler, a material distribution disc (534) is fixedly connected to the end part of the material distribution rotating shaft (533), material distribution positioning steps (535) are fixedly arranged on the surface of the material distribution disc (534) in a circumferential array, a turntable outer ring (536) fixed on the surface of a rotating component frame (531) is arranged at the edge of the material distribution disc (534), a turntable guard (537) is fixedly connected to the upper surface of the turntable outer ring (536), a turntable feeding transition block (538) is fixedly connected to the surface of a notch of the turntable outer ring (536), a second sensor mounting plate (539) is arranged on the periphery of the turntable outer ring (536) and fixedly connected with a second sensor (5310) in an array mode, material distribution positioning step positioning grooves (5341) are formed in the surface of the material distribution disc (534) in the circumferential direction, and U-tube through holes (5342) are formed in two sides of the material distribution positioning step positioning grooves (5341).
9. The automatic U-tube inserting device for condensers according to claim 1, wherein the end jig (8) comprises an end disc (81), a camera positioning part (82), a U-tube installation cylinder (83), a second U-tube sucking assembly fixing plate (84), a vertical line rail (85) and a vertical line rail mounting plate (86), the upper end of the end disc (81) is fixedly connected with a telescopic shaft of a manipulator (7), the camera positioning part (82) is fixedly connected to the side face of the end disc (81), a U-tube installation cylinder (83) is fixedly connected to the surface array of the end disc (81), the telescopic shaft of the U-tube installation cylinder (83) penetrates through a through hole of the end disc (81) and is fixedly connected with the second U-tube sucking assembly fixing plate (84) through a floating joint, the bottom face of the second U-tube sucking assembly fixing plate (84) is fixedly connected with the vertical line rail (85) through a sliding block, the bottom face of the vertical line rail (85) is fixedly arranged on the side face of the vertical line rail mounting plate (86), the upper surface of the vertical line rail mounting plate (86) is fixedly connected to the lower surface of the end disc (81), and the U-tube sucking assembly fixing plate (347) is fixedly connected to the surface of the second U-tube fixing plate (347).
10. The automatic U-tube inserting device for condensers according to claim 1, wherein the condenser feeding production line (9) comprises a condenser conveying part (91) and a condenser clamping and positioning part (92), the bottom surface of the condenser conveying part (91) is placed on the ground, the condenser clamping and positioning part (92) placed on the ground is arranged at the end part of the condenser conveying part (91), the condenser clamping and positioning part (92) is positioned at the rear side of the machine case (2), the condenser clamping and positioning part (92) comprises a conveyor frame (921), a conveyor (922), a guide frame (923), a condenser clamping cylinder (924), a limiting cylinder mounting plate (925), a limiting cylinder (926), the automatic control device comprises a limiting plate (927) and a clamping cylinder fixing support (928), wherein a conveyor (922) is fixedly connected to the upper portion of a conveyor frame (921), guide frames (923) fixed to the conveyor frame (921) are arranged on two sides of the conveyor (922), the clamping cylinder fixing support (928) fixed to the conveyor frame (921) is arranged on the inner side of the guide frames (923), condenser clamping cylinders (924) of which arrays are arranged on the surface of the clamping cylinder fixing support (928), a limiting cylinder mounting plate (925) is fixedly connected to one end side face of the conveyor frame (921), a limiting cylinder (926) is fixedly connected to the side face of the limiting cylinder mounting plate (925), and a limiting plate (927) is fixedly connected to the end face of a moving end of the limiting cylinder (926).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202510112492.1A CN119550015A (en) | 2025-01-24 | 2025-01-24 | A condenser automatic U-tube insertion device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510112492.1A CN119550015A (en) | 2025-01-24 | 2025-01-24 | A condenser automatic U-tube insertion device |
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| CN119550015A true CN119550015A (en) | 2025-03-04 |
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| CN202510112492.1A Pending CN119550015A (en) | 2025-01-24 | 2025-01-24 | A condenser automatic U-tube insertion device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119820064A (en) * | 2025-03-14 | 2025-04-15 | 天台县银通铝业股份有限公司 | Automobile condenser manufacturing and assembling device |
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Application publication date: 20250304 |