CN119534895A - An ABS product quality inspection line - Google Patents

An ABS product quality inspection line Download PDF

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Publication number
CN119534895A
CN119534895A CN202411812711.9A CN202411812711A CN119534895A CN 119534895 A CN119534895 A CN 119534895A CN 202411812711 A CN202411812711 A CN 202411812711A CN 119534895 A CN119534895 A CN 119534895A
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CN
China
Prior art keywords
abs
flow line
tray
detection
frame
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Pending
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CN202411812711.9A
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Chinese (zh)
Inventor
蔡颖华
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Suzhou Weiliya Intelligent Technology Co ltd
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Suzhou Weiliya Intelligent Technology Co ltd
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Priority to CN202411812711.9A priority Critical patent/CN119534895A/en
Publication of CN119534895A publication Critical patent/CN119534895A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/08Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses an ABS product quality detection streamline in the technical field of industrial product production detection, and aims to solve the problems of complex manual detection procedures and low efficiency in the prior art. The conveying line is arranged on the rack, a coil height detection device, an air tightness detection device, an EOL detection device and an appearance detection device are arranged on the rack and along the conveying direction of the conveying line, the conveying line is used for conveying a tray carrying ABS products, and a plurality of ABS products can be positioned and placed on the tray. The invention is used for automatically completing the processes of coil height detection, air tightness detection, appearance detection and EOL detection of the ABS product, does not need to be manually participated in the whole process except feeding and discharging, simplifies the manual complex operation flow, and is beneficial to improving the production detection efficiency.

Description

ABS product quality detection streamline
Technical Field
The invention relates to an ABS product quality detection streamline, and belongs to the technical field of industrial product production detection.
Background
ABS (acrylonitrile-butadiene-styrene copolymer) is a material commonly used for manufacturing engineering plastic parts, which has better impact resistance, heat resistance and workability, after the ABS product is crimped by using PCB, the ABS product is manually observed for appearance, air tightness detection and final detection (EOL) in a conventional manner, the detected product can be regarded as qualified product for discharging, in a conventional manner, the ABS product is manually replaced to a corresponding detector one by one, the manner requires more manpower, the personnel cooperation is complex, the detection process is difficult to track and the detection quality is difficult to guarantee, in order to save the manual complex workflow and improve the production detection efficiency, an automatic assembly line device for detecting the quality of the ABS product is needed,
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides an ABS product quality detection streamline for automatically completing the processes of coil height detection, air tightness detection, appearance detection and EOL detection of an ABS product, and has the advantages of no need of manual participation except feeding and discharging, simplified manual and complex operation flow and contribution to improving production detection efficiency.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
The invention provides an ABS product quality detection streamline, which comprises a rack and a conveying line arranged on the rack, wherein a coil height detection device, an air tightness detection device, an EOL detection device and an appearance detection device are arranged on the rack along the conveying direction of the conveying line, the conveying line is used for conveying a tray carrying ABS products, a plurality of ABS products can be positioned and placed on the tray, and the ABS products comprise:
The detection end of the coil height detection device can be mutually close to or far away from the tray so as to detect the coil height on the ABS product;
the detection end of the air tightness detection device can be mutually close to or far away from the tray so as to detect the air tightness of the ABS product;
the detection end of the EOL detection device can be close to or far away from each other relative to the tray, and at least can be configured to detect the electrifying performance of the ABS product;
The appearance detection device is used for detecting the surface shape or defects of the ABS product.
Specifically, still include backward flow streamline and last unloading transport mechanism, the backward flow streamline is used for transporting the tray of taking away the ABS product to the material loading end of ABS product, backward flow streamline sets up in conveying line top or below, go up unloading transport mechanism and be provided with two, two go up unloading transport mechanism and set up respectively in the both sides of transfer chain, go up unloading transport mechanism and include first mounting bracket, be equipped with the lifting module on the first mounting bracket, the lifting module is used for driving layer board elevating movement, be equipped with first belt conveyor assembly on the layer board, first belt conveyor assembly be used for with to transfer chain and backward flow streamline reception tray or release tray.
Specifically, coil height detection device includes the second mounting bracket and installs the first mounting panel on the second mounting bracket, it picks up the column cap to follow vertical direction slidable mounting on the first mounting panel, the second mounting bracket just is located the top of every and picks up the column cap and all is equipped with displacement sensor, be equipped with in the frame and be used for carrying out the jacking to the tray so that the ABS product on the tray and pick up the first jacking subassembly that the column cap contacted.
Specifically, the first mounting plate and the second mounting frame are in horizontal sliding fit, a pushing mechanism is arranged on the second mounting frame and used for compressing or locking and positioning the first mounting plate.
Specifically, the gas tightness detection device includes the third mounting bracket, be equipped with the second mounting panel on the third mounting bracket, be equipped with a plurality of gas circuit connecting pipes on the second mounting panel, the bottom of second mounting panel is equipped with the gas pocket that is linked together with the gas circuit connecting pipe, be equipped with in the frame and be used for carrying out the jacking to the tray so that the open face of ABS product on the tray and the bottom surface matched with contact's of second mounting panel second jacking subassembly.
Specifically, EOL detection device includes the fourth mounting bracket and locates the third mounting panel on the fourth mounting bracket, the below of third mounting panel is equipped with a plurality of probe assemblies that are used for with ABS product electric connection, be equipped with in the frame and be used for carrying out the jacking to the tray so that the binding post and the third jacking subassembly of probe assembly electric connection of ABS product on the tray.
Specifically, the third mounting plate is further provided with a positioning rod for positioning the ABS product, the bottom surface of the positioning rod is in an inverted round table or conical shape and is used for being inserted into a positioning hole formed in the tray or a positioning opening formed in the surface of the ABS product, and the positioning rod is hung on a hanging plate of the third mounting plate in a sliding manner along the vertical direction.
Specifically, appearance detection device includes triaxial mobile module, triaxial mobile module's output is used for the fourth mounting panel translation or goes up and down in the space, be equipped with laser scanning subassembly and transport hand on the fourth mounting panel, be equipped with NG material recovery line in the frame, the transport hand is used for placing unqualified material on NG material recovery line and is used for placing qualified material product in the finished product streamline station, still be equipped with camera detection subassembly in the frame.
Specifically, the transfer chain includes upper and lower layering one streamline and two streamlines, one streamline and two streamlines all dispose the gas tightness detection device and the EOL detection device that the structure is the same, one streamline or two both ends of streamline all dispose feed divider, feed divider includes vertical removal module and locates the link of vertical removal module output, be equipped with the second belt conveyor assembly on the link, the second belt conveyor assembly is used for carrying the ABS product of accomplishing coil height detection to one streamline and two streamlines respectively, perhaps the second belt conveyor assembly is used for carrying the ABS product of accomplishing EOL detection to the position department of appearance detection device on one streamline and the two streamlines.
Specifically, the opposite-irradiation photoelectric sensors used for detecting whether the tray completely passes through the second belt conveying assembly are arranged on two sides of the second belt conveying assembly.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by providing the automatic detection streamline of the ABS products, the coil height detection, the air tightness detection, the appearance detection, the EOL detection and the like can be simultaneously carried out on the ABS products on the streamline, the detection of products one by one is not needed by manpower, the coverage rate of the automatic process is high, and the improvement of the detection efficiency is facilitated.
Drawings
FIG. 1 is a schematic diagram of an overall structure of an ABS detection streamline provided by an embodiment of the present invention;
FIG. 2 is a front view of an ABS detection flow line provided by an embodiment of the present invention;
Fig. 3 is a front view of a coil height detecting device and an air tightness detecting device provided by an embodiment of the present invention;
Fig. 4 is a schematic diagram of a partial structure of a coil height detecting device and an air tightness detecting device according to an embodiment of the present invention;
FIG. 5 is an enlarged view showing the structure of the air tightness detecting device at A according to the embodiment of FIG. 4 of the present invention;
FIG. 6 is an enlarged view showing the structure of the air tightness detecting device at B provided by the embodiment of FIG. 4 of the present invention;
Fig. 7 is a schematic view of a partial structure of an air tightness detection device according to an embodiment of the present invention;
FIG. 8 is a front view of an EOL detection device according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a partial structure of an EOL detection device according to an embodiment of the present invention;
Fig. 10 is a schematic diagram of the overall structure of the feeding and discharging transport mechanism according to the embodiment of the present invention;
Fig. 11 is a schematic diagram of the overall structure of an appearance detecting device according to an embodiment of the present invention;
The device comprises a reference numeral 1, a conveying line, 101, a first streamline, 102, a second streamline, 2, a coil height detection device, 201, a second mounting frame, 202, a first mounting plate, 203, a picking column head, 204, a displacement sensor, 205, a pushing mechanism, 206, a first lifting assembly, 3, an air tightness detection device, 301, a third mounting frame, 302, a second mounting plate, 303, a gas path connecting pipe, 304, a second lifting assembly, 4, an EOL detection device, 401, a fourth mounting frame, 402, a third mounting plate, 403, a probe assembly, 404, a positioning rod, 405, a third lifting assembly, 406, a hanging plate, 5, an appearance detection device, 501, a triaxial moving module, 502, a fourth mounting plate, 503, a carrying hand, 504, a laser scanning assembly, 505, a camera detection assembly, 506, an NG material recovery line, 6, a loading and unloading transfer mechanism, 601, a first mounting frame, 602, a lifting module, 603, a supporting plate, 604, a first belt conveying assembly, 7, a reflow streamline, 8, a material distributing mechanism, 801, a vertical moving module, 802, a connecting frame, a second belt conveying assembly, 803, a photoelectric sensor, 803, a pair of trays, and 9.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
Examples:
The embodiment of the invention provides an ABS product quality detection streamline, which is used for automatically completing all processes of coil height detection, air tightness detection, appearance detection and EOL detection of ABS products, manual participation is not needed in the whole process except for feeding and discharging, manual complex operation flow is simplified, production detection efficiency is improved, in order to realize the function of the detection streamline, the detection streamline comprises a rack and a conveyor Line 1 arranged on the rack, specifically, a coil height detection device 2 is arranged on the rack and along the conveying direction of the conveyor Line 1, an air tightness detection device 3 and an EOL (End-of-Line) detection device 4 and an appearance detection device 5 are arranged on the rack, the conveyor Line 1 is used for conveying a tray 9 carrying ABS products, the tray 9 can be supported by two belts arranged at two sides simultaneously, and the tray 9 is conveyed forwards through the transmission action of the belts, a plurality of ABS products can be positioned and placed on the tray 9, if a positioning port or a positioning surface is adopted for matching the corresponding ABS products, the coil height detection device can be close to the coil height detection device or the coil height detection device can be closed relative to the ABS products, the coil height detection device can be closed relative to the ABS detection device in a mode that the coil height detection device is close to the coil 9, the air tightness detection device can be closed, and the air tightness detection device can be closed relative to the coil 9 is closed, the position is closed by the position by the tray 9, therefore, whether air leakage occurs in the ABS product can be detected by adopting an air extraction or ventilation mode, and whether the workpiece leaks air or not is judged by utilizing air pressure change detection, so that the situation that the workpiece cannot adapt to various dustproof and moistureproof environments is avoided; the detection end of the EOL detection device 4 can be close to or far away from each other relative to the tray 9, at least can be configured to detect the electrifying performance of the ABS product, after the final electrifying detection test is passed, the ABS product can be proved to be normally used, the appearance detection device 5 is further provided to detect the surface shape or defect of the ABS product so as to remove the unqualified product, in the above operation mode, the ABS product is contained in the tray 9, in order to make the ABS product close to or contact with the corresponding detection station, the corresponding lifting mechanism can be provided at the middle position of the belts on both sides for lifting the tray 9, in order to avoid damage of the ABS product or the structural parts of the device caused by hard contact, a certain elastic or deformation margin is provided in the test process, so that the problem of running of the device caused by the lifting position error is avoided, or the phenomenon of damaging the product appears, and after the detection action is completed, the tray 9 is replaced on the conveyor line 1 so that the ABS product can flow to the next detection station in order.
In order to transport back empty trays 9 for manual feeding after detection, in the preferred embodiment of the present invention, the device further includes a backflow streamline 7 and an up-down transport mechanism 6, the backflow streamline 7 is used for transporting the trays 9 from which ABS products are removed to the feeding end (or a position close to the feeding side) of ABS products, as shown in fig. 1, the backflow streamline 7 is disposed above or below the conveyor line 1, the up-down transport mechanism 6 is provided with two, the two up-down transport mechanisms 6 are respectively disposed at two sides of the conveyor line 1, as shown in fig. 10, the up-down transport mechanism 6 includes a first mounting frame 601, a lifting module 602 is disposed on the first mounting frame 601, the lifting module 602 is used for driving the supporting plate 603 to move up and down, and a first belt conveying assembly 604 is disposed on the supporting plate 603, and the first belt conveying assembly 604 is used for connecting with the conveyor line 1 and the backflow streamline 7 to supply trays 9 or discharge trays 9. As shown in fig. 1, through respectively setting up a feeding and discharging transfer mechanism 6 in the both sides of transfer chain 1, can be carried by one of them mechanism after the tray 9 on transfer chain 1 is empty, carry it back to carry behind the feed end of backward flow streamline 7, another feeding and discharging transfer mechanism 6 locates the feed end of transfer chain 1, after receiving empty tray 9, upwards jack up and discharge empty tray 9, so that detect work with its transfer chain 1 again after the manual feeding, namely two feeding and discharging transfer mechanisms 6 can realize the circulation of transfer chain 1 and tray 9 of backward flow streamline 7, and a tray 9 can bear a plurality of ABS products simultaneously, thereby realize the transportation and the detection of efficient ABS product, have good market prospect. Wherein, the output of the first belt conveying component 604 of every feeding and discharging transfer mechanism 6 is provided with a blocking mechanism, which can be used for blocking and positioning the tray 9, and an infrared safety grating is preferably arranged above the blocking mechanism, so that the accidental injury of personnel caused by the misoperation of the mechanism during the manual feeding is avoided.
The embodiment of the invention provides a streamline for detecting quality of an ABS product, specifically provides a coil height detecting device 2, specifically, the coil height detecting device 2 may be provided herein, and includes a second mounting frame 201 and a first mounting plate 202 mounted on the second mounting frame 201, as shown in fig. 3 and fig. 4, a plurality of pickup studs 203 are slidably mounted on the first mounting plate 202 along a vertical direction, each pickup stud 203 is used for picking up deformation of a position brought by a coil on the ABS product, that is, after the ABS product is positioned, each pickup stud 203 can correspond to a corresponding coil position thereon, in addition, a displacement sensor 204 is disposed above each pickup stud 203 on the second mounting frame 201, and a first lifting assembly 206 for lifting the tray 9 to make the ABS product on the tray 9 contact with the pickup stud 203 is disposed on the frame, when the height position of the coil is detected, the tray 9 is positioned at a designated position through a blocking function of the blocking mechanism, and then the first lifting assembly 206 drives the tray 9 to lift up integrally and make the coil of the ABS product and each stud 203 contact with the corresponding coil position of the corresponding coil, thereby realizing that the coil is withdrawn from the tray 9, and the sensor is continuously moved back to the different positions to realize the detection of the coil position change of the pickup stud 203, thereby realizing the change of the pickup position of the sensor and the pickup position sensor is continuously changed, and the displacement sensor is completed. In order to facilitate the installation and assembly of the first installation plate 202 and the mechanism thereon, the first installation plate 202 and the second installation frame 201 may be horizontally slidably matched, and a pushing mechanism 205 is provided on the second installation frame 201, where the pushing mechanism 205 is used for compressing or locking and positioning the first installation plate 202, as shown in fig. 3, the pushing mechanism 205 may be provided as an air cylinder, and an output end of the air cylinder is used for compressing the first installation plate 202 so as to lock the position of the first installation plate 202.
The embodiment of the invention provides an ABS product quality detection streamline, specifically provides an air tightness detection device 3, as shown in fig. 3-7, specifically, the air tightness detection device 3 includes a third mounting frame 301, a second mounting plate 302 is provided on the third mounting frame 301, a plurality of air path connecting pipes 303 are provided on the second mounting plate 302, air holes communicated with the air path connecting pipes 303 are provided at the bottom of the second mounting plate 302, a second lifting assembly 304 for lifting up the tray 9 so that the opening surface of the ABS product on the tray 9 contacts with the bottom surface of the second mounting plate 302 in a matched manner is provided on the frame, the second lifting assembly 304 is used for abutting the opening surface of the ABS product on the bottom surface of the second mounting plate 302, so that the area in the opening can be communicated with the air holes below the second mounting plate 302, during air tightness detection, vacuum is extracted or high-pressure air is provided by using air pipes, and air pressure change in the sealed space is detected at the same time, so that air tightness detection of the product on the tray 9 can be quickly realized, and after detection is completed, the tray 9 is put back on the conveyor line 1. In the contact, since it is necessary to provide a sufficient pressure for securing the sealing effect, but the hard contact pressure is easily excessive to cause damage to the equipment or the product, it is preferable to provide elastic contact between the second mounting plate 302 and the third mounting plate 301.
As shown in fig. 8 and 9, the EOL detection device 4 includes a fourth mounting frame 401 and a third mounting plate 402 disposed on the fourth mounting frame 401, a plurality of probe assemblies 403 electrically connected with the ABS product are disposed below the third mounting plate 402, a third lifting assembly 405 for lifting the tray 9 to electrically connect a terminal of the ABS product on the tray 9 with the probe assemblies 403 is disposed on the frame, and in operation, the third lifting assembly 405 allows the terminal of the ABS product to be connected with a corresponding probe assembly 403 (or other possible terminal) for contact, and after detection, the tray 9 is put back into the conveyor line 1. In some preferred embodiments, in order to avoid that the connection terminal cannot well position the probe assembly 403 of the connection terminal, a positioning rod 404 for positioning the ABS product may be further disposed on the third mounting plate 402, specifically, the bottom surface of the positioning rod 404 is provided with an inverted truncated cone or cone shape and is used for being inserted into a positioning hole formed in the tray 9 or being inserted into a positioning hole formed in the surface of the ABS product, after the tray 9 is lifted, the positioning rod 404 can enable the ABS product to be in a relatively accurate detection position, and the tip end of the positioning rod 404 provides a certain position fault tolerance rate of the ABS product, so that to avoid that the positioning rod 404 is inserted too deeply to cause damage to the product, the positioning rod 404 may be slidably suspended on a suspension plate 406 of the third mounting plate 402 along the vertical direction, so that a certain movement margin exists in the vertical direction to avoid that the positioning rod 404 is pressed too much to cause pressure loss to the product.
The embodiment of the invention provides an ABS product quality detection streamline, specifically provides an appearance detection device 5, where the setting device includes a triaxial moving module 501, an output end of the triaxial moving module 501 is used for the translation or lifting of a fourth mounting plate 502 in space, as shown in fig. 11, a laser scanning component 504 and a carrying hand 503 are arranged on the fourth mounting plate 502, the laser scanning component 504 can scan whether a defect exists on a surface of an ABS product through movement, the carrying hand 503 can pick up the ABS product component through lifting, so as to finally take and classify the ABS product, and in order to recover waste, an NG material recovery line 506 is arranged on a rack, specifically, the carrying hand 503 is used for placing unqualified materials on the NG material recovery line 506 and qualified materials on a finished product streamline station, and a camera detection component 505 is also arranged on the rack and is used for photographing and detecting an overall appearance of the ABS product.
In consideration of the fact that the air tightness detection device 3 and the EOL detection device 4 need to wait for a long time during operation, in order to improve the detection efficiency, the conveying line 1 may be provided to include a first flow line 101 and a second flow line 102 which are arranged in an up-down layered manner, wherein the first flow line 101 and the second flow line 102 are both configured with the air tightness detection device 3 and the EOL detection device 4 with the same structure, a plurality of detection stations can be newly added in an up-down layered manner while saving the equipment space, so that a plurality of stations can be added in a slow detection step to improve the overall production detection efficiency, thereby improving the actual productivity, and in order to enable the first flow line 101 or the second flow line 102 to perform normal feeding and discharging, as shown in fig. 2, the second flow line 102 is a branch conveying line, the first streamline 101 is a unified main conveying line), the two ends of the first streamline 101 are both provided with the material distributing mechanism 8, the material distributing mechanism 8 comprises a vertical moving module 801 and a connecting frame 802 arranged at the output end of the vertical moving module 801, a second belt conveying assembly 803 is arranged on the connecting frame 802, the second belt conveying assembly 803 is used for conveying ABS products with coil height detection to the first streamline 101 and the second streamline 102 respectively, or the second belt conveying assembly 803 is used for conveying ABS products with EOL detection on the first streamline 101 and the second streamline 102 to the position of the appearance detecting device 5 (namely, the first streamline 101 at the position of the appearance detecting device 5), and in this way, the actual detecting efficiency can be improved by providing a plurality of detecting stations while the equipment volume is saved, and the method has good application prospect.
According to the ABS product quality detection streamline provided by the embodiment of the invention, the two sides of the second belt conveying assembly 803 are respectively provided with the correlation photoelectric sensor 804 for detecting whether the tray 9 completely passes through the second belt conveying assembly 803, so that the tray 9 is prevented from falling down due to misoperation of the second belt conveying assembly 803 after the tray 9 is conveyed to a half position.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present invention, and such modifications and variations should also be regarded as being within the scope of the invention.

Claims (10)

1.一种ABS产品质量检测流线,其特征在于,包括机架以及设于机架上的输送线(1),所述机架上且沿所述输送线(1)的输送方向设置有线圈高度检测装置(2)、气密性检测装置(3)、EOL检测装置(4)以及外观检测装置(5),所述输送线(1)用于输送承载有ABS产品的托盘(9),所述托盘(9)上能够定位放置有若干个ABS产品,其中:1. An ABS product quality inspection flow line, characterized in that it comprises a frame and a conveyor line (1) arranged on the frame, wherein a coil height detection device (2), an air tightness detection device (3), an EOL detection device (4) and an appearance detection device (5) are arranged on the frame and along the conveying direction of the conveyor line (1), and the conveyor line (1) is used to transport a tray (9) carrying ABS products, and a plurality of ABS products can be positioned and placed on the tray (9), wherein: 所述线圈高度检测装置(2)的检测端能够相对于托盘(9)相互靠近或远离,以对ABS产品上的线圈高度进行检测;The detection end of the coil height detection device (2) can be moved closer to or farther from the tray (9) to detect the coil height on the ABS product; 所述气密性检测装置(3)的检测端能够相对于托盘(9)相互靠近或远离,以对ABS产品的气密性进行检测;The detection end of the air tightness detection device (3) can be moved closer to or farther away from the tray (9) to detect the air tightness of the ABS product; 所述EOL检测装置(4)的检测端能够相对于托盘(9)相互靠近或远离,至少能够被配置为对ABS产品的通电性能进行检测;The detection end of the EOL detection device (4) can be moved closer to or farther from the tray (9), and can at least be configured to detect the electrical performance of the ABS product; 所述外观检测装置(5)用于检测ABS产品的表面形状或缺陷。The appearance detection device (5) is used to detect the surface shape or defects of ABS products. 2.根据权利要求1所述的一种ABS产品质量检测流线,其特征在于,还包括回流流线(7)以及上下料转运机构(6),所述回流流线(7)用于将被取走ABS产品的托盘(9)运输至ABS产品的上料端,所述回流流线(7)设置于输送线(1)上方或下方,所述上下料转运机构(6)设置有两个,两个所述上下料转运机构(6)分别设置于输送线(1)的两侧,所述上下料转运机构(6)包括第一安装架(601),所述第一安装架(601)上设有升降模组(602),所述升降模组(602)用于带动托板(603)升降运动,所述托板(603)上设有第一皮带输送组件(604),所述第一皮带输送组件(604)用于与向输送线(1)以及回流流线(7)接应托盘(9)或放出托盘(9)。2. An ABS product quality inspection flow line according to claim 1, characterized in that it also includes a return flow line (7) and a loading and unloading transfer mechanism (6), wherein the return flow line (7) is used to transport the pallet (9) of the ABS product to be taken away to the loading end of the ABS product, the return flow line (7) is arranged above or below the conveyor line (1), and there are two loading and unloading transfer mechanisms (6), which are respectively arranged on both sides of the conveyor line (1), and the loading and unloading transfer mechanism (6) includes a first mounting frame (601), and the first mounting frame (601) is provided with a lifting module (602), and the lifting module (602) is used to drive the support plate (603) to move up and down, and the support plate (603) is provided with a first belt conveyor assembly (604), and the first belt conveyor assembly (604) is used to receive the pallet (9) or release the pallet (9) to the conveyor line (1) and the return flow line (7). 3.根据权利要求1所述的一种ABS产品质量检测流线,其特征在于,所述线圈高度检测装置(2)包括第二安装架(201)以及安装在第二安装架(201)上的第一安装板(202),所述第一安装板(202)上沿竖直方向滑动安装有多个拾取柱头(203),所述第二安装架(201)且位于每个拾取柱头(203)的上方均设有位移传感器(204),所述机架上设有用于对托盘(9)进行顶升以使托盘(9)上的ABS产品与拾取柱头(203)相接触的第一顶升组件(206)。3. An ABS product quality inspection flow line according to claim 1, characterized in that the coil height detection device (2) comprises a second mounting frame (201) and a first mounting plate (202) mounted on the second mounting frame (201), a plurality of pick-up studs (203) are slidably mounted on the first mounting plate (202) in a vertical direction, a displacement sensor (204) is provided on the second mounting frame (201) and above each pick-up stud (203), and a first lifting component (206) for lifting the tray (9) so that the ABS product on the tray (9) contacts the pick-up stud (203) is provided on the frame. 4.根据权利要求3所述的一种ABS产品质量检测流线,其特征在于,所述第一安装板(202)与第二安装架(201)水平滑动配合,所述第二安装架(201)上设有顶推机构(205),所述顶推机构(205)用于对第一安装板(202)进行压紧或锁紧定位。4. An ABS product quality inspection streamline according to claim 3, characterized in that the first mounting plate (202) and the second mounting frame (201) are horizontally slidably matched, and the second mounting frame (201) is provided with a pushing mechanism (205), and the pushing mechanism (205) is used to press or lock the first mounting plate (202) in position. 5.根据权利要求1所述的一种ABS产品质量检测流线,其特征在于,所述气密性检测装置(3)包括第三安装架(301),所述第三安装架(301)上设有第二安装板(302),所述第二安装板(302)上设有若干气路连接管(303),所述第二安装板(302)的底部设有与气路连接管(303)相连通的气孔,所述机架上设有用于对托盘(9)进行顶升以使托盘(9)上的ABS产品的开口面与第二安装板(302)的底面相配合接触的第二顶升组件(304)。5. An ABS product quality inspection flow line according to claim 1, characterized in that the air tightness inspection device (3) comprises a third mounting frame (301), a second mounting plate (302) is provided on the third mounting frame (301), a plurality of air path connecting pipes (303) are provided on the second mounting plate (302), an air hole connected to the air path connecting pipe (303) is provided at the bottom of the second mounting plate (302), and a second lifting component (304) for lifting the tray (9) so that the opening surface of the ABS product on the tray (9) is in contact with the bottom surface of the second mounting plate (302) is provided on the frame. 6.根据权利要求1所述的一种ABS产品质量检测流线,其特征在于,所述EOL检测装置(4)包括第四安装架(401)以及设于第四安装架(401)上的第三安装板(402),所述第三安装板(402)的下方设有若干用于与ABS产品电性连接的探针组件(403),所述机架上设有用于对托盘(9)进行顶升以使托盘(9)上的ABS产品的接线端子与探针组件(403)电性连接的第三顶升组件(405)。6. An ABS product quality inspection flow line according to claim 1, characterized in that the EOL inspection device (4) comprises a fourth mounting frame (401) and a third mounting plate (402) arranged on the fourth mounting frame (401), a plurality of probe assemblies (403) for electrically connecting to ABS products are arranged below the third mounting plate (402), and a third lifting assembly (405) for lifting the tray (9) so that the connection terminals of the ABS products on the tray (9) are electrically connected to the probe assemblies (403) is arranged on the frame. 7.根据权利要求6所述的一种ABS产品质量检测流线,其特征在于,所述第三安装板(402)上还设有用于对ABS产品进行定位的定位杆(404),所述定位杆(404)的底面呈现倒置的圆台或圆锥状,用于插接在托盘(9)所开设的定位孔内或者插设在ABS产品表面开设的定位口的位置处,所述定位杆(404)沿竖直方向滑动吊引在第三安装板(402)的吊板(406)上。7. An ABS product quality inspection flow line according to claim 6, characterized in that the third mounting plate (402) is also provided with a positioning rod (404) for positioning the ABS product, the bottom surface of the positioning rod (404) is in the shape of an inverted frustum or cone, and is used to be inserted into a positioning hole provided in a tray (9) or inserted at a positioning opening provided on the surface of the ABS product, and the positioning rod (404) is slidably suspended in a vertical direction on a suspension plate (406) of the third mounting plate (402). 8.根据权利要求1所述的一种ABS产品质量检测流线,其特征在于,所述外观检测装置(5)包括三轴移动模组(501),所述三轴移动模组(501)的输出端用于第四安装板(502)在空间内平移或升降,所述第四安装板(502)上设有激光扫描组件(504)以及搬运手(503),所述机架上设有NG料回收线(506),所述搬运手(503)用于将不合格的物料放置于NG料回收线(506)上以及用于将合格的物料产品放置于成品流线工位,所述机架上还设有相机检测组件(505)。8. An ABS product quality inspection flow line according to claim 1, characterized in that the appearance inspection device (5) comprises a three-axis mobile module (501), the output end of the three-axis mobile module (501) is used for the fourth mounting plate (502) to translate or lift in space, the fourth mounting plate (502) is provided with a laser scanning component (504) and a handling hand (503), the frame is provided with an NG material recovery line (506), the handling hand (503) is used to place unqualified materials on the NG material recovery line (506) and to place qualified material products on the finished product flow line station, and the frame is also provided with a camera inspection component (505). 9.根据权利要求1-8任意一项所述的一种ABS产品质量检测流线,其特征在于,所述输送线(1)包括上下分层布置的一道流线(101)以及二道流线(102),所述一道流线(101)和二道流线(102)均配置有结构相同的气密性检测装置(3)以及EOL检测装置(4),所述一道流线(101)或二道流线(102)的两端均配置有分料机构(8),所述分料机构(8)包括竖直移动模组(801)以及设于竖直移动模组(801)输出端的连接架(802),所述连接架(802)上设有第二皮带输送组件(803),所述第二皮带输送组件(803)用于将完成线圈高度检测的ABS产品分别输送至一道流线(101)和二道流线(102)上,或者所述第二皮带输送组件(803)用于将一道流线(101)和二道流线(102)上完成EOL检测的ABS产品输送至外观检测装置(5)的位置处。9. An ABS product quality inspection flow line according to any one of claims 1 to 8, characterized in that the conveying line (1) comprises a first flow line (101) and a second flow line (102) arranged in layers up and down, the first flow line (101) and the second flow line (102) are both provided with an air tightness inspection device (3) and an EOL inspection device (4) of the same structure, and both ends of the first flow line (101) or the second flow line (102) are provided with a material distribution mechanism (8), and the material distribution mechanism (8) comprises a vertical moving module (80 1) and a connecting frame (802) provided at the output end of the vertical moving module (801), wherein the connecting frame (802) is provided with a second belt conveyor assembly (803), wherein the second belt conveyor assembly (803) is used to convey ABS products that have completed coil height detection to the first flow line (101) and the second flow line (102), respectively, or the second belt conveyor assembly (803) is used to convey ABS products that have completed EOL detection on the first flow line (101) and the second flow line (102) to the position of the appearance detection device (5). 10.根据权利要求9所述的一种ABS产品质量检测流线,其特征在于,所述第二皮带输送组件(803)的两侧均设置有用于检测托盘(9)是否完全通过第二皮带输送组件(803)的对射光电传感器(804)。10. An ABS product quality inspection flow line according to claim 9, characterized in that both sides of the second belt conveyor assembly (803) are provided with a through-beam photoelectric sensor (804) for detecting whether the tray (9) has completely passed through the second belt conveyor assembly (803).
CN202411812711.9A 2024-12-10 2024-12-10 An ABS product quality inspection line Pending CN119534895A (en)

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CN117870497A (en) * 2023-12-28 2024-04-12 芜湖全程智能科技有限公司 Device and method for detecting height of coil of automobile ECU assembly
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CN208303255U (en) * 2018-01-19 2019-01-01 深圳市海目星激光智能装备股份有限公司 A kind of product testing assembly line
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