CN119526212A - Aluminum alloy round ingot surface grinding processing device - Google Patents
Aluminum alloy round ingot surface grinding processing device Download PDFInfo
- Publication number
- CN119526212A CN119526212A CN202510095702.0A CN202510095702A CN119526212A CN 119526212 A CN119526212 A CN 119526212A CN 202510095702 A CN202510095702 A CN 202510095702A CN 119526212 A CN119526212 A CN 119526212A
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- China
- Prior art keywords
- fixed
- polishing
- round ingot
- aluminum alloy
- processing device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了铝合金圆铸锭表面打磨加工处理装置，涉及铝合金圆铸锭加工领域，包括支撑架，所述支撑架内部的两侧固定有两个连接杠，两个连接杠的底端均固定有滑轨，两个滑轨上滑动配合有两个夹持机构，两个夹持机构之间夹持有圆铸锭，支撑抛光机构可以在对圆铸锭打磨时，不仅可以支撑于圆铸锭下表面，同时在圆铸锭转动时，可以和圆铸锭表面进行摩擦，起到抛光和辅助打磨的作用，减轻移动打磨机构的打磨压力，两个气缸可以分别带动对应的移动座在滑轨上进行移动，从而使两个移动座相对或者相互远离进行移动，可以对不同长度的圆铸锭进行夹紧固定，同时可以方便圆铸锭的放料和下料。
The invention discloses a surface grinding processing device for an aluminum alloy round ingot, which relates to the field of aluminum alloy round ingot processing and comprises a support frame, two connecting rods are fixed on both sides of the support frame, the bottom ends of the two connecting rods are fixed with slide rails, two clamping mechanisms are slidably matched on the two slide rails, and the round ingot is clamped between the two clamping mechanisms. The supporting polishing mechanism can not only support the lower surface of the round ingot when grinding the round ingot, but also rub against the surface of the round ingot when the round ingot rotates, so as to play the role of polishing and auxiliary grinding, and reduce the grinding pressure of the mobile grinding mechanism. The two cylinders can respectively drive the corresponding moving seats to move on the slide rails, so that the two moving seats move relative to or away from each other, so that round ingots of different lengths can be clamped and fixed, and the discharge and unloading of the round ingots can be convenient.
Description
Technical Field
The invention relates to the field of aluminum alloy round ingot casting machining, in particular to an aluminum alloy round ingot casting surface polishing machining treatment device.
Background
The round aluminum alloy ingot is an important product, the surface of the round aluminum alloy ingot needs to be polished in the processing of the round aluminum alloy ingot to remove superfluous burrs and impurities on the surface, and the surface quality and performance of the round aluminum alloy ingot are improved so as to facilitate the subsequent processing.
Most of the existing polishing devices use polishing belts or grinding wheels to polish the outer sides of round ingots, and because the round ingots have certain lengths, the polishing belts or the grinding wheels need a certain time to polish, the polishing belts or the grinding wheels are easy to produce the problem that the polishing pressure is too high for a long time, and scraps produced during polishing are easy to adhere to the round ingots, so that subsequent polishing is affected.
Therefore, it is necessary to provide a polishing and processing device for the surface of an aluminum alloy round ingot to solve the above problems.
Disclosure of Invention
The invention aims to provide an aluminum alloy round ingot surface polishing processing device, which solves the problems that the existing polishing device uses a polishing belt or a grinding wheel to polish the outer side of a round ingot, because the round ingot has a certain length, a certain time is required for polishing the polishing belt or the grinding wheel, the polishing belt or the grinding wheel is easy to generate overlarge polishing pressure for a long time, and scraps generated during polishing are easy to adhere to the round ingot to influence subsequent polishing.
The technical scheme is that the aluminum alloy round ingot surface polishing processing device comprises a support frame, wherein two connecting bars are fixed on two sides of the interior of the support frame, sliding rails are fixed on the top ends of the two connecting bars, two clamping mechanisms are in sliding fit on the two sliding rails, a round ingot is clamped between the two clamping mechanisms, a supporting polishing mechanism is arranged below the round ingot, and a movable polishing mechanism is arranged on one side of the round ingot;
The polishing device comprises a supporting frame, a polishing mechanism and a polishing belt, wherein the supporting frame is arranged on the supporting frame, the polishing mechanism is arranged along the length direction of the supporting frame and comprises a connecting frame, the connecting frame is fixed at the bottom end inside the supporting frame, a first electric push rod is fixed at the bottom end of the connecting frame, the top end of the first electric push rod extends out of the connecting frame, the top of the extending end is connected with a top plate, fixing frames are fixed on the two top plates, the polishing belt is arranged between the two fixing frames and is arranged into an inverted triangle, the upper surface of the polishing belt is provided with a groove along the length direction, and the upper surface of the polishing belt is movably attached to the lower surface of a round cast ingot;
The movable polishing mechanism comprises a movable trolley, an outer cover is arranged on the movable trolley, a fan is fixed at the top end of the outer cover, and an air outlet is formed in the outer cover in a downward inclined mode towards one side of the round ingot.
Preferably, the both sides of dustcoat all are fixed with the curb plate, rotate between two curb plates and be connected with one roller of polishing and two second pinch rollers, one roller of polishing and two second pinch rollers are triangular distribution, and one roller of polishing and two second pinch rollers outside transmission are connected with the area of polishing, the outside laminating in the round ingot casting in area of polishing, one side of curb plate is fixed with the fourth motor, the drive shaft of fourth motor is connected with one of them roller of polishing.
Preferably, the four corners of locomotive bottom all are provided with the removal wheel, one side of support frame is fixed with two guide rail, and two guide rail all distribute along the length direction of support frame, and four removal wheels respectively sliding fit are on corresponding guide rail.
Preferably, the protection cover is fixed on the top end of the support frame along one side of the length direction, the conveyer belt is arranged in the protection cover, the mobile vehicle is fixed on the conveyer belt, two ends of the inside of the protection cover are respectively fixed with a fixed seat, the two fixed seats are rotationally connected with rotating shafts, gears are respectively sleeved on the outer sides of the two rotating shafts, the inner sides of the conveyer belt are provided with insections connected with the two gears, the conveyer belt is connected to the outer sides of the two gears in a transmission manner, one side of the protection cover, away from the fixed seat, is fixed with a third motor, and the driving shaft of the third motor is connected with one of the rotating shafts.
Preferably, the inside of polishing area is connected with two polishing rollers and a first pinch roller in the transmission respectively, and first pinch roller sets up in the middle part of two polishing roller below, and two polishing rollers rotate and connect between two mounts, and the middle part of two mounts is all embedded to be connected with the second electric putter, and the top of two second electric putters all is fixed with the lifter plate, and first pinch roller rotates and connects between two lifter plates.
Preferably, the clamping mechanism comprises a movable seat, the bottom end of the movable seat is slidably matched with the two sliding rails, two shaft retainers are fixed on the top end of the movable seat along the length direction, a connecting shaft is rotationally connected between the two shaft retainers, a clamping disc is fixed at one end, close to a round ingot, of the connecting shaft, and the round ingot is clamped between the two clamping discs.
Preferably, the two ends inside the support frame are both fixed with the cylinder, the telescopic ends of two cylinders are respectively and corresponding movable seat fixed connection, wherein a first motor is fixed on one movable seat, and the driving shaft of the first motor is connected with a corresponding connecting shaft.
Preferably, one side of keeping away from the safety cover in the support frame is provided with the unloading frame, one side that is close to the safety cover in the support frame is fixed with the third electric putter, the third electric putter is higher than the unloading frame, and one side that the third electric putter is close to the unloading frame is fixed with the flitch, the unloading frame bottom is connected with the supporting shoe, the supporting shoe bottom is fixed in on the connecting rod of support frame, and two support polishing mechanism set up between two slide rails, and the unloading frame sets up the below that is arranged in the slide rail.
Preferably, the grooves are filled with kerosene.
Preferably, one side of one of the fixing frames is fixed with a second motor, and a driving shaft of the second motor is connected with a corresponding polishing roller.
The invention has the technical effects and advantages that:
1. The supporting polishing mechanism can be used for supporting the lower surface of the round ingot when polishing the round ingot, simultaneously, the lower surface of the round ingot can be rubbed with the surface of the round ingot when rotating the round ingot, the polishing and auxiliary polishing functions are achieved, the polishing pressure of the movable polishing mechanism is reduced, the two cylinders can respectively drive the corresponding movable seats to move on the sliding rail, so that the two movable seats are opposite or far away from each other to move, the round ingot with different lengths can be clamped and fixed, and meanwhile, the discharging and discharging of the round ingot can be facilitated.
2. In actual operation of the invention, after the round ingot is clamped and fixed, the third motor is started, so that the conveying belt can drive the movable trolley to move along the length direction of the round ingot, as the round ingot is clamped and rotated by the clamping mechanism, the outer side of the round ingot can be in contact friction with the rotating polishing belt, and after the movable trolley moves from one end of the support frame to the other end, the polishing work of the outer surface of the whole round ingot can be completed, burrs or tiny bulges on the outer surface of the round ingot are removed, the surface is smoother, the surface quality and performance of the aluminum alloy round ingot are improved, the purpose of polishing along the length direction of the round ingot at one time is realized, and the polishing efficiency is high.
3. Further, when removing grinding machanism when polishing, the fan starts, the air exit of fan and the inside intercommunication of dustcoat, because the shape of dustcoat self, wind-force can enter into the inside of dustcoat, can be discharged from the air outlet along the outside of polishing the area when wind-force, conveniently blow the clearance to polishing the area surface, because the effect of wind-force, can avoid piece and dust to enter into the dustcoat inside, and when will polishing, the piece that adheres to on polishing the area blows off, simultaneously when removing grinding machanism and remove along the length of round ingot, wind-force also can blow down to the round ingot from the air outlet on, get rid of piece and the dust because of polishing the production on the round ingot, play the clearance effect, and can dispel the heat to polishing the round ingot in the polishing process and polish the area, reduce the overheated pressure of polishing.
4. In actual operation of the invention, after the round ingot is clamped and fixed, the polishing belt can extend upwards through the two first electric push rods, so that the upper surface of the polishing belt can be attached to the outer side of the round ingot, when the round ingot rotates, the outer surface of the polishing belt can rub with the outer side of the round ingot, thereby realizing the polishing effect on the whole round ingot, and simultaneously, the polishing belt can assist in moving the polishing mechanism to polish due to the action of friction force, so that the polishing pressure of the moving polishing mechanism is reduced.
5. Further, when the polishing belt is contacted with the round ingot, the grooves can scrape dirt and impurities adhered to the surface of the round ingot.
6. Before polishing, kerosene is injected into the groove in advance, when the round ingot rotates, and when the outer side of the round ingot is contacted with the upper surface of the polishing belt, the kerosene is smeared on the outer side of the round ingot through extrusion force and friction action, so that the kerosene is convenient to remove and decompose greasy dirt on the outer side of the round ingot by matching with the friction action of the polishing belt, and the cleanliness of the surface of the round ingot is ensured to meet the polishing requirement.
7. In actual operation of the invention, after the round ingot is polished, the two clamping mechanisms are mutually far away from each other to move, and as the bottom end of the round ingot is supported by the polishing belt, the round ingot loses the clamping force at the two ends and can completely fall onto the polishing belt, the first electric push rod retracts to drive the polishing belt and the round ingot to descend, so that the polishing belt descends to be flush with the blanking frame, at the moment, the third electric push rod is started to push the round ingot onto the blanking frame through the material pushing plate to perform blanking work, and the polishing belt can also play roles of supporting and blanking.
Drawings
Fig. 1 is a schematic structural view of an aluminum alloy round ingot surface polishing processing device.
Fig. 2 is a schematic structural diagram of a first electric putter according to the present invention.
Fig. 3 is an enlarged schematic view of fig. 2 a in accordance with the present invention.
Fig. 4 is a schematic structural view of the top plate and the second motor of the present invention.
Fig. 5 is a schematic view of the structure of the polishing tape of the present invention.
Fig. 6 is an enlarged schematic view of fig. 5B in accordance with the present invention.
Fig. 7 is a schematic structural view of a third motor according to the present invention.
Fig. 8 is a schematic structural view of a fourth motor and a moving wheel according to the present invention.
Fig. 9 is a schematic structural view of a pusher plate according to the present invention.
FIG. 10 is a schematic view of a movable polishing mechanism according to the present invention.
FIG. 11 is a schematic view of another view of the mobile sharpening mechanism according to the present invention.
In the figure, 1, a supporting frame, 2, a protective cover, 3, a connecting bar, 4, a sliding rail, 5, a movable seat, 6, a blanking frame, 7, a shaft fixer, 8, a connecting shaft, 9, a clamping disc, 10, a cylinder, 11, a movable polishing mechanism, 12, a fixed seat, 13, a conveying belt, 14, a first motor, 15, an air outlet, 16, a connecting frame, 17, a first electric push rod, 18, a side plate, 19, a fan, 20, a roller, 21, a polishing belt, 22, a housing, 23, a top plate, 24, a second motor, 25, a polishing belt, 26, a groove, 27, a fixed frame, 28, a polishing roller, 29, a second electric push rod, 30, a lifting plate, 31, a first pressing roller, 32, a third motor, a movable vehicle, 34, a fourth motor, 35, a movable wheel, 36, a guide rail, 37, a second pressing roller, 38, a supporting block, 39, a third electric push rod, 40 and a pushing plate.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides an aluminum alloy round ingot surface polishing processing device as shown in fig. 1-11, which comprises a support frame 1, wherein two connecting bars 3 are fixed on two sides of the inside of the support frame 1, sliding rails 4 are fixed on the top ends of the two connecting bars 3, two clamping mechanisms are in sliding fit on the two sliding rails 4, a round ingot is clamped between the two clamping mechanisms, a supporting polishing mechanism is arranged below the round ingot, a movable polishing mechanism 11 is arranged on one side of the round ingot, and the movable polishing mechanism 11 and the supporting polishing mechanism are both used for polishing the round ingot.
The supporting and polishing mechanism can not only support the lower surface of the round ingot when polishing the round ingot, but also can rub the surface of the round ingot when the round ingot rotates, so as to play roles in polishing and auxiliary polishing, and reduce the polishing pressure of the movable polishing mechanism 11.
The fixture includes removes seat 5, removes the bottom sliding fit of seat 5 on two slide rails 4, removes the top of seat 5 and is fixed with two axle fixer 7 along length direction, rotates between two axle fixer 7 and is connected with connecting axle 8, and connecting axle 8 is close to the one end of round ingot casting and is fixed with clamping disk 9, and round ingot casting centre gripping is between two clamping disk 9, and two axle fixer 7 can be used for supporting corresponding connecting axle 8.
The inside both ends of support frame 1 all are fixed with cylinder 10, and the flexible end of two cylinders 10 respectively with corresponding removal seat 5 fixed connection, be fixed with first motor 14 on one of them removal seat 5, and the drive shaft and the connecting axle 8 that correspond of first motor 14 are connected, and first motor 14 starts, can drive corresponding connecting axle 8 and clamp plate 9 and rotate.
Specifically, two remove seat 5 set up respectively in the both ends of two slide rails 4, two cylinders 10 can drive respectively and remove seat 5 that removes that corresponds on slide rail 4, thereby make two remove seat 5 relative or keep away from each other and remove, can press from both sides tight fixedly to the round ingot of different length, simultaneously can make things convenient for blowing and unloading of round ingot, 5 relative movement when two remove seat, and accomplish the clamp back to the both ends of round ingot, can drive the round ingot after pressing from both sides tight through starting first motor 14, rotate through connecting axle 8, and make the outside of round ingot and remove grinding machanism 11 and support polishing machanism and carry out the effect of friction realization grinding and polishing.
The movable polishing mechanism 11 comprises a movable trolley 33, movable wheels 35 are arranged at four corners of the bottom end of the movable trolley 33, two guide rails 36 are fixed on one side of the support frame 1, the two guide rails 36 are distributed along the length direction of the support frame 1, the four movable wheels 35 are respectively in sliding fit on the corresponding guide rails 36, the guide rails 36 can support the movable wheels 35 on the top end of the movable trolley 33, so that the movable trolley 33 can move along a straight line, and the movable wheels can be enabled to be more stable and not to deviate.
The protection cover 2 is fixed on one side of the top end of the support frame 1 along the length direction, the conveyer belt 13 is arranged in the protection cover 2, the moving vehicle 33 is fixed on the conveyer belt 13, a third motor 32 is fixed on one side of the protection cover 2 far away from the fixed seat 12, a driving shaft of the third motor 32 is connected with one of the rotating shafts, the third motor 32 can use a servo motor, and the moving vehicle 33 can be driven to reciprocate back and forth on the support frame 1 through forward and reverse rotation.
The moving vehicle 33 is fixed on the conveyer belt 13, two ends of the inside of the protective cover 2 are respectively fixed with a fixed seat 12, the two fixed seats 12 are rotationally connected with rotating shafts, gears are sleeved on the outer sides of the two rotating shafts, the inner side of the conveyer belt 13 is provided with insections connected with two gears, the conveyer belt 13 is connected to the outer sides of the two gears in a transmission manner, the conveyer belt 13 can be driven to carry out transmission movement after the rotating shafts rotate, and the moving vehicle 33 can be driven to move along the length direction of the support frame 1 after the conveyer belt 13 is driven to carry out transmission movement.
In the actual operation of the present invention, after the third motor 32 is started, the rotating shaft can be driven to rotate, the conveyer belt 13 can be moved after the rotating shaft rotates, and the moving vehicle 33 can be driven to move by the movement of the conveyer belt 13.
The movable trolley 33 is provided with an outer cover 22, the top end of the outer cover 22 is fixedly provided with a fan 19, the exhaust port of the fan 19 is communicated with the inside of the outer cover 22, the outer cover 22 is provided with an air outlet 15 in a downward inclined mode towards one side of a round cast ingot, two sides of the outer cover 22 are fixedly provided with side plates 18, a polishing roller 20 and two second pressing rollers 37 are rotationally connected between the two side plates 18, the polishing roller 20 and the two second pressing rollers 37 are in triangular distribution, and a polishing belt 21 is connected to the outer sides of the polishing roller 20 and the two second pressing rollers 37 in a transmission mode, and a gap is reserved between the inner side end of the outer cover 22 and the outer side of the polishing belt 21.
The housing 22 protects the internal structure from external dust and debris entering the interior and from clogging and interference.
The outside laminating of polishing area 21 is fixed with fourth motor 34 in the surface of round ingot casting, one side of one of them curb plate 18, and the drive shaft of fourth motor 34 is connected with one of them polishing roller 20, and after the fourth motor 34 starts, can drive polishing roller 20 and polishing area 21 and rotate.
In the actual operation of the invention, after the round ingot is clamped and fixed, the third motor 32 is started, so that the conveying belt 13 can drive the moving vehicle 33 to move along the length direction of the round ingot, as the round ingot is clamped and rotated by the clamping mechanism, the outer side of the round ingot can contact with the rotating polishing belt 21 for friction, and after the moving vehicle 33 moves from one end of the support frame 1 to the other end, the polishing work of the outer surface of the whole round ingot can be completed, burrs or tiny bulges on the outer surface of the round ingot are removed, the surface is smoother, and the surface quality and performance of the round ingot of aluminum alloy are improved.
Further, when removing grinding machanism 11 when polishing, fan 19 starts, the air exit of fan 19 and the inside intercommunication of dustcoat 22, because the shape of dustcoat 22 self, wind-force can enter into the inside of dustcoat 22, can follow the outside of polishing area 21 and follow air outlet 15 when wind-force and discharge, conveniently blow the clearance to polishing area 21 surface, because the effect of wind-force, can avoid piece and dust to enter into the dustcoat 22 inside to when will polishing, the piece that adheres to on polishing area 21 blows out, simultaneously when removing grinding machanism 11 and remove along the length of round ingot, wind-force also can blow down to the round ingot from air outlet 15 on, get rid of because of piece and the dust of polishing that produces on the round ingot, play the clearance effect.
The support polishing mechanism is provided with two along support frame 1 length direction, support polishing mechanism includes link 16, link 16 is fixed in the inside bottom of support frame 1, link 16 bottom mounting has first electric putter 17, link 16 is stretched out on first electric putter 17 top, and stretch out the end top and be connected with roof 23, all be fixed with mount 27 on two roof 23, be provided with polishing belt 25 between two mounts 27, polishing belt 25 sets up to the triangle-shaped that falls, and polishing belt 25 upper surface has seted up recess 26 along length direction, recess 26 can be filled with kerosene, polishing belt 25 upper surface activity laminating is in round ingot lower surface.
The inside of polishing area 25 is connected with two polishing rollers 28 and a first pinch roller 31 in the transmission respectively, and first pinch roller 31 sets up in the middle part of two polishing rollers 28 below, and two polishing rollers 28 rotate and connect between two mounts 27, and the middle part of two mounts 27 is all embedded to be connected with second electric putter 29, and the top of two second electric putter 29 all is fixed with lifter plate 30, and first pinch roller 31 rotates and connects between two lifter plates 30.
One side of one of the fixing frames 27 is fixed with a second motor 24, a driving shaft of the second motor 24 is connected with a corresponding polishing roller 28, and the polishing roller 28 can be driven to rotate through the second motor 24, so that the polishing belt 25 rotates, and in specific use, whether the second motor 24 is started or not can be determined as required.
In the actual operation of the invention, after the round ingot is clamped and fixed, the polishing belt 25 can extend upwards through the two first electric push rods 17, so that the upper surface of the polishing belt 25 is attached to the outer side of the round ingot, and when the round ingot rotates, the polishing belt 25 rubs against the outer side of the round ingot, thereby realizing the effect of polishing the whole round ingot, and simultaneously, due to the action of friction force, the polishing belt can assist in moving the polishing mechanism 11 to polish, and the polishing pressure of the moving polishing mechanism 11 is reduced.
Further, when the outside of the round ingot is inevitably adhered with impurities and dirt during production or transportation, the polishing belt 25 is provided with the grooves 26, and when the polishing belt 25 is contacted with the round ingot, the grooves 26 can be contacted with the raised impurities or dirt, and the grooves 26 can scrape the adhered dirt and impurities on the surface of the round ingot.
Because in the production process of aluminum alloy round ingot, in order to prevent that mould terminal surface, a flourishing spindle barrel terminal surface and extrusion gasket terminal surface from sticking aluminium, can scribble a small amount of drawing of patterns grease on mould terminal surface and gasket terminal surface, round ingot is after the drawing of patterns, and easy adhesion grease can influence subsequent polishing to grease can adhere dust and impurity more easily.
Therefore, before polishing, kerosene can be injected into the groove 26 in advance, when the round ingot rotates, and when the outer side of the round ingot contacts with the upper surface of the polishing belt 25, the kerosene is smeared on the outer side of the round ingot through extrusion force and friction action, so that the kerosene is convenient to remove and decompose greasy dirt on the outer side of the round ingot by matching with the friction action of the polishing belt 25, and the cleanliness of the surface of the round ingot is ensured to meet the polishing requirement.
The one side that the inside of support frame 1 kept away from safety cover 2 is provided with unloading frame 6, and the inside one side that is close to safety cover 2 of support frame 1 is fixed with third electric putter 39, and third electric putter 39 is higher than unloading frame 6, and the one side that third electric putter 39 is close to unloading frame 6 is fixed with the flitch 40, and unloading frame 6 bottom is connected with supporting shoe 38, and the supporting shoe 38 bottom is fixed in on the connecting rod of support frame 1.
The two supporting polishing mechanisms are arranged between the two sliding rails 4, and the blanking frame 6 is arranged below the sliding rails 4.
In the actual operation of the invention, after the round ingot is polished, the two clamping mechanisms are mutually far away from each other to move, and as the bottom end of the round ingot is supported by the polishing belt 25, the round ingot loses the clamping force at the two ends and can completely fall onto the polishing belt 25, the first electric push rod 17 retracts to drive the polishing belt 25 and the round ingot to descend, so that the polishing belt 25 descends to be level with the blanking frame 6, and at the moment, the third electric push rod 39 is started to push the round ingot onto the blanking frame 6 through the pushing plate 40 to perform blanking, and the polishing belt 25 can also perform supporting and blanking functions.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510095702.0A CN119526212A (en) | 2025-01-22 | 2025-01-22 | Aluminum alloy round ingot surface grinding processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510095702.0A CN119526212A (en) | 2025-01-22 | 2025-01-22 | Aluminum alloy round ingot surface grinding processing device |
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| Publication Number | Publication Date |
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| CN119526212A true CN119526212A (en) | 2025-02-28 |
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| CN202510095702.0A Pending CN119526212A (en) | 2025-01-22 | 2025-01-22 | Aluminum alloy round ingot surface grinding processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120023703A (en) * | 2025-04-23 | 2025-05-23 | 南通辰乐工业科技有限公司 | A precision machining grinding and polishing equipment |
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| CN112045543A (en) * | 2020-08-27 | 2020-12-08 | 李桂蓉 | Pollution-free surface treatment device for steel and use method thereof |
| CN114800178A (en) * | 2022-06-27 | 2022-07-29 | 烟台市交通运输服务中心(烟台市城市轨道交通建设服务中心、烟台市铁路建设服务中心) | Traffic guardrail makes and uses grinding device |
| CN118636019A (en) * | 2024-08-16 | 2024-09-13 | 南通恒昌通讯设备有限公司 | A polishing device for processing the reflective surface of a metal plate capable of collecting dust |
| CN118977181A (en) * | 2024-09-25 | 2024-11-19 | 镇江天舟精密机械有限公司 | Automatic grinding and polishing device for rotating shaft and use method thereof |
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| CN111761479A (en) * | 2019-03-31 | 2020-10-13 | 华北水利水电大学 | Cylindrical workpiece polishing machine |
| CN112045543A (en) * | 2020-08-27 | 2020-12-08 | 李桂蓉 | Pollution-free surface treatment device for steel and use method thereof |
| CN114800178A (en) * | 2022-06-27 | 2022-07-29 | 烟台市交通运输服务中心(烟台市城市轨道交通建设服务中心、烟台市铁路建设服务中心) | Traffic guardrail makes and uses grinding device |
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| CN120023703A (en) * | 2025-04-23 | 2025-05-23 | 南通辰乐工业科技有限公司 | A precision machining grinding and polishing equipment |
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