Rust removal belt cleaning device for metal surface treatment
Technical Field
The invention relates to the technical field of metal rust removal, in particular to a rust removal cleaning device for metal surface treatment.
Background
The metal is taken as a non-renewable resource and plays an important role in industrial production and manufacturing and production and life of a gate, so that the treatment of the metal surface is particularly important, and rust removal work is needed before production, so that the subsequent production and use are convenient.
According to China patent publication No. CN117732802A, a laser and ultrasonic combined rust removing method and device are provided, which belong to the technical field of metal surface treatment. A rust removing method by combining laser and ultrasonic comprises the following steps of S1, selecting an ultrasonic assembly and a laser cleaning head according to the maximum width and thickness of rust, S2, enabling the ultrasonic assembly to be in contact with the surface of a workpiece, S3, determining a region to be cleaned according to the rust range, wherein the ultrasonic assembly is arranged in front and the laser cleaning head is arranged behind during cleaning, S4, adjusting cleaning parameters, setting the cleaning speed, and S5, starting the ultrasonic assembly and the laser cleaning head to perform laser cleaning according to preset programs. The rust surface is impacted by utilizing ultrasonic high-frequency vibration, so that the rust becomes loose, at the moment, laser irradiates the rust surface, the laser enters the tiny holes of the rust, and the rust can be completely formed into tiny flakes to fall off, so that the rust cleaning efficiency is greatly improved.
At present, the existing rust removal cleaning device for metal surface treatment and the cases are inconvenient to carry out efficient rust removal work of metal plates when in use, are unfavorable for comprehensive rust removal treatment when in metal rust removal processing, have the problem of rust removal point omission, and therefore improve the problems.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a rust removal cleaning device for metal surface treatment.
The rust removal cleaning device for metal surface treatment comprises a matched placing structure and a cleaning treatment structure, wherein the cleaning treatment structure is fixedly connected to the lower end of the matched placing structure;
The cleaning structure is internally provided with a filtering treatment seat in a limiting manner, and the filtering treatment seat can be separated from the cleaning structure;
The cooperation is placed the structure and is got control part including hydraulic control seat, protection grillage, flexible guide arm, support platen and clamp, the center fixed mounting of protection grillage has hydraulic control seat, the lower extreme of hydraulic control seat is spacing to be connected with the support platen, the lower extreme of support platen is spacing to be connected with to press from both sides and is got control part, press from both sides and get control part and include coupling mechanism and metal sheet, coupling mechanism is used for the spacing fixedly of metal sheet.
Specifically, coupling mechanism includes first restriction portion, second restriction portion, spacing bottom block, telescopic regulation pole, seal pressure control seat and laminating slab, the side symmetry of first restriction portion is equipped with the second restriction portion, the rear end fixedly connected with laminating slab of second restriction portion, seal pressure control seat is installed to the side of laminating slab, seal pressure control seat lower extreme control telescopic regulation of telescopic regulation pole, the lower extreme fixedly connected with spacing bottom block of telescopic regulation pole, and the structure of first restriction portion, second restriction portion is the same.
Specifically, first restriction part is including connecting the vertical pole, supporting fixed block, connecting horizontal pole, automatically controlled hydraulic stem, butt joint axle, upset axle piece, rotate and adjust even axle, adsorb fixed plate and enhancement column frame, the lower extreme fixedly connected with of connecting the vertical pole supports the fixed block, the lower extreme of supporting the fixed block articulates through rotating and adjusts even axle and be equipped with the upset axle piece, the lower extreme lateral part fixedly connected with of upset axle piece adsorbs the fixed plate, and adsorbs fixedly connected with enhancement column frame on the fixed plate, the front end fixedly connected with butt joint axle of upset axle piece, articulated being equipped with automatically controlled hydraulic stem on the butt joint axle, the upper end of automatically controlled hydraulic stem articulates with connecting the horizontal pole and sets up, support fixed block and connection horizontal pole fixed connection, through the structure setting of cooperation placement structure, conveniently adjusts work, sets up hydraulic control seat on the protection column frame, and hydraulic control seat can change the supporting platen, press from both sides the position of getting control part through coupling mechanism, and the bottom of metal sheet supports the protection through spacing bottom block, and seal pressure control seat can make the fixed plate through adjusting the position of adjusting pole, can make the fixed plate, the same restriction position of supporting plate, the fixed plate can be used for the fixed plate is connected with the automatically controlled plate through the rotation of adjusting the fixed plate, and can change the fixed position of the fixed plate.
Specifically, the cleaning structure includes water pump, pump line, supersonic generator, washing tank, support side hack lever, buffering protection pole, carriage plate, leads row control pipe, guide valve, water drainage tank, control disk seat and income water tank, the upper end lateral part fixedly connected with buffering protection pole of carriage plate, the upper end fixedly connected with support side hack lever of buffering protection pole, the central upper end of carriage plate is equipped with the washing tank, the cell body has been seted up in the washing tank, and installs supersonic generator in the cell body, the lower extreme fixedly connected with control disk seat of washing tank, the rear end of control disk seat is equipped with into the basin, and goes into water tank and water pump intercommunication, the upper end and the pump line intercommunication of water pump, through the structural setting of cleaning structure, the pump pipe passes through water pump and goes into water tank intercommunication, can be to leading in the washing tank washing liquid, and the water drainage tank is through guide valve and guide row control pipe intercommunication simultaneously, and supersonic generator establishes in the washing tank, can carry out supersonic cleaning work, filters otter board, fixed limit frame limit in the washing tank simultaneously, and is spacing on the cell body, and convenient to carry out filtering work, prevent to go into water drainage tank, the convenient washing work of getting into.
Specifically, the water drainage tank is installed to the front end of control disk seat, the front end and the drain valve intercommunication of water drainage tank, the side intercommunication of drain valve is equipped with the drain control pipe.
Specifically, the upper end and the protection grillage fixed connection of washing tank, support side hack lever, the filtration treatment seat also establishes in the cell body on the washing tank, and ultrasonic generator establishes in the outside of filtration treatment seat, has the clearance between ultrasonic generator and the filtration treatment seat.
Specifically, automatically controlled hydraulic stem is flexible to be adjusted for the upset axle piece rotates around rotating the regulation even axle, changes the position of adsorbing fixed plate, reinforcing column frame, and adsorbs the fixed plate and inhale through magnetism and metal sheet fixed connection, and the lower extreme of metal sheet supports through spacing bottom block.
Specifically, the filtration treatment seat comprises a filtration screen plate and a fixed limiting rack, wherein the filtration screen plate is fixedly connected to the side end of the fixed limiting rack, and the filtration screen plate has a filtration function.
Specifically, the upper end and the supporting platen fixed connection of first restriction part, coupling mechanism control metal sheet inserts inside the filter screen board, the fixed restriction rack, and ultrasonic generator is used for the clearance of metal sheet, the pump line passes through the water pump, goes into the water tank and leads into the water source in the washing tank, and the water in the washing tank leads to the external world through water drainage tank, drain valve, drain control pipe.
Specifically, the cell body has been seted up on the fixed restriction rack, and cell body position and upset control adjustment axle rotate to be connected, upset control adjustment axle front end fixedly connected with connection control supporting shoe, connection control supporting shoe lower extreme fixedly connected with flexible control guide frame, automatically controlled hydraulic pressure guide seat is installed to the lower extreme of flexible control guide frame.
The invention has the beneficial effects that:
According to the invention, through the structural arrangement of the matched placement structure, the adjustment work is convenient, the hydraulic control seat is arranged on the protection plate frame, the position of the supporting platen and the clamping control part can be changed through the telescopic guide rod, the metal plate in the clamping control part is limited through the connecting mechanism, the bottom of the metal plate is supported and protected through the limiting bottom block, meanwhile, the sealing pressure control seat can control the position of the limiting bottom block through the telescopic adjusting rod, the first limiting part and the second limiting part are identical in structure and are used for limiting and fixing the upper part of the metal plate, the connecting longitudinal rod is fixed with the supporting fixed block, the supporting of the connecting cross rod is convenient, the electric control hydraulic rod can enable the overturning shaft block to rotate around the rotating adjustment connecting shaft through telescopic extension, the position of the adsorption fixed plate is changed, the adsorption fixed plate is bonded and limited with the metal plate, and the connecting stability of the metal plate is enhanced.
According to the invention, through the structural arrangement of the cleaning treatment structure, the pump pipe is communicated with the water inlet groove through the water pump, so that cleaning liquid can be introduced into the cleaning groove, meanwhile, the drainage groove is communicated with the drainage control pipe through the drainage valve, waste liquid can be drained, the ultrasonic generator is arranged in the cleaning groove, ultrasonic cleaning can be performed, meanwhile, the filter screen plate and the fixed limiting rack are fixed, and are limited in the groove on the cleaning groove, so that filtering is convenient, chips are prevented from reaching the drainage groove and the water inlet groove, and cleaning cooperation is convenient.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of a front perspective view of a main body of the present invention;
FIG. 2 is a schematic side view perspective of the main body of the present invention;
FIG. 3 is a split view of the body of the present invention;
FIG. 4 is a schematic view of a front perspective view of a mating placement structure according to the present invention;
FIG. 5 is a perspective view of the grip control member of the present invention;
FIG. 6 is a front perspective view of the connecting mechanism of the present invention;
FIG. 7 is a perspective view of a first restriction portion in the present invention;
FIG. 8 is a split view of a cleaning process configuration according to the present invention;
FIG. 9 is a perspective view of a filter holder according to the present invention;
Fig. 10 is a perspective view of a second embodiment of the body of the present invention.
In the figure, the device comprises a 1-matched placing structure, a 2-cleaning treatment structure, a 3-filtering treatment seat, a 4-hydraulic control seat, a 5-protection plate frame, a 6-telescopic guide rod, a 7-supporting bedplate, an 8-clamping control component, a 9-connecting mechanism, a 10-metal plate, a 11-first limiting part, a 12-second limiting part, a 13-limiting bottom block, a 14-telescopic adjusting rod, a 15-sealing pressure control seat, a 16-attaching plate, a 17-connecting longitudinal rod, a 18-supporting fixed block, a 19-connecting cross rod, a 20-electric control hydraulic rod, a 21-docking shaft, a 22-tilting shaft block, a 23-rotating adjusting connecting shaft, a 24-adsorption fixed plate, a 25-reinforcing column frame, a 26-water pump, a 27-pump pipe, a 28-ultrasonic generator, a 29-cleaning tank, a 30-supporting side frame rod, a 31-buffering protection rod, a 32-supporting frame plate, a 33-guiding and draining control pipe, a 34-guiding valve, a 35-draining tank, a 36-controlling water tank, a 37-entering water tank, a 38-filtering plate, a 39-fixing limiting table frame, a 40-tilting control adjusting guide shaft, a 41-connecting guide block, a 41-controlling seat and a 43-telescopic support seat.
Detailed Description
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 9, the rust removal cleaning device for metal surface treatment comprises a matched placing structure 1 and a cleaning treatment structure 2, wherein the lower end of the matched placing structure 1 is fixedly connected with the cleaning treatment structure 2;
The cleaning processing structure 2 is internally provided with a filtering processing seat 3 in a limiting way, and the filtering processing seat 3 can be separated from the cleaning processing structure 2;
The cooperation is placed structure 1 and is included hydraulic control seat 4, protection grillage 5, flexible guide arm 6, support platen 7 and clamp and is got control part 8, the center fixed mounting of protection grillage 5 has hydraulic control seat 4, the flexible guide arm 6 of lower extreme of hydraulic control seat 4 is spacing to be connected with support platen 7, the lower extreme of support platen 7 is spacing to be connected with and is pressed from both sides and get control part 8, press from both sides and get control part 8 and include coupling mechanism 9 and metal sheet 10, coupling mechanism 9 is used for spacing fixedly of metal sheet 10, sealed pressure control seat 15 changes the position of spacing bottom block 13 through flexible regulation pole 14, make metal sheet 10 shift up, the upper end and the laminating of absorption fixed plate 24 of metal sheet 10 contact this moment, carry out the spacing processing on upper portion, the upper end of connecting longitudinal rod 17 is fixed with support platen 7, can control the flexible of flexible guide arm 6 through hydraulic control seat 4, change the position of support platen 7, thereby make coupling mechanism 9, metal sheet 10 move together, make metal sheet 10 reach the inside of washing tank 29 at this moment, supersonic generator 28 works, cooperate the washing liquid, carry out the thing washing work of metal sheet 10.
The connecting mechanism 9 comprises a first limiting part 11, a second limiting part 12, a limiting bottom block 13, a telescopic adjusting rod 14, a sealing pressure control seat 15 and a bonding plate 16, wherein the second limiting part 12 is symmetrically arranged at the side end of the first limiting part 11, the bonding plate 16 is fixedly connected with the rear end of the second limiting part 12, the sealing pressure control seat 15 is arranged at the side end of the bonding plate 16, the lower end of the sealing pressure control seat 15 controls telescopic adjustment of the telescopic adjusting rod 14, the lower end of the telescopic adjusting rod 14 is fixedly connected with the limiting bottom block 13, and the structures of the first limiting part 11 and the second limiting part 12 are identical.
The first limiting part 11 comprises a connecting vertical rod 17, a supporting fixing block 18, a connecting cross rod 19, an electric control hydraulic rod 20, a butt joint shaft 21, a turnover shaft block 22, a rotation adjusting connecting shaft 23, an adsorption fixing plate 24 and a reinforcing column frame 25, wherein the lower end of the connecting vertical rod 17 is fixedly connected with the supporting fixing block 18, the lower end of the supporting fixing block 18 is hinged with the turnover shaft block 22 through the rotation adjusting connecting shaft 23, the side part of the lower end of the turnover shaft block 22 is fixedly connected with the adsorption fixing plate 24, the adsorption fixing plate 24 is fixedly connected with the reinforcing column frame 25, the front end of the turnover shaft block 22 is fixedly connected with the butt joint shaft 21, the electric control hydraulic rod 20 is hinged with the connecting cross rod 19, the supporting fixing block 18 is fixedly connected with the connecting cross rod 19, the metal plate 10 is placed on the limiting bottom block 13, the electric control hydraulic rod 20 works simultaneously, the upper end of the turnover shaft block 22 is hinged with the supporting fixing block 18 through the rotation adjusting connecting shaft 23 through the butt joint shaft 21, the turnover control can be carried out, the adsorption fixing plate 24 is positioned horizontally, the electric control hydraulic rod 20 is hinged with the electric control rod 19, and the electric control hydraulic rod is conveniently arranged at the upper end of the electric control hydraulic rod 20.
The cleaning structure 2 comprises a water pump 26, a pump pipe 27, an ultrasonic generator 28, a cleaning tank 29, a supporting side rack bar 30, a buffer protection bar 31, a bracket plate 32, a guide and discharge control tube 33, a guide and discharge valve 34, a water discharge groove 35, a control valve seat 36 and a water inlet groove 37, wherein the buffer protection bar 31 is fixedly connected to the side part of the upper end of the bracket plate 32, the supporting side rack bar 30 is fixedly connected to the upper end of the buffer protection bar 31, the cleaning tank 29 is arranged at the central upper end of the bracket plate 32, a groove body is arranged in the cleaning tank 29, the ultrasonic generator 28 is arranged in the groove body, the control valve seat 36 is fixedly connected to the lower end of the cleaning tank 29, the rear end of the control valve seat 36 is provided with the water inlet groove 37, the water inlet groove 37 is communicated with the water pump 26, the upper end of the water pump 26 is communicated with the pump pipe 27, the filter treatment seat 3 is placed on the cleaning tank 29, the filter treatment seat 3 is combined by the filter screen 38 and the fixed limiting rack 39, the fixed limiting rack 39 can be supported with the side end of the cleaning tank 29, the filter screen 38 plays a role in filtering, before cleaning, the cleaning liquid is guided through the pump pipe 27, and then guided into the water tank 26 to the water tank 37 to the inside the cleaning tank 29, and then the cleaning liquid is conducted to the inside the cleaning tank.
The front end of the control valve seat 36 is provided with a drainage groove 35, the front end of the drainage groove 35 is communicated with the drainage valve 34, and the side end of the drainage valve 34 is communicated with a drainage control pipe 33.
The upper ends of the cleaning tank 29 and the supporting side frame bar 30 are fixedly connected with the protection plate frame 5, the filtering treatment seat 3 is also arranged in the tank body on the cleaning tank 29, the ultrasonic generator 28 is arranged on the outer side of the filtering treatment seat 3, and a gap exists between the ultrasonic generator 28 and the filtering treatment seat 3.
The electric control hydraulic rod 20 is adjusted in a telescopic mode, so that the turnover shaft block 22 rotates around the rotation adjusting connecting shaft 23, the positions of the adsorption fixing plate 24 and the reinforcing column frame 25 are changed, the adsorption fixing plate 24 is fixedly connected with the metal plate 10 through magnetic attraction, and the lower end of the metal plate 10 is supported through the limiting bottom block 13.
The filter treatment seat 3 comprises a filter screen plate 38 and a fixed limiting rack 39, the side end of the fixed limiting rack 39 is fixedly connected with the filter screen plate 38, the filter screen plate 38 has a filtering function, the guide valve 34 works, cleaning liquid is guided to the outside through the guide control pipe 33 by the drainage groove 35, meanwhile, the filter screen plate 38 can filter particles, the blocking problem is prevented, after cleaning is completed, the metal plate 10 can be controlled to descend through the limiting bottom block 13 and the telescopic adjusting rod 14, the first limiting part 11 and the second limiting part 12 are reset, meanwhile, the hydraulic control seat 4 and the telescopic guide rod 6 control the supporting platen 7 to lift up, and the clamping control part 8 is used for taking out the metal plate 10.
The upper end of the first limiting part 11 is fixedly connected with the supporting platen 7, the connecting mechanism 9 controls the metal plate 10 to be inserted into the filter screen plate 38 and the fixed limiting rack 39, the ultrasonic generator 28 is used for cleaning the metal plate 10, the pump pipe 27 guides water into the cleaning tank 29 through the water pump 26 and the water inlet groove 37, and the water in the cleaning tank 29 is guided and discharged to the outside through the water discharge groove 35, the guide and discharge valve 34 and the guide and discharge control pipe 33.
The working principle is as follows: when in use, the filtering treatment seat 3 is firstly placed on the cleaning tank 29, the filtering treatment seat 3 is internally combined by the filtering screen 38 and the fixed limiting rack 39, the fixed limiting rack 39 can be in limiting support with the side end of the cleaning tank 29, the filtering screen 38 plays a role in filtering, before cleaning, cleaning liquid is led in through the pump pipe 27 and then is led into the water inlet groove 37 through the water pump 26, and then is conducted into the cleaning tank 29 to store the cleaning liquid, then a user places the metal plate 10 on the limiting bottom block 13, meanwhile, the electric control hydraulic rod 20 works, the overturning shaft block 22 is driven to overturn by the butt joint shaft 21, the upper end of the overturning shaft block 22 is hinged with the supporting and fixing block 18 through the rotation adjusting connecting shaft 23, overturning control can be carried out, the adsorption fixing plate 24 is in a horizontal position, the upper end of the electric control hydraulic rod 20 is hinged with the connecting cross rod 19, the sealing pressure control seat 15 changes the position of the limiting bottom block 13 through the telescopic adjusting rod 14 to enable the metal plate 10 to move upwards, at the moment, the upper end of the metal plate 10 is in contact with the adsorption fixing plate 24 to conduct upper limiting treatment, the upper end of the connecting vertical rod 17 is fixed with the supporting platen 7, the telescopic guide rod 6 can be controlled to stretch through the hydraulic control seat 4 to change the position of the supporting platen 7, the connecting mechanism 9 and the metal plate 10 move together to enable the metal plate 10 to reach the inside of the cleaning tank 29, the ultrasonic generator 28 works at the moment, the cleaning liquid is matched to conduct rusting matter cleaning work of the metal plate 10, then the guide and discharge valve 34 works to guide and discharge the cleaning liquid through the discharge control pipe 33 to the outside, and the filtering screen 38 can filter particles at the same time, the problem of blockage is prevented, after cleaning is finished, the metal plate 10 can be controlled to descend through the limiting bottom block 13 and the telescopic adjusting rod 14, the first limiting part 11 and the second limiting part 12 are reset, meanwhile, the hydraulic control seat 4 and the telescopic guide rod 6 control the supporting platen 7 and the clamping control part 8 to lift, and the metal plate 10 is taken out, so that the work is finished.
Example 2
On the basis of embodiment 1, as shown in fig. 10, a groove body is formed on the fixed limiting rack 39, the position of the groove body is rotationally connected with the turnover control adjusting shaft 40, the front end of the turnover control adjusting shaft 40 is fixedly connected with a connection control supporting block 41, the lower end of the connection control supporting block 41 is fixedly connected with a telescopic control guide frame 42, and the lower end of the telescopic control guide frame 42 is provided with an electric control hydraulic guide seat 43.
When the electric control hydraulic guide seat 43 is used, the position of the connection control support block 41 can be changed through the telescopic control support frame 42, the upper end of the connection control support block 41 is connected with a groove body on the fixed limiting rack 39 through the overturning control adjusting shaft 40, the fixed limiting rack 39 can be rotatably adjusted on the overturning control adjusting shaft 40, the position of the fixed limiting rack 39 is changed through the connection control support block 41, the telescopic control support frame 42 and the electric control hydraulic guide seat 43, after the position reaches a designated height, overturning of the fixed limiting rack 39 can be carried out, and therefore cleaning work of the fixed limiting rack 39 is facilitated.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.