CN119501584B - A flange processing device - Google Patents
A flange processing deviceInfo
- Publication number
- CN119501584B CN119501584B CN202411739401.9A CN202411739401A CN119501584B CN 119501584 B CN119501584 B CN 119501584B CN 202411739401 A CN202411739401 A CN 202411739401A CN 119501584 B CN119501584 B CN 119501584B
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- China
- Prior art keywords
- assembly
- clamping
- flange
- workbench
- clamping seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Jigs For Machine Tools (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The application relates to the technical field of flange processing equipment, in particular to a flange processing device. The flange machining device comprises a workbench, wherein a clamping assembly, a turning tool assembly and a punching assembly are arranged on the workbench, the clamping assembly is used for fixing a flange workpiece, the turning tool assembly is used for turning the flange workpiece, the punching assembly is used for forming holes in the flange workpiece, a cooling spraying assembly is further arranged on the workbench, and the cooling spraying assembly is used for spraying and cooling the machined flange workpiece. The flange workpiece clamping device has the advantages that the clamping assembly can effectively fix the flange workpiece, stability in the machining process is ensured, and efficient machining can be realized due to the linkage design of the turning tool assembly and the punching assembly. The cooling spray assembly can effectively reduce the processing temperature, reduce the thermal deformation of the workpiece, ensure the processing efficiency and improve the surface quality and the processing environment of the flange workpiece.
Description
Technical Field
The application relates to the technical field of flange processing equipment, in particular to a flange processing device.
Background
With the continuous development of industrial production, the flange is used as a common connecting piece and is widely applied to the fields of petrochemical industry, automobile manufacturing, aerospace and the like.
The cylindrical flange piece is widely applied to the fields of mechanical manufacture, aerospace and the like, and the quality and the precision of the cylindrical flange piece directly influence the performance and the reliability of a product. In order to improve the production efficiency and the product quality, higher requirements are put forward on the turning of the flange, and the traditional turning process cannot meet the requirements of modern industry, so that the development of the efficient and accurate flange turning device has important economic and social values.
At present, in the design of a flange turning device, in order to realize effective machining of a flange workpiece, a plurality of methods are generally adopted, namely, a traditional manual clamping device is used for fixing the flange workpiece through manual operation, and an automatic clamping system in a numerical control machine tool is utilized for realizing rapid clamping of the flange workpiece in a hydraulic or pneumatic mode.
However, in the machining process, the surface quality of the flange workpiece is easily reduced due to the high temperature and the generation of chips, and the machining environment is poor, so that the working safety and the health of operators are affected.
Disclosure of Invention
In order to ensure the processing efficiency and improve the surface quality and the processing environment of a flange workpiece, the application provides a flange processing device.
The flange machining device comprises a workbench, wherein a clamping assembly, a turning tool assembly and a punching assembly are arranged on the workbench, the clamping assembly is used for fixing a flange workpiece, the turning tool assembly is used for turning the flange workpiece, the punching assembly is used for forming holes in the flange workpiece, a cooling spray assembly is further arranged on the workbench, and the cooling spray assembly is used for spraying and cooling the machined flange workpiece.
Through adopting above-mentioned technical scheme, the clamping assembly can effectively fix flange work piece, ensures the stability in the course of working, and lathe tool subassembly and the linkage design of subassembly that punches can realize high-efficient processing. The cooling spray assembly can effectively reduce the processing temperature, reduce the thermal deformation of the workpiece, ensure the processing efficiency and improve the surface quality and the processing environment of the flange workpiece.
Preferably, the cooling spray assembly comprises a spray header, the spray header is arranged on the workbench, a water outlet of the spray header is used for spraying cooling liquid towards a flange workpiece, a recovery cavity is formed in the workbench, the recovery cavity is used for receiving cooling liquid sprayed by the spray header, the cooling spray assembly further comprises a water pump and a return pipe, the water pump is arranged on one side of the workbench, one end of the return pipe is communicated with the recovery cavity, the other end of the return pipe is communicated with the water pump, and the water pump is used for leading cooling liquid in the recovery cavity to the spray header.
Through adopting above-mentioned technical scheme, the shower head sprays the flange work piece, not only can effectively reduce processing temperature, reduces the work piece thermal deformation, can also wash the sweeps on flange work piece surface clean in the in-process that sprays to realize spraying the cyclic utilization of liquid through retrieving the chamber, improve the utilization ratio of spraying liquid.
Preferably, a first air pump is arranged on one side wall of the workbench, the first air pump is used for sucking scraps produced by flange workpiece processing into the recovery cavity, a filter assembly is arranged in the workbench, the filter assembly is arranged in the recovery cavity, the filter assembly is used for receiving the scraps produced in the flange processing process and is used for supplying cooling liquid sprayed by the spray header to pass through, and the communicating position of the return pipe and the recovery cavity is located below the filter assembly along the height direction of the recovery cavity.
Through adopting above-mentioned technical scheme, the sweeps suction that flange work piece processing produced not only can be given to first aspiration pump, impels the sweeps to get into to retrieve the chamber, impels simultaneously to spray the coolant liquid on the workstation along the trend and flow to retrieve the intracavity, retrieves the combination of chamber and filter unit moreover, realizes effectively collecting and handling of sweeps, improves the processing environment, improves operation security.
Preferably, the clamping assembly comprises a clamping seat and a clamping block, the clamping seat is arranged on the workbench, the clamping block is arranged on the clamping seat and is used for fixing a flange workpiece on the clamping seat, a negative pressure inlet is formed in one end face of the clamping seat, a negative pressure cavity is coaxially formed in the clamping seat along the inner edge of the clamping seat, the negative pressure cavity is communicated with the negative pressure inlet, and a second air pump is arranged on the workbench and is used for sucking scraps generated in the processing process of the flange workpiece into the negative pressure cavity.
Through adopting above-mentioned technical scheme, in the second aspiration pump not only can inhale the sweeps that produces in the flange work piece course of working to the negative pressure cavity, further improve the ability that sweeps were collected, through negative pressure adsorption and grip block synergism on the grip block moreover, can effectively fix the flange work piece on the grip block, ensure the stability in the course of working, reduce the probability that the flange work piece dropped from the grip block in the course of working.
Preferably, the clamping blocks are arranged in a plurality, the clamping blocks are arranged on one end face of the clamping seat at equal angular intervals along the circumferential direction of the clamping seat, and each clamping block is connected with the clamping seat in a reciprocating sliding manner in a radial direction of the clamping seat.
Through adopting above-mentioned technical scheme, a plurality of grip blocks have further improved the inseparable type of relation of connection between flange work piece and the clamping assembly, and the grip block can be along the radial reciprocal clamping block that slides of grip block can be adapted to the processing of flange work piece of different diameter sizes.
Preferably, the detachable replacement core that collects that is provided with in the grip slipper, the grip slipper includes grip slipper body seat and grip slipper seat lid, the grip slipper body seat with the grip slipper seat lid can dismantle and link to each other, the negative pressure cavity set up in on the grip slipper body seat, the negative pressure cavity runs through the one end terminal surface of grip slipper body seat is formed with the replacement opening, the grip slipper seat lid is used for sealedly the replacement opening, the negative pressure entry is followed the grip slipper axial run through in on the grip slipper seat lid, it has the confession to run through on one side lateral wall of the replacement core to collect on the suction nozzle male flow hole of second aspiration pump.
Through adopting above-mentioned technical scheme, when collecting the sweeps in the replacement core and tend to saturation, can conveniently change and empty, take apart the grip slipper body seat and grip slipper seat lid, can take out the replacement core of collecting, change new collection replacement core to in the negative pressure cavity, improved the persistence of collection useless work and the convenience that the grip slipper maintained.
Preferably, the locating piece is arranged on the outer wall of one side of the collecting and replacing core, the locating piece comprises a locating lug and a return spring, a locating groove for the locating piece to be partially embedded is formed in the outer wall of one side of the collecting and replacing core, one end of the return spring is connected with the bottom of the locating groove, the other end of the return spring is connected with the locating lug, the outer wall of the collecting and replacing core is attached to the cavity wall of the negative pressure cavity, a locating caulking groove for the locating lug to be partially embedded is formed in the clamping seat, and the locating caulking groove is formed in the cavity wall of the negative pressure cavity.
Through adopting above-mentioned technical scheme, collect the in-process that the replacement core adorned to the negative pressure cavity, return spring is compressed, and the locating lug inlays completely and establishes in the constant head tank, and when locating lug and location caulking groove were in the time, return spring's resilience force drove the locating lug and inlay to the location caulking groove in, collect the replacement core promptly and install in place.
Preferably, the lathe tool subassembly includes a plurality of turning tools and lathe tool seat, be provided with the lathe tool motor on the lathe tool seat, a plurality of turning tools follow the output shaft circumference equiangular interval of lathe tool motor arrange in on the lathe tool seat, the cutting edge face of turning tools is used for towards the flange work piece, the turning tools keep away from the one end of turning tool cutting edge face be used for with the lathe tool motor links to each other, the lathe tool motor is used for driving a plurality of turning tools rotates, a plurality of turning tools all use the output shaft of lathe tool motor is the axis of rotation.
Because the end face and the side wall of the flange workpiece are required to be turned, a plurality of turning tools are arranged, and when different turning tools are replaced each time, the turning tools are required to be disassembled and assembled, and the turning tools are relatively troublesome.
Preferably, the workbench is provided with an X-direction lathe tool loading assembly and a Y-direction lathe tool loading assembly, the X-direction lathe tool loading assembly is used for driving the lathe tool assembly to be connected with the workbench along the X-axis direction in a positionable reciprocating sliding manner, and the Y-direction lathe tool loading assembly is used for driving the lathe tool assembly to be connected with the workbench along the Y-axis direction in a positionable reciprocating sliding manner.
By adopting the technical scheme, the turning tool assembly can flexibly move in the directions of the X axis and the Y axis, the turning of complex shapes is realized, and the machining precision and efficiency are improved.
Preferably, the workbench is provided with an X-direction punching loading assembly and a Y-direction punching loading assembly, the X-direction punching loading assembly is used for driving the punching assembly to be connected with the workbench in a sliding manner in a reciprocating manner capable of being positioned along the X-axis direction, and the Y-direction punching loading assembly is used for driving the punching assembly to be connected with the workbench in a sliding manner capable of being positioned along the Y-axis direction.
By adopting the technical scheme, the punching assembly can flexibly move in the directions of the X axis and the Y axis, so that the punching operation of complex positions is realized, and the punching precision and efficiency are improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The clamping assembly can effectively fix the flange workpiece, stability in the machining process is guaranteed, and efficient machining can be achieved through linkage design of the turning tool assembly and the punching assembly. The cooling spray assembly can effectively reduce the processing temperature, reduce the thermal deformation of the workpiece, ensure the processing efficiency and improve the surface quality and the processing environment of the flange workpiece;
2. The spray header sprays the flange workpiece, so that the processing temperature can be effectively reduced, the thermal deformation of the workpiece is reduced, scraps on the surface of the flange workpiece can be completely washed out in the spraying process, the recycling of spraying liquid is realized through the recycling cavity, and the utilization rate of the spraying liquid is improved;
3. Through the negative pressure adsorption and the clamping block synergism on the clamping seat, the flange workpiece can be effectively fixed on the clamping seat, the stability in the processing process is ensured, and the probability that the flange workpiece falls from the clamping seat in the processing process is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present application;
FIG. 2 is a schematic view of a portion of the structure of the present application;
FIG. 3 is a schematic cross-sectional view of a portion of the structure of the present application;
FIG. 4 is a schematic cross-sectional view of a portion of the structure of the present application;
FIG. 5 is a schematic cross-sectional view of a portion of the structure of the present application;
FIG. 6 is an exploded view of a portion of the structure of the present application;
FIG. 7 is a schematic cross-sectional view of a portion of the structure of the present application;
FIG. 8 is a schematic view of a portion of the structure of the present application;
fig. 9 is an exploded schematic view of the overall structure of the present application.
Reference numerals illustrate 1, flange work piece; 110, a workbench; 111, clamping the mounting seat; 112, recovery cavity, 120, clamping assembly, 121, clamping seat, 1211, clamping seat base, 1212, clamping seat base cover, 122, clamping block, 123, driving motor, 124, sliding block, 125, sliding adjusting groove, 126, adjusting screw, 127, screw motor, 128, replacement opening, 130, turning assembly, 131, turning tool, 132, turning seat, 133, turning motor, 134, cross mounting bracket, 135, X-direction turning loading assembly, 136, turning outer seat, 137, Y-direction turning loading assembly, 1371, Y-direction guide rail, 1372, Y-direction screw, 1373, Y-direction stepping motor, 138, turning slider, 140, punching assembly, 141, drill bit, 142, drill bit base, 143, X-direction punching loading assembly, 1431, X-direction guide rail, 1432, X-direction screw, 1433, X-direction stepping motor, 144, Y-direction punching loading assembly, 145, drill bit mounting seat, 146, punching slider, 150, negative pressure inlet, 151, negative pressure cavity, 152, second suction pump, 153, collection core, 154, hole 155, fan screw, fan screw, 172, fan screw, fan filter holder, fan filter, fan.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings.
The application discloses a flange machining device which is used for improving the surface quality and the machining environment of a flange workpiece while guaranteeing the machining efficiency.
Referring to fig. 1-4, the flange processing device comprises a workbench 110, wherein a clamping assembly 120, a turning tool assembly 130 and a punching assembly 140 are arranged on the workbench 110, the clamping assembly 120 is used for fixing a flange workpiece 1, the turning tool assembly 130 is used for turning the flange workpiece 1, the punching assembly 140 is used for forming holes in the flange workpiece 1, the clamping assembly 120 can effectively fix the flange workpiece 1, stability in the processing process is ensured, and efficient processing can be realized due to linkage design of the turning tool assembly 130 and the punching assembly 140.
Specifically, referring to fig. 1 and 2, the clamping assembly 120 includes a clamping seat 121 and a plurality of clamping blocks 122, in this embodiment, a clamping mounting seat 111 is provided on the workbench 110, a driving motor 123 is embedded on the clamping mounting seat 111, the clamping seat 121 is embedded on the clamping mounting seat 111 and is coaxially connected with an output shaft of the driving motor 123, the driving motor 123 drives the clamping seat 121 to rotate in the clamping mounting seat 111, the clamping blocks 122 are provided with three clamping blocks 122, and the three clamping blocks 122 are arranged on an end face of the clamping seat 121 far away from the driving motor 123 along a circumferential Xiang Dengjiao degree interval of the clamping seat 121.
Referring to fig. 1, fig. 2 and fig. 5, each clamping block 122 is connected to the clamping seat 121 along a reciprocating sliding movement which can be located in the radial direction of the clamping seat 121, in this embodiment, a sliding block 124 is disposed on one side, close to the clamping seat 121, of the clamping block 122, a sliding adjusting groove 125 for the sliding block 124 to slide and embed is formed in the clamping seat 121, the depth direction of the sliding adjusting groove 125 is formed along the axial direction of the clamping seat 121, the length direction of the sliding adjusting groove 125 is formed along the radial direction of the clamping seat 121, three adjusting screws 126 are disposed on the clamping seat 121, the three adjusting screws and the three sliding blocks 124 are in one-to-one correspondence, the adjusting screws 126 are embedded in the sliding adjusting groove 125, a screw motor 127 is disposed on the outer wall of the clamping seat 121, one end of each adjusting screw 126 is coaxially connected with an output shaft of the screw motor 127, the other end of each adjusting screw 126 penetrates through the sliding block 124 and is axially fixed and circumferentially rotated to be connected with the sliding adjusting groove 125, and the screw motor 127 works to drive the adjusting screw 126 to rotate so as to drive the adjusting screw 126 to slide along the radial direction of the clamping seat 121.
Referring to fig. 2, 5 and 6, a negative pressure inlet 150 is formed on an end surface of one end of the clamping seat 121, a negative pressure cavity 151 is formed in the clamping seat 121 along the axis of the clamping seat 121, the negative pressure cavity 151 is communicated with the negative pressure inlet 150, specifically, the clamping seat 121 comprises a clamping seat body 1211 and a clamping seat cover 1212, the clamping seat body 1211 and the clamping seat cover 1212 are detachably connected, the negative pressure cavity 151 is formed on the clamping seat body 1211, a replacement opening 128 is formed on the end surface of one end of the clamping seat body 1211, the clamping seat cover 1212 is used for sealing the replacement opening 128, the negative pressure inlet 150 axially penetrates through the clamping seat cover 1212 along the clamping seat 121, and the clamping seat 121 can be made of an aluminum alloy material and has good light weight and corrosion resistance. The clamping block 122 may be made of high strength steel to ensure the stability and durability of clamping.
The second air pump 152 is arranged on the workbench 110, the second air pump 152 is used for sucking scraps generated in the processing process of the flange workpiece 1 into the negative pressure cavity 151, the second air pump 152 is arranged on one side wall of the clamping installation seat 111, the second air pump 152 not only can suck the scraps generated in the processing process of the flange workpiece 1 into the negative pressure cavity 151, but also can further improve the capacity of collecting the scraps, and the flange workpiece 1 can be effectively fixed on the clamping seat 121 through the synergistic effect of the negative pressure adsorption on the clamping seat 121 and the clamping block 122, so that the stability in the processing process is ensured, and the falling probability of the flange workpiece 1 from the clamping seat 121 in the processing process is reduced.
Referring to fig. 6 and 7, a collecting and replacing core 153 is detachably arranged in the clamping seat 121, the outer wall of the collecting and replacing core 153 is attached to the cavity wall of the negative pressure cavity 151, a circulating hole 154 for inserting an air suction nozzle of the second air suction pump 152 is formed in the side wall of one side of the collecting and replacing core 153, the collecting and replacing core 153 can be made of stainless steel materials and has good corrosion resistance, a positioning piece 155 is arranged on the outer wall of one side of the collecting and replacing core 153, the positioning piece 155 comprises a positioning protruding block 1551 and a return spring 1552, a positioning groove 156 for partially embedding the positioning piece 155 is formed in the outer wall of one side of the collecting and replacing core 153, one end of the return spring 1552 is connected with the bottom of the positioning groove 156, the other end of the return spring 1552 is connected with the positioning protruding block 1551, and a positioning embedding groove 157 for partially embedding the positioning protruding block 1551 is formed in the clamping seat 121.
During the process of installing the collecting and replacing core 153 into the negative pressure cavity 151, the return spring 1552 is compressed, the positioning lug 1551 is completely embedded in the positioning groove 156, and when the positioning lug 1551 is aligned with the positioning caulking groove 157, the return force of the return spring 1552 drives the positioning lug 1551 to be embedded into the positioning caulking groove 157, namely, the collecting and replacing core 153 is installed in place.
In addition, referring to fig. 1,3 and 8, the turning tool assembly 130 includes a plurality of turning tools 131 and a turning tool seat 132, be provided with turning tool motor 133 on the turning tool seat 132, turning tool 131 keeps away from the one end of turning tool 131 knife edge face and is used for linking to each other with turning tool motor 133, turning tool motor 133 is used for driving a plurality of turning tools 131 to rotate, a plurality of turning tools 131 all use the output shaft of turning tool motor 133 as the axis of rotation, in this embodiment, four turning tools 131 are provided in total, the last cross mounting bracket 134 that inlays of turning tool seat 132, four turning tools 131 are arranged on turning tool seat 132 along the equidistant interval of output shaft circumference of turning tool motor 133 and four turning tools 131 can dismantle with the four ends of cross mounting bracket 134 through the bolt and link to each other, turning tool motor 133 sets up in the top of turning tool seat 132, the output shaft of turning tool motor 133 links to each other with the center pin position of cross mounting bracket 134, turning tool motor 133 can adopt servo motor, have the characteristics of high accuracy and high response speed.
The workbench 110 is provided with an X-direction lathe tool loading assembly 135 and a Y-direction lathe tool loading assembly 137, the X-direction lathe tool loading assembly 135 is used for driving the lathe tool assembly 130 to be connected to the workbench 110 in a reciprocating sliding manner capable of being positioned along an X axis, the Y-direction lathe tool loading assembly 137 is used for driving the lathe tool assembly 130 to be connected to the workbench 110 in a reciprocating sliding manner capable of being positioned along a Y axis, so that the lathe tool assembly 130 can flexibly move in the X axis and the Y axis directions, turning of complex shapes is achieved, and machining precision and efficiency are improved.
Specifically, the X-direction lathe tool loading assembly 135 comprises an X-direction air cylinder, a lathe tool outer seat 136 is arranged on the workbench 110, the lathe tool seat 132 is slidably embedded in the lathe tool outer seat 136, the X-direction air cylinder is embedded in the lathe tool outer seat 136, a piston rod of the X-direction air cylinder is connected with the lathe tool seat 132, the Y-direction lathe tool loading assembly 137 comprises a Y-direction guide rail 1371, a Y-direction lead screw 1372 and a Y-direction stepping motor 1373, the Y-direction guide rail 1371 is arranged on the workbench 110, the lathe tool assembly 130 is in sliding connection with the Y-direction guide rail 1371 through a lathe tool sliding block 138, the lathe tool sliding block 138 is arranged at the bottom of the lathe tool outer seat 136, the Y-direction lead screw 1372 is in threaded connection with the lathe tool sliding block 138, and the Y-direction stepping motor 1373 is used for driving the Y-direction lead screw 1372 to rotate.
Referring to fig. 1, 4 and 9, the punching assembly 140 comprises a drill bit 141 and a drill bit seat 142, wherein the drill bit 141 can be made of high-speed steel or hard alloy materials, has good wear resistance and cutting performance, the workbench 110 is provided with an X-direction punching loading assembly 143 and a Y-direction punching loading assembly 144, the X-direction punching loading assembly 143 is used for driving the punching assembly 140 to be connected with the workbench 110 in a positionable reciprocating sliding manner along the X-axis direction, and the Y-direction punching loading assembly 144 is used for driving the punching assembly 140 to be connected with the workbench 110 in a positionable reciprocating sliding manner along the Y-axis direction. The design enables the punching assembly 140 to flexibly move in the X-axis and Y-axis directions, so that the punching operation of complex positions is realized, and the punching precision and efficiency are improved.
Specifically, the X-directional punching loading assembly 143 includes an X-directional guide rail 1431, an X-directional screw 1432 and an X-directional stepper motor 1433, the X-directional guide rail 1431 is disposed on the workbench 110, the punching assembly 140 is slidably connected with the X-directional guide rail 1431 through the punching slider 146, the X-directional screw 1432 is in threaded connection with the punching slider 146, the X-directional stepper motor 1433 is used for driving the X-directional screw 1432 to rotate, the Y-directional punching loading assembly 144 includes a Y-directional cylinder, the workbench 110 is provided with a drill bit mounting seat 145, the punching slider 146 is disposed at the bottom drill bit seat 142 of the drill bit mounting seat 145 and is slidably embedded in the drill bit mounting seat 145, the Y-directional cylinder is embedded in the turning tool outer seat 136, and the piston rod of the Y-directional cylinder is connected with the turning tool seat 132.
Referring to fig. 1 and 9, in the machining process, the surface quality of the flange workpiece 1 is easily reduced due to the high temperature and the generation of chips, and the machining environment is poor, so that the working safety and the health of operators are affected, the cooling spray assembly 160 is further arranged on the workbench 110, the cooling spray assembly 160 is used for spraying and cooling the machined flange workpiece 1, the machining temperature can be effectively reduced by the cooling spray assembly 160, the thermal deformation of the workpiece is reduced, the machining efficiency is ensured, and the surface quality and the machining environment of the flange workpiece 1 are improved.
The cooling spray assembly 160 comprises a spray header 161, the spray header 161 is arranged on the workbench 110, a water outlet of the spray header 161 is used for spraying cooling liquid towards the flange workpiece 1, a recovery cavity 112 is formed in the workbench 110, the recovery cavity 112 is used for receiving cooling liquid sprayed by the spray header 161, the cooling spray assembly 160 further comprises a water pump 162 and a return pipe 163, the water pump 162 is arranged on one side of the workbench 110, one end of the return pipe 163 is communicated with the recovery cavity 112, the other end of the return pipe 163 is communicated with the water pump 162, the water pump 162 is used for leading cooling liquid in the recovery cavity 112 to the spray header 161, a first air pump 164 is arranged on one side wall of the workbench 110, the first air pump 164 is used for sucking waste chips generated by processing the flange workpiece 1 into the recovery cavity 112, a filter assembly 170 is arranged in the workbench 110, the filter assembly 170 is arranged in the recovery cavity 112, the filter assembly 170 is used for receiving waste chips generated in the flange processing process and is used for allowing cooling liquid sprayed by the spray header 161 to pass through, and the communicating position of the return pipe 163 and the recovery cavity 112 is located below the filter assembly 170 along the height direction of the recovery cavity 112.
The spray header 161 sprays the flange workpiece 1, so that the processing temperature can be effectively reduced, the thermal deformation of the workpiece is reduced, the waste scraps on the surface of the flange workpiece 1 can be washed clean in the spraying process, the recycling of spraying liquid is realized through the recycling cavity 112, the utilization rate of the spraying liquid is improved, the first air pump 164 can not only absorb the waste scraps generated by processing the flange workpiece 1, but also promote the waste scraps to enter the recycling cavity 112, meanwhile, the cooling liquid sprayed onto the workbench 110 is caused to flow into the recycling cavity 112, and the recycling cavity 112 and the filtering component 170 are combined, so that the waste scraps are effectively collected and processed, the processing environment is improved, and the operation safety is improved.
In this embodiment, the filter assembly 170 includes a filter drawer 171 and a filter screen 172 detachably disposed on the filter drawer 171, a mounting opening 173 of the filter drawer 171 is formed on one side of the recovery cavity 112 penetrating through the workbench 110, the filter drawer 171 is horizontally slidably mounted in the recovery cavity 112 from the mounting opening 173, two sliding strips 174 are disposed on two sides of the filter drawer 171, the two sliding strips 174 are respectively embedded in two side walls of the recovery cavity 112 to provide guiding function for sliding of the filter drawer 171, a handle 175 and a fixing member 176 are disposed on an outer wall of one side of the filter drawer 171 exposed out of the recovery cavity 112, the fixing member 176 includes a fixing plate 1761 and a fixing bolt 1762, one end of the fixing plate 1761 is rotatably connected with the filter drawer 171, the other end of the fixing plate 1761 is inserted with the fixing bolt 1762, the fixing bolt 1762 is connected with a side wall screw thread of the workbench 110 after passing through the fixing plate 1761, mounting plates 177 are disposed on four sides of the filter screen 172, two connecting bolts 178 are disposed on each mounting plate 177 in a penetrating manner, and the connecting bolts 178 are connected with the cavity wall of the recovery cavity 112 by screw threads.
The flange machining device is based on the implementation principle that flange workpieces 1 can be effectively fixed on a clamping seat 121 through the synergistic effect of negative pressure adsorption on the clamping seat 121 and a clamping block 122, stability in the machining process is guaranteed, probability of the flange workpieces 1 falling from the clamping seat 121 in the machining process is reduced, efficient turning and punching machining is achieved through linkage design of a turning tool assembly 130 and a punching assembly 140, a cooling spray assembly 160 is used for spraying and cooling the machined flange workpieces 1, machining temperature can be effectively reduced through the cooling spray assembly 160, thermal deformation of the workpieces is reduced, waste on the surfaces of the flange workpieces 1 can be completely washed out in the spraying process, recycling of spraying liquid is achieved through a recovery cavity 112, utilization rate of the spraying liquid is improved, machining efficiency is guaranteed, meanwhile, surface quality and machining environment of the flange workpieces 1 are improved, efficient collection and treatment of waste are achieved through combination of the recovery cavity 112 and a filtering assembly 170, machining environment is improved, and operation safety is improved.
The embodiments of the present application are all preferred embodiments of the present application, and are not limited in scope by the present application, so that all equivalent changes according to the structure, shape and principle of the present application are covered by the scope of the present application.
Claims (8)
1. The flange machining device comprises a workbench (110) and is characterized in that a clamping assembly (120), a turning tool assembly (130) and a punching assembly (140) are arranged on the workbench (110), the clamping assembly (120) is used for fixing a flange workpiece (1), the turning tool assembly (130) is used for turning the flange workpiece (1), the punching assembly (140) is used for forming holes in the flange workpiece (1), a cooling spray assembly (160) is further arranged on the workbench (110), and the cooling spray assembly (160) is used for spraying and cooling the machined flange workpiece (1);
The clamping assembly (120) comprises a clamping seat (121) and a clamping block (122), the clamping seat (121) is arranged on the workbench (110), the clamping block (122) is arranged on the clamping seat (121) and is used for fixing a flange workpiece (1) on the clamping seat (121), a negative pressure inlet (150) is formed in one end face of the clamping seat (121), a negative pressure cavity (151) is formed in the clamping seat (121) along the same axis as the clamping seat (121), the negative pressure cavity (151) is communicated with the negative pressure inlet (150), a second air pump (152) is arranged on the workbench (110), and the second air pump (152) is used for sucking waste scraps generated in the processing process of the flange workpiece (1) into the negative pressure cavity (151);
The utility model discloses a vacuum pump, including clamping seat (121), clamping seat (121) are provided with in can dismantling and collect replacement core (153), clamping seat (121) include clamping seat body seat (1211) and clamping seat lid (1212), clamping seat body seat (1211) with clamping seat lid (1212) can dismantle and link to each other, negative pressure cavity (151) set up in on clamping seat body seat (1211), negative pressure cavity (151) run through the one end terminal surface of clamping seat body seat (1211) is formed with replacement opening (128), clamping seat lid (1212) are used for sealing replacement opening (128), negative pressure entry (150) follow clamping seat (121) axially run through in on clamping seat lid (1212), it has confession to run through on the lateral wall of one side of collecting replacement core (153) air suction nozzle male circulation hole (154) of second aspiration pump (152).
2. The flange machining device according to claim 1, wherein the cooling spray assembly (160) comprises a spray header (161), the spray header (161) is arranged on the workbench (110) and a water outlet of the spray header (161) is used for spraying cooling liquid towards a flange workpiece (1), a recovery cavity (112) is formed in the workbench (110), the recovery cavity (112) is used for receiving the cooling liquid sprayed by the spray header (161), the cooling spray assembly (160) further comprises a water pump (162) and a return pipe (163), the water pump (162) is arranged on one side of the workbench (110), one end of the return pipe (163) is communicated with the recovery cavity (112), the other end of the return pipe (163) is communicated with the water pump (162), and the cooling liquid in the recovery cavity (112) is led to the spray header (161) by the water pump (162).
3. A flange machining device according to claim 2, wherein a first air pump (164) is arranged on one side wall of the workbench (110), the first air pump (164) is used for sucking scraps generated by machining of a flange workpiece (1) into the recovery cavity (112), a filter assembly (170) is arranged in the workbench (110), the filter assembly (170) is arranged in the recovery cavity (112), the filter assembly (170) is used for receiving the scraps generated in the flange machining process and passing through cooling liquid sprayed by the spray header (161), and the communication position of the return pipe (163) and the recovery cavity (112) is located below the filter assembly (170) along the height direction of the recovery cavity (112).
4. A flange machining apparatus according to claim 1, wherein a plurality of clamping blocks (122) are provided, the plurality of clamping blocks (122) are circumferentially and equiangularly arranged on one end face of the clamping base (121) at equal intervals, and each clamping block (122) is slidably connected to the clamping base (121) in a reciprocating manner along the radial direction of the clamping base (121).
5. The flange machining device according to claim 1, wherein a positioning piece (155) is arranged on the outer wall of one side of the collecting and replacing core (153), the positioning piece (155) comprises a positioning protruding block (1551) and a return spring (1552), a positioning groove (156) for the positioning piece (155) to be partially embedded is formed in the outer wall of one side of the collecting and replacing core (153), one end of the return spring (1552) is connected with the bottom of the positioning groove (156), the other end of the return spring (1552) is connected with the positioning protruding block (1551), the outer wall of the collecting and replacing core (153) is attached to the cavity wall of the negative pressure cavity (151), a positioning embedding groove (157) for the positioning protruding block (1551) to be partially embedded is formed in the clamping seat (121), and the positioning embedding groove (157) is formed in the cavity wall of the negative pressure cavity (151).
6. A flange machining device according to claim 1, wherein the turning tool assembly (130) comprises a plurality of turning tools (131) and a turning tool seat (132), a turning tool motor (133) is arranged on the turning tool seat (132), the turning tools (131) are arranged on the turning tool seat (132) at equal angular intervals along the circumferential direction of an output shaft of the turning tool motor (133), the edge surface of the turning tools (131) is used for facing a flange workpiece (1), one end, away from the edge surface of the turning tools (131), of the turning tools (131) is used for being connected with the turning tool motor (133), the turning tool motor (133) is used for driving the turning tools (131) to rotate, and the output shaft of the turning tool motor (133) is used as a rotation axis.
7. A flange machining apparatus according to claim 6, wherein the workbench (110) is provided with an X-direction lathe tool loading assembly (135) and a Y-direction lathe tool loading assembly (137), the X-direction lathe tool loading assembly (135) is used for driving the lathe tool assembly (130) to be connected to the workbench (110) in a reciprocating sliding manner capable of being positioned along the X-axis direction, and the Y-direction lathe tool loading assembly (137) is used for driving the lathe tool assembly (130) to be connected to the workbench (110) in a reciprocating sliding manner capable of being positioned along the Y-axis direction.
8. A flange machining apparatus according to claim 1, wherein the table (110) is provided with an X-direction punching loading assembly (143) and a Y-direction punching loading assembly (144), the X-direction punching loading assembly (143) is used for driving the punching assembly (140) to be connected to the table (110) in a reciprocating sliding manner capable of being positioned along an X-axis direction, and the Y-direction punching loading assembly (144) is used for driving the punching assembly (140) to be connected to the table (110) in a reciprocating sliding manner capable of being positioned along a Y-axis direction.
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| CN202411739401.9A CN119501584B (en) | 2024-11-29 | 2024-11-29 | A flange processing device |
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| CN202411739401.9A CN119501584B (en) | 2024-11-29 | 2024-11-29 | A flange processing device |
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| CN116460592A (en) * | 2023-05-17 | 2023-07-21 | 江苏海事职业技术学院 | Numerical control multifunctional compound machine tool |
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| JP4717178B2 (en) * | 2000-06-19 | 2011-07-06 | ホーコス株式会社 | Machine tool chip removal device |
| CN214108817U (en) * | 2020-12-26 | 2021-09-03 | 东莞市中联船务工程有限公司 | Lathe capable of preventing materials from splashing |
| KR102483554B1 (en) * | 2022-06-08 | 2023-01-02 | 주식회사 하이드텍 | cutting oil coolant tank system with sludge removal cleaner |
| CN221435019U (en) * | 2023-10-24 | 2024-07-30 | 南昌市卓圣汽车零部件有限公司 | Drilling and punching device for extension beam |
| CN221018814U (en) * | 2023-11-09 | 2024-05-28 | 唐陌传动机械(安徽)有限公司 | Manufacturing and processing machine with waste recycling function for coupler |
| CN118990114B (en) * | 2024-10-23 | 2025-03-07 | 江苏圣欣不锈钢制品有限公司 | A processing lathe for stainless steel products production |
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