Disclosure of Invention
The invention aims to solve the technical problems of the prior art, and provides the energy-saving control method and the energy-saving control system for the walking of the girder transporting vehicle, which can carry out linear coupling control on the rotating speed of the diesel engine and the displacement of the hydraulic system under different working conditions of the girder transporting vehicle, so that the displacement of the hydraulic system is matched with the power of the diesel engine, the energy utilization efficiency of the walking system of the girder transporting vehicle is further effectively improved, and the energy conservation and the emission reduction of the system are realized.
In order to solve the technical problems, the invention adopts the following technical scheme:
1. Energy-saving control method for walking of beam transporting vehicle
The invention provides a beam transport vehicle running energy-saving control method, which mainly comprises the following steps:
S1, detecting the actual working condition of a beam transporting vehicle;
S2, linearly coupling the rotating speed of the diesel engine with the displacement of the hydraulic system;
S3, determining the power range of the engine under the current working condition according to the actual working condition parameters of the girder transporting vehicle;
s4, setting a rotating speed control interval of the diesel engine under the current working condition according to the engine power range under the current working condition;
and S5, in the rotating speed control interval, the rotating speed of the diesel engine and the displacement of the hydraulic system are controlled linearly and automatically.
Further, in step S1, the actual working conditions of the beam transport vehicle include a standby working condition, a walking working condition and a loading and unloading working condition;
The actual working condition of the beam transporting vehicle is judged specifically by detecting the input signal of the beam transporting vehicle controller:
when the motion of the walking mechanism of the beam transporting vehicle is detected, judging that the beam transporting vehicle is currently in a walking working condition;
When the fact that the beam transporting vehicle travelling mechanism does not act and the supporting legs extend out is detected, judging that the beam transporting vehicle travelling mechanism is currently in a loading and unloading working condition;
and when the fact that the beam transporting vehicle travelling mechanism does not act and the supporting legs do not extend is detected, judging that the beam transporting vehicle travelling mechanism is currently in a standby working condition.
Further, in step S2, the linearly coupling the rotational speed of the diesel engine with the displacement of the hydraulic system includes:
the control parameters of the beam-transporting vehicle controller for carrying out linear control on the rotating speed of the diesel engine are adjusted, so that the rotating speed of the diesel engine is coupled with the opening of the proportional valve of the driving pump, and the requirements are met:
when the operating handle is at the linear starting point, the opening of the proportional valve of the driving pump and the rotating speed of the diesel engine are both at the linear control starting point position;
When the operating handle is at the linear end point, the opening of the proportional valve of the driving pump and the rotating speed of the diesel engine reach the linear control end point position at the same time.
Further, in step S3, the determining the engine power range under the current working condition according to the actual working condition parameters of the beam transport vehicle specifically includes:
When the girder transporting vehicle is in a walking working condition, the minimum value of the engine power under the current working condition is calculated and determined according to the first calculation of the minimum power multiplied by the correction coefficient when the girder transporting vehicle walking mechanism, the steering mechanism and the suspension mechanism work simultaneously, and the maximum value of the engine power under the current working condition is calculated and determined according to the second calculation of the rated power multiplied by the correction coefficient when the girder transporting vehicle walking mechanism, the steering mechanism and the suspension mechanism work simultaneously;
when the girder transporting vehicle is in a loading and unloading working condition, the power range of the engine under the current working condition is calculated and determined according to the working power range of the supporting leg mechanism multiplied by the correction coefficient;
When the beam transporting vehicle is in a standby working condition, the engine power range under the current working condition is a preset range determined according to the parameters of the beam transporting vehicle.
Further, in step S4, the setting a rotation speed control interval of the diesel engine under the current working condition specifically includes:
And according to the control parameters of the coupled and adjusted beam-transporting vehicle controller for carrying out linear control on the rotating speed of the diesel engine, combining the engine power range under the current working condition to determine the rotating speed range of the diesel engine corresponding to the engine power range.
Further, in step S5, the method further includes performing linear automatic control on the rotational speed of the diesel engine and the displacement of the hydraulic system at the same time, and specifically includes:
determining a starting point and an ending point of the linear control of the rotating speed of the diesel engine according to the power range of the engine under the current working condition;
determining a starting point and an end point of the linear control of the opening of a proportional valve of a driving pump according to the linear coupling relation between the rotating speed of the diesel engine and the displacement of a hydraulic system, and further calculating the output range of control current;
And determining a linear control interval of the operating handle according to the output range of the control current, and switching the girder transporting vehicle controller to a rotating speed automatic control mode so as to adjust the rotating speed of the diesel engine and the displacement of the hydraulic system in real time according to the output signal of the operating handle.
When the girder transporting vehicle is in a running working condition, the rotating speed control interval of the diesel engine is 1800-2100rpm;
when the girder transporting vehicle is in a loading and unloading working condition, the rotating speed control interval of the diesel engine is 900-1100rpm;
when the girder transporting vehicle is in a standby working condition, the rotating speed control interval of the diesel engine is 800-1000rpm.
2. Beam transporting vehicle running energy-saving control system
Based on the same inventive concept, the invention also provides a beam transport vehicle running energy-saving control system adopting the control method, which comprises
The travelling mechanism is used for driving the beam transport vehicle to travel in a straight line;
The steering mechanism is used for driving the beam transport vehicle to steer;
the supporting leg mechanism is used for supporting the beam transporting vehicle body when the box girder is assembled and disassembled;
And the beam transporting vehicle controller is used for collecting state signals of the travelling mechanism, the steering mechanism and the supporting leg mechanism in real time so as to judge the actual working condition of the beam transporting vehicle and simultaneously carry out linear automatic control on the rotating speed of the diesel engine and the displacement of the hydraulic system.
Compared with the prior art, the invention has the following main advantages:
1. The invention provides a beam transporting vehicle running energy-saving control method and a beam transporting vehicle running energy-saving control system, which can carry out linear coupling control on the rotating speed of a diesel engine and the displacement of a hydraulic system under different working conditions of the beam transporting vehicle, so that the displacement of the hydraulic system is matched with the power of the diesel engine;
2. the invention distinguishes the working conditions of the girder transporting vehicle under different conditions, and adjusts the rotating speed of the diesel engine under different working conditions in real time through the linear coupling control of the displacement of the diesel engine and the pump, thereby greatly improving the energy utilization efficiency of the girder transporting vehicle, improving the overall use economy of the equipment and having wide application prospect.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. In addition, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
It should be noted that each step/component described in the present application may be split into more steps/components, or two or more steps/components or part of operations of the steps/components may be combined into new steps/components, according to the implementation needs, to achieve the object of the present application.
In a first embodiment, the present embodiment provides a beam transport vehicle running energy-saving control method, as shown in fig. 1, mainly including the following steps:
S1, detecting the actual working condition of a beam transporting vehicle;
S2, linearly coupling the rotating speed of the diesel engine with the displacement of the hydraulic system;
S3, determining the power range of the engine under the current working condition according to the actual working condition parameters of the girder transporting vehicle;
s4, setting a rotating speed control interval of the diesel engine under the current working condition according to the engine power range under the current working condition;
and S5, in the rotating speed control interval, the rotating speed of the diesel engine and the displacement of the hydraulic system are controlled linearly and automatically.
Further, in step S1, the actual working conditions of the beam transport vehicle include a standby working condition, a walking working condition and a loading and unloading working condition;
The actual working condition of the beam transporting vehicle is judged specifically by detecting the input signal of the beam transporting vehicle controller:
when the motion of the walking mechanism of the beam transporting vehicle is detected, judging that the beam transporting vehicle is currently in a walking working condition;
When the fact that the beam transporting vehicle travelling mechanism does not act and the supporting legs extend out is detected, judging that the beam transporting vehicle travelling mechanism is currently in a loading and unloading working condition;
and when the fact that the beam transporting vehicle travelling mechanism does not act and the supporting legs do not extend is detected, judging that the beam transporting vehicle travelling mechanism is currently in a standby working condition.
Further, in step S2, the linearly coupling the rotational speed of the diesel engine with the displacement of the hydraulic system includes:
the control parameters of the beam-transporting vehicle controller for carrying out linear control on the rotating speed of the diesel engine are adjusted, so that the rotating speed of the diesel engine is coupled with the opening of the proportional valve of the driving pump, and the requirements are met:
when the operating handle is at the linear starting point, the opening of the proportional valve of the driving pump and the rotating speed of the diesel engine are both at the linear control starting point position;
When the operating handle is at the linear end point, the opening of the proportional valve of the driving pump and the rotating speed of the diesel engine reach the linear control end point position at the same time.
Further, in step S3, the determining the engine power range under the current working condition according to the actual working condition parameters of the beam transport vehicle specifically includes:
When the girder transporting vehicle is in a walking working condition, the minimum value of the engine power under the current working condition is calculated and determined according to the first calculation of the minimum power multiplied by the correction coefficient when the girder transporting vehicle walking mechanism, the steering mechanism and the suspension mechanism work simultaneously, and the maximum value of the engine power under the current working condition is calculated and determined according to the second calculation of the rated power multiplied by the correction coefficient when the girder transporting vehicle walking mechanism, the steering mechanism and the suspension mechanism work simultaneously;
when the girder transporting vehicle is in a loading and unloading working condition, the power range of the engine under the current working condition is calculated and determined according to the working power range of the supporting leg mechanism multiplied by the correction coefficient;
When the beam transporting vehicle is in a standby working condition, the engine power range under the current working condition is a preset range determined according to the parameters of the beam transporting vehicle.
Further, in step S4, the setting a rotation speed control interval of the diesel engine under the current working condition specifically includes:
And according to the control parameters of the coupled and adjusted beam-transporting vehicle controller for carrying out linear control on the rotating speed of the diesel engine, combining the engine power range under the current working condition to determine the rotating speed range of the diesel engine corresponding to the engine power range.
Further, in step S5, the method further includes performing linear automatic control on the rotational speed of the diesel engine and the displacement of the hydraulic system at the same time, and specifically includes:
determining a starting point and an ending point of the linear control of the rotating speed of the diesel engine according to the power range of the engine under the current working condition;
determining a starting point and an end point of the linear control of the opening of a proportional valve of a driving pump according to the linear coupling relation between the rotating speed of the diesel engine and the displacement of a hydraulic system, and further calculating the output range of control current;
And determining a linear control interval of the operating handle according to the output range of the control current, and switching the girder transporting vehicle controller to a rotating speed automatic control mode so as to adjust the rotating speed of the diesel engine and the displacement of the hydraulic system in real time according to the output signal of the operating handle.
When the girder transporting vehicle is in a running working condition, the rotating speed control interval of the diesel engine is 1800-2100rpm;
when the girder transporting vehicle is in a loading and unloading working condition, the rotating speed control interval of the diesel engine is 900-1100rpm;
when the girder transporting vehicle is in a standby working condition, the rotating speed control interval of the diesel engine is 800-1000rpm.
According to the beam transport vehicle running energy-saving control method, the fixed rotating speed control mode of only independently adjusting the rotating speed is improved to be a new mode of linearly adjusting the rotating speed of the diesel engine and the displacement of the hydraulic system at the same time by linearly coupling the diesel engine and the hydraulic system, and the improvement aims to solve the problem of overhigh rotating speed of the diesel engine when the displacement of the hydraulic system is low, so that the energy utilization efficiency is improved more effectively.
In the control system, the displacement of the hydraulic pump is in linear proportion to the control current, the control current is 7-43mA, the displacement of the pump is controlled to be variable from 0-100% in the range, wherein 7mA is the starting point of the pump, and 0-7mA is the dead zone of the pump design.
When the handle (dead zone of the handle with safety design) is at the linear starting point, the variable of the pump (7 mA) and the rotating speed of the diesel engine (800 rpm) are both at the starting point positions, and when the handle reaches the linear end point, the displacement of the pump (43 mA) and the rotating speed of the diesel engine (2100 rpm) reach linearly at the same time.
As shown in FIG. 2, the rotational speed of the diesel engine is outputted from 600-2100rpm, the power of 85-447kw is outputted approximately linearly, the starting point is set to 800-2100rpm for ensuring the normal operation of the diesel engine, and the stability of the system is better.
The third embodiment provides, based on the same inventive concept, a beam transport vehicle running energy-saving control system adopting the control method as described above, which mainly includes:
the travelling mechanism is used for driving the beam transport vehicle to travel in a straight line;
The steering mechanism is used for driving the beam transport vehicle to steer;
the supporting leg mechanism is used for supporting the beam transporting vehicle body when the box girder is assembled and disassembled;
And the beam transporting vehicle controller is used for collecting state signals of the travelling mechanism, the steering mechanism and the supporting leg mechanism in real time so as to judge the actual working condition of the beam transporting vehicle and simultaneously carry out linear automatic control on the rotating speed of the diesel engine and the displacement of the hydraulic system.
The fourth embodiment provides a beam transporting vehicle based on the same inventive concept, wherein the beam transporting vehicle is provided with the beam transporting vehicle travelling energy-saving control system.
Furthermore, the non-detailed description of the present application is the same as or implemented by the prior art.
To sum up:
1. The invention provides a beam transporting vehicle running energy-saving control method and a beam transporting vehicle running energy-saving control system, which can carry out linear coupling control on the rotating speed of a diesel engine and the displacement of a hydraulic system under different working conditions of the beam transporting vehicle, so that the displacement of the hydraulic system is matched with the power of the diesel engine;
2. the invention distinguishes the working conditions of the girder transporting vehicle under different conditions, and adjusts the rotating speed of the diesel engine under different working conditions in real time through the linear coupling control of the displacement of the diesel engine and the pump, thereby greatly improving the energy utilization efficiency of the girder transporting vehicle, improving the overall use economy of the equipment and having wide application prospect.
It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the invention and is not intended to limit the invention, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.