CN119411574A - A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation and construction method - Google Patents

A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation and construction method Download PDF

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Publication number
CN119411574A
CN119411574A CN202510020555.0A CN202510020555A CN119411574A CN 119411574 A CN119411574 A CN 119411574A CN 202510020555 A CN202510020555 A CN 202510020555A CN 119411574 A CN119411574 A CN 119411574A
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frp
soft soil
pile foundation
fiber
grouting
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孙胤栋
武科
谢瑾
张恒
刘亚军
杨来运
严智昊
郑扬
许文彬
孙纪正
刘晓玉
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Shandong University
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Shandong University
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/04Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D31/00Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
    • E02D31/06Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against corrosion by soil or water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/02Placing by driving
    • E02D7/06Power-driven drivers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Paleontology (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Agronomy & Crop Science (AREA)
  • Soil Sciences (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

本发明涉及软土桩基工程技术领域,具体为一种固化软土持力层FRP‑钢蜂窝腹板光伏桩基及施工方法,桩基包括FRP‑钢蜂窝腹板光伏桩基和固化软土持力层,FRP‑钢蜂窝腹板光伏桩基底部设在固化软土持力层中,其顶部位于地面上方;FRP‑钢蜂窝腹板光伏桩基包括芯模、混凝土、缠绕纤维层,芯模包括十字型钢立柱和FRP套管,十字型钢立柱的腹板上、FRP套管的两个直板上均设有贯穿孔,FRP套管固定在十字型钢立柱相邻两个腹板之间,每个FRP套管直板上的贯穿孔与其对应的十字型钢立柱腹板上的贯穿孔数量位置对应,FRP套管内浇筑混凝土,缠绕纤维层设在芯模外侧。本发明降低了光伏桩基的重量和成本,提高了光伏桩基在软土区的耐久性和稳定性。

The present invention relates to the field of soft soil pile foundation engineering technology, specifically a solidified soft soil bearing layer FRP steel honeycomb web photovoltaic pile foundation and a construction method, the pile foundation includes an FRP steel honeycomb web photovoltaic pile foundation and a solidified soft soil bearing layer, the bottom of the FRP steel honeycomb web photovoltaic pile foundation is arranged in the solidified soft soil bearing layer, and its top is located above the ground; the FRP steel honeycomb web photovoltaic pile foundation includes a core mold, concrete, and a winding fiber layer, the core mold includes a cross-shaped steel column and an FRP sleeve, and through holes are provided on the web of the cross-shaped steel column and the two straight plates of the FRP sleeve, and the FRP sleeve is fixed between two adjacent webs of the cross-shaped steel column, and the through holes on each FRP sleeve straight plate correspond to the number of through holes on the web of the corresponding cross-shaped steel column, concrete is poured in the FRP sleeve, and the winding fiber layer is arranged outside the core mold. The present invention reduces the weight and cost of the photovoltaic pile foundation, and improves the durability and stability of the photovoltaic pile foundation in the soft soil area.

Description

FRP-steel honeycomb web photovoltaic pile foundation for solidifying soft soil bearing layer and construction method
Technical Field
The invention relates to the technical field of soft soil pile foundation engineering, in particular to an FRP-steel honeycomb web photovoltaic pile foundation for a solidified soft soil bearing layer and a construction method.
Background
The soft soil in China is widely distributed and mainly concentrated in coastal areas, downstream in rivers, around lakes, mountain areas, valley plain areas and the like, and the soft soil has engineering characteristics of high compressibility, low strength, rheological property, non-uniformity, poor water permeability and the like, so that engineering conditions taking soft soil as a foundation are very complex, and particularly the corrosive effects of saline-alkali environments in soft soil areas such as beach areas in coastal areas are greatly influenced.
Because the photovoltaic power generation needs to occupy a large amount of sites, the distribution of the photovoltaic power station is mainly positioned in soft soil areas such as deserts, coasts and mudflat at river sides at present, and PHC tubular piles are basically adopted as the basis of the photovoltaic power station which is built in the soft soil areas at present. PHC tubular pile has advantages such as production technology is mature, cost is cheap, but because PHC tubular pile material is concrete, and the quality is great, transportation and construction are inconvenient, also have subsidence serious, stability not good problem in soft soil area, have caused very big influence to long-term operation, consequently, the basis lightening is an important trend of weak soil photovoltaic foundation development. Meanwhile, in soft soil areas, the photovoltaic pile foundation is mostly distributed in coastal areas, such as beach areas and other environments, the photovoltaic pile foundation is possibly corroded by seawater, and particularly the PHC pipe pile commonly used at present is poor in corrosion resistance and easy to corrode, so that the service life of the photovoltaic pile foundation is greatly reduced, and the corrosion resistance of the photovoltaic pile foundation is also a very important problem.
Disclosure of Invention
In order to solve the problems in the background art, reduce the possibility of sedimentation of the photovoltaic pile foundation in soft soil areas and improve the stability and corrosion resistance of the photovoltaic pile foundation, the invention provides an FRP-steel honeycomb web photovoltaic pile foundation for solidifying a soft soil bearing layer and a construction method, and the technical scheme is as follows:
The FRP-steel honeycomb web photovoltaic pile foundation comprises a soft soil area filled with soft soil curing materials and an FRP-steel honeycomb web photovoltaic pile foundation, wherein the soft soil area is the cured soft soil supporting layer, the bottom of the FRP-steel honeycomb web photovoltaic pile foundation is buried in the cured soft soil supporting layer, and the top of the FRP-steel honeycomb web photovoltaic pile foundation extends above the ground;
The FRP-steel honeycomb web photovoltaic pile foundation comprises a cylindrical core mold, concrete and winding fiber layers, wherein the core mold comprises a cross steel upright post and four FRP sleeves, honeycomb through holes are formed in webs of the cross steel upright post, the FRP sleeves are in a quarter arc shape, each of two straight plates of each FRP sleeve is provided with a honeycomb through hole, four FRP sleeves are respectively fixed between two adjacent webs of the cross steel upright post, the through holes in each straight plate of each FRP sleeve correspond to the number of the through holes in the web of the corresponding cross steel upright post, the concrete is poured in each FRP sleeve, and the winding fiber layers are arranged outside the core mold.
Preferably, the solidified soft soil bearing layer is positioned in the range of 2/3 pile length upwards and 1/3 pile length downwards from the bottom of the FRP-steel honeycomb web photovoltaic pile foundation.
Preferably, the soft soil curing material comprises 15-20% of granulated blast furnace slag, 8-12% of fly ash, 3-6% of carbide slag, 5-10% of phosphogypsum, 0.8-1.2% of straw fiber, 0.5-1% of alkali-activator and 10-15% of water.
Preferably, the preparation method of the FRP-steel honeycomb web photovoltaic pile foundation comprises the following steps:
Prefabricating cross steel upright posts and FRP (fiber reinforced plastic) sleeves, wherein the FRP sleeves are arranged between two adjacent webs of each cross steel upright post, and through holes in straight side plates of the FRP sleeves correspond to through holes in webs of the cross steel upright posts one by one;
the FRP sleeve is fixedly connected with the cross-shaped steel upright post through epoxy resin, and the FRP sleeve and the cross-shaped steel upright post are fixed to form a core mold;
and winding fiber composite materials on the outer surface of the core mold to form a winding fiber layer on the outer side of the core mold.
Preferably, the preparation process of the winding fiber layer comprises the steps of directly adopting resin for impregnating a fiber composite material under the action of tension, continuously winding the impregnated fiber composite material on the outer surface of a core mold in a continuous mode according to a wet winding forming process, wherein the winding layer number is at least four, the winding angle of each layer of fiber composite material is 75 degrees, 60 degrees, 45 degrees and 30 degrees in sequence from inside to outside, and heating and curing after winding is finished to obtain a winding fiber layer arranged on the outer side of the core mold;
The fiber in the fiber composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber.
Preferably, the FRP sleeve is manufactured by preparing fiber yarns from fiber reinforced composite materials, soaking the fiber yarns with resin, and finally preparing the FRP sleeve by an integral pultrusion process;
The resin for impregnation is any one of unsaturated resin, vinyl resin, epoxy resin and phenolic resin, and the fiber material in the fiber reinforced composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber.
A construction method of a solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation is implemented based on the solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation, and comprises the following steps:
S1, determining pile foundation burial depth, calibrating pile positions, cleaning sundries, leveling and preliminarily compacting the land, and paving a facility work field;
s2, prospecting geological conditions, determining a construction scheme, and preparing a soft soil curing material;
S3, determining a soft soil area to be grouted according to a construction scheme, injecting soft soil curing materials into soft soil in a required range by grouting equipment, curing for 7d to 28d to form a cured soft soil bearing layer, detecting soil strength after curing is finished, and ensuring that the unconfined compressive strength of the cured soft soil bearing layer is not less than 2.5MPa;
s4, before the strength requirement of the soft soil bearing layer to be solidified is met, adopting a driving method or a static pressure method to construct the FRP-steel honeycomb web photovoltaic pile foundation;
s5, after the construction of the FRP-steel honeycomb web photovoltaic pile foundation is completed, sleeving a hoop at the top of the pile foundation, and fastening the hoop at a required position;
s6, installing a photovoltaic bracket and a photovoltaic plate on the anchor ear to finish pile foundation construction.
Preferably, the preparation method of the soft soil curing material in the step S2 includes:
a1, according to geological survey results and construction requirements, adjusting the proportions of granulated blast furnace slag, carbide slag, phosphogypsum, straw fibers, alkali-activated agent and water, and determining the proportions of the materials so as to meet the construction requirements;
a2, adding granulated blast furnace slag, carbide slag, phosphogypsum, straw fibers and water into a stirrer according to a proportion, and stirring and mixing to obtain a flow molding mixture;
a3, after the flow molding mixture is uniformly stirred, adding an alkali excitant into the stirrer, continuously stirring by the stirrer, and fully and uniformly stirring the flow molding mixture and the alkali excitant to obtain the soft soil curing material.
Preferably, the concrete construction method for curing the soft soil bearing layer in the step S3 is as follows:
b1, arranging grouting holes according to soft soil conditions and calibrated pile positions, drilling holes in the grouting holes by using a drilling machine or a hand drill, drilling holes to a required depth to obtain grouting holes, and detecting geological conditions;
b2, grouting is carried out by grouting equipment, the grouting equipment comprises a grouting injection pipe and a grouting pump, grouting through holes are formed in the pipe wall, close to the bottom end, of the grouting injection pipe, the bottom end of the grouting injection pipe is inserted into the grouting holes during grouting, and the top end of the grouting injection pipe is connected with the grouting pump;
B3, continuously injecting soft soil curing materials into soft soil in sections through a grouting pump and a grouting injection pipe;
And B4, slowly pulling out the grouting injection pipe after grouting is completed, and sealing the grouting hole;
and B5, curing and monitoring are carried out to ensure that the curing effect of the soft soil meets the requirement.
Preferably, the construction process of the FRP-steel honeycomb web photovoltaic pile foundation in the step S4 is as follows:
When the driving method is adopted, the pile foundation is firstly hammered by using low-energy, low-stroke or empty hammer of pile driving equipment, and then continuous normal hammering is carried out after confirming that the penetration direction of the pile body is not abnormal, after the pile bottom reaches the solidified soft soil bearing layer, the pile top is ensured to be still 1.5m above the ground surface, and after the pile foundation construction is finished, the strength and stability of each pile foundation are tested.
The invention has the beneficial effects that:
(1) According to the invention, the soft soil bearing layer is solidified by adopting a grouting process before the construction of the photovoltaic pile foundation, so that the mechanical properties of foundation soil around the pile foundation are improved, the stability of the pile foundation is improved, and the sedimentation is reduced.
(2) According to the invention, the soft soil curing material is prepared by adopting industrial waste and straw fibers, so that the purposes of waste utilization, low carbon and environmental protection are realized while the strength and uniformity of soft soil are improved.
(3) The FRP-steel honeycomb web photovoltaic pile foundation is formed by combining a plurality of materials including a steel structure, FRP materials, concrete and composite fibers, and adopts an innovative structure that an FRP sleeve is connected with a cross-shaped steel upright column, the FRP sleeve and the cross-shaped steel upright column form an integral cylindrical core mold, the fiber composite is wound on the outer side of the core mold, and the FRP sleeve corresponds to a through hole position of the cross-shaped steel upright column, so that the connection of the concrete in the four FRP sleeves can be ensured. The invention greatly reduces the weight of the pile foundation, improves the toughness, strength and corrosion resistance of the photovoltaic pile foundation, realizes the efficiency improvement in the construction and transportation stages, and reduces the long-term operation cost.
(4) The invention starts from the two aspects of the structural design of the photovoltaic pile foundation and the solidification of the bearing layer, wherein the photovoltaic pile foundation structure is provided with the FRP-steel honeycomb web plate which has high toughness, low weight, high strength and corrosion resistance, and the way of doping soft soil solidifying materials into the bearing layer of the pile foundation and improving the soft soil characteristics is provided. The invention solves the problems of easy sedimentation and poor durability of the photovoltaic pile foundation in soft soil areas, and compared with the traditional mainstream PHC pipe pile, the invention can greatly reduce the quality, realize the light weight of equipment, reduce the construction difficulty, improve the construction efficiency and reduce the later maintenance cost when the strength and the corrosion resistance of the pile foundation are improved by adopting the FRP material to manufacture the inner sleeve.
Drawings
FIG. 1 is a schematic elevational view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the FRP-steel honeycomb web photovoltaic pile foundation of the invention;
FIG. 3 is a schematic view of the structure of the FRP sleeve of the present invention;
FIG. 4 is a schematic view of a cross-shaped steel column structure of the present invention;
FIG. 5 is a schematic diagram of the cross-sectional structure of the FRP-steel honeycomb web photovoltaic pile foundation of the invention;
FIG. 6 is a flow chart of the construction method of the present invention.
The drawing comprises a grouting pump 1, a grouting injection pipe 2, a solidified soft soil bearing layer 3, an FRP-steel honeycomb web photovoltaic pile foundation 4, a hoop 5, a photovoltaic bracket 6, a photovoltaic plate 7, a winding fiber layer 8, an FRP sleeve 9, 10, concrete and a cross steel column 11.
Detailed Description
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the present invention, the terms "inner, outer, upper, lower" and the like are established based on the positional relationship shown in the drawings, and the corresponding positional relationship may be changed depending on the drawings, and thus, the scope of protection is not to be construed as being absolutely limited.
Referring to fig. 1-5, the FRP-steel honeycomb web photovoltaic pile foundation of the solidified soft soil bearing layer comprises a soft soil area filled with a soft soil solidified material and an FRP-steel honeycomb web photovoltaic pile foundation 4, wherein the soft soil area is a solidified soft soil bearing layer 3, the bottom of the FRP-steel honeycomb web photovoltaic pile foundation 4 is embedded in the solidified soft soil bearing layer 3, the solidified soft soil bearing layer 3 is positioned in a range of 2/3 pile length upwards and 1/3 pile length downwards from the bottom of the FRP-steel honeycomb web photovoltaic pile foundation 4, and the top of the FRP-steel honeycomb web photovoltaic pile foundation 4 extends above the ground;
The FRP-steel honeycomb web photovoltaic pile foundation 4 comprises a cylindrical core mold, concrete 10 and winding fiber layers 8, wherein the core mold comprises a cross-shaped steel upright post 11 and four FRP sleeves 9, honeycomb through holes are formed in webs of the cross-shaped steel upright post 11, each FRP sleeve 9 is in a quarter arc shape, honeycomb through holes are formed in two straight plates of each FRP sleeve 9, the four FRP sleeves 9 are respectively fixed between two adjacent webs of the cross-shaped steel upright post 11, the through holes in each straight plate of each FRP sleeve 9 correspond to the number of the through holes in the corresponding web of the cross-shaped steel upright post 11, the concrete 10 is poured in each FRP sleeve 9, and the winding fiber layers 8 are arranged outside the core mold.
Specifically, the cross-shaped steel upright 11 is rolled from Q235B steel, and the concrete 10 is C30 concrete 10.
The soft soil curing material comprises 15-20% of granulated blast furnace slag, 8-12% of fly ash, 3-6% of carbide slag, 5-10% of phosphogypsum, 0.8-1.2% of straw fiber, 0.5-1% of alkali-activator and 10-15% of water.
Specifically, the preparation method of the FRP-steel honeycomb web photovoltaic pile foundation 4 comprises the following steps:
Prefabricating the cross steel upright posts 11 and the FRP sleeve 9, wherein the FRP sleeve 9 is arranged between two adjacent webs of each cross steel upright post 11, and through holes on straight side plates of the FRP sleeve 9 are in one-to-one correspondence with through holes on webs of the cross steel upright posts 11;
The FRP sleeve 9 and the cross-shaped steel upright post 11 are connected through epoxy resin solidification, and the FRP sleeve and the cross-shaped steel upright post are fixed to form a core mold;
the fiber composite material is wound on the outer surface of the core mold to form a winding fiber layer 8 outside the core mold.
The preparation process of the winding fiber layer 8 comprises the steps of directly impregnating a fiber composite material with resin under the action of tension, continuously winding the impregnated fiber composite material on the outer surface of a core mold according to a wet winding forming process, wherein the winding layer number is at least four, the winding angle of each layer of fiber composite material is 75 degrees, 60 degrees, 45 degrees and 30 degrees in sequence from inside to outside, and heating and curing after winding is finished to obtain the winding fiber layer 8 arranged on the outer side of the core mold, and when the winding layer number is more than four, the winding angle of each layer of fiber composite material can be circulated according to 75 degrees, 60 degrees, 45 degrees and 30 degrees. The winding angle is the included angle between the fiber composite material and the axis of the core mold, when the winding angle is 30 degrees, the winding direction of the fiber composite material approaches to the axis direction of the core mold, which is favorable for improving the axial strength of the core mold, and when the winding angle is 75 degrees, the winding direction of the fiber composite material approaches to the radial direction of the core mold, which is favorable for improving the radial strength of the core mold.
The fiber in the fiber composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber.
The FRP sleeve 9 is manufactured by preparing fiber yarns from fiber reinforced composite materials, soaking the fiber yarns in resin, and finally preparing the FRP sleeve 9 through an integral pultrusion process;
The resin for impregnation is any one of unsaturated resin, vinyl resin, epoxy resin and phenolic resin, and the fiber material in the fiber reinforced composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber.
Referring to fig. 6, a construction method of the FRP-steel honeycomb web photovoltaic pile foundation of the solidified soft soil bearing layer is implemented based on the FRP-steel honeycomb web photovoltaic pile foundation of the solidified soft soil bearing layer, and comprises the following steps:
S1, determining pile foundation burial depth, performing pile position calibration, cleaning sundries, leveling and preliminarily compacting the land, paving facility work sites, and particularly, performing accurate pile position calibration by adopting equipment such as a total station, a GPS (global positioning system) and the like.
S2, prospecting geological conditions, determining a construction scheme, and preparing a soft soil curing material;
The preparation method of the soft soil curing material comprises the following steps:
a1, according to geological survey results and construction requirements, adjusting the proportions of granulated blast furnace slag, carbide slag, phosphogypsum, straw fibers, alkali-activated agent and water, and determining the proportions of the materials so as to meet the construction requirements;
Specifically, the material is preferably prepared from 15% of granulated blast furnace slag, 10% of fly ash, 5% of carbide slag, 8% of phosphogypsum, 1% of straw fiber, 0.6% of alkali-activator and 10% of water;
a2, adding granulated blast furnace slag, carbide slag, phosphogypsum, straw fibers and water into a stirrer according to a proportion, and stirring and mixing to obtain a flow molding mixture;
A3, after the flow molding mixture is uniformly stirred, adding an alkali excitant into the stirrer, continuously stirring by the stirrer, and fully and uniformly stirring the flow molding mixture and the alkali excitant to obtain a soft soil curing material;
specifically, the alkali-activated agent consists of 25% of silica fume, 40% of sodium hydroxide, 34% of water and 1% of styrene-acrylic emulsion according to mass percent.
S3, determining a soft soil area to be grouted according to a construction scheme, injecting soft soil curing materials into soft soil in a required range by grouting equipment, curing for 7d to 28d to form a cured soft soil bearing layer 3, detecting soil strength after curing is finished, and ensuring that the unconfined compressive strength of the cured soft soil bearing layer 3 is not less than 2.5MPa;
the concrete construction method of the solidified soft soil bearing layer 3 comprises the following steps:
b1, arranging grouting holes according to soft soil conditions and calibrated pile positions, drilling holes in the grouting holes by using a drilling machine or a hand drill, drilling holes to a required depth to obtain grouting holes, and detecting geological conditions;
b2, grouting is carried out by grouting equipment, the grouting equipment comprises a grouting injection pipe and a grouting pump 1, grouting through holes are formed in the pipe wall, close to the bottom end, of the grouting injection pipe, the bottom end of the grouting injection pipe 2 is inserted into the grouting holes during grouting, and the top end of the grouting injection pipe 2 is connected with the grouting pump 1;
B3, continuously injecting soft soil curing materials into soft soil in a segmented manner through a grouting pump 1 and a grouting injection pipe 2;
specifically, the soft soil curing material is injected into the soft soil layer through the grouting injection pipe 2 by using the grouting pump 1, the soft soil curing material penetrates into soil layer pores, the soft soil curing material is continuously pressed once and cannot be interrupted, and the grouting is preferably started from thin slurry and gradually thickened. The grouting sequence is generally that the grouting pipe 2 is sunk into the whole depth for one time, grouting is continuously carried out from bottom to top in a segmentation way, and pipe drawing is carried out in a segmentation way until an orifice is reached, specifically, the grouting pipe 2 is inserted into a grouting hole for a certain depth, the grouting pipe 2 is continuously grouting into the grouting hole during grouting, after each grouting time, the grouting pipe 2 is lifted for a certain distance, the grouting is not interrupted in the lifting process until the bottom end of the grouting pipe 2 is lifted to the orifice.
And B4, slowly pulling out the grouting injection tube 2 after grouting is completed, and sealing a grouting orifice;
and B5, curing and monitoring are carried out to ensure that the curing effect of the soft soil meets the requirement.
S4, before the strength requirement of the soft soil bearing layer 3 to be solidified is met, adopting a driving method or a static pressure method to construct the FRP-steel honeycomb web photovoltaic pile foundation 4;
Specifically, when the static pressure method is used for construction, the pile driving equipment can adopt a static pile pressing machine, and when the driving method is used for construction, the pile driving equipment can adopt a vibrating hammer pile driving machine.
When the driving method is adopted, pile driving equipment, such as a vibrating hammer pile driver, is used for hammering the pile foundation with low energy, low stroke or empty hammer, continuous normal hammering is carried out after the fact that the penetration direction of the pile body is not abnormal is confirmed, after the pile bottom reaches the solidified soft soil bearing layer 3, the pile top is ensured to be still 1.5m above the ground surface, and after the pile foundation construction is completed, the strength and stability of each pile foundation are tested.
S5, after the construction of the FRP-steel honeycomb web photovoltaic pile foundation 4 is completed, sleeving a hoop 5 at the top of the pile foundation, and fastening the hoop 5 at a required position.
S6, installing a photovoltaic bracket 6 and a photovoltaic plate 7 on the anchor ear 5 to finish pile foundation construction.
The foregoing detailed description of the embodiments of the invention has been presented in conjunction with the drawings, but the invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, and yet fall within the scope of the invention.

Claims (10)

1.一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于:包括注有软土固化材料的软土区和FRP-钢蜂窝腹板光伏桩基(4),所述软土区为固化软土持力层(3),所述FRP-钢蜂窝腹板光伏桩基(4)底部埋设在固化软土持力层(3)中,FRP-钢蜂窝腹板光伏桩基(4)顶部延伸至地面上方;1. A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation, characterized in that it comprises a soft soil area injected with soft soil solidification material and an FRP-steel honeycomb web photovoltaic pile foundation (4), the soft soil area is a solidified soft soil bearing layer (3), the bottom of the FRP-steel honeycomb web photovoltaic pile foundation (4) is buried in the solidified soft soil bearing layer (3), and the top of the FRP-steel honeycomb web photovoltaic pile foundation (4) extends above the ground; 所述FRP-钢蜂窝腹板光伏桩基(4)包括圆柱形芯模、混凝土(10)以及缠绕纤维层(8),所述芯模包括十字型钢立柱(11)和四个FRP套管(9),所述十字型钢立柱(11)的腹板上设有蜂窝状贯穿孔,所述FRP套管(9)呈四分之一圆弧状,FRP套管(9)的两个直板上均设有蜂窝状贯穿孔,四个所述FRP套管(9)分别固定在十字型钢立柱(11)相邻两个腹板之间,每个FRP套管(9)直板上的贯穿孔与其对应的十字型钢立柱(11)腹板上的贯穿孔数量位置对应,FRP套管(9)内浇筑有所述混凝土(10),所述缠绕纤维层(8)设在芯模外侧。The FRP-steel honeycomb web photovoltaic pile foundation (4) comprises a cylindrical core mold, concrete (10) and a wound fiber layer (8), the core mold comprises a cross-shaped steel column (11) and four FRP sleeves (9), the web of the cross-shaped steel column (11) is provided with a honeycomb through hole, the FRP sleeve (9) is in a quarter arc shape, and both straight plates of the FRP sleeve (9) are provided with a honeycomb through hole, the four FRP sleeves (9) are respectively fixed between two adjacent webs of the cross-shaped steel column (11), the through holes on the straight plate of each FRP sleeve (9) correspond in number and position to the through holes on the web of the corresponding cross-shaped steel column (11), the concrete (10) is poured in the FRP sleeve (9), and the wound fiber layer (8) is arranged outside the core mold. 2.根据权利要求1所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于:所述固化软土持力层(3)位于自FRP-钢蜂窝腹板光伏桩基(4)底部向上2/3桩长、向下1/3桩长的范围内。2. A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation according to claim 1, characterized in that: the solidified soft soil bearing layer (3) is located within the range of 2/3 of the pile length upwards and 1/3 of the pile length downwards from the bottom of the FRP-steel honeycomb web photovoltaic pile foundation (4). 3.根据权利要求1所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于:所述软土固化材料包括粒化高炉矿渣、粉煤灰、电石渣、磷石膏、秸秆纤维、碱激发剂、水;各材料掺量百分比为:粒化高炉矿渣15%~20%、粉煤灰8%~12%、电石渣3%~6%、磷石膏5%~10%、秸秆纤维0.8%~1.2%、碱激发剂0.5%~1%、水10%~15%。3. A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation according to claim 1, characterized in that: the soft soil solidification material includes granulated blast furnace slag, fly ash, carbide slag, phosphogypsum, straw fiber, alkali activator, and water; the percentage of each material is: granulated blast furnace slag 15%~20%, fly ash 8%~12%, carbide slag 3%~6%, phosphogypsum 5%~10%, straw fiber 0.8%~1.2%, alkali activator 0.5%~1%, and water 10%~15%. 4.根据权利要求1所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于,所述FRP-钢蜂窝腹板光伏桩基(4)的制备方法为:4. The FRP-steel honeycomb web photovoltaic pile foundation of solidified soft soil bearing layer according to claim 1, characterized in that the preparation method of the FRP-steel honeycomb web photovoltaic pile foundation (4) is: 预制十字型钢立柱(11)和FRP套管(9),每个十字型钢立柱(11)的相邻两个腹板之间均设有FRP套管(9),并使FRP套管(9)直边板上的贯穿孔与十字型钢立柱(11)腹板上的贯穿孔一一对应;Prefabricating a cross-shaped steel column (11) and an FRP sleeve (9), wherein an FRP sleeve (9) is provided between two adjacent webs of each cross-shaped steel column (11), and the through holes on the straight side plates of the FRP sleeve (9) correspond one to one with the through holes on the webs of the cross-shaped steel column (11); 将FRP套管(9)与十字型钢立柱(11)通过环氧树脂固化连接,二者相固定,形成芯模;The FRP sleeve (9) and the cross-shaped steel column (11) are connected by curing with epoxy resin, and the two are fixed to each other to form a core mold; 在芯模外表面缠绕纤维复合材料,构成芯模外侧的缠绕纤维层(8)。The fiber composite material is wound on the outer surface of the core mold to form a wound fiber layer (8) outside the core mold. 5.根据权利要求4所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于,所述缠绕纤维层(8)制备工艺为:使纤维复合材料在张力作用下直接采用树脂浸渍,将浸渍后的纤维复合材料按照湿法缠绕成型工艺,连续不间断地缠绕到芯模外表面,缠绕层数为至少四层,每层纤维复合材料的缠绕角度由内到外依次为75度、60度、45度、30度,缠绕完成后经过加热固化制得设置在芯模外侧的缠绕纤维层(8);5. A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation according to claim 4, characterized in that the preparation process of the winding fiber layer (8) is: directly impregnating the fiber composite material with resin under tension, and continuously and uninterruptedly winding the impregnated fiber composite material onto the outer surface of the core mold according to a wet winding molding process, the number of winding layers is at least four, and the winding angles of each layer of fiber composite material are 75 degrees, 60 degrees, 45 degrees, and 30 degrees from the inside to the outside, respectively, and after the winding is completed, it is heated and cured to obtain the winding fiber layer (8) arranged on the outside of the core mold; 所述纤维复合材料中的纤维为碳纤维、玻璃纤维、玄武岩纤维、杂交纤维中的任一种。The fiber in the fiber composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber. 6.根据权利要求4所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基,其特征在于,所述FRP套管(9)制作工艺为:首先由纤维增强复合材料制备纤维纱,再将纤维纱用树脂浸渍,最后通过一体拉挤成型工艺制得FRP套管(9);6. A photovoltaic pile foundation with a solidified soft soil bearing layer FRP-steel honeycomb web according to claim 4, characterized in that the manufacturing process of the FRP sleeve (9) is as follows: firstly, fiber yarn is prepared from a fiber reinforced composite material, then the fiber yarn is impregnated with resin, and finally the FRP sleeve (9) is manufactured by an integrated pultrusion molding process; 所述浸渍用树脂为不饱和树脂、乙烯基树脂、环氧树脂、酚醛树脂中的任一种,所述纤维增强复合材料中的纤维材料为碳纤维、玻璃纤维、玄武岩纤维、杂交纤维中的任一种。The impregnation resin is any one of unsaturated resin, vinyl resin, epoxy resin and phenolic resin, and the fiber material in the fiber-reinforced composite material is any one of carbon fiber, glass fiber, basalt fiber and hybrid fiber. 7.一种固化软土持力层FRP-钢蜂窝腹板光伏桩基的施工方法,基于权利要求1-6任一项权利要求所述的固化软土持力层FRP-钢蜂窝腹板光伏桩基实施,其特征在于,包括以下步骤:7. A construction method for a solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation, based on the solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation according to any one of claims 1 to 6, characterized in that it comprises the following steps: S1、确定桩基埋深,进行桩位标定,清理杂物,平整并初步压实土地,铺设施工场地;S1. Determine the buried depth of pile foundation, calibrate the pile position, clean up debris, level and compact the land preliminarily, and pave the construction site; S2、勘察地质条件,确定施工方案,制备软土固化材料;S2. Survey geological conditions, determine construction plans, and prepare soft soil solidification materials; S3、根据施工方案确定待注浆的软土区,利用注浆设备向要求范围的软土中注入软土固化材料,并养护7d至28d,形成固化软土持力层(3),养护完成后检测土体强度,确保固化软土持力层(3)无侧限抗压强度不小于2.5MPa;S3. Determine the soft soil area to be grouted according to the construction plan, inject soft soil solidification material into the soft soil within the required range using grouting equipment, and maintain for 7 to 28 days to form a solidified soft soil bearing layer (3). After the maintenance is completed, test the soil strength to ensure that the unconfined compressive strength of the solidified soft soil bearing layer (3) is not less than 2.5 MPa; S4、待固化软土持力层(3)达到强度要求前,采用打入法或静压法进行FRP-钢蜂窝腹板光伏桩基(4)的施工;S4. Before the solidified soft soil bearing layer (3) reaches the strength requirement, the FRP-steel honeycomb web photovoltaic pile foundation (4) is constructed by driving method or static pressure method; S5、FRP-钢蜂窝腹板光伏桩基(4)施工完成后,在桩基顶部套入抱箍(5),并使抱箍(5)在所需位置紧固;S5. After the construction of the FRP-steel honeycomb web photovoltaic pile foundation (4) is completed, a clamp (5) is inserted into the top of the pile foundation, and the clamp (5) is tightened at a desired position; S6、在所述抱箍(5)上安装光伏支架(6)及光伏板(7),完成桩基施工。S6, installing the photovoltaic bracket (6) and the photovoltaic panel (7) on the hoop (5) to complete the pile foundation construction. 8.根据权利要求7所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基的施工方法,其特征在于,所述步骤S2中软土固化材料的制备方法为:8. The construction method of a photovoltaic pile foundation of a solidified soft soil bearing layer FRP-steel honeycomb web according to claim 7, characterized in that the preparation method of the soft soil solidification material in step S2 is: A1、根据地质勘测结果和施工需求,对粒化高炉矿渣、电石渣、磷石膏、秸秆纤维、碱激发剂、水的配比进行调整,确定各材料的配比,以满足施工需求;A1. According to the geological survey results and construction requirements, adjust the ratio of granulated blast furnace slag, carbide slag, phosphogypsum, straw fiber, alkali activator and water to determine the ratio of each material to meet the construction requirements; A2、将粒化高炉矿渣、电石渣、磷石膏、秸秆纤维、水按照配比加入到搅拌机内搅拌混合,得到流塑型混合物;A2, adding granulated blast furnace slag, carbide slag, phosphogypsum, straw fiber and water into a mixer according to a proportion, stirring and mixing to obtain a flow-molded mixture; A3、待流塑型混合物搅拌均匀后,向搅拌机内加入碱激发剂,搅拌机继续搅拌,将流塑型混合物和碱激发剂搅拌充分均匀后,得到软土固化材料。A3. After the flowable mixture is stirred evenly, add the alkali activator into the mixer, and continue stirring the mixer until the flowable mixture and the alkali activator are fully and evenly stirred to obtain the soft soil solidification material. 9.根据权利要求7或8所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基的施工方法,其特征在于,所述步骤S3中固化软土持力层(3)具体施工方法为:9. A construction method for a photovoltaic pile foundation of a solidified soft soil bearing layer FRP-steel honeycomb web according to claim 7 or 8, characterized in that the specific construction method of the solidified soft soil bearing layer (3) in step S3 is: B1、根据软土条件和标定的桩位布置注浆孔位置,用钻机或手钻在注浆孔位置钻孔,钻孔至要求的深度,得到注浆孔,并探测地质情况;B1. Arrange the grouting hole location according to the soft soil conditions and the calibrated pile position, drill holes at the grouting hole location with a drilling rig or hand drill, drill to the required depth, obtain the grouting hole, and detect the geological conditions; B2、利用注浆设备进行注浆,注浆设备包括注浆射管(2)和注浆泵(1),注浆射管(2)靠近其底端位置的管壁上设有注浆通孔,注浆时注浆射管(2)底端插入注浆孔中,注浆射管(2)顶端与注浆泵(1)连接;B2. Grouting is performed using a grouting device, the grouting device comprising a grouting tube (2) and a grouting pump (1), the grouting tube (2) being provided with a grouting through hole on its wall near its bottom end, the bottom end of the grouting tube (2) being inserted into the grouting hole during grouting, and the top end of the grouting tube (2) being connected to the grouting pump (1); B3、将软土固化材料通过注浆泵(1)和注浆射管(2)分段连续注入软土中;B3, injecting the soft soil solidification material into the soft soil in sections and continuously through the grouting pump (1) and the grouting injection pipe (2); B4、注浆完成后缓慢拔出注浆射管(2),对注浆孔口进行封口处理;B4. After the grouting is completed, slowly pull out the grouting tube (2) and seal the grouting hole; B5、进行养护和监测,确保软土固化效果达到要求。B5. Carry out maintenance and monitoring to ensure that the soft soil solidification effect meets the requirements. 10.根据权利要求7所述的一种固化软土持力层FRP-钢蜂窝腹板光伏桩基的施工方法,其特征在于,所述步骤S4中FRP-钢蜂窝腹板光伏桩基(4)的施工过程为:10. The method for constructing a FRP-steel honeycomb web photovoltaic pile foundation of a solidified soft soil bearing layer according to claim 7, characterized in that the construction process of the FRP-steel honeycomb web photovoltaic pile foundation (4) in step S4 is as follows: 当采用打入法时,先用打桩设备低能量、低冲程或空锤锤击桩基,在确认桩身贯入方向无异常后,再进行连续正常锤击;桩底达到固化软土持力层(3)后,确保桩顶仍在地表以上1.5m;桩基施工完成后,对每根桩基进行强度和稳定性测试。When the driving method is used, the pile foundation is first hammered with a low-energy, low-stroke or empty hammer using the piling equipment. After confirming that there is no abnormality in the direction of the pile penetration, continuous normal hammering is then performed. After the pile bottom reaches the solidified soft soil bearing layer (3), ensure that the pile top is still 1.5m above the ground surface. After the pile foundation construction is completed, each pile foundation is tested for strength and stability.
CN202510020555.0A 2025-01-07 2025-01-07 A solidified soft soil bearing layer FRP-steel honeycomb web photovoltaic pile foundation and construction method Pending CN119411574A (en)

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CN111186150A (en) * 2020-03-06 2020-05-22 南京工业大学 A composite composite column with a pultruded profile as the core material
CN112663596A (en) * 2020-12-25 2021-04-16 沈阳建筑大学 Prestressed FRP (fiber reinforced plastic) bundle steel cylinder concrete pipe pile foundation structure and construction method
CN117166516A (en) * 2023-09-05 2023-12-05 南京工业大学 Fixed light Fu Zhuangji provided with space-winding FRP spiral stirrups
CN118704502A (en) * 2024-08-13 2024-09-27 贵州省建设投资集团有限公司 A method for dewatering a deep foundation pit pipe well in a quicksand layer adjacent to an existing building

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019422A (en) * 2015-06-04 2015-11-04 河海大学 Foundation construction method for local solidification of topsoil and composite pile bearing
CN105386437A (en) * 2015-10-19 2016-03-09 广西大学 FRP wrapped recycled concrete composite tubular pile
KR101982553B1 (en) * 2019-03-25 2019-05-28 주식회사 포유텍 construction method of solar panel Foundation structure for weakness ground
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