CN119407502B - Composite material photovoltaic frame ferrule installation device - Google Patents
Composite material photovoltaic frame ferrule installation device Download PDFInfo
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- CN119407502B CN119407502B CN202510020386.0A CN202510020386A CN119407502B CN 119407502 B CN119407502 B CN 119407502B CN 202510020386 A CN202510020386 A CN 202510020386A CN 119407502 B CN119407502 B CN 119407502B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention relates to the technical field of processing devices, and particularly discloses a composite material light Fu Biankuang cutting sleeve mounting device which comprises a feeding conveying line, a discharging conveying line, a supporting underframe and a vibrating disc base, wherein the vibrating disc base is fixedly connected to one side of the supporting underframe, the feeding conveying line and the discharging conveying line are positioned on the same straight line, the feeding conveying line is positioned on one side of the supporting underframe away from the vibrating disc base, the discharging conveying line is positioned on one side of the vibrating disc base away from the supporting underframe, a spacing conveying assembly and a feeding assembly are arranged between the feeding conveying line and the discharging conveying line, the feeding assembly is connected with the feeding conveying line, the spacing conveying assembly is connected with the discharging conveying line, two ends above the supporting underframe are respectively provided with a movable bottom plate in a sliding mode, and each movable bottom plate is fixedly provided with a plug cutting sleeve assembly. The full-automatic processing device can perform full-automatic processing operation on the photovoltaic frame, increases working efficiency, reduces labor cost and reduces rejection rate.
Description
Technical Field
The invention relates to the technical field of processing devices, in particular to a composite material light Fu Biankuang ferrule mounting device.
Background
Light Fu Biankuang, which is an integral component of solar photovoltaic modules, plays a critical role. It is usually made of high strength, corrosion resistant materials such as aluminum alloy, steel or new composite materials, is of exquisite design and is structurally sound, aiming at providing comprehensive protection and support for photovoltaic panels.
The photovoltaic frame not only can effectively encapsulate the photovoltaic module and prevent invasion of external impurities such as moisture and dust and damage the internal battery piece, but also can enhance the overall structural strength of the photovoltaic panel and ensure the stable operation of the photovoltaic panel under various severe environments.
The existing processing of the photovoltaic frame is usually manually operated, and the inclined plane of the photovoltaic frame is sharp, so that a cutting sleeve is required to be added for protection, but when the cutting sleeve is installed, workers are easily scratched by the inclined plane, and long-term repeated operation is easy to reduce the accuracy, so that the working efficiency is reduced, the influence on subsequent procedures is caused, and the rejection rate and the cost are increased.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the composite material light Fu Biankuang cutting sleeve mounting device which can carry out full-automatic processing operation on a photovoltaic frame, thereby increasing the working efficiency, reducing the labor cost and reducing the rejection rate.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a combined material light Fu Biankuang cutting ferrule installation device, includes feeding transfer chain, ejection of compact transfer chain, supports chassis and vibration dish base, vibration dish base fixed connection is in one side of supporting the chassis, feeding transfer chain with ejection of compact transfer chain is located on the same straight line, feeding transfer chain is located support chassis is kept away from one side of vibration dish base, ejection of compact transfer chain is located vibration dish base is kept away from one side of supporting the chassis;
An interval conveying assembly and a feeding assembly are arranged between the feeding conveying line and the discharging conveying line, the feeding assembly is connected with the feeding conveying line, and the interval conveying assembly is connected with the discharging conveying line;
The upper two ends of the supporting underframe are respectively provided with a movable bottom plate in a sliding mode, each movable bottom plate is fixedly provided with a plug clamping sleeve assembly, each plug clamping sleeve assembly is provided with a gluing assembly on one side, each gluing assembly is far away from one side of the plug clamping sleeve assembly, each scraping plate glue removing assembly is arranged on the outer side of the plug clamping sleeve assembly, and each plug clamping sleeve assembly is provided with a plug clamping sleeve assembly.
Further, the interval conveying assembly comprises a transmission belt, a conveying rotating shaft, two interval synchronous belts and two second frames, the two second frames are parallel to each other, two ends of the two second frames are respectively fixedly provided with a first frame, two sides of one end of each first frame are respectively fixedly provided with a first fixing piece, and two sides of the other end of each first frame are respectively fixedly provided with a second fixing piece;
A driving synchronous wheel is rotatably arranged between every two first fixing pieces, a driven synchronous wheel is rotatably arranged between every two second fixing pieces, an interval synchronous belt is sleeved outside each driving synchronous wheel and the corresponding driven synchronous wheel, a plurality of evenly-distributed partition plates are arranged on each interval synchronous belt, and two ends of the conveying rotating shaft are fixedly connected to the two driving synchronous wheels respectively;
The conveying rotating shaft is parallel to the second frame, a synchronous supporting plate is fixedly arranged on the second frame and close to one side of the conveying rotating shaft, a servo motor is fixedly arranged on the synchronous supporting plate, a driven driving belt wheel is arranged on the servo motor, a driving belt wheel is sleeved on the conveying rotating shaft, driving belts and driven driving belt wheels are sleeved with driving belts, a bottom frame is fixedly arranged at two ends of the lower portion of the second frame, and the lower ends of the bottom frames are fixedly connected to the upper portion of the supporting underframe.
Further, the plug sleeve component comprises an X-axis displacement table, a Y-axis displacement table, a first gripper cylinder and a pulling rod, wherein the lower end of the Y-axis displacement table is arranged above the movable bottom plate in a sliding manner through a Y-axis sliding rail, the lower end of the Y-axis displacement table is provided with a Y-axis screw rod component in a sliding manner, the lower end of the X-axis displacement table is arranged on the Y-axis displacement table in a sliding manner through an X-axis sliding rail, and the lower end of the X-axis displacement table is provided with an X-axis screw rod component in a sliding manner;
The X-axis displacement table is characterized in that a pull rod telescopic cylinder is fixedly arranged at the upper end of the X-axis displacement table, a pull rod rotary cylinder is fixedly arranged at one end of the pull rod telescopic cylinder, a movable joint is fixedly arranged at the other end of the pull rod rotary cylinder, a positioning clamping sleeve block is fixedly arranged at the other end of the movable joint, a clamping sleeve pin is fixedly connected to the other end of the positioning clamping sleeve block, and a telescopic pulling rod is fixedly connected to the other end of the clamping sleeve pin.
Further, the movable joint is positioned in the positioning block, the positioning block is fixedly connected to the upper end of the X-axis displacement table, the positioning block is positioned in the positioning vertical plate, a compression bottom plate is fixedly arranged above the positioning vertical plate, and a compression cylinder is fixedly arranged above the compression bottom plate;
The utility model discloses a mobile base plate, including location riser, first handle cylinder, second handle cylinder, location riser, fixed handle supporting shoe that is provided with of one end of location riser, the opposite side fixedly connected with of handle supporting shoe first handle cylinder, slide on the first handle cylinder and be provided with two stopper cutting ferrule tongs, handle supporting shoe lower extreme fixed connection is in the top of mobile base plate.
Further, the gluing assembly comprises an adjustable jacking cylinder, an air path slip ring, a centering cylinder and a ball screw assembly, wherein a connecting plate is fixedly arranged at the upper end of the adjustable jacking cylinder, and a positioning grip is fixedly arranged at the upper end of the connecting plate;
The driving rotating belt wheel is rotatably arranged on the gas path slip ring, the belt wheel supporting plate is rotatably provided with a driven rotating belt wheel, and the driven rotating belt wheel is provided with a belt wheel motor;
The automatic rubber coating machine is characterized in that a rotating belt is sleeved on the driving rotating belt wheel and the driven rotating belt wheel, rubber coating grippers are fixedly arranged on the driving rotating belt wheel, and the lower end of the belt wheel supporting plate and the upper end of the connecting plate are fixedly connected to the upper end and the lower end of the movable bottom plate respectively.
Further, the upper end of the ball screw assembly is slidably provided with a glue outlet, a glue outlet switch valve is fixedly arranged on the glue outlet, two sides of the ball screw assembly are respectively provided with a glue coating support frame, the upper ends of the two glue coating support frames are fixedly provided with glue coating bottom plates, and the upper ends of the glue coating bottom plates are fixedly provided with a glue coating mounting plate and two glue coating side plates;
two glue barrels are arranged above the glue spreading bottom plate, a connecting rod is arranged in each glue barrel in a sliding mode, a push plate is fixedly arranged at the lower end of each connecting rod, and the upper ends of the two connecting rods are fixedly arranged at the lower end of the driving plate;
The driving plate is arranged on the upper screw rod and the lower screw rod in a sliding manner through the upper sliding rail and the lower sliding rail, a driving motor is fixedly arranged at the lower ends of the upper screw rod and the lower screw rod, a gluing shield is fixedly arranged on one side, away from the gluing side plate, of the gluing mounting plate, the glue outlet switch valve is communicated with the bottom of the glue barrel, and the lower ends of the two glue coating support frames are fixedly connected to the movable bottom plate.
Further, the scraping plate glue removing assembly comprises a scraping plate cylinder, a scraping plate and a scraping plate glue removing block, wherein a cylinder connecting plate is fixedly arranged on one side of the scraping plate cylinder, a certain angle is formed between the scraping plate cylinder and the cylinder connecting plate, and the scraping plate is fixedly connected to the scraping plate cylinder;
one side of the scraper blade removes the glue piece is fixed and is provided with the scraper blade supporting shoe, the other end of scraper blade supporting shoe is fixed and is provided with the second tongs cylinder, the upper end slip of second tongs cylinder is provided with two scraper blade tongs, the cylinder connecting plate with the lower extreme fixed connection of scraper blade supporting shoe is in on the movable bottom plate.
Further, the feeding assembly comprises a feeding support frame, a sliding table cylinder, a feeding rotating shaft and a feeding sliding table, wherein the feeding rotating shaft is rotationally connected to the feeding sliding table, a feeding gear is sleeved on the feeding rotating shaft, a support bottom plate is fixedly arranged on the feeding support frame, a feeding rack is fixedly connected to the support bottom plate, the feeding rack is meshed with the feeding gear, a gear cover is fixedly arranged above the feeding sliding table, and the feeding gear is positioned in the gear cover;
the lower end of the feeding support frame is fixedly connected to the support underframe, two feeding support seats are fixedly arranged at the upper end of the support bottom plate, a feeding slide rail is fixedly arranged at the upper end of each feeding support seat, a blocking cylinder is fixedly arranged at two ends of each feeding support frame respectively, a blocking block is arranged at the upper end of each blocking cylinder, and the lower end of each feeding slide table is slidably connected to the corresponding slide table cylinder through the corresponding feeding slide rail;
The feeding device is characterized in that two ends of the feeding rotating shaft are respectively fixedly provided with a third gripper cylinder, each third gripper cylinder is provided with two material taking grippers in a sliding mode, and one side of the feeding supporting frame is provided with two raw material detectors.
Further, the card taking sleeve component comprises a card sleeve detection sensor, a card sleeve pushing cylinder and a card sleeve sorting cylinder, wherein a support base is fixedly arranged at the lower end of the card sleeve pushing cylinder, and a cylinder support frame is arranged at one side of the support base;
The cutting ferrule letter sorting cylinder fixed connection is in on the cylinder support frame, the cutting ferrule letter sorting cylinder is located the rear of pushing away the cutting ferrule cylinder, the rear end of pushing away the cutting ferrule cylinder is fixed to be provided with the vertical support, the fixed cutting ferrule detection sensor that is provided with of upper end of vertical support, be provided with photovoltaic frame cutting ferrule on the cutting ferrule letter sorting cylinder.
Further, a clamping sleeve vibration disc is arranged at two ends of the upper side of the vibration disc base in a sliding mode through the vibration disc sliding rail respectively, a valve island box is fixedly arranged at two ends of the supporting underframe respectively, and an electric cabinet is fixedly arranged at one side, away from the vibration disc base, of the supporting underframe.
The beneficial effects of the invention are as follows:
(1) The gluing assembly is arranged, so that the technical effect that the upper end of the adjustable jacking cylinder is fixedly provided with the connecting plate, the upper end of the connecting plate is fixedly provided with the positioning gripper, the driving rotating belt wheel is rotatably arranged on the gas path slip ring, the belt wheel supporting plate is rotatably provided with the driven rotating belt wheel, and the driven rotating belt wheel is provided with the belt wheel motor;
Starting centering cylinder, two centering cylinder extensions promote the both ends of photovoltaic frame, make the photovoltaic frame be located the intermediate position of interval hold-in range, location tongs centre gripping photovoltaic frame, start adjustable jacking cylinder, drive the connecting plate and rise, drive the location tongs and rise, start the band pulley motor, drive driven rotation band pulley and rotate, drive driving rotation band pulley through the rotation belt and rotate, drive the rubber coating tongs 360 rotations, the rubber coating subassembly can carry out automatic rubber coating to the photovoltaic frame, fix a position the photovoltaic frame, make the position of rubber coating more accurate, can the use amount of effectual control rubber coating, avoid the waste of rubber coating amount, prevent that the photovoltaic frame is inclined to the side to cause the fish tail phenomenon to the workman.
(2) The scraper rubber removing assembly has the technical effects that one side of the scraper cylinder is fixedly provided with the cylinder connecting plate, a certain angle is formed between the scraper cylinder and the cylinder connecting plate, the scraper rubber plate is fixedly connected to the scraper cylinder, one side of the scraper rubber removing block is fixedly provided with the scraper supporting block, the other end of the scraper supporting block is fixedly provided with the second gripper cylinder, the upper end of the second gripper cylinder is slidably provided with the two scraper grippers, and the cylinder connecting plate and the lower end of the scraper supporting block are fixedly connected to the movable bottom plate;
The second tongs cylinder is started, the photovoltaic frame is held by the scraper tongs, the scraper tongs cylinder is started, the scraping plate moves from top to bottom, after the inclined glue of the photovoltaic frame is scraped, the scraper tongs release light Fu Biankuang, the scraper stripper component can automatically remove glue from the photovoltaic frame, the sealing performance of the photovoltaic frame is weakened due to the fact that glue overflows, glue aggregation is prevented on the inclined plane of the photovoltaic frame, and the edge mounting size of a clamping sleeve is affected.
(3) Through setting up stopper cutting ferrule subassembly and getting cutting ferrule subassembly, the technical effect that can reach is that the lower extreme of Y axle displacement platform slides through the Y axle slide rail and sets up in the top of removing the bottom plate, and the lower extreme of Y axle displacement platform slides and is provided with Y axle lead screw subassembly, and the lower extreme of X axle displacement platform slides through the X axle slide rail and sets up on Y axle displacement platform, and the lower extreme of X axle displacement platform slides and is provided with X axle lead screw subassembly, and cutting ferrule letter sorting cylinder fixed connection is on the cylinder support frame, and cutting ferrule letter sorting cylinder is located the rear of pushing away cutting ferrule cylinder, and the rear end of pushing away cutting ferrule cylinder is fixedly provided with vertical support;
The first tongs cylinder is started, the plug cutting sleeve tongs clamps the photovoltaic frame, the Y-axis screw rod assembly is started, the Y-axis position of the X-axis displacement table is adjusted, the Y-axis screw rod assembly is started, the X-axis displacement table moves inwards, the positioning block is made to contact with the photovoltaic frame, positioning is carried out, the cutting sleeve is plugged into the photovoltaic frame, the pull rod telescopic cylinder is started, the pull rod is driven to move to the distal end of the cutting sleeve, the pull rod rotary cylinder is started, the pull rod is driven to rotate, the distance from the cutting sleeve to the positioning surface is determined, glue in the inner cavity of the photovoltaic frame can be uniformly coated by the plug cutting sleeve assembly, the phenomenon that the post-stage light Fu Biankuang cutting sleeve is not firmly installed, repeated work is caused, the photovoltaic frame cutting sleeve can be automatically installed on the photovoltaic frame, and the work efficiency is increased.
(4) Through setting up the material loading subassembly, the technical effect that can reach is that the material loading axis of rotation rotates to be connected on the material loading slip table, and the cover is equipped with the material loading gear on the material loading axis of rotation, fixedly provided with supporting baseplate on the material loading support frame, material loading rack fixed connection is on supporting baseplate, and material loading rack meshes with the material loading gear mutually, and the top of material loading slip table is fixedly provided with the gear cover, and the material loading gear is located the inside of gear cover;
Starting two blocking cylinders, two blocking blocks rise to block the photovoltaic frame and move and fix a position it, after the raw and other materials detector detects the photovoltaic frame, transmission signal is to slip table cylinder, slip table cylinder shrink drives the material loading slip table and moves to being close to the blocking block direction, the material loading gear rolls on the material loading rack, drive the material loading axis of rotation and rotate, the material loading axis of rotation drives two third tongs cylinders and rotates 180, the material loading subassembly can fix a position and remove the photovoltaic frame, make the interval between the photovoltaic frame more accurate, realize automatic feeding, make the processing of photovoltaic frame more quick and high-efficient.
(5) The two second frames are parallel, two ends of the two second frames are respectively fixedly provided with a first frame, two sides of one end of each first frame are respectively fixedly provided with a first fixing piece, two sides of the other end of each first frame are respectively fixedly provided with a second fixing piece, a driving synchronous wheel is rotatably arranged between every two first fixing pieces, and a driven synchronous wheel is rotatably arranged between every two second fixing pieces;
the photovoltaic frames are transported to the interval synchronous belt, the photovoltaic frames are separated by the partition plates, the servo motor is started, the servo motor drives the driven transmission belt pulley to rotate, the driving transmission belt pulley drives the conveying rotating shaft to rotate, the conveying rotating shaft drives the driving synchronous pulley to rotate, the interval synchronous belt is driven to rotate, the interval conveying assembly can carry out full-automatic processing operation on the photovoltaic frames, the working efficiency is improved, the labor cost and the rejection rate are reduced, the photovoltaic frames are conveyed at intervals, the interval between the photovoltaic frames is controlled, the follow-up automatic operation is facilitated, and the photovoltaic frames are more convenient to use.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the present invention with the outfeed conveyor line and the infeed conveyor line removed;
FIG. 3 is an enlarged view of a portion of FIG. 2A;
FIG. 4 is a perspective view of a loading assembly according to the present invention;
FIG. 5 is a perspective view of the spacer transport assembly of the present invention;
FIG. 6 is a perspective view of the present invention with the outfeed conveyor line, infeed conveyor line, spacer conveyor assembly and loading assembly removed;
FIG. 7 is a perspective view of the feed assembly of the present invention with the glue shield, ball screw assembly and glue outlet removed;
FIG. 8 is a perspective view of the feed assembly of the present invention with the adjustable jacking cylinder, pulley motor, centering cylinder and gas path slip ring removed;
FIG. 9 is a first perspective view of the present invention with the feeding assembly removed the glue shroud, the adjustable jacking cylinder, the pulley motor, the centering cylinder and the gas path slip ring;
FIG. 10 is a second perspective view of the present invention with the feeding assembly removed the glue shroud, the adjustable jacking cylinder, the pulley motor, the centering cylinder and the gas path slip ring;
FIG. 11 is a first perspective view of the plug ferrule assembly of the present invention;
FIG. 12 is an enlarged view of a portion of B in FIG. 11;
FIG. 13 is a second perspective view of the plug ferrule assembly of the present invention;
FIG. 14 is a perspective view of the ferrule assembly of the present invention;
FIG. 15 is a perspective view of a squeegee assembly of the present invention;
FIG. 16 is a perspective view of a ferrule vibration plate, vibration plate slide rail and vibration plate mount of the present invention;
Reference numerals illustrate:
In the figure, 1, a discharging conveying line; 2, an interval conveying assembly, 3, a plug clamping sleeve assembly, 4, a gluing assembly, 5, a scraping plate glue removing assembly, 6, a feeding conveying line, 7, a feeding assembly, 8, an electric cabinet, 9, a clamping sleeve taking assembly, 10, a clamping sleeve vibration disc, 11, a vibration disc sliding rail, 12, a vibration disc base, 13, a light Fu Biankuang clamping sleeve, 14, a valve island box, 15, a supporting underframe, 16 and a movable bottom plate;
21. the synchronous support plate, 22, a driving belt, 23, a driven driving pulley, 24, a servo motor, 25, a first fixing piece, 26, a first frame, 27, a driven synchronous pulley, 28, a second frame, 29, a second fixing piece, 210, a spacing synchronous belt, 211, a bottom frame, 212, a driving synchronous pulley, 213, a conveying rotating shaft, 214 and a driving pulley;
31. The clamping device comprises a pressing bottom plate, a 32 pull rod rotating cylinder, a 33 pull rod telescopic cylinder, a 34, a Y-axis sliding rail, a 35, an X-axis sliding rail, a 36, a Y-axis displacement table, a 37, an X-axis screw rod assembly, a 38, a Y-axis screw rod assembly, a 39, an X-axis displacement table, a 310, a movable joint, a 311, a positioning vertical plate, a 312, a gripper supporting block, a 313, a first gripper cylinder, a 314, a plug clamping sleeve gripper, a 315, a pressing cylinder, a 316, a pulling rod, a 317, a positioning block, a 318, a clamping sleeve pin, a 319 and a positioning clamping sleeve block;
41. Gluing grippers; 42, a driving rotation belt wheel, 43, an air path slip ring, 44, a rotation belt, 45, a belt wheel motor, 46, a centering cylinder, 47, a belt wheel supporting plate, 48, a driven rotation belt wheel, 49, an adjustable jacking cylinder, 410, a connecting plate, 411, a positioning grip, 412, a gluing shield, 413, a gluing side plate, 414, a gluing supporting frame, 415, a ball screw assembly, 416, a glue outlet, 417, a glue outlet switch valve, 418, an upper sliding rail, a lower sliding rail, 419, an upper screw, a lower screw, 420, a driving plate, 421, a driving motor, 422, a gluing mounting plate, 423, a connecting rod, 424, a glue barrel, 425 and a gluing bottom plate;
51. The scraper comprises a scraper plate, 52 scraper cylinders, 53, a cylinder connecting plate, 54, a scraper rubber removing block, 55, a scraper supporting block, 56, a second gripper cylinder, 57 and a scraper gripper;
71. The feeding device comprises a feeding sliding table, 72 parts of a feeding rotating shaft, 73 parts of a gear cover, 74 parts of a material taking grip, 75 parts of a feeding sliding rail, 76 parts of a blocking cylinder, 77 parts of a blocking block, 78 parts of a raw material detector, 79 parts of a feeding rack, 710 parts of a sliding table cylinder, 711 parts of a supporting bottom plate, 712 parts of a feeding supporting seat, 713 parts of a third grip cylinder, 714 parts of a feeding supporting frame;
91. the device comprises a clamping sleeve detection sensor, a clamping sleeve sorting cylinder, a cylinder supporting frame, a supporting base, a clamping sleeve pushing cylinder, a clamping sleeve sorting cylinder, a cylinder supporting frame, a clamping sleeve pushing cylinder and a vertical support.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present application are within the scope of the present application.
In the description of the present application, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and include, for example, "connected to," whether fixedly connected to, detachably connected to, or integrally connected to, mechanically connected to, electrically connected to, directly connected to, indirectly connected to, and in communication with each other via an intermediate medium. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 16, a composite material light Fu Biankuang ferrule mounting device disclosed by the invention comprises a feeding conveying line 6, a discharging conveying line 1, a supporting underframe 15 and a vibrating disc base 12, wherein the vibrating disc base 12 is fixedly connected to one side of the supporting underframe 15, the feeding conveying line 6 and the discharging conveying line 1 are positioned on the same straight line, the feeding conveying line 6 is positioned on one side of the supporting underframe 15 far away from the vibrating disc base 12, and the discharging conveying line 1 is positioned on one side of the vibrating disc base 12 far away from the supporting underframe 15.
Be provided with interval conveying assembly 2 and material loading subassembly 7 between feeding transfer chain 6 and the ejection of compact transfer chain 1, material loading subassembly 7 is connected with feeding transfer chain 6, and interval conveying assembly 2 is connected with ejection of compact transfer chain 1.
The upper two ends of the supporting underframe 15 are respectively provided with a movable bottom plate 16 in a sliding manner, each movable bottom plate 16 is fixedly provided with a plug clamping sleeve assembly 3, one side of each plug clamping sleeve assembly 3 is provided with a gluing assembly 4, one side of each gluing assembly 4 away from the plug clamping sleeve assembly 3 is provided with a scraping plate glue removing assembly 5, and the outer side of each plug clamping sleeve assembly 3 is provided with a clamping sleeve taking assembly 9.
The interval conveying assembly 2 comprises a driving belt 22, a conveying rotating shaft 213, two interval synchronous belts 210 and two second frames 28, wherein the two second frames 28 are parallel, two ends of each second frame 28 are respectively fixedly provided with a first frame 26, two sides of one end of each first frame 26 are respectively fixedly provided with a first fixing piece 25, and two sides of the other end of each first frame 26 are respectively fixedly provided with a second fixing piece 29.
Every two first fixing pieces 25 are rotatably provided with a driving synchronous wheel 212, every two second fixing pieces 29 are rotatably provided with a driven synchronous wheel 27, each driving synchronous wheel 212 and the corresponding driven synchronous wheel 27 are externally sleeved with an interval synchronous belt 210, each interval synchronous belt 210 is provided with a plurality of evenly distributed partition plates, and two ends of a conveying rotating shaft 213 are respectively fixedly connected to the two driving synchronous wheels 212.
The conveying rotating shaft 213 is parallel to the second frames 28, a synchronous supporting plate 21 is fixedly arranged on the second frames 28 close to one side of the conveying rotating shaft 213, a servo motor 24 is fixedly arranged on the synchronous supporting plate 21, a driven driving belt pulley 23 is arranged on the servo motor 24, a driving belt pulley 214 is sleeved on the conveying rotating shaft 213, a driving belt 22 is sleeved on the driving belt pulley 214 and the driven driving belt pulley 23, a bottom frame 211 is fixedly arranged at two ends of the lower portion of each second frame 28, and the lower ends of the four bottom frames 211 are fixedly connected above the supporting underframe 15.
The interval conveying assembly 2 can carry out full-automatic processing operation on the photovoltaic frames, so that the working efficiency is increased, the labor cost and the rejection rate are reduced, the interval conveying is carried out on the photovoltaic frames, the interval between the photovoltaic frames is controlled, the follow-up automatic operation is convenient, and the convenience is improved.
The plug ferrule assembly 3 comprises an X-axis displacement table 39, a Y-axis displacement table 36, a first handle cylinder 313 and a pulling rod 316, wherein the lower end of the Y-axis displacement table 36 is arranged above the moving base plate 16 in a sliding manner through a Y-axis sliding rail 34, a Y-axis screw rod assembly 38 is arranged at the lower end of the Y-axis displacement table 36 in a sliding manner, the lower end of the X-axis displacement table 39 is arranged on the Y-axis displacement table 36 in a sliding manner through an X-axis sliding rail 35, and an X-axis screw rod assembly 37 is arranged at the lower end of the X-axis displacement table 39 in a sliding manner.
The upper end of X axle displacement platform 39 is fixed and is provided with pull rod telescopic cylinder 33, and the one end of pull rod telescopic cylinder 33 is fixed and is provided with pull rod revolving cylinder 32, and the other end of pull rod revolving cylinder 32 is fixed and is provided with union 310, and union 310's the other end is fixed and is provided with location cutting ferrule piece 319, and the other end fixedly connected with cutting ferrule pin 318 of location cutting ferrule piece 319, the other end fixedly connected with flexible pulling rod 316 of cutting ferrule pin 318.
The movable joint 310 is located in the positioning block 317, the positioning block 317 is fixedly connected to the upper end of the X-axis displacement table 39, the positioning block 317 is located in the positioning vertical plate 311, the compression bottom plate 31 is fixedly arranged above the positioning vertical plate 311, and the compression cylinder 315 is fixedly arranged above the compression bottom plate 31.
One end of the positioning vertical plate 311 is fixedly provided with a gripper supporting block 312, the other side of the gripper supporting block 312 is fixedly connected with a first gripper cylinder 313, two plug clamping sleeve grippers 314 are slidably arranged on the first gripper cylinder 313, and the lower end of the gripper supporting block 312 is fixedly connected above the movable bottom plate 16.
The gluing assembly 4 comprises an adjustable jacking air cylinder 49, an air path slip ring 43, a centering air cylinder 46 and a ball screw assembly 415, wherein a connecting plate 410 is fixedly arranged at the upper end of the adjustable jacking air cylinder 49, and a positioning grip 411 is fixedly arranged at the upper end of the connecting plate 410.
The driving rotation pulley 42 is rotatably arranged on the air path slip ring 43, a driven rotation pulley 48 is rotatably arranged on the pulley support plate 47, and the driven rotation pulley 48 is provided with a pulley motor 45.
The driving rotating belt wheel 42 and the driven rotating belt wheel 48 are sleeved with a rotating belt 44, the driving rotating belt wheel 42 is fixedly provided with a gluing handle 41, and the lower end of a belt wheel supporting plate 47 and the upper end of a connecting plate 410 are respectively and fixedly connected to the upper end and the lower end of the moving bottom plate 16.
The upper end of ball screw subassembly 415 slides and is provided with out the glue mouth 416, and go out the fixed glue ooff valve 417 that is provided with on the glue mouth 416, and the both sides of ball screw subassembly 415 are provided with a rubber coating support frame 414 respectively, and the upper end of two rubber coating support frames 414 is fixedly provided with rubber coating bottom plate 425, and the upper end of rubber coating bottom plate 425 is fixedly provided with a rubber coating mounting panel 422 and two rubber coating curb plates 413.
Two rubber barrels 424 are arranged above the rubber coating bottom plate 425, a connecting rod 423 is slidably arranged in each rubber barrel 424, a push plate is fixedly arranged at the lower end of each connecting rod 423, and the upper ends of the two connecting rods 423 are fixedly arranged at the lower end of the driving plate 420.
The driving plate 420 is slidably arranged on the upper and lower screw rods 419 through the upper and lower slide rails 418, a driving motor 421 is fixedly arranged at the lower ends of the upper and lower screw rods 419, a glue coating shield 412 is fixedly arranged at one side of the glue coating mounting plate 422 away from the glue coating side plate 413, a glue outlet switch valve 417 is communicated with the bottom of the glue barrel 424, and the lower ends of the two glue coating support frames 414 are fixedly connected to the movable bottom plate 16.
The rubber coating subassembly 4 can carry out automatic rubber coating to the photovoltaic frame, fixes a position to the photovoltaic frame, makes the position of rubber coating more accurate, can effectually control the use amount of rubber coating, avoids the waste of rubber coating volume.
The scraper rubber removing assembly 5 comprises a scraper cylinder 52, a scraper plate 51 and a scraper rubber removing block 54, wherein a cylinder connecting plate 53 is fixedly arranged on one side of the scraper cylinder 52, a certain angle is formed between the scraper cylinder 52 and the cylinder connecting plate 53, and the scraper plate 51 is fixedly connected to the scraper cylinder 52.
One side of the scraper rubber removing block 54 is fixedly provided with a scraper supporting block 55, the other end of the scraper supporting block 55 is fixedly provided with a second gripper air cylinder 56, the upper end of the second gripper air cylinder 56 is slidably provided with two scraper grippers 57, and the lower ends of the air cylinder connecting plate 53 and the scraper supporting block 55 are fixedly connected to the movable bottom plate 16.
The scraper blade removes gluey subassembly 5 can be automatic carry out the frictioning and handle to the photovoltaic frame, prevents that glue from spilling over and leading to the leakproofness of photovoltaic frame to weaken, prevents to have glue gathering on the inclined plane of photovoltaic frame, and influences the installation of cutting ferrule.
The feeding assembly 7 comprises a feeding support frame 714, a sliding table cylinder 710, a feeding rotating shaft 72 and a feeding sliding table 71, wherein the feeding rotating shaft 72 is rotationally connected to the feeding sliding table 71, a feeding gear is sleeved on the feeding rotating shaft 72, a supporting bottom plate 711 is fixedly arranged on the feeding support frame 714, a feeding rack 79 is fixedly connected to the supporting bottom plate 711, the feeding rack 79 is meshed with the feeding gear, a gear cover 73 is fixedly arranged above the feeding sliding table 71, and the feeding gear is located inside the gear cover 73.
The lower extreme fixed connection of material loading support frame 714 is on supporting chassis 15, and the upper end of supporting baseplate 711 is fixed to be provided with two material loading supporting seats 712, and the upper end of every material loading supporting seat 712 is all fixed to be provided with a material loading slide rail 75, and the both ends of material loading support frame 714 are fixed respectively and are provided with a block cylinder 76, and the upper end of every block cylinder 76 all is provided with a block piece 77, and the lower extreme of material loading slip table 71 passes through material loading slide rail 75 sliding connection on slip table cylinder 710.
Two ends of the feeding rotating shaft 72 are respectively fixedly provided with a third handle cylinder 713, each third handle cylinder 713 is provided with two material taking handles 74 in a sliding manner, and one side of the feeding supporting frame 714 is provided with two raw material detectors 78.
The material loading subassembly 7 can fix a position and remove the photovoltaic frame, makes the interval between the photovoltaic frame more accurate, realizes automatic material loading, makes the processing of photovoltaic frame more quick and high-efficient.
The card taking sleeve assembly 9 comprises a card sleeve detection sensor 91, a card sleeve pushing cylinder 95 and a card sleeve sorting cylinder 92, wherein a supporting base 94 is fixedly arranged at the lower end of the card sleeve pushing cylinder 95, and a cylinder supporting frame 93 is arranged on one side of the supporting base 94.
The cutting ferrule letter sorting cylinder 92 fixed connection is on cylinder support frame 93, and cutting ferrule letter sorting cylinder 92 is located the rear of pushing away cutting ferrule cylinder 95, and pushing away the rear end of cutting ferrule cylinder 95 is fixedly provided with vertical support 96, and the upper end of vertical support 96 is fixedly provided with cutting ferrule detection sensor 91, is provided with photovoltaic frame cutting ferrule 13 on the cutting ferrule letter sorting cylinder 92.
The plug cutting ferrule subassembly 3 and get cutting ferrule subassembly 9 can carry out the even of glue and paint to the both sides of photovoltaic frame, prevent that later stage light Fu Biankuang cutting ferrule 13 from installing insecure, lead to the phenomenon of repetitive work to produce, can carry out the installation of photovoltaic frame cutting ferrule 13 to the photovoltaic frame voluntarily, increase work efficiency.
The upper two ends of the vibration disc base 12 are respectively provided with a clamping sleeve vibration disc 10 in a sliding manner through the vibration disc sliding rail 11, two ends of the supporting underframe 15 are respectively fixedly provided with a valve island box 14, and one side of the supporting underframe 15 far away from the vibration disc base 12 is fixedly provided with an electric cabinet 8.
The working principle and the use flow of the invention are that a photovoltaic frame is placed on a feeding conveying line 6, the photovoltaic frame is conveyed to a feeding assembly 7 through the feeding conveying line 6, two blocking cylinders 76 are started, two blocking blocks 77 ascend to block the photovoltaic frame to move and position the photovoltaic frame, after the raw material detector 78 detects the photovoltaic frame, a signal is transmitted to a sliding table cylinder 710, and the sliding table cylinder 710 contracts to drive a feeding sliding table 71 to move towards the direction approaching to the blocking blocks 77;
The feeding gear rolls on the feeding rack 79 to drive the feeding rotating shaft 72 to rotate, the feeding rotating shaft 72 drives the two third gripper cylinders 713 to rotate 180 degrees, the third gripper cylinders 713 are started to enable the material taking grippers 74 to clamp the photovoltaic frame, the two blocking cylinders 76 are started, the two blocking blocks 77 are lowered, the sliding table cylinder 710 is started, the sliding table cylinder 710 stretches to drive the feeding sliding table 71 to move away from the blocking blocks 77, the feeding gear rolls on the feeding rack 79 to drive the feeding rotating shaft 72 to rotate, and the feeding rotating shaft 72 drives the two third gripper cylinders 713 to rotate 180 degrees in the opposite direction to move the photovoltaic frame to the interval conveying assembly 2;
The photovoltaic frames are transported to the interval synchronous belt 210, the photovoltaic frames are separated by a partition board, the servo motor 24 is started, the servo motor 24 drives the driven driving belt pulley 23 to rotate, the driving belt pulley 214 is driven by the driving belt 22 to rotate, the driving belt pulley 214 drives the conveying rotating shaft 213 to rotate, the conveying rotating shaft 213 drives the driving synchronous wheel 212 to rotate, the interval synchronous belt 210 is driven to rotate, and the photovoltaic frames move to the gluing component 4 through the interval synchronous belt 210;
Starting the centering cylinders 46, enabling the two centering cylinders 46 to stretch and push two ends of the photovoltaic frame, enabling the photovoltaic frame to be located in the middle of the interval synchronous belt 210, enabling the positioning grippers 411 to clamp the photovoltaic frame, starting the adjustable jacking cylinder 49, driving the connecting plate 410 to ascend, driving the positioning grippers 411 to ascend, and enabling the gluing grippers 41 to clamp light Fu Biankuang from above;
Starting a driving motor 421 to drive an upper lead screw 419 and a lower lead screw 419 to rotate, enabling a driving plate 420 to move downwards along the direction of an upper sliding rail 418 and a lower sliding rail 418, driving a connecting rod 423 to move downwards, enabling a push plate to push a glue barrel 424, enabling glue in the glue barrel 424 to move to a glue outlet switch valve 417 to be discharged, starting a ball screw assembly 415, driving a glue outlet 416 to move to inner cavities at two ends of a photovoltaic frame, starting a glue outlet switch valve 417, enabling glue to move into the inner cavities of the photovoltaic frame through the glue outlet 416, starting a belt pulley motor 45 to drive a driven rotating belt pulley 48 to rotate, driving the driving rotating belt pulley 42 to rotate through a rotating belt 44, enabling the driving rotating belt pulley 42 to drive a glue coating grip 41 and the photovoltaic frame to rotate 360 degrees, enabling the photovoltaic frame to rotate for 2-3 circles, and enabling the glue outlet 416 to carry out glue coating after glue coating is completed;
Closing the glue outlet switch valve 417, starting the ball screw assembly 415, driving the glue outlet 416 to be far away from the photovoltaic frame, lifting the positioning gripper 411 to grasp the light Fu Biankuang again, opening the glue coating gripper 41, lowering the positioning gripper 411 to the interval synchronous belt 210, releasing the light Fu Biankuang by the positioning gripper 411, and moving the photovoltaic frame to the scraping plate glue removing assembly 5 through the interval synchronous belt 210;
Starting a second gripper air cylinder 56, clamping the photovoltaic frame by a scraper gripper 57, starting a scraper air cylinder 52, moving the scraper 51 from top to bottom, scraping inclined glue of the photovoltaic frame, releasing light Fu Biankuang by the scraper gripper 57, and moving the photovoltaic frame to the plug and clamping sleeve assembly 3 through the interval synchronous belt 210;
Starting a first gripper cylinder 313, plugging a clamping sleeve gripper 314 to clamp a photovoltaic frame, starting a Y-axis screw rod assembly 38, adjusting the Y-axis position of an X-axis displacement table 39, starting the Y-axis screw rod assembly 38, enabling the X-axis displacement table 39 to move inwards, enabling a positioning block 317 to contact the photovoltaic frame to position, starting a clamping sleeve telescopic cylinder 33, driving a pulling rod 316 to move to the inner parts of two ends of the photovoltaic frame, enabling a clamping sleeve pin 318 to contact two ends of the photovoltaic frame, starting a pulling rod rotary cylinder 32, driving the pulling rod 316 to rotate 90 degrees clockwise, starting the pulling rod telescopic cylinder 33, driving the pulling rod 316 to move outwards, enabling the clamping sleeve to be pulled to a clamping sleeve positioning surface, starting the pulling rod telescopic cylinder 33, driving the pulling rod 316 to move inwards, enabling the pulling rod 316 to move outwards, enabling the clamping sleeve gripper 314 to release light Fu Biankuang, and enabling the photovoltaic frame to move to a clamping sleeve 9 through a spacing synchronous belt 210;
The clamp sleeve vibration disc 10 moves the photovoltaic frame clamp sleeve 13 onto the clamp sleeve sorting cylinder 92, the clamp sleeve sorting cylinder 92 is started to drive the light Fu Biankuang clamp sleeve 13 to ascend, the position of the photovoltaic frame clamp sleeve 13 is fixed, the clamp sleeve detection sensor 91 detects the photovoltaic frame clamp sleeve 13, the clamp sleeve pushing cylinder 95 is started to drive the cylinder supporting frame 93 to move inwards, the light Fu Biankuang clamp sleeve 13 is moved onto the photovoltaic frame, and the clamp sleeve plugging operation is completed;
and (5) moving the photovoltaic frame to the discharging conveying line 1 and conveying to the next link.
The present invention is not limited in any way by the above-described preferred embodiments, but is not limited to the above-described preferred embodiments, and any person skilled in the art will appreciate that the present invention can be embodied in the form of a program for carrying out the method of the present invention, while the above disclosure may be used to make various changes or modifications to the equivalent embodiments, any brief description of the modification, equivalent variation and modification of the above embodiments according to the technical principles of the present invention will still fall within the scope of the technical aspects of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202510020386.0A CN119407502B (en) | 2025-01-07 | 2025-01-07 | Composite material photovoltaic frame ferrule installation device |
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| CN202510020386.0A CN119407502B (en) | 2025-01-07 | 2025-01-07 | Composite material photovoltaic frame ferrule installation device |
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| CN119407502A CN119407502A (en) | 2025-02-11 |
| CN119407502B true CN119407502B (en) | 2025-05-16 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111037255A (en) * | 2019-12-27 | 2020-04-21 | 杭州首电能源科技有限公司 | Automation equipment based on photovoltaic system component production |
| CN112934612A (en) * | 2021-01-30 | 2021-06-11 | 上海盛普机械制造有限公司 | High-efficient flexible two rubber coating head frame spreading machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10471559B2 (en) * | 2017-05-01 | 2019-11-12 | Stafast Products, Inc. | Insertable fastener installation apparatus and method |
| CN219986730U (en) * | 2023-03-16 | 2023-11-10 | 上海寅铠精密机械制造有限公司 | Automatic buckling mechanism for photovoltaic frame profile |
| CN119114737B (en) * | 2024-11-14 | 2025-05-02 | 上海寅铠精密机械制造有限公司 | Beam frame type automatic punching machine applied to photovoltaic frame processing |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111037255A (en) * | 2019-12-27 | 2020-04-21 | 杭州首电能源科技有限公司 | Automation equipment based on photovoltaic system component production |
| CN112934612A (en) * | 2021-01-30 | 2021-06-11 | 上海盛普机械制造有限公司 | High-efficient flexible two rubber coating head frame spreading machine |
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