CN119406921B - Rolling equipment and rolling method for bimetallic semi-solid composite plate - Google Patents

Rolling equipment and rolling method for bimetallic semi-solid composite plate Download PDF

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Publication number
CN119406921B
CN119406921B CN202510019169.XA CN202510019169A CN119406921B CN 119406921 B CN119406921 B CN 119406921B CN 202510019169 A CN202510019169 A CN 202510019169A CN 119406921 B CN119406921 B CN 119406921B
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China
Prior art keywords
frame
solid composite
semi
composite plate
plate
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CN202510019169.XA
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Chinese (zh)
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CN119406921A (en
Inventor
孙伟
强子聪
高翔
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Shenyang Yate Industrial Machinery Making Equipment Co ltd
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Shenyang Yate Industrial Machinery Making Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/16Adjusting or positioning rolls
    • B21B31/20Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
    • B21B31/22Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
    • B21B31/24Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal by screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/05Stretching combined with rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B2013/021Twin mills

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

The invention relates to the technical field of rolling equipment and discloses rolling equipment and a rolling method for a bimetal semi-solid composite plate, wherein the rolling equipment for the bimetal semi-solid composite plate comprises a rack, a plurality of mutually parallel supporting rollers are rotatably arranged on the rack, a supporting frame is fixedly arranged in the middle of the rack, first sliding grooves are formed in two sides of the supporting frame, and first sliding seats are slidably arranged in the two first sliding grooves; according to the invention, through the arrangement of the transmission mechanism and the adjusting frame, the bimetal semi-solid composite plate moves back and forth for a plurality of times and passes through the gap between the upper roller and the lower roller, the transmission mechanism gradually reduces the gap between the upper roller and the lower roller, the bimetal semi-solid composite plate is rolled when moving leftwards, the bimetal semi-solid composite plate is leveled when moving rightwards, and the repeated rolling and leveling processes are beneficial to eliminating residual stress and tiny deformation in the material, and the shape stability of the plate is improved.

Description

Rolling equipment and rolling method for bimetal semi-solid composite plate
Technical Field
The invention relates to the technical field of rolling equipment, in particular to rolling equipment and a rolling method for a bimetal semi-solid composite plate.
Background
The semi-solid composite bimetal plate is one new kind of material with two kinds of different metal materials combined via specific compounding technology. The method utilizes a liquid/semi-solid casting composite technology to pour the wear-resistant layer metal when the substrate material is in semi-solid state, so as to realize metallurgical bonding of the two metals. The plate has excellent physical and chemical properties, such as high strength, high wear resistance, good corrosion resistance, high-temperature stability and the like, and the interface layer structure is compact, so that the defects of cracks, inclusions and the like are avoided, and the good combination of two metals is realized. In addition, the bimetallic semi-solid composite plate also has the customization property, and different metal materials can be selected for compounding according to different use requirements. Therefore, the wear-resistant alloy is widely applied to industries such as electric power, petroleum, metallurgy, mine and the like, and particularly under the working conditions of wear resistance, corrosion resistance and high-temperature stability.
Chinese patent CN215279195U discloses a sheet metal shaping rolling equipment, belong to sheet metal processing technology field, including the equipment main part, the rolling roller is installed in the inside rotation of equipment main part, first mounting bracket is installed to the fluting department of equipment main part left side terminal surface, the inner wall department slip of first mounting bracket is provided with the movable plate, and the left side department fixed mounting at first mounting bracket has the second mounting bracket to pass through the second mounting bracket, the reservoir, the movable groove, the movable plate, the baffle, leak groove and the setting of friction disc, can evenly paint the outside terminal surface department at sheet metal with rolling lubrication liquid, be convenient for guarantee like this to sheet metal's rolling effect, utilize its first mounting bracket simultaneously, the setting of movable plate and screw rod, can make sheet metal get into inside the equipment main part with sharp state, be convenient for like this to carry out stable rolling treatment to sheet metal.
The bimetal semi-solid composite plate has excellent physical properties and wide application prospect as a novel material, however, the rolling process of the bimetal semi-solid composite plate has higher requirements on the precision and stability of equipment, the traditional rolling equipment is difficult to meet the requirement of precisely controlling the size and shape, and therefore, special rolling equipment needs to be developed to solve the problem.
As shown in the above patent, the existing metal sheet rolling device generally performs rolling with a large deformation amount through two rolling rollers, however, due to the large deformation amount of single rolling, it is often difficult to precisely control the final size and shape of the product, and uneven stress distribution in the material may be caused, so as to cause deformation or unstable size, and affect the quality of the product.
Therefore, there is a need to provide a rolling apparatus and a rolling method for a bi-metallic semi-solid composite plate, which solve the above technical problems.
Disclosure of Invention
The invention aims to provide rolling equipment and a rolling method for a bimetal semi-solid composite plate, which are beneficial to eliminating residual stress and micro deformation in a material and improving the shape stability of the plate through repeated rolling and leveling processes.
The technical aim of the invention is achieved through the following technical scheme that the rolling equipment for the bimetal semi-solid composite plate comprises a frame, wherein a plurality of mutually parallel supporting rollers are rotatably arranged on the frame, a supporting frame is fixedly arranged in the middle of the frame, first sliding grooves are formed in two sides of the supporting frame, first sliding seats are slidably arranged in the two first sliding grooves, an upper roller is arranged between the two first sliding seats, roller shafts are fixedly arranged at two ends of the upper roller, the roller shafts are rotatably connected with the first sliding seats, a driving component for driving the roller shafts to rotate is arranged at one side of one of the first sliding seats, a lower roller is arranged below the upper roller, two ends of the lower roller are rotatably connected with the supporting frame, an adjusting plate is arranged at the inner side of the supporting frame, two ends of the adjusting plate are fixedly connected with the two first sliding seats respectively, a transmission mechanism for driving the bimetal semi-solid composite plate to be rolled to move on the frame is arranged above the supporting frame, and the adjusting frame is in transmission connection with the adjusting plate through the transmission mechanism.
The driving assembly comprises a first mounting plate and a motor, wherein the first mounting plate is fixedly arranged on one side of one of the first sliding seats, a gap is arranged between the first mounting plate and the first sliding seat, the motor is fixedly arranged on the first mounting plate, one end of the roll shaft extends into the gap between the first mounting plate and the first sliding seat, and the output end of the motor is fixedly connected with the roll shaft.
The invention is further arranged that the adjusting frame comprises two cross bars and two longitudinal bars, two ends of the cross bars are fixedly connected with the end parts of the two longitudinal bars respectively, the two cross bars and the two longitudinal bars form a rectangular structure, positioning plates are fixedly arranged at four corners inside the adjusting frame, and inclined surfaces are arranged on one side of each positioning plate.
The transmission mechanism is further arranged in the invention, the transmission mechanism comprises an adjusting rod, a nut and a first gear, the adjusting rod penetrates through the top wall of the supporting frame, the adjusting rod is rotationally connected with the supporting frame, the nut is fixedly arranged in the middle of the adjusting plate, threads are arranged at the bottom of the adjusting rod, the adjusting rod is in threaded connection with the nut, a one-way bearing is sleeved at the top end of the adjusting rod, the first gear is sleeved on the one-way bearing, and the first gear is in one-way transmission connection with the adjusting rod through the one-way bearing.
The transmission mechanism is further arranged in the invention, the transmission mechanism further comprises a driving rod, a connecting frame and a connecting seat, a plurality of first tooth blocks are fixedly arranged on one side, close to the first gear, of the driving rod, the first tooth blocks are matched with the first gear, one end, far away from the first gear, of the driving rod is fixedly connected with the connecting frame, the connecting seats are fixedly arranged on the two cross bars, the bottom ends of the connecting frames penetrate through the connecting seat, and the connecting frames are in sliding fit with the connecting seats.
The invention is further characterized in that one side of the top end of the connecting frame is fixedly provided with a guide post, the top end of the supporting frame is fixedly provided with a limiting cylinder, the guide post penetrates through the limiting cylinder, and the guide post is in sliding fit with the limiting cylinder.
The novel roller is further provided with a second sliding groove formed in the inner side of the first mounting plate, a T-shaped sliding rod is fixedly arranged on the outer side of the cross rod, the T-shaped sliding rod is arranged in the second sliding groove in a sliding mode, a second gear is fixedly sleeved on the roller shaft and arranged between the first mounting plate and the first sliding seat, a plurality of second tooth blocks are fixedly arranged in the middle of the top end of the cross rod, and the second gear is matched with the second tooth blocks.
The invention is further characterized in that elastic limiting assemblies are arranged on two sides of the top end of the frame, each elastic limiting assembly comprises a second mounting plate, a connecting cylinder is fixedly arranged on each second mounting plate, a second sliding seat is slidably arranged in each connecting cylinder, a spring is arranged in each connecting cylinder, each second sliding seat is elastically connected with the inner side wall of each connecting cylinder through the corresponding spring, a connecting column is fixedly arranged on one side of each second sliding seat, each connecting column penetrates through one side wall of each connecting cylinder, and a pressure plate is fixedly arranged at one end, far away from each second sliding seat, of each connecting column.
The automatic adjusting device is further characterized in that a driven wheel is fixedly sleeved on the top end of the adjusting rod, a mounting seat is fixedly mounted on one side of the supporting frame, a rotating shaft is rotatably mounted on the mounting seat, a driving wheel is fixedly sleeved on the top end of the rotating shaft, the driving wheel is in transmission connection with the driven wheel through a transmission chain, a first bevel gear is fixedly mounted at the bottom end of the rotating shaft, a mounting frame is fixedly mounted on one side of the supporting frame, a driving shaft is rotatably mounted on the mounting frame, a second bevel gear is fixedly mounted at one end of the driving shaft, the first bevel gear is meshed with the second bevel gear, and a hand wheel is fixedly connected to the other end of the driving shaft.
The rolling method of the rolling equipment for the bimetal semi-solid composite plate comprises the following steps of:
S1, placing a to-be-rolled bimetal semi-solid composite plate on the right side of a frame, and then driving the bimetal semi-solid composite plate to move leftwards through an adjusting frame so that the left side of the bimetal semi-solid composite plate moves between an upper roller and a lower roller;
S2, rotating the upper roller through the driving assembly, enabling the upper roller and the lower roller to roll the bimetal semi-solid composite plate and driving the bimetal semi-solid composite plate to move leftwards, enabling the bimetal semi-solid composite plate to move to the left side on the frame, thereby completing one-time rolling, and, when the adjusting frame moves leftwards, the adjusting plate is driven to move downwards through the transmission mechanism, so that the upper roller is driven to move downwards, the gap between the upper roller and the lower roller is reduced, and when the bimetal semi-solid composite plate moves leftwards for rolling, the gap between the upper roller and the lower roller is reduced;
S3, controlling the adjusting frame to move rightwards to enable the bimetal semi-solid composite plate to move rightwards, so that the bimetal semi-solid composite plate enters between the upper roller and the lower roller again, and driving the upper roller to rotate reversely to enable the bimetal semi-solid composite plate to move rightwards for leveling;
s4, repeating the steps S1-S3 for a plurality of times until the bimetal semi-solid composite plate is rolled to the required thickness.
In summary, the invention has the advantages that the transmission mechanism and the adjusting frame are arranged, the bimetal semi-solid composite plate moves back and forth for a plurality of times and passes through the gap between the upper roller and the lower roller through the transmission mechanism, the bimetal semi-solid composite plate is rolled when moving leftwards, the bimetal semi-solid composite plate is leveled when moving rightwards, the repeated rolling and leveling processes are beneficial to eliminating residual stress and tiny deformation in the material, the shape stability of the plate is improved, and compared with the traditional large deformation rolling, the small reduction multiple rolling strategy adopted by the scheme reduces the single deformation amount of the bimetal semi-solid composite plate, so that the force required for driving the deformation of the bimetal semi-solid composite plate is smaller, the power of the driving mechanism of the device can be reduced, and the production cost of the device is reduced.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1 at A;
FIG. 3 is a schematic view of a three-dimensional structure from another perspective of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3 at B;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3 at C;
FIG. 6 is a schematic view of the structure of the adjusting frame and the transmission mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the adjusting lever and the driving lever of the present invention;
FIG. 8 is a schematic view of a cross bar and a second gear arrangement of the present invention;
fig. 9 is a schematic cross-sectional view of the elastic limiting assembly of the present invention.
1, A frame, 2, a supporting frame, 201, a first sliding chute, 3, a lower roller, 4, an upper roller, 5, a roller shaft, 6, a first sliding seat, 7, a first mounting plate, 701, a second mounting plate, 8, a motor, 9, a regulating plate, 10, a nut, 11, a regulating rod, 12, a first gear, 13, a one-way bearing, 14, a driving rod, 1401, a first tooth block, 15, a cross rod, 1501, a second tooth block, 16, a longitudinal rod, 17, a positioning plate, 1701, an inclined surface, 18, a connecting seat, 19, a connecting frame, 20, a second gear, 21, a T-shaped sliding rod, 22, a driven wheel, 23, a transmission chain, 24, a driving wheel, 25, a rotating shaft, 26, a mounting seat, 27, a mounting frame, 28, a first bevel gear, 29, a second bevel gear, 30, a driving shaft, 31, a hand wheel, 32, a connecting cylinder, 33, a spring, 34, a second sliding seat, 35, a connecting column, 36, 37, a second mounting plate, 38, a supporting roller, 39, a guide pillar, 40, a limiting plate and a double metal composite plate.
Detailed Description
The present invention will be further described with reference to the drawings in the embodiments of the present invention.
Referring to fig. 1-6, in the embodiment of the invention, a rolling device for a bimetal semi-solid composite plate comprises a frame 1, wherein a plurality of mutually parallel supporting rollers 38 are rotatably arranged on the frame 1, a supporting frame 2 is fixedly arranged in the middle of the frame 1, first sliding grooves 201 are respectively formed in two sides of the supporting frame 2, first sliding seats 6 are respectively and slidably arranged in the two first sliding grooves 201, an upper roller 4 is arranged between the two first sliding seats 6, roller shafts 5 are fixedly arranged at two ends of the upper roller 4, the roller shafts 5 are rotatably connected with the first sliding seats 6, a driving component for driving the roller shafts 5 is arranged at one side of one of the first sliding seats 6, a lower roller 3 is arranged below the upper roller 4, two ends of the lower roller 3 are rotatably connected with the supporting frame 2, an adjusting plate 9 is arranged at the inner side of the supporting frame 2, two ends of the adjusting plate 9 are fixedly connected with the two first sliding seats 6, an adjusting frame for driving the bimetal semi-solid composite plate 41 to move on the frame 1, an upper supporting frame 2 is provided with a lower adjusting mechanism for driving the semi-solid composite plate to move to the left and right, and a metal semi-solid composite plate 41 is driven to move to the left through the adjusting mechanism, and then the lower semi-solid composite plate 41 is driven to move to the upper roller 4 through the adjusting mechanism, and the lower semi-solid composite plate 41 is driven to move to the adjusting plate 4 is driven to move through the adjusting mechanism to the upper half-solid composite plate 4, and the adjusting plate is driven by the adjusting mechanism is driven to move left by the adjusting plate 9 through the adjusting mechanism and the adjusting mechanism is arranged 1 to move left and the adjusting plate 9 is driven to move left and the semi-solid plate 5 is arranged, the upper roller 4 and the lower roller 3 roll the bimetal semi-solid composite plate 41 and drive the bimetal semi-solid composite plate 41 to move leftwards, so that the bimetal semi-solid composite plate 41 moves to the left side on the frame 1, one-time rolling is finished, the adjusting frame is controlled to move rightwards, the bimetal semi-solid composite plate 41 moves rightwards, and then enters between the upper roller 4 and the lower roller 3 again, the upper roller 4 is driven to rotate reversely, so that the bimetal semi-solid composite plate 41 moves rightwards for leveling, and the adjusting frame drives the adjusting plate 9 to move downwards through a transmission mechanism when moving leftwards, so that the upper roller 4 is driven to move downwards, so that the gap between the upper roller 4 and the lower roller 3 is reduced when the bimetal semi-solid composite plate 41 moves leftwards for rolling, and the bimetal semi-solid composite plate 41 is repeatedly rolled to the required thickness;
According to the scheme, through the arrangement of the transmission mechanism and the adjusting frame, the bimetal semi-solid composite plate moves back and forth for many times to pass through from the gap between the upper roller 4 and the lower roller 3, the transmission mechanism gradually reduces the gap between the upper roller 4 and the lower roller 3, the bimetal semi-solid composite plate 41 rolls when moving leftwards, the bimetal semi-solid composite plate 41 is leveled when moving rightwards, the repeated rolling and leveling processes help to eliminate residual stress and micro deformation inside the material, the shape stability of the plate is improved, compared with the traditional large deformation rolling, the small-reduction multi-rolling strategy adopted by the scheme enables the single deformation amount of the bimetal semi-solid composite plate to be reduced, so that the force required for driving the deformation of the bimetal semi-solid composite plate is small, the power of the driving mechanism can be reduced, and the production cost of equipment is reduced.
When the adjustment frame pushes the bimetal semi-solid composite plate 41 to move, only a small part of the bimetal semi-solid composite plate 41 is pushed to enter between the upper roller 4 and the lower roller 3, the adjustment frame can stop moving, and the movement of the following bimetal semi-solid composite plate 41 is driven by the rotation of the upper roller 4.
In this embodiment, preferably, the driving assembly includes a first mounting plate 7 and a motor 8, the first mounting plate 7 is fixedly mounted on one side of one of the first sliding bases 6, a gap is provided between the first mounting plate 7 and the first sliding base 6, the motor 8 is fixedly mounted on the first mounting plate 7, one end of the roll shaft 5 extends into the gap between the first mounting plate 7 and the first sliding base 6, and an output end of the motor 8 is fixedly connected with the roll shaft 5, and the roll shaft 5 can be driven to rotate by the motor 8, so that the upper roll 4 is driven to rotate by the driving assembly, and the upper roll 4 is driven to rotate by the driving assembly.
In this embodiment, preferably, the adjusting frame includes two cross bars 15 and two longitudinal bars 16, where the two ends of the cross bars 15 are fixedly connected with the ends of the two longitudinal bars 16, the two cross bars 15 and the two longitudinal bars 16 form a rectangular structure, four corners inside the adjusting frame are fixedly provided with positioning plates 17, one side of the positioning plates 17 is provided with an inclined plane 1701, and when the positioning plates 17 push the bimetal semi-solid composite plate 41 to move through the arrangement of the positioning plates 17, if the bimetal semi-solid composite plate 41 is offset, the inclined plane 1701 of the positioning plates 17 can push the bimetal semi-solid composite plate 41 to move, so that the bimetal semi-solid composite plate 41 cannot protrude from the frame 1.
Referring to fig. 5-9, in the embodiment of the invention, the transmission mechanism comprises an adjusting rod 11, a nut 10 and a first gear 12, wherein the adjusting rod 11 penetrates through the top wall of the supporting frame 2, the adjusting rod 11 is rotationally connected with the supporting frame 2, the nut 10 is fixedly installed in the middle of the adjusting plate 9, threads are arranged at the bottom of the adjusting rod 11, the adjusting rod 11 is in threaded connection with the nut 10, a one-way bearing 13 is sleeved at the top end of the adjusting rod 11, a first gear 12 is sleeved on the one-way bearing 13, the first gear 12 is in one-way transmission connection with the adjusting rod 11 through the one-way bearing 13, an inner ring of the one-way bearing 13 is fixedly connected with the adjusting rod 11, an outer ring of the one-way bearing 13 is fixedly connected with the first gear 12, so that the first gear 12 can rotate along one direction through the one-way bearing 13, the outer ring of the first gear 12 is only driven to rotate along the opposite direction, the inner ring of the one-way bearing 13 is not rotated, the transmission mechanism further comprises a driving rod 14, a connecting frame 19 and a connecting seat 18, a plurality of tooth blocks are fixedly arranged on one side of the driving rod 14, which is close to the first gear 12, and the connecting frames 19 are fixedly connected with the first gear frame 19, and the two end of the connecting seats 19 are fixedly connected with the first gear frame 19, and the connecting seat 18 is fixedly connected with one end of the two end of the connecting frames 19.
In this embodiment, preferably, a guide post 39 is fixedly mounted on one side of the top end of the connecting frame 19, a limiting cylinder 40 is fixedly mounted on the top end of the supporting frame 2, the guide post 39 penetrates through the limiting cylinder 40, and the guide post 39 is slidably matched with the limiting cylinder 40, so that the movement of the connecting frame 19 is limited, and the connecting frame 19 can only slide horizontally.
In this embodiment, preferably, a second sliding groove 701 is formed in the inner side of the first mounting plate 7, a T-shaped sliding rod 21 is fixedly installed on the outer side of the cross rod 15, the T-shaped sliding rod 21 is slidably disposed in the second sliding groove 701, a second gear 20 is fixedly sleeved on the roller 5, the second gear 20 is disposed between the first mounting plate 7 and the first sliding seat 6, a plurality of second tooth blocks 1501 are fixedly disposed in the middle of the top end of the cross rod 15, the second gear 20 is matched with the second tooth blocks 1501, when the first sliding seat 21 and the second sliding groove 701 are arranged, the first sliding seat 21 and the T-shaped sliding seat 21 drive the adjusting frame 21 to move up and down, when the adjusting frame moves, the second tooth blocks 1501 can be meshed with the second gear 20, both sides of the top end of the machine frame 1 are respectively provided with an elastic limiting component, the elastic limiting component comprises a second mounting plate 37, a connecting cylinder 32 is fixedly mounted on the second mounting plate 37, a pressure plate 32 is internally provided with a pressure plate 32, a second tooth plate 34 is slidably mounted on the connecting cylinder 32, when the second roller shaft 33 is rotatably mounted on the second mounting plate 34, and the second tooth block 33 is rotatably mounted on the second sliding seat 35, and the second tooth block 33 is rotatably connected with the second tooth block 33, and the second tooth block 33 is rotatably mounted on the second sliding seat 35, and the second tooth block 33 is rotatably mounted on the second tooth block 35, when the second tooth block is rotatably mounted on the second tooth block is rotatably, and the second tooth block is rotatably mounted on the second tooth block 20, and the second tooth block is rotatably mounted on the second tooth block 33, and is fixedly mounted on the second tooth block 33, and is fixed, and is mounted on second tooth block 32, and is fixedly. When the roll shaft 5 rotates reversely, the second tooth block 1501 is meshed with the second gear 20 again under the elastic action of the elastic limit component, so that the second gear 20 drives the adjusting frame to move reversely through the second tooth block 1501 when rotating reversely, the outer diameter of the second gear 20 is the same as the outer diameter of the upper roll 4, when the roll shaft 5 drives the adjusting frame to move through the second gear 20, the moving speed of the adjusting frame is the same as the moving speed of the bimetal semi-solid composite plate 41 between the upper roll 4 and the lower roll 3, and further deformation of the bimetal semi-solid composite plate 41 caused by speed difference is avoided, and only one motor 8 is arranged, so that the rotation of the upper roll 4 is realized, When the adjusting frame moves leftwards, the connecting frame 19 is driven by the adjusting frame through the connecting seat 18 to move leftwards, the driving rod 14 is driven by the connecting frame 19 to move leftwards, the driving rod 14 is driven by the first gear block 1401 to rotate leftwards, the adjusting rod 11 is driven by the first gear 12 to rotate through the one-way bearing 13 when the driving rod 14 moves leftwards, so that the adjusting rod 11 is driven to move downwards, the upper roller 4 is driven by the adjusting plate 9 to move downwards, and when the adjusting frame moves rightwards, the adjusting rod 11 cannot be driven by the first gear 12 through the one-way bearing 13, and the upper roller 4 does not move.
Referring to fig. 3 and 4, in the embodiment of the present invention, the driven wheel 22 is fixedly sleeved on the top end of the adjusting rod 11, the mounting seat 26 is fixedly installed on one side of the supporting frame 2, the rotating shaft 25 is rotatably installed on the mounting seat 26, the driving wheel 24 is fixedly sleeved on the top end of the rotating shaft 25, the driving wheel 24 is in transmission connection with the driven wheel 22 through the transmission chain 23, the first bevel gear 28 is fixedly installed on the bottom end of the rotating shaft 25, the mounting frame 27 is fixedly installed on one side of the supporting frame 2, the driving shaft 30 is rotatably installed on the mounting frame 27, the second bevel gear 29 is fixedly installed on one end of the driving shaft 30, the first bevel gear 28 is meshed with the second bevel gear 29, the other end of the driving shaft 30 is fixedly connected with the hand wheel 31, the driving shaft 30 can be driven to rotate through the hand wheel 31, the first bevel gear 28 is driven to rotate through the second bevel gear 29 when the driving shaft 30 rotates, the driving shaft 25 rotates, the driving wheel 24 drives the driven wheel 22 to rotate through the transmission chain 23, and the adjusting rod 11 is driven to rotate when the driven wheel 22 rotates, so as to enable the adjusting rod 11 to move upwards, and reset the roller 4.
The invention also discloses a rolling method of the bimetal semi-solid composite plate 41, which comprises the following steps:
S1, placing a to-be-rolled bimetal semi-solid composite plate 41 on the right side of a frame 1, and then driving the bimetal semi-solid composite plate 41 to move leftwards through an adjusting frame so that the left side of the bimetal semi-solid composite plate 41 moves between an upper roller 4 and a lower roller 3;
S2, rotating the upper roller 4 through a driving assembly, enabling the upper roller 4 and the lower roller 3 to roll and drive the bimetal semi-solid composite plate 41 to move leftwards, enabling the bimetal semi-solid composite plate 41 to move to the left side on the frame 1, completing one-time rolling, driving the adjusting plate 9 to move downwards through a transmission mechanism when the adjusting frame moves leftwards, driving the upper roller 4 to move downwards, enabling a gap between the upper roller 4 and the lower roller 3 to be reduced, and enabling a gap between the upper roller 4 and the lower roller 3 to be reduced when the bimetal semi-solid composite plate 41 moves leftwards for rolling;
S3, controlling the adjusting frame to move rightwards to enable the bimetal semi-solid composite plate 41 to move rightwards, so that the bimetal semi-solid composite plate enters between the upper roller 4 and the lower roller 3 again, and driving the upper roller 4 to rotate reversely to enable the bimetal semi-solid composite plate 41 to move rightwards for leveling;
S4, repeating the steps S1-S3 for a plurality of times until the bimetal semi-solid composite plate 41 is rolled to the required thickness.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the structures, features and principles of the invention are therefore intended to be embraced therein.

Claims (8)

1.一种双金属半固态复合板材的轧制设备,包括机架(1),所述机架(1)上转动设置有多个相互平行的支撑辊(38),所述机架(1)的中部固定安装有支撑架(2),其特征在于:所述支撑架(2)的两侧均开设有第一滑槽(201),两个第一滑槽(201)内均滑动安装有第一滑座(6),两个所述第一滑座(6)之间设置有上轧辊(4),所述上轧辊(4)的两端均固定设置有辊轴(5),辊轴(5)与第一滑座(6)转动连接,其中一个第一滑座(6)的一侧设置有用于驱动辊轴(5)旋转的驱动组件,所述上轧辊(4)的下方设置有下轧辊(3),下轧辊(3)的两端与支撑架(2)转动连接,所述支撑架(2)的内侧设置有调节板(9),所述调节板(9)的两端分别与两个第一滑座(6)固定连接,所述机架(1)的上方设置有用于驱动待轧制双金属半固态复合板材(41)在机架(1)上移动的调节框,所述支撑架(2)上设置有用于驱动调节板(9)向下移动的传动机构,调节框通过传动机构与调节板(9)传动连接;1. A rolling device for a bimetallic semi-solid composite plate, comprising a frame (1), on which a plurality of mutually parallel support rollers (38) are rotatably arranged, a support frame (2) is fixedly installed in the middle of the frame (1), and is characterized in that: first slide grooves (201) are provided on both sides of the support frame (2), first slide seats (6) are slidably installed in the two first slide grooves (201), an upper rolling roller (4) is arranged between the two first slide seats (6), roller shafts (5) are fixedly arranged at both ends of the upper rolling roller (4), the roller shaft (5) is rotatably connected to the first slide seats (6), and one of the first slide seats (6) is provided with a first roller shaft (5). A driving assembly for driving the roller shaft (5) to rotate is arranged on the side, a lower roller (3) is arranged below the upper roller (4), both ends of the lower roller (3) are rotatably connected to the support frame (2), an adjustment plate (9) is arranged on the inner side of the support frame (2), both ends of the adjustment plate (9) are respectively fixedly connected to two first slide seats (6), an adjustment frame for driving the semi-solid bimetallic composite plate (41) to be rolled to move on the frame (1) is arranged above the frame (1), a transmission mechanism for driving the adjustment plate (9) to move downward is arranged on the support frame (2), and the adjustment frame is transmission-connected to the adjustment plate (9) via the transmission mechanism; 所述调节框包括横杆(15)和纵杆(16),所述横杆(15)和纵杆(16)均设置有两个;The adjustment frame comprises a crossbar (15) and a longitudinal bar (16), and two crossbars (15) and two longitudinal bars (16) are provided; 所述传动机构包括调节杆(11)、螺母(10)和第一齿轮(12),所述调节杆(11)贯穿支撑架(2)的顶壁,调节杆(11)与支撑架(2)转动连接,所述螺母(10)固定安装于调节板(9)的中部,所述调节杆(11)的底部开设有螺纹,且调节杆(11)与螺母(10)螺纹连接,所述调节杆(11)的顶端套设有单向轴承(13),所述单向轴承(13)上套设有第一齿轮(12),第一齿轮(12)通过单向轴承(13)与调节杆(11)单向传动连接;The transmission mechanism comprises an adjusting rod (11), a nut (10) and a first gear (12); the adjusting rod (11) passes through the top wall of the support frame (2); the adjusting rod (11) is rotatably connected to the support frame (2); the nut (10) is fixedly mounted on the middle part of the adjusting plate (9); a thread is provided on the bottom of the adjusting rod (11); the adjusting rod (11) and the nut (10) are threadedly connected; a one-way bearing (13) is sleeved on the top end of the adjusting rod (11); the first gear (12) is sleeved on the one-way bearing (13); and the first gear (12) is unidirectionally transmission-connected to the adjusting rod (11) via the one-way bearing (13); 所述传动机构还包括驱动杆(14)、连接架(19)和连接座(18),所述驱动杆(14)上靠近第一齿轮(12)的一侧固定设置有多个第一齿块(1401),第一齿块(1401)与第一齿轮(12)相适配,所述驱动杆(14)远离第一齿轮(12)的一端与连接架(19)固定连接,两个所述横杆(15)上均固定安装有连接座(18),所述连接架(19)的底端贯穿连接座(18),且连接架(19)与连接座(18)滑动配合;The transmission mechanism further comprises a driving rod (14), a connecting frame (19) and a connecting seat (18); a plurality of first tooth blocks (1401) are fixedly arranged on one side of the driving rod (14) close to the first gear (12); the first tooth blocks (1401) are adapted to the first gear (12); an end of the driving rod (14) away from the first gear (12) is fixedly connected to the connecting frame (19); the connecting seats (18) are fixedly mounted on the two cross bars (15); the bottom end of the connecting frame (19) passes through the connecting seat (18), and the connecting frame (19) and the connecting seat (18) are slidably matched; 所述辊轴(5)上固定套装有第二齿轮(20),所述第二齿轮(20)设置在第一安装板(7)与第一滑座(6)之间,所述横杆(15)顶端的中部固定设置有多个第二齿块(1501),所述第二齿轮(20)与第二齿块(1501)相适配。A second gear (20) is fixedly mounted on the roller shaft (5), the second gear (20) being arranged between the first mounting plate (7) and the first slide seat (6), a plurality of second tooth blocks (1501) being fixedly arranged at the middle of the top end of the crossbar (15), the second gear (20) being adapted to the second tooth blocks (1501). 2.根据权利要求1所述的一种双金属半固态复合板材的轧制设备,其特征在于:所述驱动组件包括第一安装板(7)和电机(8),所述第一安装板(7)固定安装于其中一个第一滑座(6)的一侧,所述第一安装板(7)与第一滑座(6)之间设置有间隙,所述电机(8)固定安装在第一安装板(7)上,所述辊轴(5)的一端伸入第一安装板(7)与第一滑座(6)之间的间隙处,且电机(8)的输出端与辊轴(5)固定连接。2. A rolling equipment for a bimetallic semi-solid composite plate according to claim 1, characterized in that: the driving assembly comprises a first mounting plate (7) and a motor (8), the first mounting plate (7) is fixedly mounted on one side of one of the first slides (6), a gap is provided between the first mounting plate (7) and the first slide (6), the motor (8) is fixedly mounted on the first mounting plate (7), one end of the roller shaft (5) extends into the gap between the first mounting plate (7) and the first slide (6), and the output end of the motor (8) is fixedly connected to the roller shaft (5). 3.根据权利要求2所述的一种双金属半固态复合板材的轧制设备,其特征在于:横杆(15)的两端分别与两个纵杆(16)的端部固定连接,两个横杆(15)和两个纵杆(16)组成矩形结构,所述调节框内部的四边角均固定安装有定位板(17),所述定位板(17)的一侧开设有倾斜面(1701)。3. A rolling equipment for a bimetallic semi-solid composite plate according to claim 2, characterized in that: the two ends of the cross bar (15) are respectively fixedly connected to the ends of the two longitudinal bars (16), the two cross bars (15) and the two longitudinal bars (16) form a rectangular structure, and positioning plates (17) are fixedly installed at the four corners inside the adjustment frame, and an inclined surface (1701) is opened on one side of the positioning plate (17). 4.根据权利要求1所述的一种双金属半固态复合板材的轧制设备,其特征在于:所述连接架(19)顶端的一侧固定安装有导柱(39),所述支撑架(2)的顶端固定安装有限位筒(40),所述导柱(39)贯穿限位筒(40),且导柱(39)与限位筒(40)滑动配合。4. The rolling equipment for a bimetallic semi-solid composite plate according to claim 1 is characterized in that: a guide column (39) is fixedly installed on one side of the top of the connecting frame (19), a limiting cylinder (40) is fixedly installed on the top of the supporting frame (2), the guide column (39) passes through the limiting cylinder (40), and the guide column (39) and the limiting cylinder (40) are slidably matched. 5.根据权利要求1所述的一种双金属半固态复合板材的轧制设备,其特征在于:所述第一安装板(7)的内侧开设有第二滑槽(701),所述横杆(15)的外侧固定安装有T型滑杆(21),所述T型滑杆(21)滑动设置在第二滑槽(701)内。5. The rolling equipment for a bimetallic semi-solid composite plate according to claim 1 is characterized in that: a second slide groove (701) is opened on the inner side of the first mounting plate (7), a T-shaped slide bar (21) is fixedly installed on the outer side of the cross bar (15), and the T-shaped slide bar (21) is slidably arranged in the second slide groove (701). 6.根据权利要求5所述的一种双金属半固态复合板材的轧制设备,其特征在于:所述机架(1)顶端的两侧均设置有弹性限位组件,所述弹性限位组件包括第二安装板(37),所述第二安装板(37)上固定安装有连接筒(32),所述连接筒(32)的内部滑动安装有第二滑座(34),所述连接筒(32)的内部设置有弹簧(33),第二滑座(34)通过弹簧(33)与连接筒(32)的内侧壁弹性连接,所述第二滑座(34)的一侧固定安装有连接柱(35),所述连接柱(35)贯穿所述连接筒(32)的一侧壁,所述连接柱(35)远离第二滑座(34)的一端固定安装有压盘(36)。6. A rolling equipment for a bimetallic semi-solid composite plate according to claim 5, characterized in that: elastic limit assemblies are arranged on both sides of the top of the frame (1), and the elastic limit assemblies include a second mounting plate (37), a connecting cylinder (32) is fixedly mounted on the second mounting plate (37), a second slide seat (34) is slidably mounted inside the connecting cylinder (32), a spring (33) is arranged inside the connecting cylinder (32), the second slide seat (34) is elastically connected to the inner side wall of the connecting cylinder (32) through the spring (33), a connecting column (35) is fixedly mounted on one side of the second slide seat (34), the connecting column (35) passes through a side wall of the connecting cylinder (32), and a pressure plate (36) is fixedly mounted on one end of the connecting column (35) away from the second slide seat (34). 7.根据权利要求3所述的一种双金属半固态复合板材的轧制设备,其特征在于:所述调节杆(11)的顶端固定套装有从动轮(22),所述支撑架(2)的一侧固定安装有安装座(26),所述安装座(26)上转动安装有转轴(25),所述转轴(25)的顶端固定套装有主动轮(24),所述主动轮(24)与从动轮(22)通过传动链(23)传动连接,所述转轴(25)的底端固定安装有第一锥齿轮(28),所述支撑架(2)的一侧固定安装有安装架(27),所述安装架(27)上转动安装有驱动轴(30),所述驱动轴(30)的一端固定安装有第二锥齿轮(29),所述第一锥齿轮(28)与第二锥齿轮(29)相啮合,所述驱动轴(30)的另一端固定连接有手轮(31)。7. A rolling equipment for a bimetallic semi-solid composite plate according to claim 3, characterized in that: a driven wheel (22) is fixedly sleeved on the top of the adjusting rod (11), a mounting seat (26) is fixedly installed on one side of the support frame (2), a rotating shaft (25) is rotatably installed on the mounting seat (26), a driving wheel (24) is fixedly sleeved on the top of the rotating shaft (25), the driving wheel (24) and the driven wheel (22) are transmission-connected through a transmission chain (23), a first bevel gear (28) is fixedly installed on the bottom end of the rotating shaft (25), a mounting frame (27) is fixedly installed on one side of the support frame (2), a driving shaft (30) is rotatably installed on the mounting frame (27), a second bevel gear (29) is fixedly installed on one end of the driving shaft (30), the first bevel gear (28) is meshed with the second bevel gear (29), and a hand wheel (31) is fixedly connected to the other end of the driving shaft (30). 8.一种双金属半固态复合板材的轧制方法,采用权利要求1-7任一项所述的一种双金属半固态复合板材的轧制设备,其特征在于,包括以下步骤:8. A method for rolling a bimetallic semi-solid composite plate, using a bimetallic semi-solid composite plate rolling device according to any one of claims 1 to 7, characterized in that it comprises the following steps: S1.将待轧制双金属半固态复合板材(41)放置在机架(1)上的右侧,然后通过调节框驱动双金属半固态复合板材(41)向左移动,使得双金属半固态复合板材(41)的左侧移动进入上轧辊(4)和下轧辊(3)之间;S1. placing the bimetallic semi-solid composite plate (41) to be rolled on the right side of the frame (1), and then driving the bimetallic semi-solid composite plate (41) to move to the left through the adjustment frame, so that the left side of the bimetallic semi-solid composite plate (41) moves into between the upper roller (4) and the lower roller (3); S2.通过驱动组件使上轧辊(4)旋转,使得上轧辊(4)和下轧辊(3)对双金属半固态复合板材(41)进行轧制并驱动其向左移动,使得双金属半固态复合板材(41)移动至机架(1)上的左侧,从而完成一次轧制,并且,调节框向左移动时通过传动机构驱动调节板(9)向下移动,从而带动上轧辊(4)向下移动,使得上轧辊(4)与下轧辊(3)之间的间隙减小,使得双金属半固态复合板材(41)向左移动进行轧制时,上轧辊(4)与下轧辊(3)之间的间隙减小;S2. The upper roller (4) is rotated by the driving component, so that the upper roller (4) and the lower roller (3) roll the bimetallic semi-solid composite plate (41) and drive it to move to the left, so that the bimetallic semi-solid composite plate (41) moves to the left side of the frame (1), thereby completing one rolling process. Moreover, when the adjustment frame moves to the left, the adjustment plate (9) is driven to move downward by the transmission mechanism, thereby driving the upper roller (4) to move downward, so that the gap between the upper roller (4) and the lower roller (3) is reduced, so that when the bimetallic semi-solid composite plate (41) moves to the left for rolling, the gap between the upper roller (4) and the lower roller (3) is reduced; S3.控制调节框向右移动,使得双金属半固态复合板材(41)向右移动,从而再次进入上轧辊(4)与下轧辊(3)之间,并驱动上轧辊(4)反向旋转,使得双金属半固态复合板材(41)向右移动进行整平;S3. Control the adjustment frame to move rightward, so that the bimetallic semi-solid composite plate (41) moves rightward, thereby entering between the upper roller (4) and the lower roller (3) again, and driving the upper roller (4) to rotate in the opposite direction, so that the bimetallic semi-solid composite plate (41) moves rightward for leveling; S4.重复S1-S3多次,直至双金属半固态复合板材(41)轧制至所需的厚度。S4. Repeat S1-S3 multiple times until the bimetallic semi-solid composite sheet (41) is rolled to a desired thickness.
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