Disclosure of Invention
The invention aims to provide a self-lubricating packing box so as to reduce the cost for realizing the sufficient lubrication between the packing box and an oil pumping polished rod while ensuring the sufficient lubrication between the packing box and the oil pumping polished rod.
In order to achieve the above object, the present invention provides the following solutions:
the present invention provides a self-lubricating packing box comprising:
the storage chamber is internally stored with a lubricating medium and is communicated with the top end of the polish rod channel in the packing box body;
The lubrication device comprises a lubrication unit and a controller, wherein the lubrication unit is in signal connection with the controller, a filling instruction is stored in the controller, the controller is enabled to periodically convey a first signal to the lubrication unit, the first signal enables the lubrication unit to apply a first acting force to a lubrication medium in a storage chamber, the first acting force enables the lubrication medium to move towards a polish rod channel, and a first set amount of lubrication medium is input to the polish rod channel.
Preferably, the self-lubricating packing box includes a sealing unit provided at the storage chamber;
The lubrication unit includes:
The first shell is internally provided with a cavity, a first inlet and a first outlet which are communicated with the cavity are arranged on the first shell, the first inlet is communicated with a first medium source, a first one-way sealing unit is arranged at the first inlet and used for preventing external impurities from entering the storage chamber from the first inlet, the first outlet is communicated with the storage chamber, a second one-way sealing unit is arranged at the first outlet and used for preventing lubricating medium from entering the cavity from the first outlet;
a drive assembly;
when the self-lubricating packing box is in a filling state, the first medium source conveys a second set amount of first medium into the cavity, the driving assembly applies a first acting force to the first medium, the first acting force enables a third set amount of the first medium to enter the storage chamber, and the first medium applies the first acting force to the lubricating medium so that the first set amount of the lubricating medium enters the polish rod channel;
Wherein the first medium is provided independently of the lubricating medium.
Preferably, the driving assembly comprises a first driving piece, wherein the first driving piece is in transmission connection with a cam, and the first driving piece is used for driving the cam to rotate;
The first pushing plate is positioned on one side of the cam, which is close to the storage chamber, and the first pushing plate and the first shell are in sliding fit in a first direction, wherein the first direction is the direction from the cavity to the storage chamber, the first reset piece applies a second acting force towards the cam to the first pushing plate, and the second acting force enables the first pushing plate to be abutted against the cam;
When the self-lubricating packing box is in the filling state, the first driving piece drives the cam to rotate, the cam applies a third acting force to the first pushing plate, the third acting force enables the first pushing plate to move towards a direction close to and far away from the storage chamber, the cam applies the first acting force to the lubricating medium through the first medium, and a first set amount of the lubricating medium enters the polish rod channel.
Preferably, the driving assembly comprises a second pushing plate arranged in the cavity and a second driving piece in transmission connection with the second pushing plate, when the self-lubricating packing box is in the filling state, the second driving piece is used for driving the second pushing plate to move towards a direction close to and far away from the storage chamber, the second pushing plate applies the first acting force to the lubricating medium through the first medium, and a first set amount of the lubricating medium enters the polish rod channel.
Preferably, the first medium source constitutes the drive assembly, and when the self-lubricating packing box is in the primed state, the first medium source applies the first force to the lubricating medium and causes a first set amount of the lubricating medium to enter the polish rod passage.
Preferably, the first unidirectional sealing unit comprises a first sealing element arranged at the first inlet and a second resetting element connected with the first sealing element, the first sealing element is positioned at one side of the second resetting element close to the first inlet, the second resetting element applies a fourth acting force to the first sealing element, the fourth acting force enables the second resetting element to seal the first inlet, and the acting force applied by the first medium source to the first medium is larger than the fourth acting force;
Or the first unidirectional sealing unit comprises a first valve arranged at the first inlet, the first valve is kept open before the second set amount of the first medium is injected into the cavity, and the controller transmits a second signal to the first valve after the second set amount of the first medium is injected into the cavity, and the second signal enables the first valve to be closed;
Or the first one-way sealing unit comprises a first one-way valve arranged at the first inlet, and the communication direction of the first one-way valve is arranged from the direction far away from the cavity to the direction close to the cavity.
Preferably, the second unidirectional sealing unit comprises a second sealing element arranged at the first outlet and a third resetting element connected with the second sealing element, wherein the third resetting element is positioned at one side of the second sealing element close to the storage chamber, and applies a fifth acting force to the second sealing element, the fifth acting force enables the second sealing element to seal the first outlet, and the first acting force is larger than the fifth acting force;
Or the second unidirectional sealing unit comprises a second valve arranged at the first outlet, the second valve is kept closed before a second set amount of the first medium is injected into the cavity, and the controller transmits a third signal to the second valve before a third set amount of the first medium is injected into the storage chamber after a second set amount of the first medium is injected into the cavity, and the third signal enables the second valve to be opened;
or the second one-way sealing unit comprises a second one-way valve arranged at the first outlet, and the communication direction of the second one-way valve is arranged from the direction close to the cavity to the direction far away from the cavity.
Preferably, the storage chamber is communicated with the polish rod channel through an input pipeline;
Wherein the lubrication unit comprises a delivery pump arranged on the input pipeline and a first flowmeter arranged on the input pipeline, when the self-lubricating packing box is in a filling state, the filling instruction enables the controller to start the delivery pump, after the first flowmeter detects that the storage chamber outputs a first set amount of the lubricating medium to the polish rod channel, the first flowmeter inputs a fourth signal to the controller, and the fourth signal enables the controller to close the delivery pump;
Or the storage chamber is positioned above the polish rod channel, the lubrication unit comprises a third valve arranged on the input pipeline and a second flowmeter arranged on the input pipeline, when the self-lubricating packing box is in a filling state, the filling instruction enables the controller to open the third valve, and after the second flowmeter detects that the storage chamber outputs a first set amount of lubricating medium to the polish rod channel, the second flowmeter inputs a fifth signal to the controller, and the fifth signal enables the controller to close the third valve;
or the lubrication unit comprises a fourth valve arranged on the input pipeline, a third flowmeter arranged on the input pipeline, and a third pushing plate arranged in the storage chamber, wherein the third pushing plate is in transmission connection with a third driving piece, when the self-lubricating packing box is in a filling state, the first signal enables the controller to open the fourth valve, the third driving piece applies a sixth acting force to the third pushing plate, the sixth acting force enables the third pushing plate to push towards a direction close to the polish rod channel, and after the third flowmeter detects that the storage chamber outputs a first set amount of lubricating medium to the polish rod channel, the third flowmeter inputs a sixth signal to the controller, and the sixth signal enables the controller to close the third driving piece and the fourth valve.
Preferably, the storage chamber is provided with a first visual window, the packing box body is provided with a second visual window, the self-lubricating packing box further comprises an oil pumping polished rod arranged in the polished rod channel, and the oil pumping polished rod is provided with a scraping blade.
Preferably, the top end of the polish rod channel is provided with an overflow valve, the overflow valve is connected with the storage chamber through a loop, and the loop is provided with a circulating pump and a filter;
The intelligent oil level control device is characterized in that a liquid level meter is arranged in the storage chamber, a flow sensor is arranged in the polish rod channel, the liquid level meter is connected with a controller through signals, an alarm is connected with the controller through signals, when the liquid level meter detects that the liquid level of the lubricating medium in the storage chamber is lower than a set value, the liquid level meter conveys a seventh signal to the controller, the seventh signal enables the controller to start the alarm, and/or the flow sensor detects that the flow of the lubricating medium in the polish rod channel is lower than the set value, the flow sensor conveys an eighth signal to the controller, and the eighth signal enables the controller to start the alarm.
Compared with the prior art, the invention has the following technical effects:
The self-lubricating packing box comprises a storage chamber, wherein a lubricating medium is stored in the storage chamber, the storage chamber is communicated with the top of a polish rod channel in a packing box body, a lubricating unit is in signal connection with a controller, a filling command is stored in the controller, the controller periodically transmits a first signal to the lubricating unit, the first signal enables the lubricating unit to apply a first acting force to the lubricating medium in the storage chamber, the first acting force enables the lubricating medium to move towards the direction of the polish rod channel and inputs a first set amount of lubricating medium into the polish rod channel, based on the first acting force, ① enables the lubricating medium to be injected into the polish rod channel from top to bottom in the top of the polish rod channel, the problem that the lubricating medium is difficult to reach the area above the side injection opening of the polish rod channel is solved, the lubricating medium cannot be uniformly distributed in the polish rod channel, the lubricating medium is relatively uniformly distributed between the polish rod and the packing box body, sufficient quantity between the polish rod and the packing box is reduced, wear between the polish rod and the packing box is ②, the cost of the self-lubricating packing box can be further reduced by matching the controller and the lubricating unit, the problem of filling the lubricating medium into the polish rod channel is further reduced, and the problem of high-quality of the self-lubricating medium is solved by filling the polish rod channel is solved, and the problem of the self-lubricating medium is frequently-filled into the polish rod channel is solved, and the polish rod channel is reduced, and the problem of the self-lubricating medium is frequently filled up in the polish channel is filled up by the polish rod channel is filled up by the self-lubricating medium, the invention not only realizes the full lubrication between the packing box and the polish rod, but also reduces the cost for realizing the full lubrication consumption between the packing box and the polish rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
As shown in fig. 1-3, the invention discloses a self-lubricating packing box, which comprises a storage chamber 10, wherein a lubricating medium is stored in the storage chamber 10, the storage chamber 10 is communicated with the top of a polish rod channel in a packing box body 6, a lubricating unit 12 and a controller 14, the lubricating unit 12 is in signal connection with the controller 14, a filling instruction is stored in the controller 14, the controller 14 is enabled to periodically transmit a first signal to the lubricating unit 12, the first signal enables the lubricating unit 12 to apply a first acting force to the lubricating medium in the storage chamber 10, the first acting force enables the lubricating medium to move towards the top of the polish rod channel, and a first set amount of lubricating medium is input into the polish rod channel.
Based on the above, ① the invention injects the lubricating medium into the polish rod channel from top to bottom, which relieves the problem that the lubricating medium is difficult to reach the area above the injection port of the side part of the polish rod channel, and the lubricating medium cannot be uniformly distributed in the polish rod channel, so that the lubricating medium can be uniformly distributed between the polish rod and the packing box body 6, the sufficient lubrication between the polish rod and the packing box is realized, the abrasion between the polish rod and the packing box is reduced, ② the invention inputs sufficient lubricating medium into the polish rod channel through the cooperation of the controller 14 and the lubricating unit 12, which relieves the problem that the abrasion occurs between the packing box and the polish rod due to insufficient lubricating medium in the polish rod channel, and also reduces the problem that the lubricating medium overflows the polish rod channel and increases the lubrication cost due to excessive lubricating medium in the polish rod channel.
The self-lubrication in the self-lubricating packing box means that the controller 14 in the present invention can periodically start the lubrication unit 12 according to the filling command input by the operator, and fill the first set amount of lubrication medium into the polish rod channel. The packing box body 6 corresponds to a packing box in the prior art. The lubricating medium can be a medium which can lubricate the contact part of the packing box and the pumping polished rod, such as lubricating oil. The controller 14 may be embodied as a PC that is remotely connected to the lubrication unit 12. The controller 14 includes an input unit, which may be specifically an input panel or an input interface, for receiving instructions to modify the dosing frequency and the single dosing amount of the lubrication unit 12. The first set amount of lubrication medium means that after the volume of lubrication medium is injected into the polish rod channel, the volume of lubrication medium can sufficiently lubricate the polish rod and the packing box body 6, and cannot overflow from the polish rod channel.
The lubrication unit 12 of the present invention has various arrangements. For example, the self-lubricating packing box comprises a sealing unit arranged at the storage chamber 10 and used for guaranteeing the sealing performance of the storage chamber 10, the sealing unit can be a sealing ring arranged at the inlet or the outlet of the storage chamber 10, the lubricating unit 12 comprises a first shell 102, a cavity is arranged in the first shell 102, a first inlet and a first outlet which are communicated with the cavity are arranged on the first shell 102, the first inlet is communicated with a first medium source, the first outlet is communicated with the storage chamber 10, a first one-way sealing unit is arranged at the first inlet, the sealing direction of the first one-way sealing unit is arranged in a direction away from the cavity from the direction close to the cavity, a second one-way sealing unit is arranged at the first outlet, the sealing direction of the second one-way sealing unit is arranged in a direction away from the cavity from the direction close to the cavity, the driving assembly is used for conveying a second set amount of first medium into the cavity under the external acting force, the driving assembly is used for applying a first acting force to the first medium, the first acting force is used for enabling a third set amount of first medium to enter the storage chamber 10, the first acting force is used for enabling the first medium to be set into the first medium to be independent, and the first acting force is arranged for enabling the first medium to enter the first medium to be self-lubricating into the storage chamber 10, and the first acting force is set to be arranged for lubricating the first medium. The self-lubricating packing box being in the priming state means that the priming command causes the controller 14 to send a first signal to the lubricating unit 12. The first housing 102 is not limited to the cylindrical housing 3, and other shapes of the housing 3 such as a rectangular parallelepiped may be adopted as long as the arrangement of the first housing 102 does not affect the implementation of other functions herein.
According to the invention, the first medium which is arranged independently of the lubricating medium pushes the lubricating medium towards the direction of the polish rod channel, so that the problems that the lubricating medium is pushed by structures such as the pushing plate and the like, the lubricating medium is polluted by the structures such as the pushing plate and the like, and the lubricating effect is reduced are reduced.
The sealing unit ensures the tightness of the storage chamber 10, so that the lubrication medium in the storage chamber 10 is not easy to leak, the storage chamber 10 can maintain a sealing state, and the first unidirectional sealing unit and the second unidirectional sealing unit respectively ensure unidirectional sealing at the first inlet and the first outlet, so that the first medium is not easy to flow from the cavity to the outside of the cavity, and the lubrication medium is not easy to flow from the storage chamber 10 to the inside of the cavity. When the lubrication unit 12 includes a drive assembly, a first signal is sent to the drive assembly, which is activated such that the drive assembly applies a first force to a second set amount of a first medium, which in turn applies the first force to the lubrication medium, thereby inputting the first set amount of lubrication medium into the polish rod channel.
The first medium source may in particular be a device capable of actively or passively providing the first medium into the cavity. The first medium being independent of the lubricating medium means that the first medium does not destroy the lubricating function of the lubricating medium between the packing box body 6 and the polished pumping rod. The first medium can be gas which does not react with the lubricating medium, such as nitrogen, or liquid which does not damage the lubricating function of the lubricating medium, or even a gas-liquid mixture which does not damage the lubricating function of the lubricating medium can be selected as the first medium if the working condition is required, and the gas type, the liquid type or the gas-liquid mixture type of the first medium is specifically selected according to the working condition requirement.
The three values are not necessarily the same, but are affected by the sealed state of the first housing 102 and the reservoir 10, and the viscosity of the first medium and the lubricating medium, among the first set amount of the lubricating medium, the second set amount of the first medium, the second set amount of the second set amount, and the third set amount of the first medium. For example, if the viscosity of the first medium and the lubricant is not considered and the sealing state between the first housing 102 and the storage chamber 10 is good, at this time, since the first housing 102 has good sealing property, the first medium inputted into the cavity does not overflow the cavity and can completely enter the storage chamber 10, and the third set amount is the same as the second set amount in value, and the storage chamber 10 has good sealing property, so that the first set amount and the second set amount are the same in value, conversely, if the sealing property of the first housing 102 is poor, when the first medium is pushed in the direction of the storage chamber 10, part of the first medium may leak from the cavity, at this time, the first medium larger than the third set amount needs to be inputted into the cavity, and at this time, the second set amount is larger than the third set amount.
When the first medium source constitutes the drive assembly, the first medium source is a device that actively provides a first medium into the cavity, at which point the controller 14 sends a first signal to the first medium source that applies a first force to the lubrication medium such that a third set amount of the first medium enters the reservoir 10. At this time, the first medium source specifically includes the bin that stores up first medium, the bin passes through pipeline and cavity intercommunication, be equipped with the valve of control pipeline break-make on the pipeline, and can carry first medium to the cavity in from the bin, and can improve first medium pressure, so that first medium pressure can apply the pressure boost conveying component of first effort to the lubrication medium, the pressure boost conveying component specifically can be the booster pump, according to the type of first medium, select gaseous booster pump or liquid booster pump, or when first medium is gaseous, pressure boost conveying component includes pump and air compressor. At this time, when the controller 14 transmits the first signal to the lubrication unit 12 by the filling command, the valve is opened by the first signal, the pressurizing and conveying assembly is opened, the pressurizing and conveying assembly injects the pressurized first medium of the second set quantity into the cavity through the first inlet, the first medium of the third set quantity enters the storage chamber 10 from the first outlet, and the lubrication medium is pushed towards the direction of the polish rod channel, so that the lubrication medium of the first set quantity can enter the polish rod channel, the oil pumping polish rod and the packing box body 6 can be fully lubricated, and the lubrication medium can not overflow and be wasted due to excessive filling quantity.
Or the first medium source may be a device for actively supplying the first medium into the cavity, such as the structure described in the previous paragraph, or the first medium source may be a structure for passively inputting the first medium into the cavity under the action of the driving assembly, for example, the first medium source may be an external atmosphere communicating with the cavity, or the first medium source may be a storage tank storing the first medium, the storage tank being connected to the first inlet through a pipe, at this time, the pressure in the cavity is changed by the movement of the driving assembly, so that the second set amount of the first medium is first pressed into the cavity under the action of the pressure difference, and then pressed into the storage chamber 10.
When the first medium source does not form a driving assembly, the driving assembly may include a first driving member 13, where the first driving member 13 is in transmission connection with the cam 103, and the first driving member 13 is used to drive the cam 103 to rotate; the cavity is internally provided with a first pushing plate 104 and a first reset piece 108, the first pushing plate 104 is positioned at one side of the cam 103 close to the storage chamber 10, the first pushing plate 104 and the first shell 102 are in sliding fit in a first direction, the first direction is the direction from the cavity to the storage chamber 10, the first reset piece 108 applies a second acting force towards the cam 103 to the first pushing plate 104, and the second acting force enables the first pushing plate 104 to be abutted against the cam 103; when the self-lubricating packing box is in a filling state, if the first medium source is a device for actively supplying a first medium into the cavity, the controller 14 sequentially sends a first signal to the first medium source and the first driving piece 13, after the first medium source supplies a second set amount of the first medium into the cavity, the controller 14 starts the first driving piece 13, the first driving piece 13 drives the cam 103 to rotate, so that the cam 103 applies a third acting force to the first pushing plate 104, the third acting force enables the first pushing plate 104 to move towards the direction close to the storage chamber 10, the third acting force is larger than the acting force applied to the first medium by the first medium source, a third set amount of the first medium enters the storage chamber 10 and is injected into the polish rod channel, correspondingly, if the first medium source is a device for passively supplying the first medium into the cavity under the action of the driving assembly, the controller 14 sends the first signal to the first driving piece 13, the first driving piece 13 is started first, so that the first driving piece 13 rotates positively, the third acting force makes the first pushing plate 104 move towards the direction away from the storage chamber 10, at this time, the cavity space becomes larger, the pressure becomes smaller, the first medium moves towards the cavity under the action of the pressure difference, so that the second set amount of the first medium enters the cavity, then, the first driving piece 13 rotates in the forward direction and in the reverse direction, the third acting force makes the first pushing plate 104 move towards the direction close to the storage chamber 10, then pushes the third set amount of the first medium into the storage chamber 10, the first acting force is applied to the lubricating medium in the storage chamber 10 by the first medium, and the first acting force makes the first set amount of the lubricating medium enter the polish rod channel.
The displacement difference between the high point and the low point of the cam 103 is the moving distance of the first pushing plate 104 in the cavity, and the first medium in the distance range is the first medium of the second set quantity. The first pushing plate 104 can be slidably matched with the first housing 102 in the axial direction of the first housing 102, and can also be slidably matched with the first housing 102 in other directions of the first housing 102, so that the first pushing plate 104 can move in the directions away from and close to the storage chamber 10, and the cam 103 can be obliquely arranged relative to the first pushing plate 104 besides being arranged in parallel with the first pushing plate 104, so long as the first driving piece 13 drives the cam 103 to rotate so as to drive the first pushing plate 104 to move in the directions close to and away from the storage chamber 10.
Furthermore, when the driving assembly does not adopt the cam 103 structure, the driving assembly comprises a second pushing plate arranged in the cavity and a second driving piece in transmission connection with the second pushing plate, when the self-lubricating packing box is in a filling state, the second driving piece is used for driving the second pushing plate to move towards a direction close to and far away from the storage chamber 10, the second pushing plate applies a first acting force to the lubricating medium through a first medium, and a first set amount of the lubricating medium enters the polish rod channel. When the self-lubricating packing box is in a filling state, if the first medium source is equipment for actively supplying first medium into the cavity, the controller 14 sequentially sends first signals to the first medium source and the first driving piece 13, after the first medium source supplies second set amount of first medium into the cavity, the controller 14 starts the second driving piece, the second driving piece applies first acting force to the second pushing plate, the first acting force is larger than acting force applied by the first medium source to the first medium, the first acting force enables the first pushing plate 104 to move towards the direction close to the storage chamber 10, and enables third set amount of first medium to enter the storage chamber 10, and then enables the first set amount of lubricating medium to enter the polish rod channel, and correspondingly, if the first medium source is equipment for passively supplying first medium into the cavity under the action of the driving component, the controller 14 sends first signals to the first driving piece 13, the second driving piece is started first driving piece, the second pushing piece drives the second pushing plate to move towards the storage chamber 10, and then enables the first pushing plate to move towards the first medium to move towards the first storage chamber 10, and then enables the first set amount of first medium to enter the polish rod channel, and the first medium is enabled to move towards the first storage chamber 10, and then the first medium is enabled to move towards the first set chamber 10, and the first medium is enabled to enter the first medium channel, and the first medium channel is enabled to move towards the first set chamber, and the first medium is enabled to move towards the first medium channel, and the first medium channel is enabled to be high low.
The first unidirectional sealing unit and the second unidirectional sealing unit have various arrangement modes, for example, the first unidirectional sealing unit comprises a first sealing piece 106 arranged at a first inlet and a second resetting piece 105 connected with the first sealing piece 106, the first sealing piece 106 is positioned at one side of the second resetting piece 105 close to the first inlet, the second resetting piece 105 exerts fourth acting force on the first sealing piece 106, the fourth acting force enables the second resetting piece 105 to block the first inlet, the acting force exerted by a first medium source on a first medium is larger than the fourth acting force, or the first unidirectional sealing unit comprises a first valve arranged at the first inlet, the first valve is kept open before a second set amount of the first medium is injected into the cavity, after the second set amount of the first medium is injected into the cavity, the controller 14 transmits a second signal to the first valve, the second signal enables the first valve to be closed, at the moment, the first medium source and the cavity are disconnected from each other through the closing of the first valve, and accordingly unidirectional sealing of the first unidirectional sealing unit is achieved, or the first unidirectional sealing unit comprises a first valve arranged at the first inlet and is far away from the first cavity, and the unidirectional sealing unit is communicated in the direction of the first cavity.
The second unidirectional sealing unit comprises a second sealing element 109 arranged at the first outlet and a third reset element 110 connected with the second sealing element 109, the third reset element 110 is positioned at one side of the second sealing element 109 close to the storage chamber 10, the third reset element 110 applies a fifth acting force to the first sealing element 106, the fifth acting force enables the second sealing element 109 to block the first outlet, and the first acting force is larger than the fifth acting force, or the second unidirectional sealing unit comprises a second valve arranged at the first outlet, the second valve is kept closed before a second set amount of first medium is injected into the cavity, the controller 14 transmits a third signal to the second valve before a third set amount of first medium is injected into the storage chamber 10 after the second set amount of first medium is injected into the cavity, and the third signal enables the second valve to be opened, or the second unidirectional sealing unit comprises a second unidirectional valve arranged at the first outlet, and the communication direction of the second unidirectional valve is arranged in a direction far away from the cavity from the direction close to the cavity.
The first restoring member 108, the second restoring member 105, and the third restoring member 110 may be specifically configured to have elasticity such as springs, and output corresponding forces. The first seal 106 and the second seal 109 may be specifically a sealing ball, a sealing plate, or a sealing block 5, which can achieve a corresponding sealing effect. The first driving piece 13 may be a rotating motor, an electric motor, or other equipment capable of driving the cam 103 to rotate, and the second driving piece and the third driving piece may be an electric push rod, an air cylinder, or a hydraulic cylinder, or other equipment capable of driving the second pushing plate and the third pushing plate to move linearly. It should be noted that, no matter what the first driving member, the second driving member and the third driving member are, the device needs to be capable of periodically and quantitatively adding the lubricating medium into the polish rod channel through cooperation with the controller and/or the cam, and the first signal to the seventh signal are specifically control signals input to the corresponding devices by the controller 14 through signal connection lines.
The storage chamber 10 is communicated with the polish rod channel through an input pipeline; the lubrication unit 12 includes a delivery pump disposed on the input pipeline, and a first flowmeter disposed on the input pipeline, when the self-lubricating packing box is in a filling state, the filling instruction causes the controller 14 to start the delivery pump, and after the first flowmeter detects that the storage chamber 10 outputs a first set amount of lubrication medium to the polished rod channel, the first flowmeter inputs a fourth signal to the controller 14, and the fourth signal causes the controller 14 to close the delivery pump; the lubrication unit 12 comprises a third valve arranged on the input pipeline and a second flowmeter arranged on the input pipeline, when the self-lubricating packing box is in a filling state, the controller 14 opens the third valve by a filling instruction, after the second flowmeter detects that the storage chamber 10 outputs a first set amount of lubricating medium to the polish rod channel, the second flowmeter inputs a fifth signal to the controller 14, the fifth signal causes the controller 14 to close the third valve, or the lubrication unit 12 comprises a fourth valve arranged on the input pipeline, a third flowmeter arranged on the input pipeline and a third pushing plate arranged in the storage chamber 10, the third pushing plate is in transmission connection with a third driving piece, when the self-lubricating packing box is in the filling state, the first signal causes the controller 14 to open the fourth valve, and causes the third driving piece to apply a sixth force to the third pushing plate, the sixth force causes the third pushing plate to push in a direction close to the polish rod channel, when the third flowmeter detects that the storage chamber 10 outputs a sixth force to the third pushing plate, the third pushing plate inputs a signal to the third driving piece, the third flowmeter controls the third flowmeter to input the lubricating medium to the third flowmeter, the sixth signal causes the controller 14 to close the third driver and the third valve. The third driving member may be a linear driving device such as an air cylinder and a hydraulic cylinder.
The storage chamber 10 is provided with a first visual window, the packing box body 6 is provided with a second visual window, so that inspection staff can observe the storage volume and distribution state of the lubricating medium in the storage chamber 10 and the polish rod channel respectively through the first visual window and the second visual window, so that when a device for detecting the residual quantity of the lubricating medium fails, the lubricating medium is filled in a timing mode, the self-lubricating packing box further comprises an oil pumping polish rod arranged in the polish rod channel, a scraping blade is arranged on the oil pumping polish rod, the scraping blade is arranged along the circumferential direction of the oil pumping polish rod, the scraping blade can be driven to move when the oil pumping polish rod works, the lubricating medium in the polish rod channel is stirred, the problem that the lubricating medium cannot be uniformly distributed in the polish rod channel due to the fact that the viscosity of the lubricating medium is large is solved, a filter screen is arranged at the first inlet, the first inlet can filter the first medium which is arranged in the cavity, and prevent foreign matters such as external dust from entering the cavity, or when the first medium source is in the outside atmosphere, the first inlet can be set small enough, so that the gas can enter the cavity, and the foreign matters such as dust cannot enter the cavity.
In addition, the top end of the polish rod channel is provided with an overflow valve, the overflow valve is connected with the storage chamber 10 through a loop, a filter and a circulating pump are arranged on the loop, lubricating medium which possibly overflows the polish rod channel can be input to the loop through the overflow valve, circulating medium filtered by the filter is conveyed into the storage chamber through the circulating pump, the filter can be a filtering structure for removing impurities in the lubricating medium, such as a filter screen, a metal net filter core filter and a fiber filter core filter, for subsequent use, a liquid level meter is arranged in the storage chamber 10, a flow sensor is arranged in the polish rod channel, the liquid level meter is connected with the controller 14 through signals, the controller 14 is connected with an alarm through signals, when the liquid level meter detects that the liquid level of the lubricating medium in the storage chamber 10 is lower than a set value, the liquid level meter conveys a seventh signal to the controller 14, the seventh signal enables the controller 14 to start the alarm, so that a patrol inspector is reminded of timely filling the lubricating medium, and/or when the flow sensor detects that the flow of the lubricating medium in the polish rod channel is lower than the set value, the flow sensor conveys an eighth signal to the controller 14, the eighth signal enables the controller 14 to start the alarm unit to start the lubrication channel to remotely control the lubricant channel 12. The alarm may be in particular an optical alarm and/or an acoustic alarm.
The structure shown in fig. 1 to 3 is one embodiment of the self-lubricating packing box according to the present invention, but the specific structure of the self-lubricating packing box according to the present invention is not limited to the structure shown in fig. 1 to 3, and the specific form can be seen from the foregoing discussion. In fig. 1-3, the self-lubricating packing box comprises a storage chamber 10 which is arranged in an open mode, an end cover 11 is arranged at the top of the storage chamber 10, the end cover 11 is in detachable fixed connection with the storage chamber 10, sealing elements such as sealing rings are arranged between the end cover 11 and the storage chamber 10, lubricating media can be filled or replaced into the storage chamber 10 through the detachable end cover 11, or the end cover 11 and the storage chamber 10 can be arranged into an integrated structure, and a filling port which is communicated with the storage chamber 10 is arranged outside the storage chamber 10. As shown in fig. 1, the self-lubricating packing box further comprises an oil pumping polished rod, a pressing cap 9, a pressing sleeve 7, a packing box body 6, a sealing block 5, a shell 3 and a lower joint 1 are sleeved on the outer side of the oil pumping polished rod from top to bottom in sequence, a handle 8 is arranged on the side portion of the pressing cap 9, a rotating body 4 is connected to the side portion of the sealing block 5, and an oil tank 2 is arranged outside the shell 3.
The side part of the storage chamber 10 is communicated with a first shell 102, the first shell 102 is a cylindrical shell 3, one end of the first shell 102, which is close to the storage chamber 10, is provided with a first outlet, the first outlet is communicated with the storage chamber 10, a second sealing element 109 and a third resetting element 110 are arranged at the first outlet, the second sealing element 109 is a second sealing ball, the third resetting element 110 is a third spring, the second sealing ball is positioned at one side of the third spring, which is far away from the first outlet, one end of the first shell 102, which is far away from the storage chamber 10, is provided with a first cover plate 101, the first cover plate 101 is used for blocking one end of the first shell 102, which is far away from the storage chamber 10, so as to prevent sundries such as sediment from entering, the top of the first shell 102 is provided with a second cover plate 107, the second cover plate 107 is provided with an air inlet hole, the second cover plate 107 is arranged at the first inlet of the first shell 102, the first inlet is provided with a first sealing element 106 and a first resetting element 108, at this time, the first sealing element 106 is a first sealing ball, the second resetting element 105 is a second spring, the first sealing ball is located at one side of the second spring away from the cavity, a first pushing plate 104 is slidably matched in the cavity, a sealing element (the sealing element may be a sealing ring specifically) is arranged on the first pushing plate 104, the sealing element is located between the first pushing plate 104 and the cavity, the first pushing plate 104 is a plunger, the plunger forms the first pushing plate 104, the plunger is axially arranged along the cavity, a cam 103 is arranged at one side of the plunger away from the second sealing ball, the cam 103 is in transmission connection with a first driving element 13, a first resetting element 108 is sleeved outside the plunger, namely, a first spring, the first spring enables the plunger to abut against the cam 103, the first driving element 13 is a motor at this time, the first driving element 13 is in signal connection with a controller 14, the first driving element 13 and the controller 14 are connected with a power supply, the controller 14 is, the first driving part 13 and other structures are connected with the power generation assembly 15, the power generation assembly 15 provides electric quantity required by operation for the first driving part 13, the controller 14 and other structures, the power generation assembly 15 can be specifically a photovoltaic power generation assembly 15, the wind power generation assembly 15, the tidal power generation assembly 15 and other green energy power generation assemblies 15, the power generation assembly 15 is of the prior art, and detailed structures are not repeated here.
According to the daily lubricant demand of the installed wellhead, corresponding numerical values are input through an operation panel of the controller 14, after the background PLC automatically calculates, the number of times that the first driving piece 13 needs to operate every day (the number of times that the first driving piece can be operated according to the plunger stroke design and 5 milliliters of the first driving piece is added as a base number) can be calculated, meanwhile, the time interval between each operation can be freely set, if 80 milliliters of the lubricant needs to be added every day for an oil well oil extraction polished rod, the operation times of the first driving piece 13 are 16 times, the operation time interval can be set to be 1 hour for one time, and then 80 milliliters of the lubricant is added in the wellhead within a 16 hour period, so that the lubricant can be conveniently and uniformly filled every day.
The first medium source is the outside atmosphere, and the limiting piece is specifically a structure such as a clamping spring or a limiting plate and the like which can prevent the cam 103 from separating from the rotating shaft of the first driving piece 13.
When the filling instruction causes the controller 14 to send a first signal to the first driving piece 13, the first driving piece 13 drives the cam 103 to rotate, so that the plunger is axially moved, and the plunger moves back and forth along with the operation of the cam 103 under the action of the first spring; because the plunger is also sleeved with a sealing piece, a 'micro air pump' is formed in the cavity (the micro air pump is that the plunger is sealed by the sealing piece and the cavity, when the plunger moves towards the direction far away from the storage chamber 10, negative pressure is formed in the cavity, the first sealing ball compresses the second spring to suck air, the second sealing ball is sealed under the action of the third spring and the negative pressure, positive pressure is formed in the cavity when the plunger moves forwards, the first sealing ball is reset and sealed under the action of the second spring, the second sealing ball compresses the second spring under the action of the pressure, then the second sealing ball is separated from the sealing surface, air in the cavity is pressed into the storage chamber 10, the plunger moves towards the direction close to and far away from the storage chamber 10, namely the process of sucking air and exhausting air, so as to form a micro air pump or a micro inflator), when the plunger moves inwards, the first sealing ball compresses and seals upwards, the second sealing ball moves backwards, the generated air pressure enters the storage chamber 10 through the first outlet, the air pressure is blown into the compression cap 9 of the packing box, when the high point of the cam 103 pushes the first sealing ball to move downwards under the action of the second sealing ball, the second sealing ball is released under the action of the second air inlet valve, the second sealing ball is released under the action of the second sealing ball, the negative pressure is released under the action of the second sealing ball, when the piston moves outwards under the sealing ball is pushed, the first sealing ball and the second sealing ball play a role in unidirectional sealing, and have the functions of preventing external dust, sand and rainwater from entering the first shell 102 and preventing lubricating medium from flowing back into the cavity.
The self-lubricating packing box is arranged on an oil extraction wellhead, has the main performances of the packing box, can realize automatic filling of lubricating medium into a polished rod channel through intelligent control, has stable performance and low maintenance cost, simultaneously adopts a power generation assembly 15 to supply and store electricity without being connected with a site power supply due to low power of the device, has low comprehensive energy consumption, can change the volume of a storage chamber 10 of the device according to the site requirement, can store the using amount of the lubricating medium for a plurality of months, and can perform external heat preservation of the storage chamber 10 according to actual conditions so as to avoid freezing of the lubricating medium in winter.
In the present invention and/or referring to the same sentence, the text content located in front of and/or behind may exist at the same time or may exist separately, for example, a and/or B includes A, B and only a or B exists.
The invention discloses a plurality of technical schemes, but the situation of giving opposite technical suggestions does not exist.
The principles and embodiments of the present invention have been described in detail with reference to specific examples, which are provided herein to facilitate understanding of the principles and embodiments of the present invention and to provide further advantages and practical applications for those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.