CN119381092B - Copper wire shielding machine for production of high voltage shielded flexible aluminum cables for new energy vehicles - Google Patents

Copper wire shielding machine for production of high voltage shielded flexible aluminum cables for new energy vehicles Download PDF

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Publication number
CN119381092B
CN119381092B CN202411974589.5A CN202411974589A CN119381092B CN 119381092 B CN119381092 B CN 119381092B CN 202411974589 A CN202411974589 A CN 202411974589A CN 119381092 B CN119381092 B CN 119381092B
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CN
China
Prior art keywords
sliding
cable
wind
roll
rod
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CN202411974589.5A
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Chinese (zh)
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CN119381092A (en
Inventor
施强强
施福生
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Changzhou Shengsheng Cable Co ltd
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Changzhou Shengsheng Cable Co ltd
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Priority to CN202411974589.5A priority Critical patent/CN119381092B/en
Publication of CN119381092A publication Critical patent/CN119381092A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2818Traversing devices driven by rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553Both-ends supporting arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to the field of cable production, in particular to a copper wire shielding machine for producing a high-voltage shielding flexible aluminum cable of a new energy automobile, which comprises a copper wire winding device, wherein one side of the copper wire winding device is provided with an unreeling device, after a winding roller winds up the flexible aluminum cable, the flexible aluminum cable is clamped by a cable cut by a cutting unit through the movement of a wire clamping arm adjusting mechanism, and the wire clamping arm mechanism clamped with the cable is arranged on one side of the winding roller through a lifting unit, when the wind-up roll is initially used for feeding the cable, one end of the cable is fixed in the second slot, and the cable is uniformly wound on the wind-up roll when the wind-up roll rotates, so that when the wind-up roll is replaced by the cable when the copper wire shielding machine is wound up, an operator does not need to manually wind the cable on the wind-up roll, and only needs to replace the wind-up roll, so that the work of manually winding the copper wire cable is omitted, the workload is effectively reduced, and the work efficiency is improved.

Description

Copper wire shielding machine for producing high-voltage shielding flexible aluminum cable of new energy automobile
Technical Field
The invention relates to the technical field of cable production, in particular to a copper wire shielding machine for producing a high-voltage shielding flexible aluminum cable of a new energy automobile.
Background
When producing the flexible aluminum cable of new energy automobile high pressure shielding, often need to use the copper wire shielding machine, copper wire shielding machine also is called the sparse winding machine, mainly used shielding and armor operation in the cable production process. The cable has higher wire twisting speed and unique winding convenience, and the copper wire shielding is to cover a layer of net-shaped shielding body woven by copper wires outside the cable conductor, so that the interference of external interference signals of the cable is effectively prevented, and the transmission quality of internal signals is protected.
Because the diameter of the high-voltage shielding flexible aluminum cable of the new energy automobile is small, most copper wire shielding machines with small selected sizes are used, most winding devices of the copper wire shielding machines are arranged on one side of a workbench of a winding device, the cable capacity of winding rollers of some winding devices is small, so that the cable which is wound well needs to be frequently replaced, when the winding rollers are replaced, the new winding rollers are installed, the cable also needs to be wound on the winding rollers, most manual whole process of the procedure needs to be completed manually, a great amount of time is required, and more time is delayed when the cable is frequently replaced, so that the working efficiency is reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a copper wire shielding machine for producing a high-voltage shielding flexible aluminum cable of a new energy automobile.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the copper wire shielding machine for the production of the high-voltage shielding flexible aluminum cable of the new energy automobile comprises a copper wire winding device, wherein an unreeling device is arranged on one side of the copper wire winding device, a cable guiding device is arranged at the top of a workbench of the copper wire winding device, a wire arrangement device is arranged at the side wall of the workbench of the copper wire winding device, which is positioned on one side of the cable guiding device, a reeling device is arranged on the other side of the wire arrangement device, which is far away from the copper wire winding device, a supporting mechanism is symmetrically arranged at the bottom of the reeling device, an installation table is arranged on one side of the reeling device, a cable cutting device is arranged at the upper surface of the installation table, and a cable clamping device is arranged between the installation table and the reeling device;
The cable clamping device comprises a lifting unit, the lifting unit is arranged between the mounting table and the winding device, the lifting unit comprises a fourth sliding rail, a third sliding seat is arranged on the fourth sliding rail in a sliding mode, one side of the third sliding seat is symmetrically connected with a third cylinder, a screw rod lifter is arranged on the third sliding seat, a clamping mechanical arm is vertically matched with the screw rod lifter in a sliding mode, a wire clamping arm mechanism is clamped on the clamping mechanical arm, a second servo cylinder is arranged on one side wall of the clamping mechanical arm, and a wire clamping arm adjusting mechanism is arranged at the top end of a piston rod at the bottom of the second servo cylinder.
In addition, the wire clamping arm mechanism comprises a wire clamping arm sliding frame, connecting rods are symmetrically arranged on the wire clamping arm sliding frame in a sliding mode, one ends of the connecting rods on two sides are fixedly connected with a first wire clamping rod and a second wire clamping rod respectively, a plurality of rubber strips are uniformly arranged on the side wall of the first wire clamping rod, which faces the second wire clamping rod, and a plurality of rubber strips are uniformly arranged on the side wall of the second wire clamping rod, which faces the first wire clamping rod;
The wire clamping arm sliding frame comprises a frame body, sliding rods are symmetrically arranged on the frame body in the up-and-down direction, connecting rods are in sliding fit on the sliding rods, a manipulator clamping block is fixedly connected to the middle of the side wall of one side of the frame body, grooves are symmetrically formed in the up-and-down direction of the manipulator clamping block, and a clamping mechanical arm is clamped at the manipulator clamping block;
the connecting rod comprises sliding blocks, through holes are symmetrically formed in the upper and lower sides of the sliding blocks, the sliding blocks are in sliding fit on the sliding rods, one ends of the sliding blocks on the two sides are fixedly connected with a first wire clamping rod and a second wire clamping rod respectively, and the other ends, far away from the first wire clamping rod and the second wire clamping rod, of the sliding blocks on the two sides are fixedly connected with adjusting blocks;
an upper inclined surface part is arranged on the upper surface of the adjusting block, a lower inclined surface part is arranged on the lower surface of the adjusting block, and a limiting insert block is fixedly connected to the other side of the adjusting block, which is far away from the sliding block;
The wire clamping arm adjusting mechanism comprises an electric cylinder mounting plate, the electric cylinder mounting plate is mounted on the top end of a piston rod at the top of a second servo electric cylinder, a roller support is fixedly connected to the upper surface of the other end of the electric cylinder mounting plate body, which is far away from the second servo electric cylinder, rollers are symmetrically arranged on the roller support in a rotating mode, the rollers are located above the upper inclined surface portion, a triangular limiting convex plate is fixedly connected to the lower surface of the other end of the electric cylinder mounting plate body, which is far away from the second servo electric cylinder, and the triangular limiting convex plate is located below the lower inclined surface portion.
In addition, the preferable structure is, the coiling mechanism includes the wind-up roll, and wind-up roll one end is provided with the motor, and the other end that the motor was kept away from to the wind-up roll is provided with wind-up roll supporting mechanism, and wind-up roll supporting mechanism sets up in the mount table, and the bottom symmetry of wind-up roll both ends disc is provided with supporting mechanism.
In addition, the wire arranging device comprises a screw rod mounting frame, a reciprocating screw rod is rotatably arranged on the screw rod mounting frame, a guide wheel is slidably matched on the reciprocating screw rod, a synchronous belt mechanism is arranged at one end of the reciprocating screw rod, the other end of the synchronous belt mechanism, which is far away from the reciprocating screw rod, is arranged at the output end of a motor, and the motor drives the synchronous belt mechanism to rotate;
And a limiting column is arranged on the rotating shaft of the output end of the motor.
The middle part of the side wall of the disc at one end of the wind-up roll is provided with a first slot, a limit post is arranged at the first slot, the middle part of the side wall of the disc at the other side of the wind-up roll, which is far away from the first slot, is provided with a second slot, a movable slot is vertically arranged on the disc body at one side of the second slot of the wind-up roll, and a limit mounting plate is arranged in the second slot;
The opposite side surface department that spacing mounting panel kept away from first slot is provided with the U type stopper, and U type stopper below is provided with spacing, has all seted up the gyro wheel spout on the disc ring lateral wall of wind-up roll both sides, and supporting mechanism sets up in gyro wheel spout below.
In addition, the preferred structure is, supporting mechanism includes hydraulic cylinder, and hydraulic cylinder symmetry sets up in the wind-up roll below, and hydraulic cylinder top output piston rod department is provided with the supporting roller, and supporting roller sliding fit is in roller spout department.
In addition, the preferred structure is, wind-up roll supporting mechanism includes first slide rail, and first slide rail symmetry sets up inside the mount table, and it is provided with first sliding seat to slide on the first slide rail, and first sliding seat both sides symmetry connection is provided with first cylinder, and first sliding seat upper surface department is provided with rotates the seat, rotates to rotate on the seat and is provided with the wind-up roll backing bar, and the wind-up roll backing bar is coaxial with the wind-up roll, has seted up spacing slot in the end of wind-up roll backing bar one side, and spacing inserted block can insert and establish into spacing slot.
In addition, the cable cutting device comprises a second sliding rail, the second sliding rail is symmetrically arranged on the upper surface of the mounting table, a second sliding seat is arranged on the second sliding rail in a sliding mode, second air cylinders are connected to two sides of the second sliding seat, and a cutting unit is arranged on the second sliding seat;
The cutting unit comprises a left cutting mechanism, and a right cutting mechanism is movably arranged on one side of the left cutting mechanism.
In addition, the preferred structure is, left side mechanism of cutting includes the mount pad, and the mount pad is installed on the second sliding seat, is connected on the mount pad and installs the connecting plate, and the connecting plate is kept away from the first blade seat of the other end fixedly connected with of mount pad, and the connecting plate is provided with the telescopic link towards the symmetry on the lateral wall of one side of right side mechanism of cutting, and the outside cover of telescopic link is equipped with the spring.
In addition, the preferred structure is, right side cutting mechanism includes the third slide rail, and the third slide rail is installed on the second sliding seat, and third slide rail one side connection is provided with first servo electric jar, and sliding fit has the blade mounting bracket on the third slide rail, and the telescopic link is kept away from the other end department of connecting plate and is connected on the blade mounting bracket, and the other end that the connecting plate was kept away from to the spring is connected on the blade mounting bracket, is provided with the second blade seat on the blade mounting bracket, and the blade mounting bracket is located the bottom fixedly connected with line ball stick of second blade seat.
The winding device has the beneficial effects that after the winding roller winds the flexible aluminum cable, the cable cut by the cutting unit is clamped by the movement of the wire clamping arm adjusting mechanism, and the wire clamping arm mechanism clamped with the cable is arranged on one side of the winding roller by the lifting unit, so that one end of the cable is fixed in the second slot when the winding roller initially winds the cable, and the cable is uniformly wound on the winding roller when the winding roller rotates, thereby realizing that an operator does not need to manually wind the cable on the winding roller when the copper wire shielding machine winds the cable for replacing the winding roller, and the operator only needs to replace the winding roller, thereby omitting the work of manually winding the copper wire cable, effectively reducing the workload and improving the working efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a copper wire shielding machine;
FIG. 2 is a schematic diagram II of the overall structure of the copper wire shielding machine;
FIG. 3 is a schematic diagram III of the overall structure of the copper wire shielding machine;
FIG. 4 is a schematic diagram of a wire arrangement;
FIG. 5 is a schematic diagram of the structure of the motor;
FIG. 6 is a schematic view of the wire clamping arm mechanism positioned in the wind-up roll;
FIG. 7 is a partially enlarged schematic view of the wire clamping arm mechanism positioned in the wind-up roll;
FIG. 8 is a schematic view of the structure of the wind-up roll after separation from the support mechanism;
FIG. 9 is a partially enlarged schematic view of the wind-up roll;
FIG. 10 is a cross-sectional view of the wind-up roll;
FIG. 11 is a schematic view of the structure of the positioning mounting plate;
FIG. 12 is a schematic view of the cable cutting device on a mounting table;
FIG. 13 is a schematic structural view of a wind-up roll support mechanism;
FIG. 14 is a schematic view of the structure of a wind-up roll support bar;
FIG. 15 is a schematic view of the structure of the cable cutting device;
FIG. 16 is a schematic view of the structure of the cutting unit;
FIG. 17 is a schematic view of the left cutting mechanism;
FIG. 18 is a schematic view of the right cutting mechanism;
Fig. 19 is a schematic structural view of the lifting unit;
FIG. 20 is a schematic view of a partially enlarged structure of a clamping robot;
FIG. 21 is a schematic view of a first embodiment of a clamp arm adjustment mechanism;
FIG. 22 is a second schematic diagram of a clamp arm adjustment mechanism;
FIG. 23 is a schematic diagram of the structure of the clamp arm adjusting mechanism after being detached from the second servo cylinder;
FIG. 24 is a schematic view of a wire clamping arm mechanism;
FIG. 25 is a schematic view of a structure of a clamp arm carriage;
FIG. 26 is a schematic diagram of a first embodiment of a wire clamping arm mechanism without a wire clamping arm carriage;
Fig. 27 is a second schematic structural view of the wire clamping arm mechanism without the wire clamping arm sliding frame;
Fig. 28 is a schematic diagram III of a structure in which the wire clamping arm mechanism is not provided with the wire clamping arm sliding frame.
01, A copper wire winding device; 02, unreeling device; 03, a cable guide device; 04, wire arranging device, 041, screw rod mounting frame, 042, synchronous belt mechanism, 043, reciprocating screw rod, 044, guide wheel, 05, winding device, 06, cable clamping device, 07, cable cutting device, 071, second cylinder, 072, second sliding seat, 073, cutting unit, 074, second sliding rail, 08, motor, 081, limit post, 1, mounting table, 2, winding roller, 21, movable groove, 22, first slot, 23, roller slot, 24, second slot, 25, limit mounting plate, 251, U-shaped limit block, 252, limit frame, 3, supporting mechanism, 31, hydraulic cylinder, 32, supporting roller, 4, winding roller supporting mechanism, 41, first cylinder, 42, first sliding seat, 43, rotating seat, 44, winding roller supporting rod, 441, limit slot, 45, first sliding rail, 5, left cutting mechanism, 51, mounting seat, 52, connecting plate, 53, first blade seat, 54, telescopic rod, 55, spring, 6, 62, electrical clamp block, 923, electrical clamp block, electrical clamp, 3, 31, hydraulic cylinder, 32, supporting roller, 4, winding roller supporting mechanism, 41, first cylinder, 42, first sliding seat, 43, rotating seat, 44, winding roller supporting rod, 441, limit slot, 45, first sliding rail, 5, left cutting mechanism, 5, 53, first blade seat, 54, telescopic rod, 55, spring seat, 55, 6, spring block, 6, spring, 6, 923, 3, 923, jack, 75, jack, jack Limiting plug blocks; 93, a first wire clamping rod, 94, a second wire clamping rod, 95 and a rubber strip.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-28, the copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile comprises a copper wire winding device 01, wherein an unreeling device 02 is arranged on one side of the copper wire winding device 01, a cable guiding device 03 is arranged at the top of a workbench of the copper wire winding device 01, a winding device 04 is arranged at the side wall of the workbench of the copper wire winding device 01, a winding device 05 is arranged on the other side of the winding device 04, which is far away from the copper wire winding device 01, a supporting mechanism 3 is symmetrically arranged at the bottom of the winding device 05, an installation table 1 is arranged on one side of the winding device 05, a cable cutting device 07 is arranged at the upper surface of the installation table 1, a cable clamping device 06 is arranged between the installation table 1 and the winding device 05, and the cable clamping device 06 is used for clamping a cable.
Moreover, the cable clamping device 06 comprises a lifting unit 7, the lifting unit 7 is arranged between the mounting table 1 and the winding device 05, the lifting unit 7 comprises a fourth sliding rail 72, a third sliding seat 73 is arranged on the fourth sliding rail 72 in a sliding mode, one side of the third sliding seat 73 is symmetrically connected with a third air cylinder 71, a screw rod lifter 74 is arranged on the third sliding seat 73, a clamping mechanical arm 75 is vertically and slidably matched on the screw rod lifter 74, a wire clamping arm mechanism 9 is clamped on the clamping mechanical arm 75, a second servo electric cylinder 76 is arranged on the side wall on one side of the clamping mechanical arm 75, a wire clamping arm adjusting mechanism 8 is arranged on the top end of a piston rod at the bottom of the second servo electric cylinder 76, and the screw rod lifter 74 is used for adjusting the height of the wire clamping arm mechanism 9.
Simultaneously, the wire clamping arm mechanism 9 includes the wire clamping arm carriage 91, symmetrical slip is provided with the connective bar 92 on the wire clamping arm carriage 91, both sides connective bar 92 one end respectively fixedly connected with first wire clamping bar 93, the second wire clamping bar 94, first wire clamping bar 93 is located and evenly arranges on the lateral wall of one side towards the second wire clamping bar 94 and is provided with a plurality of rubber strips 95, the second wire clamping bar 94 is located and evenly arranges on the lateral wall of one side towards the first wire clamping bar 93 and is provided with a plurality of rubber strips 95, the rubber strips 95 are used for increasing the damping for its increase with cable surface's frictional force, still prevent that the shielding layer from being clamped bad.
In addition, the wire clamping arm sliding frame 91 comprises a frame body 911, a sliding rod 913 is symmetrically arranged on the frame body 911 in the up-and-down transverse direction, a connecting rod 92 is slidably matched on the sliding rod 913, a manipulator clamping block 912 is fixedly connected to the middle of one side wall of the frame body 911, grooves are symmetrically formed on the manipulator clamping block 912 in the up-and-down direction, a clamping mechanical arm 75 is clamped at the manipulator clamping block 912, and the clamping mechanical arm 75 is used for clamping the manipulator clamping block 912.
Moreover, the connecting rod 92 includes a sliding block 921, through holes are formed in the sliding block 921 in an up-down symmetry manner, the sliding block 921 is slidably fitted on the slide rod 913, one end of the sliding block 921 on two sides is fixedly connected with the first wire clamping rod 93 and the second wire clamping rod 94 respectively, the sliding block 921 on two sides is far away from the first wire clamping rod 93 and the other end of the second wire clamping rod 94 is fixedly connected with an adjusting block 922, an upper inclined surface portion 9221 is formed in the upper surface of the adjusting block 922, a lower inclined surface portion 9222 is formed in the lower surface of the adjusting block 922, a limiting insert block 923 is fixedly connected with the other side of the adjusting block 922 far away from the sliding block 921, and the sliding block 921 is used for sliding on the slide rod 913.
Wherein, the wire clamping arm adjustment mechanism 8 includes electric cylinder mounting panel 81, electric cylinder mounting panel 81 installs on the top piston rod top of second servo electric cylinder 76, electric cylinder mounting panel 81 plate body is kept away from the other end upper surface department fixedly connected with roller bracket 82 of second servo electric cylinder 76, the symmetry rotates on the roller bracket 82 and is provided with gyro wheel 83, gyro wheel 83 is located upper inclined plane portion 9221 top, electric cylinder mounting panel 81 plate body is kept away from the other end lower surface department fixedly connected with triangle spacing flange 84 of second servo electric cylinder 76, triangle spacing flange 84 is located lower inclined plane portion 9222 below, gyro wheel 83 is used for laminating at upper inclined plane portion 9221 when pushing down.
Simultaneously, coiling mechanism 05 includes wind-up roll 2, and wind-up roll 2 one end is provided with motor 08, and the other end that motor 08 was kept away from to wind-up roll 2 is provided with wind-up roll supporting mechanism 4, and wind-up roll supporting mechanism 4 sets up in mount table 1, and the bottom symmetry of wind-up roll 2 both ends disc is provided with supporting mechanism 3, and supporting mechanism 3 is used for supporting wind-up roll 2 when cable clamping device 06 goes up and down.
In addition, winding displacement device 04 includes lead screw mounting bracket 041, rotates on the lead screw mounting bracket 041 and is provided with reciprocating lead screw 043, sliding fit has leading wheel 044 on the reciprocating lead screw 043, and reciprocating lead screw 043 one end is provided with hold-in range mechanism 042, and the other end that reciprocating lead screw 043 was kept away from to hold-in range mechanism 042 sets up in motor 08 output department, and motor 08 drives hold-in range mechanism 042 rotation, is provided with spacing post 081 in the motor 08 output pivot, and motor 08 is used for driving wind-up roll 2 rotation.
Meanwhile, a first slot 22 is formed in the middle of the disc side wall at one end of the wind-up roll 2, a limiting column 081 is arranged at the first slot 22, a second slot 24 is formed in the middle of the disc side wall at the other side of the wind-up roll 2 away from the first slot 22, the wind-up roll 2 is located on one side of the second slot 24, a movable slot 21 is vertically formed in the disc body, a limiting mounting plate 25 is arranged in the second slot 24, a U-shaped limiting block 251 is arranged at the other side surface of the limiting mounting plate 25 away from the first slot 22, a limiting frame 252 is arranged below the U-shaped limiting block 251, roller sliding grooves 23 are formed in the disc circular side walls at two sides of the wind-up roll 2, a supporting mechanism 3 is arranged below the roller sliding grooves 23, and the limiting frame 252 is used for dragging a wire clamping arm sliding frame 91.
Moreover, the supporting mechanism 3 comprises a hydraulic cylinder 31, the hydraulic cylinder 31 is symmetrically arranged below the winding roller 2, a supporting roller 32 is arranged at a piston rod of an output end at the top of the hydraulic cylinder 31, the supporting roller 32 is in sliding fit with the roller chute 23, and the supporting roller 32 is used for supporting the winding roller 2 and simultaneously matched with the winding roller to rotate.
The wind-up roll supporting mechanism 4 comprises a first sliding rail 45, the first sliding rail 45 is symmetrically arranged inside the mounting table 1, a first sliding seat 42 is arranged on the first sliding rail 45 in a sliding mode, a first air cylinder 41 is symmetrically connected to two sides of the first sliding seat 42, a rotating seat 43 is arranged on the upper surface of the first sliding seat 42, a wind-up roll supporting rod 44 is rotatably arranged on the rotating seat 43, the wind-up roll supporting rod 44 and the wind-up roll 2 are coaxial, a limiting slot 441 is formed in one end of the wind-up roll supporting rod 44, a limiting insert 923 can be inserted into the limiting slot 441, and the wind-up roll supporting rod 44 is used for being inserted into the second slot 24, so that the wind-up roll 2 is jacked up in an auxiliary mode.
In addition, the cable cutting device 07 includes a second slide rail 074, the second slide rail 074 is symmetrically arranged at the upper surface of the mounting table 1, a second sliding seat 072 is arranged on the second slide rail 074 in a sliding manner, two sides of the second sliding seat 072 are connected with a second cylinder 071, a cutting unit 073 is arranged on the second sliding seat 072, the cutting unit 073 comprises a left cutting mechanism 5, a right cutting mechanism 6 is movably arranged at one side of the left cutting mechanism 5, and the left cutting mechanism 5 and the right cutting mechanism 6 are combined to cut the cable.
Moreover, the left cutting mechanism 5 comprises a mounting seat 51, the mounting seat 51 is mounted on a second sliding seat 072, a connecting plate 52 is mounted on the mounting seat 51 in a connecting mode, the other end, far away from the mounting seat 51, of the connecting plate 52 is fixedly connected with a first blade seat 53, telescopic rods 54 are symmetrically arranged on the side wall, facing the right cutting mechanism 6, of the connecting plate 52, springs 55 are sleeved outside the telescopic rods 54, and the springs 55 are matched with the telescopic rods 54, so that the telescopic rods are convenient to reset.
In addition, right side cutting mechanism 6 includes third slide rail 62, third slide rail 62 installs on second sliding seat 072, third slide rail 62 one side is connected and is provided with first servo electric jar 61, sliding fit has blade mounting bracket 63 on the third slide rail 62, telescopic link 54 is kept away from the other end department of connecting plate 52 and is connected on blade mounting bracket 63, the other end that the connecting plate 52 was kept away from to spring 55 is connected on blade mounting bracket 63, be provided with second blade seat 64 on the blade mounting bracket 63, blade mounting bracket 63 is located the bottom fixedly connected with line ball stick 65 of second blade seat 64, line ball stick 65 is used for pushing down the cable, guarantee that the cable is perpendicular and clamp line arm mechanism 9 decide again.
In this embodiment, the copper wire winding device 01 draws out the flexible aluminum cable from the unreeling device 02, then the reeling device 05 is used for reeling, the copper wire which plays a shielding role is wound on the flexible aluminum cable by the copper wire winding device 01 in the process, and then the copper wire is transmitted to the winding displacement device 04 through the cable guiding device 03, when the rotating shaft of the output end of the motor 08 rotates, the synchronous belt mechanism 042 is driven to rotate, the reciprocating screw rod 043 rotates synchronously when the reeling roller rotates and reels, the guiding wheel 044 moves back and forth on the reciprocating screw rod 043, and the flexible aluminum cable is uniformly arranged and wound on the reeling roller 2.
After the winding roller 2 winds up the flexible aluminum cable, the motor 08 stops rotating when the flexible aluminum cable needs to be replaced, the guide wheel 044 slides to the end, close to the cable clamping device 06, of the reciprocating screw rod 043, the cable cutting device 07 starts to work, the second cylinder 071 pushes the second sliding seat 072 to slide on the second sliding rail 074 so that the second sliding seat 072 pushes the second sliding seat to the cable, then the left cutting mechanism 5 and the right cutting mechanism 6 are combined, the first servo cylinder 61 pushes the second blade seat 64 to slide on the third sliding rail 62 so that the second blade seat 64 moves towards the first blade seat 53, and in the process, the wire pressing rod 65 firstly contacts the cable to push the inclined cable to be perpendicular to the lower part of the guide wheel 044.
This facilitates the cable being gripped by the cable gripping device 06, the blades on the second blade holder 64 and the blades on the first blade holder 53 cut the cable with movement of the second blade holder 64, and the cable gripping device 06 simultaneously grips the cable above the cutting unit 073 prior to cutting.
When clamping a cable, the clamp arm adjusting mechanism 8 adjusts, the piston rod of the second servo cylinder 76 contracts, so that the cylinder mounting plate 81 descends, the triangular limit projection 84 attached to the lower inclined surface portion 9222 descends, the roller 83 descends synchronously, the roller 83 contacts the upper inclined surface portion 9221 while the roller 83 descends, and in the process of continuing to descend, the roller 83 descends the upper inclined surface portion 9221, so that the connecting rods 92 on both sides slide on the slide rod 913, so that the connecting rods 92 on both sides attach together, so that the first clamp rod 93 and the second clamp rod 94 close to clamp the cable, so that after the cutting unit 073 cuts the cable, the cable above is clamped, and after the cutting unit 073 cuts the cable, the second cylinder 071 contracts to retract the cutting unit 073, and the first blade seat 53 is separated from the second blade seat 64.
The operator can demount the winding roller 2 which is wound below, when the winding roller 2 is demounted, the winding roller supporting mechanism 4 is retracted, the winding roller supporting rod 44 is separated from the second slot 24, and then the winding roller 2 can be demounted and a new winding roller 2 can be replaced.
When a new winding roll 2 is installed, firstly, a limiting column 081 is ensured to be inserted into the first slot 22, then the hydraulic cylinder 31 ejects the supporting roller 32, the supporting roller 32 is supported at the roller chute 23, the movable slot 21 at the moment is in a vertical state, the lifting unit 7 is started at the moment, the screw rod lifter 74 drives the clamping mechanical arm 75 to descend into the second slot 24, when one ends of the first clamping rod 93 and the second clamping rod 94 are moved to the position of the U-shaped limiting block 251 and the clamping mechanical arm sliding frame 91 is positioned on the limiting frame 252, the clamping mechanical arm 75 releases the clamping mechanical arm clamping block 912, and the piston rod of the second servo cylinder 76 extends out, so that the roller 83 does not press the adjusting block 922 because the limiting frame 252 is dragged, the U-shaped limiting block 251 is prevented from being separated, and the piston rod of the third cylinder 71 at the moment is contracted, so that the third sliding seat 73 slides on the fourth sliding rail 72, and the clamping mechanical arm 75 and the clamping arm adjusting mechanism 8 are pulled out from one side of the winding roll 2.
At this time, the winding roller supporting mechanism 4 supports the other side of the winding roller 2, the first cylinder 41 pushes the first sliding seat 42 to slide on the first sliding rail 45, so that one end of the winding roller supporting rod 44 is inserted into the second slot 24, thereby supporting the winding roller 2, and the combined limiting insert 923 is also inserted into the limiting slot 441, so that the wire clamping arm mechanism 9 is ensured not to fall off when the winding roller rotates.
At this time, the motor 08 can start to work, the cable end is clamped by the cable clamping arm mechanism 9, and then the cable is slowly wound on the winding roller 2, so that automatic winding, winding and winding are realized.
When each winding roller 2 is detached, the wire clamping arm mechanism 9 on one side is taken out, the wire clamping arm mechanism 9 is taken out, and the first wire clamping rod 93 and the second wire clamping rod 94 on the two sides can be separated without clamping the cable.
And when the wire clamping arm mechanism 9 is installed, the manipulator clamping block 912 is clamped by the clamping mechanical arm 75, and the piston rod of the second servo electric cylinder 76 extends out at the moment, so that the triangular limiting convex plate 84 rises, and in the rising process of the triangular limiting convex plate 84, the triangular limiting convex plate 84 contacts the lower inclined surface portion 9222, so that the connecting rods 92 on two sides are synchronously separated, and the triangular limiting convex plate 84 butts against the connecting rods 92 on two sides.
According to the invention, after the winding roller 2 winds the flexible aluminum cable, the cable cut by the cutting unit 073 is clamped by the movement of the wire clamping arm adjusting mechanism 8, and the wire clamping arm mechanism 9 clamping the cable is arranged on one side of the winding roller 2 by the lifting unit 7, so that when the winding roller 2 initially winds the cable, one end of the cable is fixed in the second slot 24, and when the winding roller 2 rotates, the cable is uniformly wound on the winding roller 2, and therefore, when the winding roller 2 is replaced by the copper wire shielding machine, an operator does not need to manually wind the cable around the winding roller 2, and only needs to replace the winding roller 2, so that the work of manually winding the copper wire cable is omitted, the workload is effectively reduced, and the work efficiency is improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (7)

1. The copper wire shielding machine for the production of the high-voltage shielding flexible aluminum cable of the new energy automobile comprises a copper wire winding device (01) and is characterized in that an unreeling device (02) is arranged on one side of the copper wire winding device (01), a cable guiding device (03) is arranged at the top of a workbench of the copper wire winding device (01), a winding device (04) is arranged at the side wall of the workbench of the copper wire winding device (01) located at one side of the cable guiding device (03), a winding device (05) is arranged on the other side, far away from the copper wire winding device (01), of the winding device (04), a supporting mechanism (3) is symmetrically arranged at the bottom of the winding device (05), an installation table (1) is arranged on one side of the winding device (05), a cable cutting device (07) is arranged at the upper surface of the installation table (1), and a cable clamping device (06) is arranged between the installation table (1) and the winding device (05);
The cable clamping device (06) comprises a lifting unit (7), the lifting unit (7) is arranged between the mounting table (1) and the winding device (05), the lifting unit (7) comprises a fourth sliding rail (72), a third sliding seat (73) is arranged on the fourth sliding rail (72) in a sliding mode, a third air cylinder (71) is symmetrically connected to one side of the third sliding seat (73), a screw rod lifter (74) is arranged on the third sliding seat (73), a clamping mechanical arm (75) is vertically and slidably matched on the screw rod lifter (74), a wire clamping arm mechanism (9) is clamped on the clamping mechanical arm (75), a second servo electric cylinder (76) is arranged on the side wall of one side of the clamping mechanical arm (75), and a wire clamping arm adjusting mechanism (8) is arranged at the top end of a piston rod at the bottom of the second servo electric cylinder (76);
the wire clamping arm mechanism (9) comprises a wire clamping arm sliding frame (91), connecting rods (92) are symmetrically arranged on the wire clamping arm sliding frame (91) in a sliding mode, one ends of the connecting rods (92) on two sides are fixedly connected with a first wire clamping rod (93) and a second wire clamping rod (94) respectively, the first wire clamping rod (93) is located on one side wall facing the second wire clamping rod (94) and is uniformly provided with a plurality of rubber strips (95), and the second wire clamping rod (94) is located on one side wall facing the first wire clamping rod (93) and is uniformly provided with a plurality of rubber strips (95);
The wire clamping arm sliding frame (91) comprises a frame body (911), sliding rods (913) are symmetrically arranged on the frame body (911) in the up-and-down transverse direction, connecting rods (92) are in sliding fit on the sliding rods (913), a manipulator clamping block (912) is fixedly connected to the middle of one side wall of the frame body (911), grooves are symmetrically formed in the up-and-down direction of the manipulator clamping block (912), and a clamping mechanical arm (75) is clamped at the manipulator clamping block (912);
the connecting rod (92) comprises sliding blocks (921), through holes are formed in the sliding blocks (921) in an up-down symmetrical mode, the sliding blocks (921) are in sliding fit on the sliding rods (913), one ends of the sliding blocks (921) on two sides are fixedly connected with a first wire clamping rod (93) and a second wire clamping rod (94) respectively, and the other ends, far away from the first wire clamping rod (93), of the sliding blocks (921) on two sides are fixedly connected with adjusting blocks (922);
An upper inclined surface part (9221) is formed in the upper surface of the adjusting block (922), a lower inclined surface part (9222) is formed in the lower surface of the adjusting block (922), and a limiting inserting block (923) is fixedly connected to the other side, far away from the sliding block (921), of the adjusting block (922);
The wire clamping arm adjusting mechanism (8) comprises an electric cylinder mounting plate (81), wherein the electric cylinder mounting plate (81) is mounted at the top end of a piston rod at the top of a second servo electric cylinder (76), a roller bracket (82) is fixedly connected to the upper surface of the other end of the plate body of the electric cylinder mounting plate (81) far away from the second servo electric cylinder (76), rollers (83) are symmetrically arranged on the roller bracket (82) in a rotating mode, the rollers (83) are located above an upper inclined surface portion (9221), a triangular limiting convex plate (84) is fixedly connected to the lower surface of the other end of the plate body of the electric cylinder mounting plate (81) far away from the second servo electric cylinder (76), and the triangular limiting convex plate (84) is located below a lower inclined surface portion (9222);
The winding device (05) comprises a winding roller (2), a motor (08) is arranged at one end of the winding roller (2), a winding roller supporting mechanism (4) is arranged at the other end, far away from the motor (08), of the winding roller (2), the winding roller supporting mechanism (4) is arranged in the mounting table (1), and supporting mechanisms (3) are symmetrically arranged at the bottoms of discs at two ends of the winding roller (2);
A first slot (22) is formed in the middle of the side wall of one end disc of the wind-up roll (2), a limit post (081) is arranged at the first slot (22), a second slot (24) is formed in the middle of the side wall of the other side disc of the wind-up roll (2), which is far away from the first slot (22), a movable slot (21) is vertically formed in the disc body, located on one side of the second slot (24), of the wind-up roll (2), and a limit mounting plate (25) is arranged in the second slot (24);
The utility model discloses a wind-up roll, including first slot (22), limiting mounting panel (25), back-up roll (2) and back-up roll, limiting mounting panel (25) keep away from opposite side surface department of first slot (22) is provided with U type stopper (251), and U type stopper (251) below is provided with spacing (252), has all seted up gyro wheel spout (23) on the disc ring lateral wall of wind-up roll (2) both sides, and supporting mechanism (3) set up in gyro wheel spout (23) below.
2. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 1, wherein the wire arrangement device (04) comprises a screw rod mounting frame (041), a reciprocating screw rod (043) is rotatably arranged on the screw rod mounting frame (041), a guide wheel (044) is slidably matched on the reciprocating screw rod (043), a synchronous belt mechanism (042) is arranged at one end of the reciprocating screw rod (043), the other end, far away from the reciprocating screw rod (043), of the synchronous belt mechanism (042) is arranged at the output end of a motor (08), and the motor (08) drives the synchronous belt mechanism (042) to rotate;
and a limiting column (081) is arranged on the rotating shaft at the output end of the motor (08).
3. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 1, wherein the supporting mechanism (3) comprises hydraulic cylinders (31), the hydraulic cylinders (31) are symmetrically arranged below the winding roller (2), supporting rollers (32) are arranged at piston rods of output ends at the tops of the hydraulic cylinders (31), and the supporting rollers (32) are in sliding fit with the roller sliding grooves (23).
4. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 1, wherein the wind-up roll supporting mechanism (4) comprises a first sliding rail (45), the first sliding rail (45) is symmetrically arranged inside the mounting table (1), a first sliding seat (42) is arranged on the first sliding rail (45) in a sliding mode, a first cylinder (41) is symmetrically connected to two sides of the first sliding seat (42), a rotating seat (43) is arranged on the upper surface of the first sliding seat (42), a wind-up roll supporting rod (44) is rotatably arranged on the rotating seat (43), the wind-up roll supporting rod (44) is coaxial with the wind-up roll (2), a limiting slot (441) is formed in one end of the wind-up roll supporting rod (44), and a limiting plug (923) can be inserted into the limiting slot (441).
5. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 1, wherein the cable cutting device (07) comprises a second sliding rail (074), the second sliding rail (074) is symmetrically arranged on the upper surface of the mounting table (1), a second sliding seat (072) is arranged on the second sliding rail (074) in a sliding manner, second cylinders (071) are connected to two sides of the second sliding seat (072), and a cutting unit (073) is arranged on the second sliding seat (072);
The cutting unit (073) comprises a left cutting mechanism (5), and a right cutting mechanism (6) is movably arranged on one side of the left cutting mechanism (5).
6. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 5, wherein the left cutting mechanism (5) comprises a mounting seat (51), the mounting seat (51) is mounted on a second sliding seat (072), a connecting plate (52) is mounted on the mounting seat (51) in a connecting mode, the other end, away from the mounting seat (51), of the connecting plate (52) is fixedly connected with a first blade seat (53), the connecting plate (52) is symmetrically provided with telescopic rods (54) on the side wall, facing the right cutting mechanism (6), of the side wall, and springs (55) are sleeved outside the telescopic rods (54).
7. The copper wire shielding machine for producing the high-voltage shielding flexible aluminum cable of the new energy automobile according to claim 5, wherein the right cutting mechanism (6) comprises a third sliding rail (62), the third sliding rail (62) is installed on a second sliding seat (072), a first servo electric cylinder (61) is connected and arranged on one side of the third sliding rail (62), a blade installation frame (63) is slidingly matched on the third sliding rail (62), the other end of the telescopic rod (54) away from the connecting plate (52) is connected onto the blade installation frame (63), the other end of the spring (55) away from the connecting plate (52) is connected onto the blade installation frame (63), a second blade seat (64) is arranged on the blade installation frame (63), and a wire pressing rod (65) is fixedly connected to the bottom of the second blade seat (64).
CN202411974589.5A 2024-12-31 2024-12-31 Copper wire shielding machine for production of high voltage shielded flexible aluminum cables for new energy vehicles Active CN119381092B (en)

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CN218548074U (en) * 2022-08-26 2023-02-28 东莞文讯电线电缆有限公司 Equipment for wrapping copper strip and removing aluminum foil of cable

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Publication number Priority date Publication date Assignee Title
CN208948456U (en) * 2018-09-25 2019-06-07 东莞市良讯电子科技有限公司 Automatic copper foil sticking machine structure
CN218548074U (en) * 2022-08-26 2023-02-28 东莞文讯电线电缆有限公司 Equipment for wrapping copper strip and removing aluminum foil of cable

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