CN119374982A - A method for dynamic performance matching of fill parameters detection and compaction quality control - Google Patents
A method for dynamic performance matching of fill parameters detection and compaction quality control Download PDFInfo
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- CN119374982A CN119374982A CN202411493572.8A CN202411493572A CN119374982A CN 119374982 A CN119374982 A CN 119374982A CN 202411493572 A CN202411493572 A CN 202411493572A CN 119374982 A CN119374982 A CN 119374982A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2/00—General structure of permanent way
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/42—Road-making materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/02—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/02—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume
- G01N2009/022—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume of solids
- G01N2009/024—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume of solids the volume being determined directly, e.g. by size of container
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- Civil Engineering (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
Abstract
A method for controlling the quality of packing includes such steps as preparing compressed density drum, filling the drum with packing, weighing, arranging sensors on the bottom or top of drum, calculating the density of packing, obtaining the maximum dry density of packing, baking soil sample in oven to obtain the water content of packing, obtaining the compacting coefficient by dynamic density ρ d and the maximum dry density of packing, obtaining the time course curve of dynamic compacting coefficients, and real-time monitoring the variation rule of packing state.
Description
Technical Field
The invention belongs to the technical field of continuous compaction of high-speed railway roadbeds. In particular, the invention relates to a method for detecting and controlling compaction quality of a filling body parameter with matched dynamic performance.
Background
Along with the increase of mileage of high-speed railway roadbeds in China, the filling engineering quantity of the high-speed railway roadbeds tends to increase, and how to effectively judge the compaction quality of the railway roadbeds at present is a problem which needs to be solved urgently at present. Therefore, in order to ensure the compaction state of the railway roadbed, the control method adopted at the current stage at home and abroad mainly measures the compaction quality of the railway roadbed filler by methods such as K30, evd, ev1, ev2 and the like, but the methods all indirectly represent the compaction quality of the filler by the mechanical property of the filler. The method for directly detecting the compaction quality of the filler is a sand filling method, belongs to a destructive detection method and has long test time. It is not desirable to monitor the density of the filler in real time during vibratory compaction.
Therefore, the invention monitors the relative displacement difference between the top and the bottom of the telescopic sedimentation density barrel in the vibration compaction process by self-making the longitudinal telescopic sedimentation density barrel and arranging acceleration/displacement sensors at the top and the bottom of the density barrel, obtains the initial density of the filler according to the mass and the volume of the filler, obtains the dynamic density change curve of the filler in the density barrel in the vibration compaction process, develops an indoor heavy hammer compaction test and a drying method to measure the water content to obtain a dynamic compaction coefficient, combines the requirements of the high-speed railway design rule on the compaction coefficient of the foundation bed surface layer, the foundation bed bottom layer and the embankment below the foundation bed, and proposes the vibration compaction rolling process to avoid overpressure and underpressure.
Disclosure of Invention
The invention aims to monitor a time course curve of the density change of the packing in a density barrel in real time in the vibration compaction process by adopting a telescopic density barrel method and combining a displacement sensor, thereby controlling the compaction quality of a railway subgrade, and the technical scheme is as follows:
The compressible density barrel comprises a base, a large-diameter cylindrical side surface part and a small-diameter cylindrical side surface part, and is characterized in that roadbed filler is filled between the large-diameter cylindrical side surface part and the small-diameter cylindrical side surface part, roadbed filler is filled in the small-diameter cylindrical side surface, and the compressible function of the density barrel is realized through an annular corrugated part and has the functions of lateral constraint and vertical free compression.
The compressible density barrel comprises a base, a large-diameter cylindrical side surface part and a small-diameter cylindrical side surface part, and is characterized in that roadbed filler is filled between the large-diameter cylindrical inner side surface part and the small-diameter cylindrical outer side surface part, the small-diameter cylindrical inner side surface is filled with roadbed filler, and the compressible functions of a large cylindrical surface and a small cylindrical surface of the density barrel are realized through annular corrugated parts and have the functions of lateral constraint and vertical free compression.
Preferably, the density of the material used for the large and small diameter cylinders is 2.2g/cm3.
The invention also discloses a method for detecting the parameters of the filling body matched with the dynamic performance and controlling the compaction quality, which is a method for controlling the compaction quality based on the real-time detection of the density of the filling material in the vibration rolling process of the railway subgrade, and comprises the following steps:
Step 1, manufacturing a compression density barrel with a size suitable for an on-site filling process aiming at different filler particle grading, wherein the compressible density barrel is formed by a base, a large-diameter cylindrical side surface part, a small-diameter cylindrical side surface part, a large-diameter cylindrical side surface and a small-diameter cylindrical side surface, wherein roadbed filler is filled between the large-diameter cylindrical side surface and the small-diameter cylindrical side surface, roadbed filler is filled in the small-diameter cylindrical side surface, and the compressible function of the density barrel is realized by an annular corrugated part and has lateral constraint and vertical free compression functions;
filling roadbed filling materials into the density barrel, and weighing the total weight M of the filling materials in the density barrel, the height H1 of the density barrel, the small diameter R1 of the density barrel and the large diameter R2 of the density barrel;
And 3, arranging acceleration sensors or displacement sensors, namely A1 and A2, U1 and U2, at the base or top of the density barrel respectively.
Step4, calculating the density of the density barrel;
Step 5, calculating the density of the filler in the vibration compaction process;
Step 6, obtaining the maximum dry density rho dry of the filler in the vibration compaction process through a heavy hammer compaction test;
Step 7, drying the soil sample through an indoor oven to obtain the water content w% of the filler;
step 8, obtaining a compaction coefficient k d=ρd/(1+w%)ρdry through the dynamic density ρ d and the maximum dry density ρ dry of the filler;
step 9, repeating the steps 4-8 to obtain time course curves of dynamic compaction coefficients of different rolling passes;
Step 10, according to the parts 6.3 and the embankment parts below the 6.4 foundation bed of the high-speed railway design specification, the compaction standards of the foundation bed surface layer, the foundation bed bottom layer and the embankment below the foundation bed are 97%, 95% and 92% respectively;
And 11, comparing the dynamic compaction coefficient k d obtained in the step 8 with the compaction standard required by the standard in the step 9, and monitoring the change rule of the compaction state of the filler in the vibration compaction process in real time, thereby avoiding the under-pressure and over-pressure of the vibratory roller.
Advantageous effects
(1) The method belongs to a nondestructive testing method for packing compaction coefficient in the vibration compaction process;
(2) The method provides a control method for compaction processes of different types of fillers, and effectively avoids overpressure and underpressure in the vibration compaction process;
(3) The method is a direct detection method of the packing compaction coefficient in the vibration compaction process.
Drawings
FIG. 1 is a top view and front view of a compressible density cask of the present invention;
FIG. 2 is a schematic diagram of an acceleration/displacement sensor arrangement method of the present invention;
FIG. 3 is a graph showing the top and bottom acceleration profiles of the density bucket of the present invention;
FIG. 4 is a graph showing the variation time course of the displacement difference between the top and bottom of the density barrel, wherein (a) is a graph showing the displacement time course of the top of the density barrel, (b) is a graph showing the displacement time course of the bottom of the density barrel, and (c) is a graph showing the variation time course of the displacement difference between the top and bottom of the density barrel;
FIG. 5 is a schematic diagram of a first vibration rolling density barrel height variation time course;
FIG. 6 is a graph showing the variation of the packing density in the first vibration rolling density barrel;
FIG. 7 is a graph showing the dry density change time course of the filler in the first vibration rolling density barrel;
FIG. 8 is a graph of the dynamic compaction coefficient variation of the filler in the first vibratory roller compaction density drum;
FIG. 9 is a graph showing the variation of compaction factor with compaction time according to the present invention.
Detailed Description
The following detailed description of the invention is provided in connection with the accompanying drawings that are presented to illustrate the invention and not to limit the scope thereof.
A method for detecting and controlling compaction quality of a filling body parameter matched with dynamic performance comprises the following steps:
And (1) manufacturing compressed density barrels with sizes suitable for on-site filling processes according to different filler particle gradations, wherein the compressible density barrels are formed by a base, a large-diameter cylindrical side surface part (the material density is 2.2g/cm 3), a small-diameter cylindrical side surface part (the material density is 2.2g/cm 3), a gap between the large-diameter cylindrical side surface and the small-diameter cylindrical side surface is filled with roadbed filler, and the compressible function of the density barrels is realized by an annular corrugated part and has lateral constraint and vertical free compression functions.
And (2) filling roadbed filling materials into the density barrel, and weighing the total weight M of the filling materials in the density barrel, the height H1 of the density barrel, the small diameter R1 of the density barrel and the large diameter R2 of the density barrel.
The total weight of the filler in the density barrel is M=100 kg, the height H1 of the density barrel is 0.4M, the small diameter R1 of the density barrel is 0.3M, the large diameter R2 of the density barrel is 0.4M,
And (3) referring to the figure 2, arranging the displacement sensor and the acceleration sensor or the displacement sensor at the base position of the density barrel respectively, wherein the acceleration sensor and the displacement sensor are respectively marked as A1 and A2 and U1 and U2.
And (4) calculating the density of the density barrel in two ways ① through the step (3), monitoring acceleration time course curves of the top and bottom of the density barrel through an acquisition instrument, carrying out secondary integration on the acceleration time course curves to obtain displacement time course curves in the vibration rolling process, and obtaining a relative compression time course curve between the top and bottom of the density barrel between displacement peaks in 0.5s of the top and bottom of the barrel, wherein h1 is recorded. The space position required by the method is convenient for installation, and the volume of the sensor can be ignored for direct density calculation. ② The displacement time course curve of the top and the bottom of the density barrel is monitored by the acquisition instrument, the relative compression time course curve between the top and the bottom of the density barrel is obtained between displacement peaks in 0.5s of the top and the bottom of the barrel, the relative compression time course curve is recorded as h1, but the displacement sensor has large volume, the occupied volume of the filling material of the density barrel is influenced, the volume of the displacement sensor is estimated by a sand filling method, and then the density calculation is carried out. See fig. 3.
And (5) calculating the density of the filler in the vibration compaction process:
Referring to FIG. 4, (a) by monitoring acceleration time curve of bottom and top of density barrel in vibration compaction process, ① density barrel height change time curve H a is difference between density barrel height H1 and relative displacement time curve H1 of bottom and top of density barrel obtained by frequency domain secondary integration, ② initial density is ρ c is filler mass M and filler volume The dynamic density of ③ in vibration process is ρ d=ρc/H1*Ha.
(B) By monitoring the displacement time-course curve of the bottom and top of the density barrel in the vibration compaction process, ① the density barrel height change time-course curve H a is the difference between the density barrel height H1 and the relative displacement time-course curve H1 of the bottom and top of the density barrel, ② the displacement sensor comprises a bottom fixed disk and a sensor part which occupy the volume and the mass m d of the density barrel which are not negligible, so that the whole volume of the displacement sensor is obtained by a sand filling method. The specific calculation steps are that the known standard sand density is ρ s, a displacement sensor is placed into an empty barrel V with a known volume, standard sand is poured into the empty barrel in a free falling manner until the empty barrel is filled, the displacement sensor is taken out, the residual standard sand mass in the barrel is recorded as M s, then the volume V d of the sensor is V-M s/ρs.③, the initial density of filling is ρ c, and the filling mass (M-M d) and the filling volume areRatio of the two components. ④ The dynamic density during vibration is ρ d=ρc/H1*Ha. See fig. 5.
Taking the first vibration rolling of the vibratory roller as an example:
the first time vibration rolling density barrel height change time course curve represents that the vibration rolling process can enable the barrel wall of the compressible density barrel to longitudinally displace, so that the packing in the barrel is longitudinally compressed as well, the packing density change time course curve in the first time vibration rolling density barrel represents the packing density real-time change curve in the rolling process, and the purpose of monitoring the packing density in the rolling process is achieved.
And (6) carrying out heavy hammer compaction for 96 times under the same grading curve condition by using an indoor heavy hammer compaction test to obtain the maximum dry density rho dry of the filler.
It was found from engineering experience that the filler had a maximum dry density of 2.3g/cm 3.
And (7) drying the soil sample through an indoor oven to obtain the water content w% of the filler.
It is known from engineering experience that the water content of the filler is generally 4%.
Step (8), obtaining a compaction coefficient k d=ρd/(1+w%)ρdry through the dynamic density ρ d and the maximum dry density ρ dry of the filler;
The first vibration rolling density barrel is characterized in that the change time course curve of the dry density of the filler is obtained by combining the water content, and then the compaction coefficient is obtained by comparing the change time course curve with the maximum dry density obtained by an indoor test.
The dynamic compaction coefficient change time course curve of the filler in the first vibration rolling density barrel is obtained by comparing the dry density change time course curve actually measured on site with the maximum dry density, and is used for judging the compaction quality of the filler.
And (9) repeating the steps (4) - (8) to obtain time course curves of dynamic compaction coefficients of different rolling passes.
The change rule of the compaction coefficient along with the rolling times is obtained by comparing the dry density results after each rolling time, and the purpose is to obtain the change rule of the compaction coefficient under the condition of different rolling times, and if the change rule reaches the standard value, the rolling can be stopped in time, so that the purpose of dynamic monitoring is achieved.
And (10) according to the section 6.3 of the high-speed railway design rule and the embankment below the 6.4 foundation bed, the compaction standards of the foundation bed surface layer, the foundation bed bottom layer and the embankment below the foundation bed are 97%, 95% and 92%, respectively.
According to a change rule diagram of the compaction coefficient along with the rolling times, the compaction times respectively corresponding to 97%, 95% and 92% of the compaction coefficient are 19 times, 12 times and 7 times. And further accurately obtaining vibration rolling times, and avoiding overvoltage and undervoltage.
And (11) comparing the dynamic compaction coefficient k d obtained in the step (8) with the compaction standard required by the standard in the step (9), and monitoring the change rule of the compaction state of the filler in the vibration compaction process in real time, thereby avoiding the under-pressure and the over-pressure of the vibratory roller.
The production method provided by the invention is simple to operate, strong in feasibility and extremely high in efficiency, and is a direct detection method for compaction coefficients. The invention completes the detection of compaction quality in the construction stage and adjusts the construction working condition in the poor area under the compaction state, thereby avoiding overvoltage and undervoltage, greatly improving the construction quality inspection efficiency of the high-speed railway subgrade and having obvious economic and social benefits.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201458151U (en) * | 2009-07-28 | 2010-05-12 | 陈松 | Compression-type garbage bin |
| CN102514859A (en) * | 2011-11-30 | 2012-06-27 | 金国鑫 | Corrugated garbage bin capable of compressing volume |
| CN107389449A (en) * | 2017-08-03 | 2017-11-24 | 中南大学 | A kind of filling in mine material compression property experimental provision and its experimental method |
| CN112067500A (en) * | 2020-09-09 | 2020-12-11 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Railway coarse-grained soil filler vibration compaction experimental device and experimental method |
| CN112255064A (en) * | 2020-10-26 | 2021-01-22 | 中国电建集团成都勘测设计研究院有限公司 | Method for testing relative density of coarse soil and measuring and calculating rolling parameters |
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- 2024-10-24 CN CN202411493572.8A patent/CN119374982B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201458151U (en) * | 2009-07-28 | 2010-05-12 | 陈松 | Compression-type garbage bin |
| CN102514859A (en) * | 2011-11-30 | 2012-06-27 | 金国鑫 | Corrugated garbage bin capable of compressing volume |
| CN107389449A (en) * | 2017-08-03 | 2017-11-24 | 中南大学 | A kind of filling in mine material compression property experimental provision and its experimental method |
| CN112067500A (en) * | 2020-09-09 | 2020-12-11 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Railway coarse-grained soil filler vibration compaction experimental device and experimental method |
| CN112255064A (en) * | 2020-10-26 | 2021-01-22 | 中国电建集团成都勘测设计研究院有限公司 | Method for testing relative density of coarse soil and measuring and calculating rolling parameters |
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