Disclosure of Invention
The invention aims to provide intelligent disassembly and assembly equipment and an installation and disassembly method for a vertical rod of a disc-buckling scaffold, so as to solve the problems of how to reduce labor cost, reduce workload of operators, avoid high-altitude operation danger and realize disassembly and assembly of the vertical rod of the disc-buckling scaffold under the condition of avoiding safety risk caused by hoisting the vertical rod by hoisting equipment.
In order to solve the technical problems, the invention provides intelligent disassembly and assembly equipment for a vertical rod of a disc-buckle scaffold, which comprises the following components:
the guide rod is a linear rod body, and a first guide rail groove smaller than the guide rod is formed in the guide rod along the length direction of the guide rod;
The fixed automatic telescopic clamp is positioned at the lower end of the first guide rail groove and fixedly arranged on the guide rod and is used for automatically stretching, clamping and loosening the vertical rod;
The lifting type automatic telescopic clamp is automatically lifted in the first guide rail groove of the guide rod, and the lifting type automatic telescopic clamp and the fixed type automatic telescopic clamp are positioned on the same side of the guide rod and used for automatically lifting, stretching, clamping and loosening the vertical rod;
the rotary lifting type automatic telescopic clamp is positioned at the upper end of the first guide rail groove and is automatically connected to the guide rod in a rotary mode around the guide rod, and is used for automatically rotating, lifting, stretching, clamping and loosening the vertical rod;
the infrared sensor is arranged on the rotary lifting type automatic telescopic clamp or at the upper end of the guide rod and is used for detecting whether the guide rod and the rotary lifting type automatic telescopic clamp on the guide rod climb to the top of the erected disc buckle type scaffold or not;
the lifting obstacle detector is arranged at the upper end and the lower end of the fixed automatic telescopic clamp and at the upper end and the lower end of the lifting automatic telescopic clamp.
Further, the intelligent disassembly and assembly device for the vertical rod of the disc-buckling scaffold provided by the invention comprises a fixed block, an electric telescopic rod, a clamping control box, a clamping rod and a pipe clamp which are sequentially connected, wherein the fixed block is vertically and fixedly arranged on the guiding rod, the axis of the pipe clamp is parallel to the guiding rod, the electric telescopic rod controls the pipe clamp to stretch and retract relative to the guiding rod, and the clamping control box controls the pipe clamp to clamp or loosen through the clamping rod.
Further, the lifting type automatic telescopic clamp comprises a lifting mechanism and a second automatic telescopic clamp connected with the lifting mechanism, the lifting mechanism comprises toothed rails arranged on two sides of the first guide rail groove in the length direction, two driving motors and driving gears of the toothed rails are arranged in the first guide rail groove, the two driving gears are in meshed connection and are respectively in meshed connection with the toothed rails on the corresponding sides, the second automatic telescopic clamp is arranged on the outer side of the guide rod, the second automatic telescopic clamp has the same structure as the fixed type automatic telescopic clamp, at least one driving gear of the lifting mechanism is connected with a fixed block of the second automatic telescopic clamp through a connector, and the lifting mechanism drives the connected second automatic telescopic clamp to automatically lift in the first guide rail groove.
Further, the intelligent disassembly and assembly device for the vertical rod of the disc buckle type scaffold provided by the invention comprises a rotary cylinder which is automatically and rotatably connected to the guide rod and a lifting type automatic telescopic clamp connected with the rotary cylinder, wherein the rotary cylinder is provided with a second guide rail groove along the length direction of the rotary cylinder, a lifting mechanism of the lifting type automatic telescopic clamp is arranged in the second guide rail groove of the rotary cylinder, a fixed type automatic telescopic clamp of the lifting type automatic telescopic clamp is positioned at the outer side of the rotary cylinder and is connected with the lifting mechanism in the second guide rail groove, a toothed rail of the lifting mechanism of the rotary lifting type automatic telescopic clamp is arranged at two sides of the width direction of the rotary cylinder along the length direction of the second guide rail groove, the rotary cylinder drives the lifting type automatic telescopic clamp to automatically rotate around the circumference direction of the guide rod, and the lifting type automatic telescopic clamp of the rotary lifting type automatic telescopic clamp automatically moves in the second guide rail groove.
Furthermore, the intelligent disassembly and assembly equipment for the vertical rod of the disc-buckling scaffold provided by the invention has the advantages that the number of the tube clamps is two, and the gaskets are arranged in each tube clamp.
Furthermore, the intelligent disassembly and assembly equipment for the vertical rod of the disc-buckling scaffold provided by the invention is characterized in that the guide rod is a round rod, and the guide rod and the rotary cylinder corresponding to the back of the pipe clamp on the round rod are provided with maintenance doors.
In order to solve the technical problems, the invention also provides an intelligent installation method of the vertical rod of the disc-buckling scaffold, which adopts the intelligent disassembly and assembly equipment of the vertical rod of the disc-buckling scaffold and comprises the following steps:
step 301, rotating a rotary lifting type automatic telescopic clamp relative to a guide rod to enable the rotary lifting type automatic telescopic clamp to form included angle distribution with a fixed type automatic telescopic clamp;
step 302, clamping and assembling the vertical rod to be installed on a rotary lifting type automatic telescopic clamp;
Step 303, clamping the fixed automatic telescopic clamp on an installed upright post of the erected disc-buckle scaffold, so that the guide rod is restrained on the erected disc-buckle scaffold by the fixed automatic telescopic clamp;
Step 304, clamping the fixed automatic telescopic clamp on an installed upright post of the erected disc-buckle type scaffold, enabling the guide rod to be restrained on the erected disc-buckle type scaffold by the fixed automatic telescopic clamp, loosening the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, and automatically sliding the lifting automatic telescopic clamp upwards on the guide rod along the first guide rail groove;
Step 305, loosening the fixed automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, clamping the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, enabling the guide rod to be restrained on the erected disc-buckle type scaffold by the lifting automatic telescopic clamp, and lifting the guide rod, the fixed automatic telescopic clamp and the rotary lifting automatic telescopic clamp on the guide rod upwards by the lifting automatic telescopic clamp;
Step 306, the steps 304 to 305 are circularly executed, in the process that the lifting type automatic telescopic clamp slides upwards along the first guide rail groove and in the process that the fixed type automatic telescopic clamp lifts upwards, when the lifting obstacle detector at the upper end of the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp detects the disc or the installed cross bar of the installed upright rod of the erected tray-buckling scaffold, the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp automatically stretches out and draws back to avoid the disc or the installed cross bar of the installed upright rod of the erected tray-buckling scaffold, when the infrared sensor detects that the guide rod and the rotary lifting type automatic telescopic clamp on the guide rod are lifted to the top of the erected tray-buckling scaffold, the rotary lifting type automatic telescopic clamp drives the upright rod to be installed clamped by the rotary lifting type automatic telescopic clamp to rotate to the side of the fixed type automatic telescopic clamp to be aligned on the top upright rod of the erected tray-buckling scaffold, and the upright rod to be carried by the upright rod to be installed is pressed and installed on the top upright rod of the erected tray-buckling scaffold in a sleeving manner.
Further, the intelligent installation method of the vertical rod of the disc-buckling scaffold provided by the invention further comprises the following steps:
Step 307, the rotary lifting automatic telescopic clamp loosens the upright rod carried by the rotary lifting automatic telescopic clamp in the installed state and automatically retracts and automatically rotates by an angle so that the rotary lifting automatic telescopic clamp and the fixed automatic telescopic clamp are distributed at an angle;
Step 308, loosening the fixed automatic telescopic clamp on the installed upright post of the erected disc-buckle scaffold, clamping the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle scaffold, enabling the guide rod to be restrained on the erected disc-buckle scaffold by the lifting automatic telescopic clamp, and enabling the lifting automatic telescopic clamp to downwards climb the guide rod and the fixed automatic telescopic clamp and the rotary lifting automatic telescopic clamp on the guide rod;
step 309, clamping the fixed automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, enabling the guide rod to be restrained on the erected disc-buckle type scaffold by the fixed automatic telescopic clamp, loosening the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, and automatically sliding the lifting automatic telescopic clamp downwards on the guide rod along the first guide rail groove;
Step 310, circularly executing steps 308 to 309 until the guide rod descends to the bottom of the erected scaffold, and automatically telescoping the fixed automatic telescoping clamp or the lifting automatic telescoping clamp to avoid the disc of the erected upright of the erected scaffold or the downward climbing of the installed cross bar when the lifting obstacle detector at the lower end of the fixed automatic telescoping clamp or the lifting automatic telescoping clamp detects the disc of the installed upright of the erected scaffold during the downward sliding of the lifting automatic telescoping clamp along the first guide rail groove and during the downward climbing of the fixed automatic telescoping clamp.
In order to solve the technical problems, the invention also provides an intelligent dismantling method for a vertical rod of a disc buckle type scaffold, which comprises the following steps:
Step 401, rotating a rotary lifting type automatic telescopic clamp relative to a guide rod to enable the rotary lifting type automatic telescopic clamp to form included angle distribution with a fixed type automatic telescopic clamp;
Step 402, clamping a fixed automatic telescopic clamp on an installed upright post of an erected disc-buckle scaffold, so that a guide rod is restrained on the erected disc-buckle scaffold by the fixed automatic telescopic clamp;
Step 403, clamping the fixed automatic telescopic clamp on an installed upright post of the erected disc-buckle type scaffold, enabling the guide rod to be restrained on the erected disc-buckle type scaffold by the fixed automatic telescopic clamp, loosening the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, and automatically sliding the lifting automatic telescopic clamp upwards on the guide rod along the first guide rail groove;
Step 404, loosening the fixed automatic telescopic clamp on the installed upright post of the erected disc-buckle scaffold, clamping the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle scaffold, and enabling the guide rod to be restrained on the erected disc-buckle scaffold by the lifting automatic telescopic clamp, wherein the lifting automatic telescopic clamp lifts the guide rod, the fixed automatic telescopic clamp and the rotary lifting automatic telescopic clamp on the guide rod upwards;
Step 405, the steps 403 to 404 are circularly executed, in the process that the lifting type automatic telescopic clamp slides upwards along the first guide rail groove and in the process that the fixed type automatic telescopic clamp lifts upwards, when a lifting obstacle detector at the upper end of the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp detects a disc of an installed upright rod of the built disc-buckle type scaffold or an installed cross rod, the fixed type automatic telescopic clamp or the lifting type automatic telescopic clamp automatically stretches out and draws back so as to avoid the disc of the installed upright rod of the built disc-buckle type scaffold or the installed cross rod upwards, when the infrared sensor detects that the guide rod and the rotary lifting type automatic telescopic clamp on the guide rod are lifted to the top of the built disc-buckle type scaffold, the rotary lifting type automatic telescopic clamp rotates to the side of the fixed type automatic telescopic clamp to be aligned and clamped on the upright rod to be dismounted of the built disc-buckle type scaffold, and the rotary lifting type automatic telescopic clamp lifts upwards along the second guide rail groove to separate the clamped upright rod to be dismounted from the built disc-buckle type scaffold;
Step 406, loosening the fixed automatic telescopic clamp on the installed upright post of the erected tray-fastened scaffold, clamping the lifting automatic telescopic clamp on the installed upright post of the erected tray-fastened scaffold, enabling the guide rod to be restrained on the erected tray-fastened scaffold by the lifting automatic telescopic clamp, and enabling the lifting automatic telescopic clamp to downwards climb the guide rod, the fixed automatic telescopic clamp on the guide rod and the rotating lifting automatic telescopic clamp carrying the upright post;
Step 407, clamping the fixed automatic telescopic clamp on an installed upright post of the erected disc-buckle type scaffold, enabling the guide rod to be restrained on the erected disc-buckle type scaffold by the fixed automatic telescopic clamp, loosening the lifting automatic telescopic clamp on the installed upright post of the erected disc-buckle type scaffold, and automatically sliding the lifting automatic telescopic clamp downwards on the guide rod along the first guide rail groove;
Step 408, circularly executing steps 406 to 407 until the guide rod descends to the bottom of the erected scaffold, and automatically telescoping the fixed automatic telescoping clamp or the lifting automatic telescoping clamp to avoid the disc of the erected scaffold or the installed cross bar of the erected scaffold from climbing downwards when the lifting obstacle detector at the lower end of the fixed automatic telescoping clamp or the lifting automatic telescoping clamp detects the disc of the installed upright or the installed cross bar of the erected scaffold in the process that the lifting automatic telescoping clamp slides downwards along the first guide rail groove and in the process that the fixed automatic telescoping clamp climbs downwards;
step 409, the rotary lifting automatic telescopic clamp releases the vertical rod carried by the rotary lifting automatic telescopic clamp, and the vertical rod is taken out from the rotary lifting automatic telescopic clamp.
Compared with the prior art, the invention has the following beneficial effects:
The intelligent disassembly and assembly equipment for the vertical rods of the disc-buckling type scaffold and the installation and disassembly methods thereof have the advantages of simple structure and low cost, the intelligent disassembly and assembly equipment for the vertical rods consists of a guide rod and a fixed automatic telescopic clamp, a lifting automatic telescopic clamp and a rotary lifting automatic telescopic clamp on the guide rod, the lifting automatic telescopic clamp is used as climbing power, the fixed automatic telescopic clamp and the lifting automatic telescopic clamp are in alternate clamping fit on an installed vertical rod of the erected disc-buckling type scaffold, the lifting automatic telescopic clamp slides up and down along the guide rod and drives the guide rod and the fixed automatic telescopic clamp and the rotary lifting automatic telescopic clamp on the guide rod to lift up or climb down, thereby realizing automatic lifting of the intelligent disassembly equipment for the vertical rods of the disc-buckling type scaffold on the erected disc-buckling type scaffold, when the rotary lifting automatic telescopic clamp climbs to the top of the erected disc-buckling type scaffold, the lifting automatic telescopic clamp is rotated to be aligned to the same side of the fixed automatic telescopic clamp, the vertical rod to be installed is carried by the fixed automatic telescopic clamp, the vertical rod to be installed downwards is sleeved on the installed vertical rod by the fixed automatic telescopic clamp, the intelligent telescopic clamp is rotated to be installed to the same side of the fixed automatic telescopic clamp, and then the intelligent telescopic clamp is rotated to be installed to the top of the fixed automatic telescopic clamp to be installed to the automatic telescopic clamp to the top of the erected top of the disc-buckling type scaffold, and then the rotary lifting type automatic telescopic clamp clamped with the installed vertical rods is transported downwards to the bottom of the installed disc-buckling scaffold through the alternate clamping cooperation of the fixed type automatic telescopic clamp and the lifting type automatic telescopic clamp on the installed vertical rods of the installed disc-buckling scaffold, so that the intelligent and automatic dismantling of the vertical rods is realized. Compared with the prior art, the method replaces the mode of hoisting the transportation vertical rod by hoisting equipment, and avoids the safety risk of high-altitude falling caused by hoisting the vertical rod; in the process of pole setting up transportation and installation, only the pole setting to be installed is assembled on a rotary lifting type automatic telescopic clamp of the intelligent disassembly and assembly equipment for the pole setting of the disc buckle type scaffold, and is clamped on the installed pole setting of the disc buckle type scaffold through the fixed type automatic telescopic clamp, vertical up-down transportation and installation of the pole setting can be automatically completed, the number and the workload of operators in the installation process are reduced, intelligent installation of the pole setting is realized, the transportation and the erection efficiency of the pole setting are improved, in the process of pole setting disassembly, the intelligent disassembly and assembly equipment for the pole setting of the disc buckle type scaffold automatically climbs to the top of the disc buckle type scaffold to be erected, the pole setting to be disassembled carried by the intelligent disassembly and assembly equipment for the disc buckle type scaffold is automatically transported downwards after the rotary angle is clamped, the intelligent disassembly of the pole setting is realized, the disassembly and the transportation efficiency of the pole setting are improved, the operators and the workload in the disassembly process are reduced, and the labor cost is reduced.
Drawings
Fig. 1 to 2 are schematic perspective views of intelligent disassembly and assembly equipment for a vertical rod of a disc-buckling scaffold;
FIG. 3 is an enlarged view of a node of the fixed automatic telescopic clamp and the lifting automatic telescopic clamp;
FIG. 4 is an enlarged view of a node of the rotary lifting automatic telescopic clamp;
Fig. 5 is a schematic top view of a device for intelligently disassembling and assembling a vertical rod of a disc-buckle type scaffold;
FIG. 6 is a schematic top view of a stationary auto-telescoping clamp in an extended state;
FIG. 7 is a schematic top view of a stationary auto-telescoping clamp in an extended and released state;
FIG. 8 is a schematic top view of a stationary auto-telescoping clamp in a retracted and released state;
FIG. 9 is a schematic cross-sectional view of the lifting automatic telescoping clamp in the first rail groove;
FIG. 10 is a schematic side elevational view of the lift-type automatic telescoping clamp;
FIG. 11 is a schematic view of a structure in which intelligent disassembly and assembly equipment for a scaffold pole clamps the pole to be installed;
Fig. 12 to 17 are schematic elevational structural views of a lifting process of the intelligent disassembly and assembly device for the vertical rods of the disc-buckling type scaffold on the erected disc-buckling type scaffold;
Fig. 18 to 19 show a disc-buckling scaffold upright intelligent dismounting device to be carried by the device a schematic elevation process diagram of the installation upright rod assembled on the top of the erected disc buckle type scaffold;
fig. 20 to 21 are schematic plan views of the intelligent disassembly and assembly device for the vertical rods of the disc-buckling scaffold, wherein the vertical rods to be installed are carried by the intelligent disassembly and assembly device and are assembled on the top of the erected disc-buckling scaffold;
The figure shows:
100. Intelligent disassembly and assembly equipment for vertical rods of disc-buckling type scaffold;
110. A fixed automatic telescopic clamp, 111, a fixed block, 112 and an electric telescopic rod, 113, a clamping control box, 114, clamping rods, 115, pipe clamps, 116, gaskets, 117 and batteries;
120. Lifting automatic telescopic clamps, 121, lifting mechanisms, 122, toothed rails, 123, driving motors, 124, driving gears, 125 and connectors;
130. A rotary lifting type automatic telescopic clamp, 131, a rotary cylinder 132 and a second guide rail groove;
140. A guide rod, 141, a first guide rail groove;
150. an infrared sensor;
160. A lifting obstacle detector;
200. A disc buckle type scaffold, 210, upright posts, 220 and transverse rods.
Detailed Description
The advantages and features of the invention will become apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the invention.
Referring to fig. 1 to 10, an embodiment of the present invention provides a smart disassembly and assembly apparatus 100 for a vertical pole of a scaffold of a disc buckle type, which includes a fixed type auto-telescopic clamp 110, a lifting type auto-telescopic clamp 120, a rotary lifting type auto-telescopic clamp 130, a guide pole 140, an infrared sensor 150, and a lifting obstacle detector 160.
Referring to fig. 1 to 4, the guide rod 140 is a linear rod, and a first guide groove 141 smaller than the guide rod 140 is disposed on the guide rod 140 along the length direction thereof. Wherein the guide bar 140 may be a round bar, a square bar, etc.
Referring to fig. 1 to 3 and 6 to 8, the fixed automatic telescopic clamp 110 is fixedly disposed on the guide rod 140 at the lower end of the first guide rail groove 141, and is used for automatically telescopic, clamping and loosening the upright. The fixed automatic telescopic clamp 110 comprises a fixed block 111, an electric telescopic rod 112, a clamping control box 113, a clamping rod 114 and a pipe clamp 115 which are sequentially connected, wherein the fixed block 111 is vertically and fixedly arranged on the guide rod 140, the axis of the pipe clamp 115 is parallel to the guide rod 140, the electric telescopic rod 112 controls the pipe clamp 115 to stretch and retract relative to the guide rod 140, and the clamping control box 113 controls the pipe clamp 115 to clamp or unclamp through the clamping rod 114. Wherein the electric telescopic rod 112 and the clamping control box 113 have a common general controller or independent controllers, can be respectively powered by batteries, the batteries can be arranged in the fixed block 111, and when the electric telescopic rod 112 and the clamping control box are independent controllers, control commands of the electric telescopic rod 112 and the clamping control box are shared, wherein the commands refer to telescopic, clamping and loosening commands. The structure in which the clamp control box 113 controls the pipe clamps 115 through the clamp bar 114 is not limited to the horizontal clamping and releasing mode of parallel expansion and contraction as illustrated in the drawings, but may control the clamping or releasing mode of the two pipe clamps 115 in an articulated manner. In order to detect whether the pipe clamp 115 clamps the pole, a pressure sensor may be provided in the pipe clamp 115, which is connected to the controller of the clamping controller 113. The detection of pressure indicates that the pipe clamp 115 is in a clamped state, and the detection of no pressure indicates that the pipe clamp 115 is in an unclamped state.
Referring to fig. 1 to 3 and 6 to 10, the lifting type automatic telescopic clamp 120 is automatically lifted in the first guide rail groove 141 of the guide rod 140, and the lifting type automatic telescopic clamp 120 and the fixed type automatic telescopic clamp 110 are located at the same side of the guide rod 140 and are used for automatically lifting, telescoping, clamping and loosening the vertical rod. The structure of the lifting type automatic telescopic clamp 120 includes, but is not limited to, a lifting mechanism 121 and a second automatic telescopic clamp connected with the lifting mechanism, wherein the second automatic telescopic clamp is identical to the structure of the fixed type automatic telescopic clamp 110. Namely, the lifting type automatic telescopic jig 120 is composed of a lifting mechanism 121 and a fixed type automatic telescopic jig 110. The lifting mechanism 121 includes rack tracks 122 disposed on two sides of the first rail groove 141 in the length direction thereof in the width direction, two driving motors 123 and driving gears 124 connected with the two driving motors 123 in the first rail groove 141, the two driving gears 124 are engaged and connected with the rack tracks 122 on the corresponding sides, the second automatic telescopic clamp is disposed on the outer side of the guide rod 140, at least one driving gear 124 of the lifting mechanism 121 is connected with the fixed block 111 of the second automatic telescopic clamp through a connector 125, and the lifting mechanism 121 drives the second automatic telescopic clamp connected with the first rail groove 141 to automatically lift. Wherein the drive motor 123 may be powered by the battery 117, the drive motor 123 is a dc motor.
Referring to fig. 9 to 10 and fig. 13 to 14, the lifting principle of the lifting automatic telescopic clamp 120 is as follows:
When the fixed type automatic telescopic jig 110 is clamped to the installed upright 210 of the erected scaffold 200 and the lifting type automatic telescopic jig 120 is released from the installed upright 210 of the erected scaffold 200, after the two driving motors 123 are energized by the battery 117, the two driving motors 123 are rotated in the opposite directions, and then the two driving gears 124 are rotated in the opposite directions and move up and down along the racks 122 on both sides in the first rail groove 141 of the guide bar 140, thereby causing the lifting type automatic telescopic jig 120 to climb up and down along the first rail groove 141, that is, the guide bar 140 and the fixed type automatic telescopic jig 110 and the rotary lifting type automatic telescopic jig 130 thereon are not moved, and the lifting type automatic telescopic jig 120 moves up and down relative to the guide bar 140.
When the fixed type automatic telescopic jig 110 is released from the installed upright 210 of the erected scaffold 200 and the lifting type automatic telescopic jig 120 clamps the installed upright 210 of the erected scaffold 200, after the two driving motors 123 are energized by the battery 117, the two driving motors 123 rotate in opposite directions, and then the guide bar 140 moves up and down relative to the lifting type automatic telescopic jig 120 through the toothed rails 122 on both sides in the first guide rail groove 141, so that the guide bar 140 and the fixed type automatic telescopic jig 110 and the rotary lifting type automatic telescopic jig 130 on the guide bar 140 are controlled to integrally lift by the lifting type automatic telescopic jig 120, namely, the lifting type automatic telescopic jig 120 is not moved, and the guide bar 140 moves up and down relative to the lifting type automatic telescopic jig 120. The two driving motors 123 in the lifting mechanism 121 are connected with controllers, and the controllers can be an overall controller or two independent controllers, wherein the controllers of the lifting mechanism can be the controllers of the clamping control box 113 and the electric telescopic rod 112 of the fixed automatic telescopic clamp 110 connected with the controllers, and can be one overall controller or a plurality of discrete controllers, and when the plurality of discrete controllers are adopted, the controllers are communicated with each other to realize control instruction sharing, and the control instructions at the moment comprise lifting, telescopic, clamping and loosening instructions.
Referring to fig. 1 to 2 and 17 to 18, the rotary lifting type automatic telescopic clamp 130 is located at the upper end of the first rail groove 141 and is automatically rotatably connected to the guide rod 140 around the guide rod 140, so as to automatically rotate, lift, telescopic, clamp and release the upright. The structure of the rotary lifting automatic telescopic clamp 130 includes, but is not limited to, a rotary drum 131 and a lifting automatic telescopic clamp 120 connected with the rotary drum 131, that is, the rotary lifting automatic telescopic clamp 130 is composed of the rotary drum 131 and the lifting automatic telescopic clamp 120, the rotary drum 131 is provided with a second guide rail groove 132 along the length direction thereof, the lifting mechanism 121 of the lifting automatic telescopic clamp 120 is arranged in the second guide rail groove 132 of the rotary drum 131, the fixed automatic telescopic clamp 110 of the lifting automatic telescopic clamp 120 is positioned outside the rotary drum 131 and connected with the lifting mechanism 121 in the second guide rail groove 132, the rack 122 of the lifting mechanism 121 of the rotary lifting automatic telescopic clamp 130 is arranged at two sides of the width direction in the second guide rail groove 132 along the length direction thereof, the rotary drum 131 drives the lifting automatic telescopic clamp 120 to automatically rotate around the circumference direction of the guide rod 140, and the lifting automatic telescopic clamp 120 of the rotary lifting automatic telescopic clamp 130 automatically moves up and down in the second guide rail groove 132. The structure of the automatic rotation function of the rotary cylinder 131 and the guide rod 140 is known in the art, for example, the automatic rotation function of the intelligent monitoring camera. In order to detect the rotation angle of the rotary lifting type automatic telescopic jig 130, an angle sensor may be provided on the rotary cylinder 131, and the angle sensor and a controller of the rotary lifting type automatic telescopic jig 130 may be connected. The controller of the rotary lifting automatic telescopic clamp 130 may be an independent controller or a master controller of the lifting automatic telescopic clamp 120, and when there are multiple discrete controllers, the controllers communicate with each other to realize sharing of control instructions, and the control instructions at this time include rotation, lifting, telescopic, clamping and loosening instructions.
Referring to fig. 1 and 17, an infrared sensor 150 is disposed on the rotary lifting type automatic telescopic clamp 130 or on the upper end of the guide rod 140, and the case that the infrared sensor 150 is disposed on the rotary cylinder 131 at the opposite side of the rotary lifting type automatic telescopic clamp 130 is illustrated in the drawing, for detecting whether the guide rod 140 and the rotary lifting type automatic telescopic clamp 130 thereon climb to the top of the erected disc buckle type scaffold. The detection principle is that when the guide rod 140 and the rotary lifting type automatic telescopic clamp 130 on the guide rod climb, the infrared sensor 150 is aligned on the vertical axis of the installed upright rod 210 of the lapped scaffold, when the signal emitted by the infrared sensor 150 is blocked by the installed upright rod 210 and returns, the top is judged not to be reached, and when the signal emitted by the infrared sensor 150 does not have a return value, the expression detection area does not have the installed upright rod 210, and the top is judged to be reached.
Referring to fig. 10, a lifting obstacle detector 160 is provided at the upper and lower ends of the fixed type automatic telescopic jig 110 and at the upper and lower ends of the lifting type automatic telescopic jig 120. The lifting obstacle detector 160 may be a distance sensor, and when the lifting obstacle detector 160 detects that the distance between the lifting obstacle detector 160 and the disc of the installed upright rod 210 or the distance between the lifting obstacle detector and the installed cross rod are within a predetermined distance range, the lifting obstacle detector 160 determines that no lifting obstacle exists when the lifting obstacle detector is not within the predetermined distance range, and the lifting obstacle detector 160 feeds back the detection value to the controllers of the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120, and the corresponding controllers send automatic telescopic instructions to realize the automatic telescopic function. Specifically, when there is a lifting obstacle, the device automatically retracts, and when there is no lifting obstacle, the device automatically extends and returns to an initial state. Wherein the initial state is an extended state capable of being clamped to the pole. Of course, the lifting obstacle detector 160 may be a proximity switch, and in this case, when the proximity switch collides with the disk or the cross bar, it is determined that there is a lifting obstacle, and when it does not collide with the disk or the cross bar, it is determined that there is no lifting obstacle. At this time, in order to ensure that the fixed-type automatic telescopic clamp 110 and the lifting-type automatic telescopic clamp 120 can be automatically telescopic, the clamp is prevented from being in a clamped state due to collision, and the lifting-type automatic telescopic clamp 120 can slide up and down for a small distance or the guide rod is integrally lifted for a small distance, so that enough telescopic space is provided for automatic telescopic of the fixed-type automatic telescopic clamp 110 and the lifting-type automatic telescopic clamp 120.
Referring to fig. 5 to 8, in order to improve the clamping effect on the upright rod and avoid slipping, the intelligent disassembling and assembling device 100 for the vertical rod of the disc buckle type scaffold provided by the embodiment of the invention has two tube clamps 115, and a gasket 116 is arranged in each tube clamp 115. Wherein the spacer 116 may be a rubber sheet to increase friction between the pipe clamp 115 and the pole, and the pipe clamp 115 is reliably clamped to the pole by the spacer 116.
Referring to fig. 1 to 8, in the intelligent disassembling and assembling device 100 for a vertical rod of a scaffold of a disc buckle type according to the embodiment of the invention, the guide rod 140 includes, but is not limited to, a round rod, and a maintenance door (not shown) is disposed on the round rod corresponding to the guide rod 140 and the rotary drum 131 on the back of the pipe clamp 115, wherein the maintenance door is used for maintaining the battery and other components of each clamp. In which the maintenance door of the lifting type automatic telescopic jig 120 may be provided on the guide bar 140 at the opposite side of the upper end or the lower end of the first guide rail groove 141, and in the same manner, the maintenance door of the rotary lifting type automatic telescopic jig 130 may be provided on the rotary cylinder 131 at the opposite side of the upper end or the lower end of the second guide rail groove 132.
Referring to fig. 11 to 21, the embodiment of the present invention further provides an intelligent installation method for a scaffold upright of a scaffold with a disc buckle, and the intelligent disassembly and assembly device 100 for the scaffold upright with a disc buckle may include the following steps:
In step 301, the rotary lifting type automatic telescopic clamp 130 rotates relative to the guiding rod 140 to form an included angle distribution with the fixed type automatic telescopic clamp 110, as shown in fig. 11. The included angle can be 180 degrees or other angles, as long as the built disc buckle type scaffold can be avoided. The rotary lifting type automatic telescopic clamp 130 is illustrated as being distributed at an angle of 180 degrees with respect to the fixed type automatic telescopic clamp 110. The 180-degree angular distribution may be set to an initial state.
Step 302, the upright 210 to be installed is clamped and assembled on the rotary lifting type automatic telescopic clamp 130. The pole 210 to be installed is clamped in particular by rotating the pipe clamp 115 of the lifting-type automatic telescopic clamp 130, as shown in fig. 11.
Step 303, clamping the fixed automatic telescopic clamp 110 to the installed upright of the erected tray-fastened scaffold, so that the guide rod 140 is constrained to the erected tray-fastened scaffold by the fixed automatic telescopic clamp 110, as shown in fig. 12. Wherein the order of steps 302, 303 may be interchanged.
Step 304, the fixed type automatic telescopic clamp 110 is clamped on the installed upright 210 of the erected scaffold 200, so that the guide rod 140 is constrained on the erected scaffold 200 by the fixed type automatic telescopic clamp 110, the lifting type automatic telescopic clamp 120 is loosened on the installed upright 210 of the erected scaffold, and the lifting type automatic telescopic clamp 120 automatically slides upwards on the guide rod 140 along the first guide rail groove 141, as shown in fig. 13.
In step 305, the fixed type automatic telescopic jig 110 is released from the installed upright 210 of the erected scaffold 200, the lifting type automatic telescopic jig 120 is clamped to the installed upright 210 of the erected scaffold 200, the guide bar 140 is constrained to the erected scaffold 200 by the lifting type automatic telescopic jig 120, and the lifting type automatic telescopic jig 120 lifts the guide bar 140 and the fixed type automatic telescopic jig 110 and the rotary lifting type automatic telescopic jig 130 thereon upward as shown in fig. 14.
Step 306 is performed in a loop to step 304 through step 305, when the lifting obstacle detector 160 at the upper end of the fixed type automatic telescopic clamp 110 or the lifting type automatic telescopic clamp 120 detects the disc or the installed rail of the installed pole 210 of the erected scaffold 200 during the upward sliding of the lifting type automatic telescopic clamp 120 along the first rail groove 141 and during the upward lifting of the fixed type automatic telescopic clamp 110, the fixed type automatic telescopic clamp 110 or the lifting type automatic telescopic clamp 120 automatically stretches to avoid the disc or the installed rail 220 of the installed pole 210 of the erected scaffold 200, and when the infrared sensor 150 detects that the guide rod 140 and the rotary lifting type automatic telescopic clamp 130 thereon have risen to the top of the erected scaffold 200, the rotary lifting type automatic telescopic clamp 130 drives the pole to be installed clamped by the fixed type automatic telescopic clamp 110 to be automatically aligned on the top of the erected scaffold 200 to press-fit the pole to be installed carried by the same onto the top of the erected scaffold 200, as shown in fig. 16 to 19.
Step 301 to step 306 are an automatic installation process of the intelligent disassembling and assembling device 100 for the vertical rod of the disc-buckling scaffold.
In order to realize automatic installation of the next upright rod to be installed, the intelligent installation method of the coiled buckle type scaffold upright rod provided by the embodiment of the invention can further comprise the following steps:
In step 307, the rotary lifting automatic telescopic clamp 130 releases the pole in its installed state carried by it and automatically retracts, automatically rotates by an angle such that the rotary lifting automatic telescopic clamp 130 is angularly distributed with the fixed automatic telescopic clamp 110.
Step 308, the fixed auto-telescoping jig 110 is released from the installed upright 210 of the erected scaffold, and the lifting auto-telescoping jig 120 is clamped to the installed upright 210 of the erected scaffold 200, so that the guide bar 140 is constrained to the erected scaffold 200 by the lifting auto-telescoping jig 120, and the lifting auto-telescoping jig 120 climbs down the guide bar 140 and the fixed auto-telescoping jig 110 and the rotating lifting auto-telescoping jig 130 thereon.
Step 309, the fixed auto-telescoping jig 110 is clamped to the installed upright 210 of the erected scaffold 200, such that the guide bar 140 is constrained to the erected scaffold 200 by the fixed auto-telescoping jig 110, the lifting auto-telescoping jig 120 is released from the installed upright 210 of the erected scaffold, and the lifting auto-telescoping jig 120 automatically slides down along the first rail groove 141 on the guide bar 140.
Step 310, steps 308 to 309 are circularly performed until the guide bar 140 is lowered to the bottom of the erected scaffold 200, and the fixed type automatic telescopic jig 110 or the lifting type automatic telescopic jig 120 automatically stretches to avoid the disc of the erected scaffold 210 of the erected scaffold 200 or the installed rail 220 from climbing downwards when the lifting obstacle detector 160 at the lower end of the fixed type automatic telescopic jig 110 or the lifting type automatic telescopic jig 120 detects the disc of the installed rail 210 of the erected scaffold 200 during the sliding down of the lifting type automatic telescopic jig 120 along the first rail groove 141 and during the climbing down of the fixed type automatic telescopic jig 110.
Steps 308 to 310 are no-load return processes of the intelligent disassembly and assembly device 100 for the scaffold upright of the disc buckle type.
By repeating steps 301 to 310, the intelligent disassembly and assembly device 100 for the vertical rod of the scaffold can realize automatic and intelligent installation of the vertical rod of the scaffold.
The embodiment of the invention also provides an intelligent dismantling method for the vertical rod of the disc-buckle scaffold, which can comprise the following steps:
In step 401, the rotary lifting type automatic telescopic clamp 130 rotates relative to the guide rod 140 so as to form an included angle with the fixed type automatic telescopic clamp 110.
Step 402, clamping the fixed automatic telescopic clamp 110 to the installed upright 210 of the erected tray-fastened scaffold 200, such that the guide bar 140 is constrained to the erected tray-fastened scaffold 200 by the fixed automatic telescopic clamp 110.
In step 403, the fixed auto-telescoping jig 110 is clamped to the installed upright 210 of the erected scaffold 200, such that the guide bar 140 is constrained to the erected scaffold 200 by the fixed auto-telescoping jig 110, the lifting auto-telescoping jig 120 is released from the installed upright 210 of the erected scaffold, and the lifting auto-telescoping jig 120 automatically slides up along the first rail groove 141 on the guide bar 140.
Step 404, the fixed type automatic telescopic clamp 110 is loosened on the installed upright 210 of the erected scaffold, the lifting type automatic telescopic clamp 120 is clamped on the installed upright 210 of the erected scaffold 200, the guide rod 140 is restrained on the erected scaffold 200 by the lifting type automatic telescopic clamp 120, and the lifting type automatic telescopic clamp 120 lifts the guide rod 140 and the fixed type automatic telescopic clamp 110 and the rotary lifting type automatic telescopic clamp 130 thereon upwards.
Step 405 is performed in a loop to step 404, and when the lifting obstacle detector 160 at the upper end of the fixed type automatic telescopic clamp 110 or the lifting type automatic telescopic clamp 120 detects that the disc of the installed pole 210 or the installed crossbar 220 of the erected scaffold 200 is in contact with the fixed type automatic telescopic clamp 110 or the lifting type automatic telescopic clamp 120 to avoid the disc of the installed pole 210 or the installed crossbar 220 of the erected scaffold 200 from climbing upwards, and when the infrared sensor 150 detects that the guide rod 140 and the rotary lifting type automatic telescopic clamp 130 thereon have climbed to the top of the erected scaffold 200, the rotary lifting type automatic telescopic clamp 130 rotates to the side of the fixed type automatic telescopic clamp 110 to be aligned with and clamped to the to-be-removed pole of the erected scaffold 200, the rotary lifting type automatic telescopic clamp 130 lifts upwards along the second guide rail 132 to avoid the disc of the to-be-removed pole 210 of the erected scaffold 200, and the rotary lifting type automatic telescopic clamp 130 rotates to separate the rotary lifting type automatic telescopic clamp 130 from the erected scaffold 200 to make the fixed type automatic telescopic clamp 130 to be in contact with the fixed type automatic telescopic clamp.
Steps 401 to 405 are climbing process of the intelligent disassembling and assembling device 100 for the scaffold upright rod of the disc buckle type and clamping process of the upright rod to be disassembled.
In step 406, the fixed auto-telescoping jig 110 is released from the installed pole 210 of the erected scaffold, and the lifting auto-telescoping jig 120 is clamped to the installed pole 210 of the erected scaffold 200, such that the guide bar 140 is constrained to the erected scaffold 200 by the lifting auto-telescoping jig 120, and the lifting auto-telescoping jig 120 climbs down the guide bar 140 and the fixed auto-telescoping jig 110 thereon and the rotating lifting auto-telescoping jig 130 carrying the pole.
In step 407, the fixed type automatic telescopic clamp 110 is clamped on the installed upright 210 of the erected scaffold 200, so that the guide rod 140 is constrained on the erected scaffold 200 by the fixed type automatic telescopic clamp 110, the lifting type automatic telescopic clamp 120 is loosened on the installed upright 210 of the erected scaffold, and the lifting type automatic telescopic clamp 120 automatically slides downwards on the guide rod 140 along the first guide rail groove 141.
Step 408, the steps 406 to 407 are circularly performed until the guide bar 140 is lowered to the bottom of the erected scaffold 200, and the fixed type automatic telescopic jig 110 or the lifting type automatic telescopic jig 120 is automatically telescopic to avoid the disc of the erected scaffold 210 of the erected scaffold 200 or the installed crossbar 220 from climbing downwards when the lifting obstacle detector 160 at the lower end of the fixed type automatic telescopic jig 110 or the lifting type automatic telescopic jig 120 detects the disc of the installed mast 210 of the erected scaffold 200 during the sliding down of the lifting type automatic telescopic jig 120 along the first guide rail groove 141 and during the climbing down of the fixed type automatic telescopic jig 110.
Step 409, the rotary lifting automatic telescopic clamp 130 releases the pole carried by it, and the pole is taken out from the rotary lifting automatic telescopic clamp 130.
Steps 406 to 409 are the process of returning and transporting the clamped upright rod carried by the intelligent disassembling and assembling device 100 for the coiled scaffold upright rod.
Wherein the disassembly of the upright rod is the reverse process of installation.
The intelligent disassembly and assembly equipment 100 for the vertical rod of the disc-buckle type scaffold and the installation and disassembly methods provided by the embodiment of the invention are characterized in that the intelligent disassembly and assembly equipment for the vertical rod of the disc-buckle type scaffold is composed of a guide rod 140, a fixed automatic telescopic clamp 110, a lifting automatic telescopic clamp 120, a lifting automatic telescopic clamp and a lifting automatic telescopic clamp, The rotary lifting type automatic telescopic clamp 130 has the advantages of simple structure and low cost; the lifting type automatic telescopic clamp 120 is used as climbing power, the lifting type automatic telescopic clamp 120 is clamped and matched alternately on the installed upright rod 210 of the erected tray-buckling type scaffold 200 through the fixed type automatic telescopic clamp 110 and the lifting type automatic telescopic clamp 120, the lifting type automatic telescopic clamp 120 slides up and down along the guide rod 140 and drives the guide rod 140 and the fixed type automatic telescopic clamp 110 and the rotary lifting type automatic telescopic clamp 130 on the guide rod 140 to lift up or climb down, thereby realizing automatic lifting of the tray-buckling type scaffold upright rod intelligent dismounting device 100 on the erected tray-buckling type scaffold 200, when the rotary lifting type automatic telescopic clamp 130 climbs to the top of the erected tray-buckling type scaffold 200, the rotary alignment is on the same side of the fixed type automatic telescopic clamp 110, the upright rod to be installed carried by the upright rod is aligned with the installed upright rod 210, the upright rod to be installed carried by the upright rod is sleeved on the installed upright rod 210 downwards through descending operation of the rotary lifting type automatic telescopic clamp 130, and realizing intelligent lifting of the upright rod to be installed, Automatically installing, namely, when the rotary lifting automatic telescopic clamp 130 climbs to the top of the erected disc-buckling scaffold 200, rotating and aligning to the same side of the fixed automatic telescopic clamp 110 and clamping the top-mounted upright rod 210, then rotating the rotary lifting automatic telescopic clamp 130 clamped with the mounted upright rod 210 again to avoid descending, and then transporting the rotary lifting automatic telescopic clamp 130 clamped with the mounted upright rod 210 downwards to the bottom of the erected disc-buckling scaffold 200 through alternate clamping cooperation of the fixed automatic telescopic clamp 110 and the lifting automatic telescopic clamp 120 on the mounted upright rod 210 of the erected disc-buckling scaffold 200, thereby realizing the intellectualization of the upright rod, and (5) automatic dismantling. The intelligent vertical rod dismantling device has the advantages that the vertical rod dismantling device avoids the safety risk of high-altitude falling caused by hoisting and transporting the vertical rods by replacing hoisting equipment, only needs to assemble the vertical rods to be installed on the rotary lifting type automatic telescopic clamp 130 of the disc-buckling type scaffold vertical rod intelligent dismantling device 100 in the vertical rod upward transportation and installation process, and clamps the vertical rod 210 of the erected disc-buckling type scaffold 200 through the fixed type automatic telescopic clamp 110, so that vertical up-down transportation and installation of the vertical rod can be automatically completed, the number and the workload of operators in the installation process are reduced, intelligent installation of the vertical rod is realized, the transportation and erection efficiency of the vertical rod is improved, the disc-buckling type scaffold vertical rod intelligent dismantling device 100 automatically climbs to the top of the erected disc-buckling type scaffold 200 in the vertical rod dismantling process, the vertical rod to be dismantled carried by the disc-buckling type scaffold is automatically transported downwards after the rotation angle is realized, the dismantling and the labor cost of the vertical rod is reduced.
The intelligent disassembly and assembly equipment 100 and the installation and disassembly methods for the vertical rods of the disc-buckling scaffold can realize the automatic and intelligent installation and disassembly operations for the vertical rods of the disc-buckling scaffold 200, reduce the risk of manual installation and achieve the aims of cost reduction and efficiency enhancement.
The present invention is not limited to the above-described embodiments, but rather, the above-described embodiments are merely examples of some, but not all embodiments of the present invention. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the invention, fall within the scope of protection of the invention. Other levels of modification and variation to the present invention may occur to those skilled in the art. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims.