CN119369250A - An integrated rapid polishing equipment for mold steel - Google Patents
An integrated rapid polishing equipment for mold steel Download PDFInfo
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- CN119369250A CN119369250A CN202411691752.7A CN202411691752A CN119369250A CN 119369250 A CN119369250 A CN 119369250A CN 202411691752 A CN202411691752 A CN 202411691752A CN 119369250 A CN119369250 A CN 119369250A
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- 238000005498 polishing Methods 0.000 title claims abstract description 114
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 118
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 241001282160 Percopsis transmontana Species 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 21
- 230000017105 transposition Effects 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The invention relates to the technical field of die steel processing, in particular to die steel integrated rapid polishing equipment, which comprises a bottom frame and a extending plate fixedly connected to the middle part of the rear end of the bottom frame, wherein the left side edge of the bottom frame is fixedly connected with a vertical plate, the extending plate is provided with a ring surface locking mechanism for locking the ring surface of a metal wafer, the vertical plate is provided with a polishing mechanism for polishing and polishing the round surfaces on two sides, the rear side of the bottom frame is provided with a round surface abutting mechanism for supporting the round surfaces of the metal wafer, and the ring surface locking mechanism, the polishing mechanism and the round surface abutting mechanism are matched for use.
Description
Technical Field
The invention relates to the technical field of die steel processing, in particular to die steel integrated rapid polishing equipment.
Background
The die steel can be roughly classified into cold-rolled die steel, hot-rolled die steel and plastic die steel, and is used for forging, stamping, cutting, die casting and the like, and because various die uses are different and working conditions are complex, the die steel should have high hardness, strength, wear resistance, sufficient toughness, and high hardenability, hardenability and other technological properties according to the working conditions of the manufactured die.
The die steel metal disc is a common die steel material, is usually used for manufacturing round workpieces or parts in a die, and the surface of the die is required to be kept smooth so as to be convenient for demoulding, and the surface of a model is also required to be smoother, so that the die steel metal disc is required to be further polished and polished after being manufactured.
The existing equipment is not provided with a full polishing all-in-one machine for the metal wafer, and the metal wafer can be polished integrally through the cooperation of multiple groups of equipment, in this way, during the working process, continuous equipment replacement is required for different surfaces of the metal wafer, on the one hand, multiple equipment works, extremely large equipment cost is required, on the other hand, a complete metal wafer is processed, multiple disassembly and assembly are required for clamping different equipment, the operation is more troublesome, the polishing efficiency of the metal wafer is influenced by comparison, the assembly and disassembly times are too many, the positioning is difficult to maintain accurate, and the polishing quality of the metal wafer is adversely affected.
Disclosure of Invention
The technical problems to be solved are as follows: the die steel integrated rapid polishing device provided by the invention can solve the problems.
According to the technical scheme, the die steel integrated rapid polishing device comprises a bottom frame and a extending plate fixedly connected to the middle of the rear end of the bottom frame, wherein the left side edge of the bottom frame is fixedly connected with a vertical plate, a ring edge locking mechanism used for locking the ring surface of a metal wafer is arranged on the extending plate, polishing mechanisms used for polishing and polishing the ring surface of the metal wafer and the round surfaces on two sides are arranged on the vertical plate, and a round surface propping mechanism used for supporting the round surface of the metal wafer is arranged on the bottom frame.
The annular locking mechanism comprises clamping frames which are symmetrically arranged above the rear of the underframe, the clamping frames are in a V shape, two edges of the clamping frames are rotationally connected with a plurality of contact rollers, clamping assemblies for controlling the clamping frames to move towards the axis of the metal disc are arranged at the rear sides of the two clamping frames together, and bearing assemblies for carrying out bottom bearing on the jacked metal disc are arranged at one sides of the two clamping frames, which are far away from each other.
The polishing mechanism comprises a polishing sand roller arranged right above the metal disc, the upper end of the polishing sand roller is fixedly connected with a universal joint, the upper end of the universal joint is fixedly connected to the output end of a motor III, the motor III is fixedly connected to a mounting frame, a positioning assembly for carrying out position change on the mounting frame is arranged between the mounting frame and a vertical plate, and a grinding assembly for adjusting the grinding surface of the polishing sand roller is arranged between the mounting frame and the polishing sand roller.
The round surface propping mechanism comprises a bottom support seat which is rotationally connected to the rear side of the bottom support seat, a driving component which is used for rotating the bottom support seat is arranged at the lower end of the bottom support seat, and an upward pressing component which is used for pressing the upper surface of the metal disc is arranged at the front side of the bottom support seat.
The annular surface and the round surfaces on two sides of the metal wafer can be polished in an alternating manner automatically through the cooperation of the annular edge locking mechanism, the polishing mechanism and the round surface abutting mechanism.
As a preferable technical scheme of the invention, the clamping assembly comprises a connecting frame which is fixedly connected to the outer side of the clamping frame and extends backwards, the connecting frame is in a shape of bending towards the central axis of the underframe, the rear end of the connecting frame is fixedly connected with a movable rod, the movable rod is slidingly connected in a guide block, the guide block is fixedly connected to supporting rods, the two supporting rods are fixedly connected to the end parts of two sides of the U frame in a bilateral symmetry manner, the movable rod also slidingly passes through the side parts of the U frame, the center of the U frame is fixedly connected with an electric push rod I, the output end of the electric push rod I faces a metal disc and is fixedly connected with a flat push rod, the left side and the right side of the flat push rod are respectively and slidingly connected with a movable block, the upper surface and the lower surface of the two movable blocks are respectively hinged with connecting arms, the other ends of the upper connecting arm and the lower connecting arms on the same movable block are respectively hinged to the side parts of the U frame, the rear side of the U frame is provided with a face changing part, and the rear side of the U frame is also provided with a face changing part.
As a preferable technical scheme of the invention, the face-changing component comprises a first connecting rod which is symmetrically and fixedly connected to the center of the rear side of the U frame, the rear ends of the first connecting rod are fixedly connected to a transfer ring together, the transfer ring is rotationally connected to a support plate, the rear end of the transfer ring is fixedly connected with a gear ring, the periphery of the gear ring is in meshed connection with a first gear, the first gear is fixedly connected to the output end of a first motor, and the first motor is fixedly connected to the support plate;
the transposition part comprises a first transposition seat fixedly connected to the lower end of the support plate, a second transposition seat rotatably connected to the rear end of the extension plate, a lower end of the second transposition seat fixedly connected to the output end of a second motor, and the second motor fixedly connected to the bottom of the extension plate.
As a preferable technical scheme of the invention, the bearing assembly comprises a fixing frame fixedly connected to the outer side of the clamping frame, the outer end of the fixing frame is fixedly connected with an electric push rod III, the output end of the electric push rod III faces to the metal disc and is fixedly connected with a bracket, the bracket is arc-shaped, and the bottom support seat is provided with a jacking component for jacking up the metal disc.
As a preferable technical scheme of the invention, the jacking component comprises a plurality of movable holes formed in the upper wall of the bottom support seat, a round bracket is connected in the movable holes in a sliding manner, the center of the lower side of the round bracket is fixedly connected with ejector rods, the lower ends of the ejector rods are fixedly connected to a jacking frame together, the center of the lower side of the jacking frame is fixedly connected to the output end of a second electric push rod, and the second electric push rod is fixedly connected to the bottom of the bottom support seat.
As a preferable technical scheme of the invention, the grinding assembly comprises an adapter sleeve which is rotationally connected to a mounting rod at the upper side of a grinding roller, a connecting rod II is fixedly connected to the periphery of the adapter sleeve, a belt rotating plate is fixedly connected to one end of the connecting rod II, which is far away from the adapter sleeve, a movable groove is formed at the upper side of the belt rotating plate, a rectangular block is slidingly and limitedly connected in the movable groove, the rectangular block is fixedly connected to the center of a gear II, the gear II is rotationally connected to a mounting frame, a rack is connected to the periphery of the gear II in a meshed manner, the rack is fixedly connected to the output end of an electric push rod IV, and the electric push rod IV is fixedly connected to the mounting frame.
As a preferable technical scheme of the invention, the position adjusting assembly comprises a transverse moving component which is arranged at the left side of the mounting frame and used for adjusting the front and rear positions of the polishing sand roller, and a vertical moving component which is arranged at the front end of the transverse moving component and used for adjusting the vertical positions of the polishing sand roller.
As a preferable technical scheme of the invention, the transverse moving component comprises an electric sliding block I fixedly connected to the left side of the mounting frame, the electric sliding block I is connected to a plurality of guide rods I in a sliding way, and the guide rods I are fixedly connected in the transverse moving frame;
The vertical moving part comprises a second electric sliding block fixedly connected to the left side of the front end of the transverse moving frame, the second electric sliding block is connected to a plurality of second guide rods in a sliding mode, the second guide rods are fixedly connected in the vertical moving frame, and the lower end of the vertical moving frame is fixedly connected to the vertical plate.
As a preferable technical scheme of the invention, the upper pressing assembly comprises a plurality of electric push rods five fixedly connected to the front side of the underframe, the output ends of the electric push rods five are upwards and fixedly connected with a mounting plate, the center of the mounting plate is rotationally connected with a second rotary seat, the lower end of the second rotary seat is fixedly connected to the output end of a fourth motor, the fourth motor is fixedly connected to the bottom of the mounting plate, the upper end of the second rotary seat is fixedly connected with a supporting plate, and the lower side of one end of the supporting plate far away from the second rotary seat is rotationally connected with an upper pressing plate.
As a preferable technical scheme of the invention, the driving and rotating assembly comprises a bevel gear ring fixedly connected to the bottom of the bottom support seat, a bevel gear is connected to the periphery of the bevel gear ring in a meshed manner, the bevel gear is fixedly connected to the output end of a motor five, and the motor five is fixedly connected to the bottom of the bottom frame.
The beneficial effects are that:
1. The annular locking mechanism adopted by the invention can lock the annular surface of the metal disc when polishing the circular surface of the metal disc, avoid the falling of the metal disc caused by friction force generated by polishing, effectively ensure the stability of the metal disc when polishing the circular surface, improve the polishing quality of the circular surface of the metal disc, and simultaneously, can carry out barrier-free adjustment on two circular surfaces of the metal disc through the matching of the surface changing part and the transposition part, effectively shorten the circular surface changing time of the metal disc and obviously improve the polishing efficiency of the two circular surfaces of the metal disc.
2. According to the round surface propping mechanism, two round surfaces of the metal round disc can be propped tightly through the matching of the upper pressing plate and the bottom support seat, the problem that stress cannot be guaranteed due to the fact that the metal round disc deviates when the polishing sand roller is used for propping and polishing the annular surface of the metal round disc is avoided, stability of the metal round disc when the metal round disc is used for polishing the round surface is guaranteed, and polishing quality of the annular surface of the metal round disc is effectively improved.
3. According to the polishing mechanism adopted by the invention, the angle of the universal joint can be changed through the polishing component, when the universal joint is L-shaped, the annular surface of the polishing sand roller can be in contact with the annular surface of the metal disc, so that the annular surface of the polishing sand roller can be in contact with the annular surface of the metal disc, the annular surface of the metal disc can be polished, the same polishing sand roller can be automatically matched with the polishing surface of the metal disc, the use is more convenient, and further, when the angle of the universal joint is between the L-shape and the I-shape, the polishing sand roller can chamfer the metal disc, and the subsequent chamfering working time is further saved.
4. The invention adopts the matching of the ring locking mechanism, the polishing mechanism and the round surface propping mechanism, can automatically finish the polishing of the ring surface and the round surfaces at two sides of the metal wafer, and compared with the traditional mode of finishing the polishing of the metal wafer by matching a plurality of devices, the equipment integrates and orderly finishes polishing of the metal wafer, is simpler to operate, effectively saves the working time of assembling and disassembling the metal wafer when a plurality of equipment are matched, and simultaneously, the metal wafer keeps stable and balanced polishing, and can effectively ensure the overall polishing quality of the metal wafer.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic perspective view of a first view of the present invention.
Fig. 2 is a schematic view of a second perspective structure of the present invention.
Fig. 3 is a schematic perspective view of a first view of the ring lock mechanism of the present invention.
Fig. 4 is a schematic perspective view of a second perspective view of the ring lock mechanism of the present invention.
Fig. 5 is a schematic perspective view of the polishing mechanism of the present invention.
Fig. 6 is a schematic diagram of the right-view part structure of the present invention.
FIG. 7 is a schematic view of the internal cross-sectional structure of the base of the present invention.
In the figure, 1, a chassis; 11, a delay plate; 2, a ring edge locking mechanism; 21, clamping assembly, 211, face changing component, 2111, gear one, 2112, motor one, 2113, connecting rod one, 2114, adapter ring, 2115, gear ring, 2116, support plate, 212, transposition component, 2121, swivel one, 2122, motor two, 213, movable rod, 214, guide block, 215, connecting arm, 216, movable block, 217, U frame, 2171, strut, 218, electric pushrod one, 219, flat pushrod, 22, bearing assembly, 221, jack-up component, 2211, jack-up frame, 2212, electric pushrod two, 2213, ejector rod 2214, circular bracket, 2215, movable hole, 222, bracket, 223, electric pushrod three, 224, fixed frame, 23, clamping frame, 231, contact roller, 232, connecting frame, 3, polishing mechanism, 31, grinding assembly, 311, electric pushrod four, 312, gear two, 313, adapter sleeve, 314, 315, belt rotating plate, 316, movable groove, 317, 32, positioning assembly, 321, slide block 1, 3212, flexible slider, 32233, flexible seat, 222, 223, flexible seat, 223, flexible seat, flexible frame, electric, flexible frame, flexible, frame, flexible frame, flexible, frame, abrasive, frame, abrasive, frame, frame.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawings, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
Referring to fig. 1 and 2, a die steel integrated quick polishing device comprises a bottom frame 1 and a extending plate 11 fixedly connected to the middle of the rear end of the bottom frame 1, wherein a vertical plate 4 is fixedly connected to the left side edge of the bottom frame 1, a ring edge locking mechanism 2 for locking the ring surface of a metal wafer is arranged on the extending plate 11, a polishing mechanism 3 for polishing and polishing the ring surface of the metal wafer and the round surfaces on two sides is arranged on the vertical plate 4, and a round surface propping mechanism 5 for supporting the round surface of the metal wafer is arranged on the bottom frame 1.
Referring to fig. 1 and 3, the ring locking mechanism 2 includes a clamping frame 23 symmetrically disposed above and behind the chassis 1, the clamping frame 23 is V-shaped, two sides of the clamping frame 23 are rotatably connected with a plurality of contact rollers 231, the rear sides of the two clamping frames 23 are jointly provided with a clamping assembly 21 for controlling the clamping frames to move toward the axis of the metal disc, and a supporting assembly 22 for supporting the bottom of the jacked metal disc is disposed on the side, away from each other, of the two clamping frames 23.
During specific work, the clamping frame 23 is controlled to tightly prop against the ring surface of the metal wafer through the clamping assembly 21, stability of polishing the ring surface is guaranteed, and the contact roller 231 is arranged, so that the metal wafer can freely rotate in the clamping frame 23 and keep the position of the central axis.
Referring to fig. 1 and 5, the polishing mechanism 3 includes a polishing roller 33 disposed directly above the metal disc, a universal joint 34 fixedly connected to the upper end of the polishing roller 33, the upper end of the universal joint 34 is fixedly connected to the output end of a motor III 36, the motor III 36 is fixedly connected to a mounting frame 35, a positioning assembly 32 for changing the position of the mounting frame 35 is disposed between the mounting frame 35 and the vertical plate 4, and a polishing changing assembly 31 for adjusting the polishing surface of the polishing roller 33 is disposed between the mounting frame 35 and the polishing roller 33.
In specific work, the universal joint 34 is controlled to rotate through the motor III 36, and the universal joint 34 drives the polishing sand roller 33 to rotate, so that the effect of rotating and polishing is achieved.
Referring to fig. 1,2 and 6, the round surface abutting mechanism 5 includes a bottom support seat 52 rotatably connected to the rear side of the chassis 1, a driving component 53 for rotating the bottom support seat 52 is disposed at the lower end of the bottom support seat 52, and an upper pressing component 51 for pressing the upper surface of the metal disc is disposed at the front side of the chassis 1.
In specific work, the rotation of the bottom support seat 52 is controlled by the rotation driving assembly 53, and the metal disc is driven to rotate by the bottom support seat 52, so that each position of the metal disc is contacted with the polishing sand roller 33 in a staged manner, and the polishing integrity of the metal disc is ensured.
The annular surface of the metal wafer and the round surfaces on two sides can be polished in an alternating manner automatically through the cooperation of the annular side locking mechanism 2, the polishing mechanism 3 and the round surface abutting mechanism 5.
Referring to fig. 1, 2, 3 and 4, the clamping assembly 21 includes a connecting frame 232 fixedly connected to the outer side of the clamping frame 23 and extending backward, the connecting frame 232 is in a shape of bending toward the central axis of the chassis 1, the rear end of the connecting frame 232 is fixedly connected with a movable rod 213, the movable rod 213 is slidably connected in a guide block 214, the guide block 214 is fixedly connected to a support rod 2171, the two support rods 2171 are symmetrically and laterally fixedly connected to the end parts of two sides of the U frame 217, the movable rod 213 further slidably passes through the sides of the U frame 217, the center of the U frame 217 is fixedly connected with an electric push rod 218, the output end of the electric push rod 218 faces a metal disc and is fixedly connected with a flat push rod 219, the left side and the right side of the flat push rod 219 are slidably connected with movable blocks 216, the upper and lower surfaces of the two movable blocks 216 are hinged with connecting arms 215, the upper and lower connecting arms 215 are in V-shaped distribution, the other ends of the upper and lower connecting arms 215 on the same movable block 216 are respectively hinged to the sides of the U frame 217 and the movable rod 213, a face-changing part 211 is arranged at the rear side of the U frame 217, and a transposition part 212 is further arranged at the rear side of the U frame 217.
In specific operation, the electric push rod one 218 controls the flat push rod 219 to move, so that the upper connecting arm 215 changes the angle, the movable block 216 is driven by the upper connecting arm 215, the lower connecting arm 215 pushes the movable rod 213, and the movable rod 213 drives the connecting frame 232 to move and control the clamping frame 23, so as to achieve the centering and clamping effects on the ring surface of the metal wafer.
Referring to fig. 2, 3 and 4, the converter 211 includes a first connecting rod 2113 symmetrically and fixedly connected to the center of the rear side of the U-frame 217, rear ends of the first connecting rod 2113 are fixedly connected to a adapting ring 2114, the adapting ring 2114 is rotatably connected to a support plate 2116, a rear end of the adapting ring 2114 is fixedly connected to a ring gear ring 2115, a gear 2111 is engaged and connected to the periphery of the ring gear ring 2115, the gear 2111 is fixedly connected to an output end of the first motor 2112, and the first motor 2112 is fixedly connected to the support plate 2116.
Referring to fig. 2 and 4, the transposition member 212 includes a first rotary seat 2121 fixedly connected to the lower end of the support plate 2116, the first rotary seat 2121 is rotatably connected to the rear end of the extension plate 11, the lower end of the first rotary seat 2121 is fixedly connected to the output end of a second motor 2122, and the second motor 2122 is fixedly connected to the bottom of the extension plate 11.
Specifically, during operation, the first motor 2112 rotates to drive the first gear 2111 to control the ring gear 2115 to rotate, the first transfer ring 2114 is driven by the ring gear 2115 to control the first connecting rod 2113 to drive the U frame 217 to rotate 180 degrees, the effect of turning round surfaces of metal discs is achieved, the first motor 2122 rotates to drive the first rotary seat 2121 to rotate, the first rotary seat 2121 drives the U frame 217 to integrally rotate to a vacant area through the support plate 2116, and interference with the bottom frame 1 during rotation of the metal discs is avoided.
Referring to fig. 1, 3 and 4, the supporting assembly 22 includes a fixing frame 224 fixedly connected to the outer side of the clamping frame 23, an electric push rod three 223 is fixedly connected to the outer end of the fixing frame 224, the output end of the electric push rod three 223 faces the metal disc and is fixedly connected to a bracket 222, the bracket 222 is arc-shaped, and the bottom bracket 52 is provided with a lifting component 221 for lifting the metal disc.
In specific work, the bracket 222 at the lower side is controlled to move to the bottom of the metal disc through the third electric push rod 223, so that the metal disc with a certain size can be lifted to carry out bottom support. It should be noted that only the lower side of the clamping frame 23 is provided with the supporting element 22 in the drawing, but the supporting element 22 can be arranged on the upper side and the lower side of the clamping frame 23 according to the situation in practical application.
Referring to fig. 7, the lifting component 221 includes a plurality of movable holes 2215 formed on the upper wall of the bottom bracket 52, a circular bracket 2214 is slidably connected in the movable holes 2215, a top rod 2213 is fixedly connected to the center of the lower side of the circular bracket 2214, the lower ends of the top rods 2213 are fixedly connected to a lifting frame 2211, the center of the lower side of the lifting frame 2211 is fixedly connected to the output end of a second electric push rod 2212, and the second electric push rod 2212 is fixedly connected to the bottom of the bottom bracket 52.
Specifically during operation, the electric push rod two 2212 is used for controlling the jack-up frame 2211 to drive each push rod 2213 to push out the round support seat 2214 from the movable hole 2215, the round support seat 2214 jacks up the metal disc, so that the metal disc is far away from the bottom support seat 52 and is lifted, the situation that the metal disc generates larger friction with the bottom support seat 52 during transposition to cause the surface damage of the bottom support seat 52 can be avoided, the service life of the bottom support seat 52 can be ensured, and meanwhile, after the surface of the metal disc is replaced downwards, the overturned metal disc can be precontacted, so that the metal disc stably falls on the bottom support seat 52.
Referring to fig. 1 and 5, the grinding assembly 31 includes an adapter sleeve 313 rotatably connected to a mounting rod on the upper side of the grinding roller 33, a second connecting rod 314 is fixedly connected to the periphery of the adapter sleeve 313, one end of the second connecting rod 314, which is far away from the adapter sleeve 313, is fixedly connected with a rotating plate 315, a movable slot 316 is formed on the upper side of the rotating plate 315, a rectangular block is slidably and limitedly connected in the movable slot 316, the rectangular block is fixedly connected to the center of a second gear 312, the second gear 312 is rotatably connected to the mounting frame 35, a rack 317 is meshed on the periphery of the second gear 312, the rack 317 is fixedly connected to the output end of a fourth electric push rod 311, and the fourth electric push rod 311 is fixedly connected to the mounting frame 35.
In specific operation, the rack 317 is controlled to move by the fourth electric push rod 311, the rack 317 drives the rectangular block to rotate by the second gear 312 to control the belt rotating plate 315 to rotate, the belt rotating plate 315 controls the second connecting rod 314 to drive the adapter sleeve 313 to rotate, and the adapter sleeve 313 drives the mounting rod on the upper side of the polishing sand roller 33 to rotate, so that the universal joint 34 changes the angle, and the movable groove 316 can adapt to the distance change between the rectangular block and the polishing sand roller 33.
Referring to fig. 1 and 5, the positioning assembly 32 includes a traverse member 321 disposed on the left side of the mounting frame 35 for adjusting the front-rear position of the polishing roller 33, and a vertical movement member 322 disposed on the front end of the traverse member 321 for adjusting the vertical position of the polishing roller 33.
The transverse moving component 321 comprises a first electric sliding block 3211 fixedly connected to the left side of the mounting frame 35, the first electric sliding block 3211 is slidingly connected to a plurality of first guide rods 3213, and the first guide rods 3213 are fixedly connected in the transverse moving frame 3212.
The vertical moving part 322 comprises a second electric sliding block 3222 fixedly connected to the left side of the front end of the horizontal moving frame 3212, the second electric sliding block 3222 is slidably connected to a plurality of second guide rods 3223, the second guide rods 3223 are fixedly connected to the vertical moving frame 3221, and the lower end of the vertical moving frame 3221 is fixedly connected to the vertical plate 4.
During specific work, the first electric sliding block 3211 moves along the first guide rod 3213 to drive the polishing sand roller 33 to move forwards and backwards, so that the I-shaped universal joint 34 moves to the annular surface of the metal disc with the polishing sand roller 33, the L-shaped universal joint 34 moves to the annular surface of the metal disc with the polishing sand roller 33, the specific polishing position of the polishing sand roller 33 is adapted, the second electric sliding block 3222 moves along the second guide rod 3223 to drive the polishing sand roller 33 to move vertically, the I-shaped universal joint 34 contacts the annular surface of the metal disc with the polishing sand roller 33, the L-shaped universal joint 34 contacts the annular surface of the metal disc with the polishing sand roller 33, and the height of the polishing sand roller 33 is adapted.
Referring to fig. 1 and 2, the upper pressing assembly 51 includes a plurality of electric pushrods five 511 fixedly connected to the front side of the chassis 1, the output ends of the electric pushrods five 511 are upwards and fixedly connected with a mounting plate 513, the center of the mounting plate 513 is rotatably connected with a second rotating seat 514, the lower end of the second rotating seat 514 is fixedly connected to the output end of a fourth motor 512, the fourth motor 512 is fixedly connected to the bottom of the mounting plate 513, the upper end of the second rotating seat 514 is fixedly connected with a supporting plate 515, and the lower side of one end of the supporting plate 515 far away from the second rotating seat 514 is rotatably connected with an upper pressing plate 516.
Specifically during operation, the second rotating seat 514 is driven to rotate through the rotation of the fourth motor 512, the second rotating seat 514 drives the supporting plate 515 to control the upper pressing plate 516 to rotate to an empty area, the phenomenon that the upper pressing plate 516 interferes with the movement of the polishing sand roller 33 when the round surface of the metal disc is polished is avoided, the electric push rod five 511 controls the mounting plate 513 to move downwards, the upper pressing plate 516 compresses the upper round surface of the metal disc, the upper pressing plate 516 is rotatable, the rotating polishing process of the metal disc can be adapted, and the rotating polishing smoothness of the metal disc is guaranteed.
Referring to fig. 6, the driving assembly 53 includes a bevel gear ring 532 fixedly connected to the bottom of the base support 52, a bevel gear 531 is engaged and connected to the periphery of the bevel gear ring 532, the bevel gear 531 is fixedly connected to the output end of a motor five 533, and the motor five 533 is fixedly connected to the bottom of the chassis 1.
In specific work, the bevel gear 531 is controlled to rotate by the motor five 533 to drive the bevel gear 532 to rotate, the bevel gear 532 drives the bottom support seat 52 to rotate, the rotation effect of driving the metal wafer is achieved, and the polishing integrity of the metal wafer is ensured.
When the metal disc centering clamp is used, S1, the upper pressing assembly 51 is adjusted to a vacant area, then a metal disc is placed on the base 52, then the flat push rod 219 is controlled to move through the first electric push rod 218, the upper connecting arm 215 is enabled to change the angle, the movable block 216 is driven by the upper connecting arm 215, the lower connecting arm 215 is enabled to push the movable rod 213, the movable rod 213 is enabled to move to drive the connecting frame 232 to move and control the clamping frame 23, and centering clamping is carried out on the annular surface of the metal disc.
S2, controlling a bevel gear 531 to rotate through a motor five 533 to drive a bevel gear 532 to rotate, driving a bottom support seat 52 to rotate through the bevel gear 532, driving a metal disc to rotate through the bottom support seat 52 to polish the upper round surface of the metal disc completely, controlling a rack 317 to move through an electric push rod four 311, driving a gear two 312 to drive a rectangular block to rotate, controlling a belt rotating plate 315 to rotate through a belt rotating plate 315, controlling a connecting rod two 314 to drive an adapter sleeve 313 to rotate, driving a mounting rod on the upper side of a polishing sand roller 33 to rotate through the adapter sleeve 313, enabling a universal joint 34 to change angles, enabling the annular surface of the polishing sand roller 33 to be in contact with the round surface of the metal disc when the universal joint 34 is L-shaped, driving a polishing sand roller 33 to vertically move through an electric slide block two 3223, enabling the universal joint 34 in L-shaped form to be in contact with the round surface of the metal disc, and controlling the universal joint 34 to rotate through a motor three 36 to drive the polishing sand roller to rotate, and performing rotary polishing.
And S3, after finishing polishing the upper round surface, loosening the metal round disc by the clamping assembly 21, controlling the jacking frame 2211 by the electric push rod II 2212 to drive each jacking rod 2213 to jack the round bracket 2214 out of the movable hole 2215, jacking the metal round disc by the round bracket 2214 to enable the metal round disc to be far away from the bottom support 52, controlling the bracket 222 to move towards the bottom of the metal round disc by the electric push rod III 223, carrying out bottom bearing on the metal round disc, then clamping the metal round disc by the clamping assembly 21, driving the rotary table 2121 to rotate by the rotation of the motor II 2122, driving the U frame 217 to integrally rotate to an empty area by the rotary table 2121 through the support plate 2116, driving the gear ring 2111 to control the rotation of the gear ring 2115 by the rotation of the motor I2112, and driving the adapter ring 2114 to control the connecting rod I2113 to drive the U frame 217 to rotate 180 degrees to carry out round surface overturning on the metal round disc.
S4, after the round surface is turned over, resetting the metal disc to the position of the bottom support seat 52 through the transposition component 212, then jacking up the metal disc through the round support seat 2214 to pre-contact the metal disc, loosening the metal disc through the clamping component 21, resetting the round support seat 2214 to enable the metal disc to stably fall on the bottom support seat 52, resetting the bracket 222, and polishing the other round surface of the metal disc in the related step S2.
And S5, after finishing polishing of the other round surface, releasing the metal round disc by the clamping assembly 21, driving the second rotating seat 514 to rotate through the rotation of the fourth motor 512, driving the supporting plate 515 to rotate to the bottom supporting seat 52 by the second rotating seat 514, driving the mounting plate 513 to move downwards by the fifth electric push rod 511, pressing the upper round surface of the metal round disc by the upper pressing plate 516, driving the bevel gear 532 to rotate through the rotation of the fifth motor 533, driving the bottom supporting seat 52 to rotate by the bevel gear 532, simultaneously rotating the metal round disc, changing the angle of the universal joint 34, driving the polishing sand roller 33 to move forwards and backwards through the movement of the first electric slide 3211 along the guide rod 3213 when the universal joint 34 is I-shaped, driving the polishing sand roller 33 to move vertically along the guide rod 3223 by the second electric slide block 3222, enabling the universal joint 34 to move downwards along the polishing sand roller 33 to contact with the annular surface of the metal round disc, and then driving the universal joint 34 to rotate through the third motor 36, and enabling the universal joint 34 to rotate between the universal joint and the round disc to rotate in an L-shaped round disc when the universal joint 34 is rotated by the universal joint.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411691752.7A CN119369250A (en) | 2024-11-25 | 2024-11-25 | An integrated rapid polishing equipment for mold steel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411691752.7A CN119369250A (en) | 2024-11-25 | 2024-11-25 | An integrated rapid polishing equipment for mold steel |
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| CN119369250A true CN119369250A (en) | 2025-01-28 |
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| CN202411691752.7A Pending CN119369250A (en) | 2024-11-25 | 2024-11-25 | An integrated rapid polishing equipment for mold steel |
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| CN112428128A (en) * | 2020-11-20 | 2021-03-02 | 南京森卡奇汽车用品有限公司 | Burnishing device for machining |
| CN216781286U (en) * | 2022-03-02 | 2022-06-21 | 杭州旭屹诚机械设备有限公司 | Frame processingequipment with burr function of polishing |
| CN117103052A (en) * | 2023-07-31 | 2023-11-24 | 江阴市恒润重工股份有限公司 | Sun gear polishing device |
| CN220162073U (en) * | 2023-05-05 | 2023-12-12 | 绵阳启明星水电开发有限责任公司 | Grinding device for hydroelectric power generation blade |
| CN118789439A (en) * | 2024-09-09 | 2024-10-18 | 长沙普迪亚家居建材有限公司 | Aluminum ceiling processing device |
| CN118832485A (en) * | 2024-07-04 | 2024-10-25 | 安徽亚腾发光学科技有限公司 | Full-automatic double-sided grinding device for optical lens processing |
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2024
- 2024-11-25 CN CN202411691752.7A patent/CN119369250A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428128A (en) * | 2020-11-20 | 2021-03-02 | 南京森卡奇汽车用品有限公司 | Burnishing device for machining |
| CN216781286U (en) * | 2022-03-02 | 2022-06-21 | 杭州旭屹诚机械设备有限公司 | Frame processingequipment with burr function of polishing |
| CN220162073U (en) * | 2023-05-05 | 2023-12-12 | 绵阳启明星水电开发有限责任公司 | Grinding device for hydroelectric power generation blade |
| CN117103052A (en) * | 2023-07-31 | 2023-11-24 | 江阴市恒润重工股份有限公司 | Sun gear polishing device |
| CN118832485A (en) * | 2024-07-04 | 2024-10-25 | 安徽亚腾发光学科技有限公司 | Full-automatic double-sided grinding device for optical lens processing |
| CN118789439A (en) * | 2024-09-09 | 2024-10-18 | 长沙普迪亚家居建材有限公司 | Aluminum ceiling processing device |
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