Disclosure of Invention
In order to make up the deficiency of the prior art, through setting up the cooling chamber under the gliding jacking plate, cool the shaping to the thin-walled part fast, and utilize the jacking plate to push out the thin-walled part, conveniently demold, raise the demolding efficiency, the invention provides a kind of auto-parts thin-walled part die casting equipment.
The invention solves the technical problems by adopting the technical scheme that the die casting equipment for the thin-walled parts of the automobile parts comprises a lower die holder, wherein a guide post is arranged on the lower die holder, an upper die holder is arranged on the guide post, the upper die holder and the lower die holder are arranged on a die casting machine, a die cavity is formed in the lower die holder, and a pouring gate is arranged on the upper die holder;
The lifting plate is arranged in the cavity in a sliding manner, the shape of the lifting plate is the same as that of the bottom surface of the cavity, and a telescopic column is arranged between the lower surface of the lifting plate and the bottom surface of the cavity;
The space above the jacking plate is divided into a cavity, the space below the jacking plate is divided into a cooling cavity, a hose is installed on the lower die holder, and the hose is communicated into the cooling cavity.
Preferably, the lower surface of the jacking plate is provided with a plurality of groups of reinforcing plates, the reinforcing plates are distributed in parallel, and the lower ends of the reinforcing plates are in contact with the bottom surface of the cooling cavity.
Preferably, the jacking plate is provided with a through hole, a jacking block is arranged in the through hole, the lower end of the jacking block is provided with a baffle plate, the upper end of the jacking block is flush with the upper surface of the jacking plate, and a gap exists between the baffle plate and the lower surface of the jacking plate.
Preferably, a deformation rod is arranged on the baffle, the other end of the deformation rod is arranged on the lower surface of the jacking plate, the deformation rod is made of shape memory metal, and the jacking block is pushed upwards by the cooled deformation rod;
the baffle is provided with a lantern ring, the other end of the lantern ring is connected to the lower surface of the jacking plate, and the deformation rod is located in a space surrounded by the lantern ring.
Preferably, the collar is made of high temperature resistant cloth.
Preferably, the hoses are provided with a plurality of groups, each of the hoses corresponding to a space between different reinforcing plates.
Preferably, a step groove is formed in the edge of the lower surface of the jacking plate, an installation table is arranged on the inner wall of the cavity, and the jacking plate is supported by the installation table;
One end of the step groove facing the lower die holder is provided with a guide inclined plane, and the step groove is matched with the surface of the mounting table.
Preferably, the cooling fluid in the cooling chamber is evacuated during die casting.
The beneficial effects of the invention are as follows:
1. According to the die casting equipment for the thin-wall parts of the automobile parts, the die cavity, the jacking plate and the cooling cavity are arranged, after die casting, cooling liquid is introduced into the cooling cavity, the cooling speed of the thin-wall parts is increased through the large area of the jacking plate, the forming of the thin-wall parts is promoted, the cooling effect is improved, meanwhile, after cooling is finished, the jacking plate is pushed to slide by positive pressure in the cooling cavity, the thin-wall parts are pushed outwards, demolding is facilitated, and the demolding efficiency is improved.
2. According to the die casting equipment for the thin-wall part of the automobile part, the lifting plate, the reinforcing plate, the lifting block, the deformation rod and the lantern ring are arranged to strengthen the middle position of the lifting plate, so that deformation of the middle position of the lifting plate is avoided, the forming effect of the thin-wall part is affected, meanwhile, when the thin-wall part is pushed to be demoulded, the lifting block is driven to push outwards by positive pressure of cooling liquid and deformation of the deformation rod, separation between the thin-wall part and the lifting plate is promoted, the thin-wall part is prevented from being adhered to the lifting plate, the thin-wall part is inconvenient to take, and the demolding efficiency is affected.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 7, the die casting equipment for the thin-walled parts of the automobile parts comprises a lower die holder 2, wherein a guide post 21 is arranged on the lower die holder 2, an upper die holder 1 is arranged on the guide post 21, the upper die holder 1 and the lower die holder 2 are arranged on a die casting machine, a die cavity 22 is formed in the lower die holder 2, and a pouring gate 11 is arranged on the upper die holder 1;
a jacking plate 3 is slidably installed in the cavity 22, the shape of the jacking plate 3 is the same as that of the bottom surface of the cavity 22, and a telescopic column 34 is installed between the lower surface of the jacking plate 3 and the bottom surface of the cavity 22;
The space above the jacking plate 3 is divided into a cavity 22, the space below the jacking plate 3 is divided into a cooling cavity 23, a hose 24 is arranged on the lower die holder 2, and the hose 24 is communicated into the cooling cavity 23;
During operation, the upper die holder 1 and the lower die holder 2 are clamped, then molten metal is injected into a die cavity 22 in the lower die holder 2 from a pouring opening 11, the molten metal is die-cast into a thin-wall piece, then cooling liquid is introduced into a cooling cavity 23 through a hose 24 to cool the thin-wall piece, after cooling is finished, the upper die holder 1 and the lower die holder 2 are opened, the jacking plate 3 moves upwards under the action of pressure in the cooling cavity 23, the thin-wall piece is pushed out of the die cavity 22, and the thin-wall piece is demolded;
meanwhile, as the cooling cavity 23 is arranged below the jacking plate 3, when the thin-wall part is cooled, the heat dissipation of the thin-wall part can be accelerated through the relatively large area of the jacking plate 3, and the forming of the thin-wall part is promoted, so that the cooling effect and efficiency of the thin-wall part are improved;
Meanwhile, the control of the controller on the water pump enables the cooling liquid to form larger positive pressure in the cooling cavity 23, so that after the thin-wall part is cooled and the upper die holder 1 and the lower die holder 2 are opened, the jacking plate 3 moves upwards under the positive pressure effect to push the thin-wall part outwards, the thin-wall part is conveniently demolded from the die, and the demolding efficiency is improved, meanwhile, when the thin-wall part is pushed outwards, the jacking plate 3 has larger contact area on the thin-wall part and the thin-wall part is uniformly stressed, thereby avoiding the situation that the thin-wall part is not completely shaped, and rod-shaped parts for ejection generate scratches and indentations on the surface of the thin-wall part to influence the quality of the thin-wall part;
meanwhile, after the thin-wall part is demolded, the controller controls an external water pump to pump out the cooling liquid in the cooling cavity 23, so that the inside of the cooling cavity 23 becomes negative pressure, and the jacking plate 3 returns to the original position to wait for the next die casting operation.
As one embodiment of the present invention, a plurality of groups of reinforcing plates 31 are arranged on the lower surface of the jacking plate 3, the reinforcing plates 31 are distributed in parallel, and the lower ends of the reinforcing plates 31 are contacted with the bottom surface of the cooling cavity 23;
Because the area of the jacking plate 3 is relatively large, and the middle position of the jacking plate 3 is in a suspension state relative to the cooling cavity 23, the middle position of the jacking plate 3 is relatively weak and is easy to deform under the influence of the die casting pressure in the die casting process, and the die casting quality of the thin-wall part is influenced, therefore, the reinforcing plate 31 is arranged on the lower surface of the jacking plate 3, so that the reinforcing plate 31 can be positioned between the jacking plate 3 and the bottom surface of the cooling cavity 23 in the die casting process, the middle position of the jacking plate 3 is supported and supported, the middle position of the jacking plate 3 is ensured to be stable and not deformed in the die casting process, and the die casting quality of the thin-wall part is ensured to be good;
meanwhile, by installing the reinforcing plate 31 on the lower surface of the jacking plate 3, the contact area between the jacking plate 3 and the cooling liquid in the cooling cavity 23 can be increased, so that heat exchange is quickened when the thin-wall part is cooled, the cooling forming of the thin-wall part is promoted, and the die casting quality of the thin-wall part is guaranteed to be good.
As an embodiment of the present invention, the jacking plate 3 is provided with a through hole, a jacking block 32 is installed in the through hole, a baffle 321 is installed at the lower end of the jacking block 32, the upper end of the jacking block 32 is flush with the upper surface of the jacking plate 3, and a gap exists between the baffle 321 and the lower surface of the jacking plate 3;
Because the area of the jacking plate 3 is relatively large, and the surface of the thin-wall part, which is in contact with the jacking plate 3, cannot be completely the surface on the same plane, so that in the die casting and demolding process, even if the jacking plate 3 pushes the thin-wall part out of the cavity 22, the thin-wall part is likely to adhere to the upper surface of the jacking plate 3, so that the demolding efficiency of the thin-wall part is affected, and the demolding of the thin-wall part is inconvenient, therefore, the jacking block 32 is arranged on the jacking plate 3, in the thin-wall part demolding process, when the jacking plate 3 pushes the thin-wall part out of the cavity 22, one end of the jacking block 32 in the cooling cavity 23 is also subjected to the positive pressure effect of cooling liquid, so that the jacking block 32 is pushed out towards the thin-wall part, the thin-wall part is further promoted to separate by the jacking block 32, the bottom surface of the thin-wall part from the jacking plate 3 is avoided, the demolding efficiency of the thin-wall part is inconvenient, and at the same time, after the demolding is completed, the jacking plate 3 is affected by negative pressure in the cooling cavity 23, when the jacking block 32 returns to the original position, and the jacking block 32 is further sprayed into the original position, or the original position of the jacking block is promoted, and the impact agent is further sprayed to the original position of the jacking plate 32.
As one embodiment of the present invention, the baffle 321 is provided with a deformation rod 322, the other end of the deformation rod 322 is installed on the lower surface of the jacking plate 3, the deformation rod 322 is made of shape memory metal, and the jacking block 32 is pushed upwards by the cooled deformation rod 322;
the baffle 321 is provided with a collar 323, the other end of the collar 323 is connected to the lower surface of the jacking plate 3, and the deformation rod 322 is positioned in the space surrounded by the collar 323;
After cooling liquid is introduced into the cooling cavity 23, the temperature of the deformation rod 322 can be rapidly reduced, so that the deformation rod 322 deforms and drives the ejector block 32 to eject outwards, mutual separation between the thin-wall piece and the jacking plate 3 is promoted, adhesion is avoided, meanwhile, deformation starts after the deformation rod 322 contacts the cooling liquid and the temperature starts to be reduced, therefore, when the cooling liquid is just introduced into the cooling cavity 23 and the thin-wall piece is not cooled sufficiently, the deformation rod 322 starts to deform synchronously, the ejector block 32 is driven to eject outwards, thereby causing the ejector block 32 to generate indentation and scratch on the surface of the thin-wall piece, and affecting the die casting quality of the thin-wall piece, therefore, the lantern ring 323 is arranged on the baffle 321, the deformation rod 322 is isolated by the lantern ring 323, and when the cooling liquid is introduced into the cooling cavity 23, the cooling liquid cannot contact the deformation rod 322 for the first time, so that the deformation time of the thin-wall piece and the jacking plate 3 is delayed, and the die casting quality of the thin-wall piece is guaranteed by the ejector block 32 after the cooling is cooled.
As an embodiment of the present invention, the collar 323 is made of high temperature resistant cloth;
The collar 323 with relatively thin thickness is made of high-temperature-resistant cloth, so that the collar 323 can move when the top block 32 moves conveniently, meanwhile, cooling liquid can pass through the high-temperature-resistant cloth due to gaps on the surface of the high-temperature-resistant cloth, so that the deformation rod 322 is cooled, meanwhile, when continuous die casting is carried out, the inside and the outside of a space surrounded by the high-temperature-resistant cloth are relatively isolated, the exchange between the cooling liquid and heat in the inside and outside space is delayed, the deformation speed of the deformation rod 322 is delayed, and the die casting quality of a thin-wall part is ensured.
As one embodiment of the present invention, the hoses 24 are provided with a plurality of groups, and each hose 24 corresponds to a space between different reinforcing plates 31;
Through setting up multiunit hose 24, make the stranded coolant liquid that lets in can flow in the space between the reinforcing plate 31 of difference, can not mutual interference and mix each other to increase the temperature difference between coolant liquid and jacking board 3, the reinforcing plate 31, accelerate the heat exchange rate, conveniently cool off the thin wall spare, simultaneously, when the thin wall spare is great relatively or the thin wall spare is local thin wall, let in the change of coolant liquid temperature in the hose 24 of difference, make the everywhere of thin wall spare cool down relatively evenly, thereby guarantee the cooling effect of thin wall spare, improve the die casting quality of thin wall spare.
As an embodiment of the present invention, a step groove 33 is provided at the edge of the lower surface of the jacking plate 3, an installation table 25 is provided on the inner wall of the cavity 22, and the jacking plate 3 is supported by the installation table 25;
A guide inclined plane 331 is arranged at one end of the step groove 33 facing the lower die holder 2, and the step groove 33 is matched with the surface of the mounting table 25;
through the mutual matching of the step grooves 33 between the jacking plate 3 and the mounting table 25, the sealing effect between the jacking plate 3 and the inner wall of the die cavity 22 is improved, and the leakage of molten metal from a gap between the jacking plate 3 and the inner wall of the die cavity 22 during die casting is avoided, so that the molten metal enters the cooling cavity 23, and the die casting quality of the thin-wall part and the normal use of die casting equipment are influenced;
Meanwhile, the guide inclined plane 331 is arranged at one end of the step groove 33, so that the lifting plate 3 is contacted with a corresponding inclined plane on the mounting table 25 when returning to the original position, the lifting plate 3 is close to the mounting table 25 and is attached to the mounting table 25, the lifting plate 3 is accurately and stably attached to the mounting table 25, the tightness between the lifting plate and the mounting table is ensured, the situation that the lifting plate 3 slides, shakes or impacts in the process of returning to the original position is avoided, the edges of the lifting plate 3 and the mounting table 25 are damaged, the tightness between the lifting plate and the mounting table is influenced, the leakage of molten metal occurs during die casting, and the normal use of die casting equipment and the quality of thin-wall parts are influenced.
As an embodiment of the invention, the cooling liquid in the cooling cavity 23 is emptied during die casting;
During die casting, the cooling liquid in the cooling cavity 23 can be emptied in advance, so that when molten metal is prevented from being injected into the cavity 22, the molten metal is prevented from being rapidly dispersed in temperature, so that the molten metal is cooled too quickly, the forming or defect generation of the thin-wall part is influenced, the quality of the thin-wall part is influenced, meanwhile, as the thickness of the cooling liquid emptied in the cooling cavity 23 and the thickness of the jacking plate 3 are relatively thinner, the jacking plate 3 can absorb relatively less heat or conveniently lift the temperature of the jacking plate 3 in the die casting process, the preheating of a die is completed, and the plasticity of the injected molten metal and the quality of the thin-wall part are prevented from being influenced.
The specific working procedure is as follows:
During operation, the upper die holder 1 and the lower die holder 2 are clamped, then molten metal is injected into a die cavity 22 in the lower die holder 2 from a pouring opening 11, the molten metal is die-cast into a thin-wall part, then cooling liquid is introduced into a cooling cavity 23 through a hose 24 to cool the thin-wall part, after cooling is finished, the upper die holder 1 and the lower die holder 2 are opened, so that a jacking plate 3 moves upwards under the action of pressure in the cooling cavity 23, and the thin-wall part is pushed out of the die cavity 22 for external demoulding;
Meanwhile, as the cooling cavity 23 is arranged below the jacking plate 3, when the thin-wall part is cooled through the relatively large area of the jacking plate 3;
Meanwhile, the cooling liquid forms larger positive pressure in the cooling cavity 23 through the control of the controller on the water pump, so that after the thin-wall part is cooled and the upper die holder 1 and the lower die holder 2 are opened, the jacking plate 3 moves upwards under the positive pressure effect to push the thin-wall part outwards, and meanwhile, the contact area of the jacking plate 3 on the thin-wall part is large and the stress on the thin-wall part is uniform;
Simultaneously, after the thin-wall part is demolded, the controller controls an external water pump to pump out the cooling liquid in the cooling cavity 23, so that the inside of the cooling cavity 23 becomes negative pressure, and the jacking plate 3 returns to the original position;
a reinforcing plate 31 is arranged on the lower surface of the jacking plate 3, so that the reinforcing plate 31 can be positioned between the jacking plate 3 and the bottom surface of the cooling cavity 23 during die casting, and the middle position of the jacking plate 3 is supported and supported;
Meanwhile, by installing the reinforcing plate 31 on the lower surface of the jacking plate 3, the contact area of the jacking plate 3 with the cooling liquid in the cooling cavity 23 can be increased, heat exchange is accelerated when the thin-wall part is cooled, and cooling and forming of the thin-wall part are promoted;
The jacking plate 3 is provided with the jacking block 32, during the demolding process of the thin-wall part, when the jacking plate 3 pushes the thin-wall part outwards towards the cavity 22, one end of the jacking block 32 positioned in the cooling cavity 23 is also subjected to the positive pressure effect of cooling liquid, so that the jacking block 32 is ejected towards the thin-wall part, the jacking block 32 is utilized to further promote the separation of the thin-wall part and the jacking plate 3, and simultaneously, after the demolding is completed, the jacking block 32 is returned to the original position when the jacking plate 3 is influenced by the negative pressure in the cooling cavity 23;
After cooling liquid is introduced into the cooling cavity 23, the temperature of the deformation rod 322 is rapidly reduced, so that the deformation rod 322 is deformed and drives the ejector block 32 to eject outwards, meanwhile, a lantern ring 323 is arranged on the baffle 321, the deformation rod 322 is isolated by the lantern ring 323, when the cooling liquid is introduced into the cooling cavity 23, the cooling liquid cannot contact the deformation rod 322 for the first time, the deformation time of the deformation rod 322 is delayed, and after the thin-wall part is cooled, the ejector block 32 is used for separating the thin-wall part from the jacking plate 3;
The collar 323 with relatively thin thickness is made of the high-temperature-resistant cloth, so that the collar 323 can move when the top block 32 moves, meanwhile, due to gaps on the surface of the high-temperature-resistant cloth, cooling liquid can pass through the high-temperature-resistant cloth, so that the deformation rod 322 is cooled, and simultaneously, when die casting is continuously carried out, the inside and the outside of a space surrounded by the high-temperature-resistant cloth are relatively isolated, and the exchange between the cooling liquid and heat in the inside and outside space is delayed;
Through arranging a plurality of groups of hoses 24, the introduced multi-strand cooling liquid can flow in the spaces between different reinforcing plates 31 without mutual interference and mixing, so that the temperature difference between the cooling liquid and the jacking plate 3 and between the cooling liquid and the reinforcing plates 31 is increased, the heat exchange speed is accelerated, and meanwhile, when the thin-wall part is relatively large or the thin-wall part is a partial thin wall, the temperature of the introduced cooling liquid is changed through different hoses 24, so that the temperature of each part of the thin-wall part is relatively uniformly reduced;
the sealing effect between the jacking plate 3 and the inner wall of the cavity 22 is improved through the mutual matching of the step groove 33 between the jacking plate 3 and the mounting table 25;
meanwhile, by arranging the guide inclined plane 331 at the downward end of the step groove 33, when the jacking plate 3 returns to the original position, the guide inclined plane 331 contacts the corresponding inclined plane on the mounting table 25, so as to guide the process that the jacking plate 3 approaches the mounting table 25 and is attached to the mounting table 25;
during die casting, the cooling liquid in the cooling cavity 23 is emptied in advance, so that the phenomenon that the temperature of the molten metal is rapidly diffused when the molten metal is injected into the die cavity 22, and the molten metal is cooled too fast to influence the forming or defect generation of the thin-wall part is avoided.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.