CN119347261A - Gear box welding device - Google Patents
Gear box welding device Download PDFInfo
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- CN119347261A CN119347261A CN202411500589.1A CN202411500589A CN119347261A CN 119347261 A CN119347261 A CN 119347261A CN 202411500589 A CN202411500589 A CN 202411500589A CN 119347261 A CN119347261 A CN 119347261A
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- gear
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0461—Welding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a gearbox welding device, which relates to the technical field of welding fixture devices and comprises a chassis, wherein a processing table is fixedly arranged at the top of the chassis, a supporting plate is arranged at the top of the processing table, a clamping assembly is fixedly arranged at the top of the supporting plate and comprises a displacement mechanism, a turnover mechanism and an auxiliary supporting mechanism, the bottom of the middle part of the displacement mechanism is fixedly arranged at the top of the middle part of the supporting plate, two groups of fixture mechanisms are symmetrically arranged at the two top ends of the displacement mechanism, the turnover mechanism is arranged at the side surface of the top end of the displacement mechanism far away from the fixture mechanisms and is sleeved with the end part of one fixture mechanism, the bottoms of the two groups of auxiliary supporting mechanisms are arranged with the top bolts of the supporting plate, before the gearbox is welded, the actual length of the fixture mechanisms is flexibly adjusted according to actual requirements, and the upper side and the lower side of the gearbox are supported by utilizing an adjusting tool, so that the stability of the clamping fixation of the gearbox is improved, and the follow-up machining stability and precision are ensured.
Description
Technical Field
The invention relates to the technical field of welding fixture devices, in particular to a gearbox welding device.
Background
The gear box is an important mechanical transmission component, is widely applied to various industrial equipment and vehicles, and has the main body of realizing the functions of transmitting power, changing torque and rotating speed (namely reducing or increasing speed) and the like through a series of carefully designed gear pairs (comprising a cylindrical gear, a bevel gear, a worm gear and the like).
Currently, in the prior art, various methods for manufacturing gearboxes are available, and small gearboxes are generally cast, while medium and large gearboxes are manufactured by a welding process. In the manufacturing or repairing process of the gear box, when the welding device is used for connecting or repairing parts of the gear box, the gear box is generally placed in the middle of a bracket of the welding device and is fixed by a clamping device capable of being fixed in a centering manner, but the gear box has the defects in the actual use process, for example, although the clamp design aiming at the welding of the gear box is available on the market, the clamp usually adopts a basic planar clamping plate to fix two sides of the gear box, once the gear box (cylindrical, square and other appearance structures) with various sizes and different shapes are encountered, the limitation of the gear box is revealed, and the stability is greatly reduced due to the poor adaptability of the clamp, the inflexible adjustment mechanism and the influence of the weight distribution of the gear box. The series of factor chain reactions finally prevent the precision and the efficiency of production and become the bottleneck for improving the quality and the productivity of products, so a gearbox welding device is provided to solve the problems.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides a gearbox welding device for solving the problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the invention provides a gear box welding device, comprising
The welding gun adjusting device comprises a machine case, wherein a processing table is fixedly arranged at the top of the machine case, a welding gun adjusting assembly and a supporting plate are sequentially arranged at the top of the processing table, a welding gun main body is fixedly sleeved at the top end of the welding gun adjusting assembly, the outer surface of the supporting plate is rotatably arranged with the inner wall of the processing table, and a clamping assembly is fixedly arranged at the top of the supporting plate;
The clamping assembly comprises a displacement mechanism, a turnover mechanism and an auxiliary bearing mechanism, wherein the bottom of the middle part of the displacement mechanism is fixedly arranged at the top of the middle part of the bearing plate, two groups of clamp mechanisms are symmetrically arranged at the two top ends of the displacement mechanism, the turnover mechanism is arranged at the top end of the displacement mechanism, away from the side surface of the clamp mechanisms, and is sleeved with one of the end parts of the clamp mechanisms, the auxiliary bearing mechanism is symmetrically arranged with two groups of the auxiliary bearing mechanism, the bottom of the auxiliary bearing mechanism is mounted with the top bolt of the bearing plate, and the auxiliary bearing mechanism is vertically arranged at the linear position where the two groups of clamp mechanisms are located.
Preferably, the rotary component is arranged in the chassis, and the top of the rotary component is fixedly installed with the bottom of the bearing plate.
Preferably, the welding gun adjusting component comprises a sawtooth slat, a first hydraulic cylinder and a limiting frame, wherein the bottom of the sawtooth slat is fixedly arranged at the top of the side face of the width direction of the processing table, a U-shaped sliding block is arranged in the movable plate in a sliding manner, a first motor is fixedly arranged at the side face of the U-shaped sliding block, the outer surface of the first motor is movably arranged on the inner wall of the side face of the processing table, a first gear is fixedly sleeved at the output end of the first motor, the first gear is meshed with the sawtooth slat, a frame plate is fixedly arranged at the top of the U-shaped sliding block, a movable plate is fixedly arranged at the bottom of the frame plate, two outer edges of the side end of the movable plate are slidably arranged on the inner wall of the frame plate, a second hydraulic cylinder is arranged in the movable plate, the end of the second hydraulic cylinder is fixedly arranged on the side face of the sleeve joint block, the inner part of the sleeve joint block is fixedly sleeved on the outer surface of the main body of the welding gun, the end of the limiting frame is fixedly arranged on the outer surface of the movable plate, and the outer surface of the sleeve joint block is slidably arranged on the inner surface of the two sides of the sleeve joint block.
Preferably, the rotating assembly comprises a connecting column and a worm, the top end of the connecting column is fixedly mounted with the bottom of the supporting plate, the outer surface of the top end of the connecting column is respectively rotatably sleeved with the inner wall of the processing table and the inner wall of the top of the machine case, the worm wheel is fixedly mounted at the bottom end of the connecting column, the worm is meshed with the worm wheel, the two ends of the worm are rotatably sleeved with fixing plates, the top ends of the fixing plates are fixedly mounted with the inner wall of the top of the machine case, one of the fixing plates is provided with a motor II, and the output end of the motor II is fixedly sleeved with the middle of the worm.
As the preference, displacement mechanism includes casing, two-way lead screw, movable rod, the top surface fixed mounting at the bottom of casing and bearing plate middle part, the inner wall of casing has set gradually motor III, conical tooth I, conical tooth II, the side of motor III and the inner wall fixed mounting of casing side, the output of motor III is fixed cup jointing with conical tooth I's middle part, conical tooth II and conical tooth I intermeshing, conical tooth II's middle part is fixed cup jointing the surface at two-way lead screw, the surface at two-way lead screw middle part and the inner wall rotation installation of the both sides that the motor III was kept away from to the casing, the surface and the inner wall slidable mounting of bearing plate of movable rod bottom, the internal surface and the surface threaded connection of two-way lead screw of movable rod bottom.
As the preference, anchor clamps mechanism includes fixed column, back splint, rubber gasket, electric putter one, the surface of fixed column tip cup joints with the internal surface activity on movable rod top, the side fixed mounting of the side and the back splint of the tip of movable rod is kept away from to the fixed column, the side slidable mounting that the fixed column was kept away from to the back splint has the front splint, the bottom of back splint, the top of front splint all rotate and install movable clamping jaw, rubber gasket is provided with a plurality of, and a plurality of rubber gasket sets up the surface of keeping away from the side of back splint, movable clamping jaw at the front splint respectively, electric putter one's both ends respectively with the top surface of back splint bottom, the bottom surface fixed mounting on front splint top, the side that the front splint was kept away from to the back splint is provided with the regulation frock.
Preferably, the turnover mechanism comprises a slave gear, a motor IV and a master gear, wherein the outer surface of the middle part of the slave gear is fixedly sleeved with the outer surface of one of the fixed columns, the motor IV is arranged on the top end of the movable rod and far away from the side surface of the clamp mechanism, the output end of the motor IV is fixedly sleeved with the middle part of the master gear, and the master gear is meshed with the slave gear.
As the preference, supplementary bearing mechanism includes mounting panel, electric putter III, support piece, expansion joint frame, the bottom of mounting panel and the top bolt installation of support board, the top surface fixed mounting in the middle part of electric putter III's bottom and the mounting panel, the bottom in support piece middle part and the top fixed mounting of electric putter III, expansion joint frame is provided with two, two expansion joint frame parallel arrangement is in the outside of electric putter III, two expansion joint frame's top and bottom respectively with the bottom of support piece with the top fixed mounting of mounting panel.
Preferably, the adjusting tool comprises an electric push rod II and a U-shaped block, two connecting rods are symmetrically arranged at the upper end and the lower end of the electric push rod II, the U-shaped block is arranged on one connecting rod, two ends of the connecting rod are respectively rotatably mounted with the middle parts of the U-shaped blocks, two ends of the U-shaped block are respectively fixedly mounted with the end parts of the electric push rod II and the outer surfaces of the movable clamping jaws, the outer surfaces of the U-shaped block, which are close to the end parts of the electric push rod II, are rotatably mounted with the middle parts of the U-shaped block, the connecting rod is divided into two sections in length, and the side ends of the U-shaped block are respectively fixedly mounted with the middle surfaces of the bottom ends of the rear clamping plates and the middle surfaces of the top ends of the front clamping plates.
(III) beneficial effects
Compared with the prior art, the invention provides a gearbox welding device, which has the following beneficial effects:
1. The invention controls the first extension or contraction of the electric push rod according to the actual size specification of the gear box before the welding process of the gear box through the structure of the clamping component and the like, the front clamping plate and the rear clamping plate fixed at the two ends of the electric push rod slide upwards or downwards mutually so as to enable the heights of the front clamping plate and the rear clamping plate to be matched with the gear box, then, after a worker places the gear box in the middle parts of the two clamping mechanisms which are symmetrically arranged, the displacement mechanism is controlled so that the two clamping mechanisms are mutually close until the surface of the front clamping plate is attached to the outer surface of the gear box, the outer walls of the two opposite sides of the gear box are clamped, finally, the second extension of the electric push rod can be controlled, the U-shaped blocks connected at the two ends are pushed to move in the direction away from the second electric push rod, the connecting rod connected by traction rotation deflects by taking the U-shaped block sleeved in the middle as a circle center, the connecting rod drives the movable clamping jaw connected by the U-shaped block arranged far away from the two ends of the electric push rod to rotate along the bottom end of the rear clamping plate or the top end of the front clamping plate, so that the two movable clamping jaws horizontally arranged with the rear clamping plate are regulated to be attached to the surfaces of the upper side and the lower side of the gear box, the actual length of the clamp mechanism is flexibly regulated according to actual processing requirements, the clamping requirements of gear boxes with various specifications are met, the outer walls of the upper side and the lower side of the gear box of the movable clamping jaw are supported by utilizing a regulating tool, the stability of clamping fixation of the gear box is improved, the regulating flexibility is high, the supporting effect is good, and further the stability and the precision of subsequent processing are ensured;
2. According to the invention, in the welding operation process, through the structures such as the rotating assembly and the turnover mechanism, a worker can control the motor to be started up for four times, the driven gear meshed with the motor to be started up for four output ends rotates along with the rotation of the driven gear, the fixed column sleeved at the middle part is driven to rotate along the inner wall of the top end of the movable rod, the connected rear clamping plate and other structures rotate, the gear box clamped by the clamping mechanism is rotated, the end part of the clamping mechanism symmetrically arranged at the other side is pulled to rotate, the turnover operation of the gear box is realized, in addition, the motor to be started up can be controlled, the worm connected with the output end of the motor to rotate along the inner surface of the fixed plate, the worm wheel meshed with the outside is driven to rotate, the connecting column fixedly arranged at the top of the worm wheel rotates along the inner walls of the case and the processing table, and the bearing plate connected with the top of the worm wheel rotates at the inner part of the top of the processing table, and the clamping assembly arranged at the top of the bearing plate is driven to perform angle adjustment through the gear box clamped by the clamping assembly, so that the operations such as to realize the welding or ring welding of different positions of the gear box, the welding effect of the gear box is further improved, and the flexibility of the welding operation is improved;
3. According to the invention, through the structures such as the welding gun adjusting assembly and the like, in the actual processing process, the position of the welding gun main body can be adjusted through the welding gun adjusting assembly, the first motor is controlled to start, the first gear connected with the output end of the first motor rotates in the middle of the U-shaped sliding block and moves along the surface of the meshed sawtooth slat, the U-shaped sliding block is pulled to slide along the outer surface of the sawtooth slat, the frame plate fixed at the top of the U-shaped sliding block transversely translates along the U-shaped sliding block so as to adjust the transverse direction of the welding gun main body, the first hydraulic cylinder is controlled to extend or retract so as to push the connected movable plate to slide up and down along the inner part of the frame plate so as to adjust the height direction of the welding gun main body, the second hydraulic cylinder is controlled to extend or retract so as to push the connected sleeve joint block to slide along the outer surface of the limiting frame, and drive the welding gun main body sleeved at the middle part to longitudinally translate so as to adjust the longitudinal direction of the welding gun main body, thereby the adjustment of the welding gun adjusting assembly is utilized, the welding gun main body sleeved in the transverse direction and the longitudinal direction can be conveniently moved along the straight line directions, and the height of the welding gun main body can be adjusted according to the sizes of different gear boxes so as to improve the transverse welding efficiency of the welding equipment.
Drawings
FIG. 1 is a diagram of the overall structure of the present invention;
FIG. 2 is a block diagram of a welding gun adjusting assembly and the like according to the present invention;
FIG. 3 is a schematic view of a rotary assembly of the present invention;
FIG. 4 is a block diagram of a clamping assembly of the present invention;
FIG. 5 is a schematic view of a displacement mechanism according to the present invention;
FIG. 6 is a block diagram of a clamp mechanism and the like of the present invention;
FIG. 7 is a schematic illustration of the adjustment of the present invention a structure diagram of a tool and the like;
FIG. 8 is a block diagram of the auxiliary support mechanism of the present invention.
Reference numerals:
1.2, a processing table;
3. The welding gun adjusting assembly comprises a welding gun adjusting assembly body, a saw-tooth slat body, a U-shaped sliding block body, a motor I, a motor 33, a gear I, a frame plate 34, a hydraulic cylinder I, a hydraulic cylinder 36, a movable plate 37, a hydraulic cylinder II, a sleeve joint block 38, a limiting frame 39 and a connecting block;
4. A welding gun main body, a supporting plate;
6. the rotary assembly, 60, a connecting column, 61, a worm wheel, 62, a fixed plate, 63, a worm, 64 and a second motor;
7. The clamping assembly, the displacement mechanism, 700, the shell, 701, a third motor, 702, a first conical tooth, 703, a bidirectional screw rod, 704, a second conical tooth, 705 and a movable rod;
71. The clamping device comprises a clamping mechanism 710, a fixed column 711, a rear clamping plate 712, a front clamping plate 713, a movable clamping jaw 714, a rubber gasket 715, an electric push rod I716, an adjusting tool 7160, an electric push rod II 7161, a U-shaped block 7162 and a connecting rod;
72. The turnover mechanism comprises 720, a slave gear, 721, a fourth motor, 722 and a master gear;
73. The device comprises an auxiliary bearing mechanism 730, a mounting plate 731, an electric push rod III, 732, a bearing block 733 and a telescopic connecting frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is described in further detail below with reference to the drawings and examples.
Examples
Please refer to fig. 1 to 8:
to solve the problems mentioned in the technical solution, an embodiment of the present application provides a gearbox welding device, including:
The welding gun adjusting device comprises a machine case 1, wherein a processing table 2 is fixedly arranged at the top of the machine case 1, a welding gun adjusting assembly 3 and a supporting plate 5 are sequentially arranged at the top of the processing table 2, a welding gun main body 4 is fixedly sleeved at the top end of the welding gun adjusting assembly 3, the outer surface of the supporting plate 5 is rotatably arranged with the inner wall of the processing table 2, and a clamping assembly 7 is fixedly arranged at the top of the supporting plate 5;
The clamping assembly 7 comprises a displacement mechanism 70, a turnover mechanism 72 and an auxiliary bearing mechanism 73, wherein the bottom of the middle part of the displacement mechanism 70 is fixedly arranged at the top of the middle part of the bearing plate 5, two groups of clamp mechanisms 71 are symmetrically arranged at the two top ends of the displacement mechanism 70, the turnover mechanism 72 is arranged at the top end of the displacement mechanism 70, far away from the side surface of the clamp mechanisms 71, and is sleeved with the end part of one clamp mechanism 71, two groups of auxiliary bearing mechanisms 73 are symmetrically arranged, the bottoms of the two groups of auxiliary bearing mechanisms 73 are mounted on the top bolt of the bearing plate 5, and the bottoms of the two groups of auxiliary bearing mechanisms 73 are perpendicular to the linear positions where the two groups of clamp mechanisms 71 are located.
Preferably, the rotary component 6 is further included, the rotary component 6 is arranged inside the case 1, and the top of the rotary component 6 is fixedly installed with the bottom of the bearing plate 5.
Preferably, the welding gun adjusting assembly 3 comprises a sawtooth lath 30, a first hydraulic cylinder 35 and a limiting frame 39, wherein the bottom of the sawtooth lath 30 is fixedly arranged at the top of the side surface of the width direction of the processing table 2, the outer surface of the sawtooth lath 30 is slidably provided with a U-shaped sliding block 31, the side surface of the U-shaped sliding block 31 is fixedly provided with a first motor 32, the outer surface of the first motor 32 is movably arranged on the inner wall of the side surface of the processing table 2, the output end of the first motor 32 is fixedly sleeved with a first gear 33, the first gear 33 is meshed with the sawtooth lath 30, the top of the U-shaped sliding block 31 is fixedly provided with a frame plate 34, the first hydraulic cylinder 35 is arranged at the top end of the frame plate 34, the bottom end of the frame plate 34 is fixedly provided with a movable plate 36, two outer edges of the side ends of the movable plate 36 are slidably arranged on the inner wall of the frame plate 34, the inner side surfaces of the movable plate 36 are internally provided with a second hydraulic cylinder 37, the end of the hydraulic cylinder 37 is fixedly arranged on the side surface of a sleeve block 38, the inner surface of the sleeve block 38 is fixedly sleeved with the outer surface of the welding gun body 4, the end of the limiting frame 39 is fixedly arranged on the outer surface of the movable plate 36, and the outer surface is fixedly sleeved on the inner surface of the sleeve block 38.
As a preferred option, the rotating assembly 6 includes a connecting post 60 and a worm 63, the top end of the connecting post 60 is fixedly mounted with the bottom of the supporting plate 5, the outer surface of the top end of the connecting post 60 is respectively rotatably sleeved with the inner wall of the processing table 2 and the inner wall of the top of the case 1, the bottom end of the connecting post 60 is fixedly mounted with a worm wheel 61, the worm 63 is meshed with the worm wheel 61, both ends of the worm 63 are rotatably sleeved with a fixing plate 62, the top ends of the two fixing plates 62 are fixedly mounted with the inner wall of the top of the case 1, the outer surface of the bottom end of one fixing plate 62 is provided with a second motor 64, and the output end of the second motor 64 is fixedly sleeved with the middle of the worm 63.
As a preferred embodiment, the displacement mechanism 70 includes a housing 700, a bidirectional screw 703, and a movable rod 705, where the bottom of the housing 700 is fixedly mounted on the top surface of the middle of the support plate 5, the inner wall of the housing 700 is sequentially provided with a third motor 701, a first tapered tooth 702, and a second tapered tooth 704, the side surface of the third motor 701 is fixedly mounted on the inner wall of the side surface of the housing 700, the output end of the third motor 701 is fixedly sleeved with the middle of the first tapered tooth 702, the second tapered tooth 704 is meshed with the first tapered tooth 702, the middle of the second tapered tooth 704 is fixedly sleeved on the outer surface of the bidirectional screw 703, the outer surface of the middle of the bidirectional screw 703 is rotatably mounted on the inner wall of the housing 700 away from the two sides of the third motor 701, the outer surface of the bottom end of the movable rod 705 is slidably mounted on the inner wall of the support plate 5, and the inner surface of the bottom end of the movable rod 705 is in threaded connection with the outer surface of the bidirectional screw 703.
As a preferred option, the clamp mechanism 71 includes a fixed post 710, a rear clamping plate 711, a rubber gasket 714, and an electric push rod 715, the outer surface of the end of the fixed post 710 is movably sleeved with the inner surface of the top end of the movable rod 705, the side surface of the end of the fixed post 710 far away from the movable rod 705 is fixedly mounted with the side surface of the rear clamping plate 711, the side surface of the rear clamping plate 711 far away from the fixed post 710 is slidably mounted with a front clamping plate 712, the bottom end of the rear clamping plate 711 and the top end of the front clamping plate 712 are rotatably mounted with a movable clamping jaw 713, the rubber gasket 714 is provided with a plurality of rubber gaskets 714, the plurality of rubber gaskets 714 are respectively arranged on the side surface of the front clamping plate 712 far away from the rear clamping plate 711 and the surface of the movable clamping jaw 713, and two ends of the electric push rod 715 are fixedly mounted with the top surface of the bottom end of the rear clamping plate 711 and the bottom surface of the front clamping plate 712 respectively, and the side surface of the front clamping plate 712 far away from the front clamping plate 712 is provided with an adjusting tool 716.
Preferably, the turnover mechanism 72 comprises a driven gear 720, a fourth motor 721 and a main gear 722, wherein the outer surface of the middle part of the driven gear 720 is fixedly sleeved with the outer surface of one of the fixed columns 710, the fourth motor 721 is arranged on the side surface of the top end of the movable rod 705, which is far away from the clamp mechanism 71, the output end of the fourth motor 721 is fixedly sleeved with the middle part of the main gear 722, and the main gear 722 is meshed with the driven gear 720.
As a preferred embodiment, the auxiliary supporting mechanism 73 comprises a mounting plate 730, an electric push rod three 731, a supporting block 732 and telescopic connecting frames 733, wherein the bottom of the mounting plate 730 is mounted with the top bolt of the supporting plate 5, the bottom of the electric push rod three 731 is fixedly mounted with the top surface of the middle part of the mounting plate 730, the bottom of the middle part of the supporting block 732 is fixedly mounted with the top of the electric push rod three 731, the telescopic connecting frames 733 are provided with two, the two telescopic connecting frames 733 are arranged outside the electric push rod three 731 in parallel, and the top and bottom of the two telescopic connecting frames 733 are respectively fixedly mounted with the bottom of the supporting block 732 and the top of the mounting plate 730;
through setting up auxiliary bearing mechanism 73, in the welding process of counter gear case, after the gear case is held through fixture mechanism 71, the staff can control electric putter three 731 and upwards extend, promotes the bearing piece 732 that the top is connected and upwards moves, until its middle part is laminated mutually with the output shaft or the input shaft of gear case, and the output shaft or the input shaft of position gear case provide the supporting effect to combine the centre gripping of fixture mechanism 71 of gear case both sides, realize the more stable fixed effect to the gear case.
Preferably, the adjusting tool 716 comprises a second electric push rod 7160 and a U-shaped block 7161, wherein two connecting rods 7162 are symmetrically arranged at the upper end and the lower end of the second electric push rod 7160, three connecting rods 7162 are arranged on one connecting rod 7162, two ends of the connecting rod 7162 are respectively and rotatably installed with the middle parts of the two U-shaped blocks 7161, the end parts of the two U-shaped blocks 7161 are respectively and fixedly installed with the end parts of the second electric push rod 7160 and the outer surfaces of the movable clamping jaw 713, the outer surfaces of the U-shaped blocks 7161, which are close to the end parts of the second electric push rod 7160, are rotatably installed with the middle part of the U-shaped block 7161, the connecting rod 7162 is divided into two long and short sections, and the side ends of the connecting rod 7162 are respectively and fixedly installed with the middle surfaces of the bottom ends of the rear clamping plate 711 and the middle surfaces of the top ends of the front clamping plate 712.
The working principle by all the matters in the above embodiments is as follows:
Before the welding process of the gear box, the electric push rod 715 is controlled to stretch or shrink according to the actual size specification of the gear box, the front clamping plate 712 and the rear clamping plate 711 which are fixed at the two ends of the electric push rod 715 are mutually and upwards or downwards slid to enable the heights of the front clamping plate 712 and the rear clamping plate 711 to be matched with the gear box, then, after a worker places the gear box in the middle of two symmetrically arranged clamp mechanisms 71, the electric motor three 701 is controlled to start, the conical tooth 702 connected with the output end of the electric motor three 701 rotates in the inner cavity of the shell 700, the engaged conical tooth two 704 drives the fixedly sleeved bidirectional screw 703 to rotate along the inner wall of the two sides of the width direction of the shell 700, the movable rods 705 which are in threaded connection with the two ends of the bidirectional screw 703 are mutually close to each other along the inner surface of the bearing plate 5, the two groups of clamp mechanisms 71 which are symmetrically arranged at the top ends of the two clamping plates are driven to be mutually close to each other until the surfaces of the front clamping plate 712 are matched with the outer surfaces of the gear box, finally, the electric push rod 7160 can be controlled to stretch, the U-shaped blocks 7161 connected at the two ends are pushed to move away from the outer walls of the two opposite sides of the gear box, the electric push rod 7160 are driven to move in the direction away from the middle part 7162, the connecting rod 7162 is driven by the U-shaped blocks 7160 to rotate, the connecting rod 7162 is driven by the connecting rod 7162 is driven to rotate to be in the middle part to be matched with the two clamping jaw 7160 to be matched with the two side of the upper clamping jaw 7160, the upper clamping jaw 7160 is arranged to be matched with the upper clamping jaw 7160, the upper end is required to be matched with the upper end, the upper clamping jaw 71is required to be matched with the upper end, and lower clamping jaw 71is matched with the upper clamping clamp is required to be matched with the upper end, and lower clamping clamp type is arranged, and lower end is matched with the end, and lower clamping clamp type is 13 is matched with lower, and has lower, and lower clamping end is 13 is 18 is 18 is further, the stability of clamping and fixing the gear box is improved, the adjusting flexibility is high, the supporting effect is good, and the stability and the precision of subsequent processing are ensured;
In the welding operation process, for the clamped gear box, a worker can control the motor IV 721 to start, the main gear 722 connected with the output end of the motor IV 721 rotates, the driven gear 720 meshed with the main gear 722 rotates along with the rotation, the fixed column 710 sleeved at the middle part is driven to rotate along the inner wall of the top end of the movable rod 705, the connected rear clamping plate 711 and other structures are driven to rotate, the gear box clamped by the clamping mechanism 71 rotates, the end part of the clamping mechanism 71 symmetrically arranged at the other side is pulled to rotate, the overturning operation of the gear box is realized, in addition, the motor II 64 can be controlled to start, the worm 63 connected with the output end of the motor II 64 rotates along the inner surface of the fixed plate 62, the externally meshed worm gear 61 is driven to rotate, the supporting plate 60 fixedly arranged at the top of the worm gear 61 rotates along the inner walls of the machine box 1 and the processing table 2, and simultaneously the supporting plate 5 connected with the top of the supporting plate rotates at the inner part of the processing table 2, the clamping assembly 7 arranged at the top of the supporting plate 5 and the gear box clamped by the clamping assembly 7 are driven to perform angle adjustment, so that the gear box is subjected to angle adjustment and the operation of the gear box and the other side of the gear box symmetrically arranged to realize the overturning operation of the gear box, the gear box or the different welding positions or the improvement of the welding performance and the practical welding processing effect is realized;
In the actual machining process, the position of the welding gun main body 4 can be adjusted through the welding gun adjusting component 3, the first motor 32 is controlled to start, the first gear 33 connected with the output end of the first motor 32 rotates in the middle of the U-shaped sliding block 31, moves along the surface of the meshed sawtooth slat 30, pulls the U-shaped sliding block 31 to slide along the outer surface of the sawtooth slat 30, the frame plate 34 fixed at the top of the U-shaped sliding block slides transversely along the U-shaped sliding block 31 together so as to adjust the transverse direction of the welding gun main body 4, the movable plate 36 connected with the first gear box is pushed to slide up and down along the inner part of the frame plate 34 by controlling the extension or contraction of the first hydraulic cylinder 35, so as to adjust the height of the welding gun main body 4, the sleeved welding gun main body 4 is pushed to be longitudinally translated by controlling the extension or contraction of the second hydraulic cylinder 37 to be slidably installed along the outer surface of the limiting frame 39, the welding gun main body 4 sleeved in the middle is driven to adjust the longitudinal direction of the welding gun main body 4, the welding gun main body 4 is conveniently moved in the transverse and longitudinal directions by adjusting the welding gun main body 4 by utilizing the adjustment of the welding gun adjusting component 3, and the welding gun main body 4 in the transverse and longitudinal directions can be conveniently adjusted along the length of the welding gun main body 4 according to the sizes of different gear boxes.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411500589.1A CN119347261A (en) | 2024-10-25 | 2024-10-25 | Gear box welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411500589.1A CN119347261A (en) | 2024-10-25 | 2024-10-25 | Gear box welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN119347261A true CN119347261A (en) | 2025-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411500589.1A Withdrawn CN119347261A (en) | 2024-10-25 | 2024-10-25 | Gear box welding device |
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| CN (1) | CN119347261A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120940930A (en) * | 2025-09-22 | 2025-11-14 | 华彩逸点(山东)教育科技发展集团有限公司 | A welding device for sports equipment |
-
2024
- 2024-10-25 CN CN202411500589.1A patent/CN119347261A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120940930A (en) * | 2025-09-22 | 2025-11-14 | 华彩逸点(山东)教育科技发展集团有限公司 | A welding device for sports equipment |
| CN120940930B (en) * | 2025-09-22 | 2026-03-06 | 华彩逸点(山东)教育科技发展集团有限公司 | Welding equipment for sports equipment |
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Application publication date: 20250124 |
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