Preventive maintenance system for electromechanical equipment and application method of preventive maintenance system
Technical Field
The invention relates to the technical field of electromechanical maintenance, in particular to a preventive maintenance system of electromechanical equipment and a use method thereof.
Background
With the continuous improvement of technology, the traditional mechanical equipment enters a new stage of mechanical and electrical combination, and the application range of the mechanical equipment is continuously expanded, computers are gradually popularized in scientific research, design, production and management of the mechanical industry, conditions are created for the development of the mechanical manufacturing industry to a more complex and precise direction, the mechanical equipment also starts to develop to digitization, automation, intelligence and flexibility, and the mechanical equipment enters a new stage of modern equipment, and the preventive maintenance of the equipment refers to maintenance according to a preset plan or target for maintaining the system specified function and preventing the system performance degradation, which is commonly called as the prior maintenance.
In maintenance management of electromechanical equipment, the maintenance management is mainly performed by depending on the working period or the directly observed state of the equipment, and the mode is often reflected because the equipment fails, so that the mode has larger hysteresis. At present, the control box is installed on electromechanical equipment such as a machine tool in a factory through the cooperation of the stand column and the anchor ear and the screw, and when the machine tool equipment works for a long time, vibration occurs, so that the screw on the control box is loosened, the control box is easy to slide from the stand column and smash to the machine tool, if no staff is arranged around the machine tool, the equipment is damaged, and accidents are easy to cause.
Disclosure of Invention
The invention aims to solve the problem that the existing control box on the electromechanical equipment is easy to damage the equipment and cause accidents under the condition that no personnel are present when the control box slides from a high place due to loosening of screws.
In order to achieve the above object, the present invention provides the following technical solutions:
The utility model provides a preventative maintenance system of electromechanical device, includes the stand and installs the control box on the stand through the staple bolt, the stand is equipped with the fixing base on the outer wall of control box below, the control box bottom is equipped with the locating plate, be equipped with locking subassembly between locating plate and the fixing base, the fixing base bottom is equipped with the clamping component that is used for fixing the control box both sides of whereabouts, still be equipped with on the clamping component and be used for carrying out the spacing subassembly that blocks to the control box front side of whereabouts, be equipped with the alarm component that can automatic alarm after the control box whereabouts on the stand.
As a preferable technical scheme of the application, the locking component comprises fixed blocks arranged on two sides of the top of the fixed seat, slots which are arranged on two sides of the bottom of the positioning plate and correspond to the fixed blocks, sliding grooves which are arranged in two sides of the positioning plate and are communicated with the slots, clamping blocks which are arranged in the sliding grooves in a sliding manner, and a first spring which is arranged between the clamping blocks and the inner wall of the sliding grooves, wherein clamping grooves matched with the clamping blocks are formed in the side walls of the fixed blocks.
As the preferable technical scheme of the application, the side wall of the positioning plate is connected with a bolt in a threaded manner, and a pull rope is arranged between the screwing end of the bolt positioned at the inner side of the chute and the clamping block.
As the preferable technical scheme of the application, the clamping assembly comprises support plates symmetrically arranged on two sides of the bottom of the fixed seat, movable columns movably arranged between the two symmetrical support plates, fixed heads arranged at the tops of the movable columns, and a transmission assembly arranged between the positioning plate and the support plates and used for driving the two movable columns to relatively overturn and realizing the clamping of the fixed heads on the sliding control box, wherein the wall of the upright post is provided with a protective box, and two sides of the protective box are provided with movable grooves for rotating the movable columns.
As a preferable technical scheme of the application, the transmission assembly comprises a fixed rod arranged at the bottom of the positioning plate and extending downwards through the fixed seat, a toothed plate arranged at the bottom of the fixed rod, a rotating shaft rotatably arranged between every two symmetrical supporting plates and a gear arranged on the shaft wall of the rotating shaft and meshed with the toothed plate, the movable column is fixedly connected to the shaft wall of the rotating shaft, the side wall of the supporting plate is provided with a baffle, the fixed rod is in sliding connection with the baffle, and a spring II is sleeved on the shaft wall of the fixed rod between the baffle and the toothed plate.
As the preferable technical scheme of the application, the fixed head comprises an arc-shaped chuck I arranged at the top of the movable column, two groups of arc-shaped chucks II symmetrically and slidingly arranged at two sides of the arc-shaped chuck I, and two groups of arc-shaped chucks III symmetrically and slidingly arranged at two sides of the arc-shaped chucks II.
As the preferable technical scheme of the application, the top of the upright post is also provided with a suspension assembly, the suspension assembly comprises a mounting plate arranged at the top of the upright post, a rotating rod rotatably arranged at the bottom of the mounting plate, a reel sleeved on the wall of the rotating rod, a torsion spring sleeved on the wall of the rotating rod and a lifting rope arranged on the reel, and one end of the lifting rope far away from the reel is in threaded connection with the top of the control box through a threaded head.
As the preferable technical scheme of the application, the limiting component comprises a fixed cylinder arranged on the surface of the supporting plate, a sliding rod arranged in the fixed cylinder in a sliding way, a spring III arranged between the sliding rod and the fixed cylinder, a bracket arranged at one end of the sliding rod far away from the fixed cylinder and a plurality of cleaning cylinders rotatably arranged on the side wall of the bracket, and the surface of the protective box is provided with a moving groove for stretching and retracting the bracket.
As the preferable technical scheme of the application, the alarm assembly comprises a connecting plate arranged at the bottom of the protective box, an alarm arranged at the top of the connecting plate, a switch arranged at the top of the connecting plate and connected with the alarm through signals, and a pressure rod arranged at the bottom of the toothed plate and positioned on the same axis with the switch.
The invention also discloses a using method of the preventive maintenance system of the electromechanical equipment, which comprises the following steps:
S1, when machine tool equipment drives a control box to vibrate for a long time to loosen anchor ear screws during working, the control box slides downwards along an upright post, when a positioning plate at the bottom of the control box abuts against a fixed seat, a fixed block can be inserted into a slot, and a spring presses a clamping block into a clamping groove on the side wall of the fixed block at the moment, so that the falling control box can be supported and fixed;
S2, when the control box slides down because the screws are loosened, the positioning plate at the bottom of the control box also drives the fixed rod to slide down, at the moment, the fixed rod drives the rotating shaft and the gear on the supporting plate to rotate through the toothed plate at the bottom of the fixed rod, so that the movable column on the supporting plate can be driven to turn upwards, and after the control box is propped against the fixed seat, the turned movable column just drives the fixed head to prop against two sides of the control box, so that two sides of the control box are clamped and fixed;
S3, when the control box slides downwards, the cleaning cylinders are contacted with each cleaning cylinder on the support, the cleaning cylinders are extruded by the control box and move towards the outer sides of the fixed cylinders through the sliding rods, the cleaning cylinders roll against the outer walls of the control box at the moment, after the control box is propped against the fixed seat, the cleaning cylinders are stuck to the front side surfaces of the control box, so that dust on the surface of the control box can be cleaned, and the cleaning cylinders can be matched with three pairs of front sides of the control box to be extruded and fixed;
S4, after the control box slides downwards, the lifting rope wound on the reel can be pulled, at the moment, the lifting rope can pull the reel and the rotating rod to rotate, and the torsion spring has resistance for preventing the rotating rod and the reel from rotating, so that the falling control box can be pulled and buffered, and the control box can slowly slide downwards and be contacted with the fixed seat;
And S5, after the control box slides downwards to be in contact with the fixed seat, the fixed rod and the toothed plate at the bottom of the control box can drive the pressure rod to move downwards to just press the switch on the connecting plate, so that the alarm can be started to work to give out an alarm to remind a worker that the control box slides down due to loosening of the hoop screw.
Compared with the prior art, the invention has the beneficial effects that:
When the machine tool equipment drives the control box to vibrate for a long time to loosen anchor ear screws, the control box can slide downwards along the upright posts, when the locating plate at the bottom of the control box is propped against the fixed seat, through the locking component, when the fixed block is inserted into the slot, the spring presses the clamping block into the clamping groove on the side wall of the fixed block for a while, so that the falling control box can be supported and fixed, when the control box and the fixed seat are required to be disassembled, the bolts can be firstly screwed out of the locating plate through the bolts and the pull ropes, then the clamping block is pulled back into the sliding groove through the pull ropes, so that the fixed block can be loosened, the control box can be pulled out of the fixed seat at the moment, the falling control box can be fixed, the control box and the fixed seat can be disassembled, and the problem that the control box collides with the machine tool equipment from a high position to be damaged due to loosening of the screws in the prior art is solved;
When the control box slides down because the screw loosens, the locating plate at the bottom of the control box can also drive the fixed rod to slide down through the clamping assembly, at the moment, the fixed rod can drive the rotating shaft and the gear on the supporting plate to rotate through the toothed plate at the bottom of the fixed rod, and then the movable column on the supporting plate can be driven to turn upwards, after the control box is propped against the fixed seat, the turnover movable column just can drive the fixed head to prop against two sides of the control box, so that the two sides of the control box are clamped and fixed, and the control box is prevented from falling and being damaged because of the looseness of the screw;
When the control box slides downwards, the cleaning cylinders are contacted with each cleaning cylinder on the support, the cleaning cylinders are extruded by the control box and move towards the outer sides of the fixed cylinders through the sliding rods, the cleaning cylinders roll along the outer walls of the control box at the moment, after the control box is propped against the fixed seat, the cleaning cylinders are stuck to the front side surfaces of the control box, so that dust on the surface of the control box can be cleaned, and the cleaning cylinders can be matched with three pairs of springs to extrude and fix the front sides of the control box;
After the control box is in contact with the fixed seat, the fixed rod and the toothed plate at the bottom of the control box can also drive the pressure rod to move downwards to just extrude the switch on the connecting plate, so that the alarm can be started to work to send out an alarm to remind workers that the control box slides down because hoop screws are loose, and through the hanging component, the falling control box can pull the lifting rope on the winding reel, at the moment, the lifting rope can pull the reel and the rotating rod to rotate, the torsion spring has resistance for preventing the rotating rod and the reel from rotating, and the control box can be pulled to buffer, so that the control box can slowly slide downwards and contact with the fixed seat, and damage caused by large force of direct falling of the control box and the fixed seat collision is avoided.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective rear view block diagram of the present invention;
FIG. 3 is a perspective working state structure diagram of the present invention;
FIG. 4 is a partial perspective view of the present invention;
FIG. 5 is a partial perspective bottom view of the present invention;
FIG. 6 is a partial perspective cutaway view of the present invention;
FIG. 7 is a block diagram of a locking assembly of the present invention;
FIG. 8 is a block diagram of a clamping assembly of the present invention;
FIG. 9 is a block diagram of a spacing assembly of the present invention;
FIG. 10 is an enlarged block diagram of the portion A of FIG. 4 in accordance with the present invention;
FIG. 11 is an enlarged block diagram of the portion B of FIG. 5 in accordance with the present invention;
FIG. 12 is an enlarged block diagram of FIG. 6C according to the present invention;
FIG. 13 is an enlarged block diagram of the portion D of FIG. 6 according to the present invention;
Fig. 14 is an enlarged structural view of fig. 9E according to the present invention.
The figures indicate:
1. Column, 2, control box, 3, fixing seat, 301, fixing block, 302, clamping groove, 4, locating plate, 401, slot, 402, chute, 5, fixture block, 501, spring one, 6, bolt, 601, stay cord, 7, support plate, 701, baffle, 8, movable column, 801, spindle, 802, gear, 9, fixing head, 901, arc clamping head one, 902, arc clamping head two, 903, arc clamping head three, 10, fixing rod, 1001, spring two, 11, toothed plate, 1101, compression bar, 12, mounting plate, 13, rotation rod, 1301, torsion spring, 14, reel, 1401, lifting rope, 15, fixing cylinder, 1501, spring three, 16, slide bar, 17, bracket, 1701, cleaning cylinder, 18, protective box, 1801, connecting plate, 19, alarm, 1901, switch.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the invention.
As shown in fig. 1 to 6, this embodiment provides a preventive maintenance system of electromechanical device, including stand 1 and install the control box 2 on stand 1 through the staple bolt, stand 1 is equipped with fixing base 3 on the outer wall that is located control box 2 below, control box 2 bottom is equipped with locating plate 4, be equipped with locking subassembly between locating plate 4 and fixing base 3, fixing base 3 bottom is equipped with the clamping component that is used for fixing the control box 2 both sides of whereabouts, still be equipped with on the clamping component and be used for carrying out the spacing subassembly that blocks to the control box 2 front side of whereabouts, be equipped with the alarm component that can automatic alarm after control box 2 whereabouts on stand 1.
When machine tool equipment drives control box 2 and vibrates for a long time and cause staple bolt screw not hard up, control box 2 can slide down along stand 1 this moment, through the locking subassembly that sets up, can make the control box 2 of gliding when contacting with fixing base 3 of stand below, lock fixedly to control box 2 and fixing base 3, thereby can prevent that control box 2 from continuing to drop and smash the lathe and cause equipment to be impaired, and when control box 2 drops, through the clamping subassembly that sets up, can also press from both sides to control box 2 clamp the fixation when control box 2 contacts with fixing base 3, further avoid under the condition that does not have one, control box 2 is because screw not hard up whereabouts and lathe striking cause equipment to after control box 2 slide down and fixing base 3 offset by fixed and centre gripping, can also send alarm sound through alarm assembly work and remind staff control box 2 to take place the landing, the staff of being convenient for can in time maintain control box 2.
As shown in fig. 1, 3, 5,6,7 and 12, as a preferred embodiment, based on the above manner, further, the locking assembly includes fixing blocks 301 disposed on two sides of the top of the fixing base 3, slots 401 disposed on two sides of the bottom of the positioning plate 4 and corresponding to the fixing blocks 301, sliding grooves 402 disposed inside the two sides of the positioning plate 4 and communicated with the slots 401, clamping blocks 5 slidably disposed inside the sliding grooves 402, and a first spring 501 disposed between the clamping blocks 5 and the inner wall of the sliding grooves 402, and clamping grooves 302 matched with the clamping blocks 5 are disposed on the side walls of the fixing blocks 301;
the side wall of the positioning plate 4 is connected with a bolt 6 through threads, and a pull rope 601 is arranged between the screwing end of the bolt 6 positioned at the inner side of the chute 402 and the clamping block 5;
When the control box 2 is in contact with the fixing seat 3 due to loosening and sliding of screws, the fixing block 301 at the top of the fixing seat 3 is inserted into the slot 401 at the bottom of the positioning plate 4, when the fixing block 301 is in contact with the clamping block 5, the clamping block 5 is extruded into the sliding groove 402 and the first spring 501 is compressed, after the positioning plate 4 is completely propped against the fixing seat 3, the clamping groove 302 on the side wall of the fixing block 301 just moves to a position flush with the clamping block 5, at the moment, the first spring 501 is stressed to drive the clamping block 5 to rebound and reset and spring into the clamping groove 302 to lock the fixing block 301, so that the control box 2 and the fixing seat 3 can be quickly fixed, the falling control box 2 can be further supported and fixed, equipment damage caused by collision of the control box 2 and a machine tool is prevented, when a worker needs to disassemble the control box 2 and the fixing seat 3, only the bolt 6 is required to be pulled out from the side wall of the positioning plate 4, then the clamping block 5 is pulled back into the sliding groove 402 through the pull rope 601 and is separated from the clamping groove 302, at the moment, and the fixing block 301 is loosened, and the control box 2 and the fixing seat 3 can be quickly disassembled.
As shown in fig. 1,3, 4, 5, 6, 8, 10 and 11, as a preferred embodiment, on the basis of the above manner, further, the clamping assembly comprises two support plates 7 symmetrically arranged at two sides of the bottom of the fixed seat 3, movable columns 8 movably arranged between the two symmetrical support plates 7, a fixed head 9 arranged at the top of the movable columns 8, and a transmission assembly arranged between the positioning plate 4 and the support plates 7 and used for driving the two movable columns 8 to relatively overturn and realizing the clamping of the fixed head 9 on the lower sliding control box 2, a protective box 18 is arranged on the wall of the upright post 1, and movable grooves for rotating the movable columns 8 are arranged at two sides of the protective box 18;
The transmission assembly comprises a fixed rod 10 arranged at the bottom of the positioning plate 4 and extending downwards through the fixed seat 3, a toothed plate 11 arranged at the bottom of the fixed rod 10, a rotating shaft 801 arranged between every two symmetrical support plates 7 in a rotating way, and a gear 802 arranged on the rod wall of the rotating shaft 801 and meshed with the toothed plate 11, wherein the movable column 8 is fixedly connected to the rod wall of the rotating shaft 801, the side wall of the support plate 7 is provided with a baffle 701, the fixed rod 10 is in sliding connection with the baffle 701, and a spring II 1001 is sleeved on the rod wall of the fixed rod 10 between the baffle 701 and the toothed plate 11;
The control box 2 can drive the dead lever 10 of its bottom to move down when the gliding, the dead lever 10 can drive the pivot 801 that is equipped with gear 802 through pinion rack 11 of its bottom and rotate, pivot 801 then can drive movable column 8 and upwards flip, and after control box 2 offsets with fixing base 3 completely, movable column 8 just can take the fixed head 9 at its top to offset with the both sides of control box 2, thereby can carry out the centre gripping to the both sides of control box 2 and fix, further prevent control box 2 from taking place to rock the displacement, and during dead lever 10 gliding, can also cushion the shock attenuation to the control box 2 of whereabouts through the compression of spring two 1001 that sets up, avoid control box 2 to directly bump with fixing base 3 and take place to damage, and when locating plate 4 and fixing base 3 dismantle, the pressure that spring two 1001 received is released, and then drive control box 2 and rebound, further improve the dismantlement efficiency to control box 2 and fixing base 3.
The fixed head 9 comprises an arc clamp I901 arranged at the top of the movable column 8, two groups of arc clamps II 902 symmetrically arranged on two sides of the arc clamp I901 in a sliding manner and two groups of arc clamps III 903 symmetrically arranged on two sides of the arc clamp II 902 in a sliding manner, when the arc clamp I901 is close to the side wall of the control box 2, the arc clamp III 903 is contacted with the side wall of the control box 2 first, and the arc clamp III 903 slides on the inner wall of the arc clamp II 902, and the arc clamp II can slide on the inner wall of the arc clamp I901, so that the arc clamp III 903 can be stably contacted with the outer wall of the control box 2, not only can clamp the control box 2 with regular surfaces, but also can clamp the irregular control box 2 with irregular surfaces, and the adaptability of equipment can be improved.
As shown in fig. 1 and 3, as a preferred embodiment, further, on the basis of the above manner, a suspension assembly is further arranged at the top of the upright 1, the suspension assembly comprises a mounting plate 12 arranged at the top of the upright 1, a rotating rod 13 rotatably arranged at the bottom of the mounting plate 12, a reel 14 sleeved on the wall of the rotating rod 13, a torsion spring 1301 sleeved on the wall of the rotating rod 13, and a lifting rope 1401 arranged on the reel 14, wherein one end of the lifting rope 1401 far away from the reel 14 is in threaded connection with the top of the control box 2 through a thread head;
When the control box 2 falls, the lifting rope 1401 is pulled out from the reel 14, the lifting rope 1401 drives the reel 14 and the rotating rod 13 to rotate, and the torsion spring 1301 is driven to twist and has resistance for preventing the rotating rod 13 and the reel 14 from rotating, so that the falling control box 2 can be buffered, the control box 2 is buffered to fall, and equipment damage caused by direct falling of the control box 2 and contact collision between the fixed seat 3 is avoided.
As shown in fig. 1, 4, 6 and 13, as a preferred embodiment, further on the basis of the above manner, the alarm assembly comprises a connection plate 1801 arranged at the bottom of the protective box 18, an alarm 19 arranged at the top of the connection plate 1801, a switch 1901 arranged at the top of the connection plate 1801 and connected with the signal of the alarm 19, and a compression bar 1101 arranged at the bottom of the toothed plate 11 and coaxial with the switch 1901;
After the control box 2 is fixed because the screw loosens and falls to contact with the fixed seat 3, the fixed rod 10 just drives the pressure rod 1101 at the bottom of the toothed plate 11 to extrude the switch 1901 when sliding down, so that the alarm 19 can be started to work to generate alarm sound, the control box 2 is reminded to slide down, and the control box 2 can be maintained timely.
As shown in fig. 4, 9 and 14, as a preferred embodiment, further, the limit component comprises a fixed cylinder 15 arranged on the surface of the supporting plate 7, a sliding rod 16 arranged inside the fixed cylinder 15 in a sliding manner, a third spring 1501 arranged between the sliding rod 16 and the fixed cylinder 15, a bracket 17 arranged at one end of the sliding rod 16 far from the fixed cylinder 15, and a plurality of cleaning cylinders 1701 rotatably arranged on the side wall of the bracket 17, wherein a moving groove for extending and retracting the bracket 17 is arranged on the surface of the protective box 18;
When the control box 2 falls down to be in contact with the cleaning barrel 1701, the cleaning barrel 1701 is extruded by the control box 2 and can slide towards the outer side of the fixed barrel 15 through the sliding rod 16, at the moment, the cleaning barrel 1701 can roll along the outer wall of the control box 2, so that the outer wall of the control box 2 is convenient to wipe and clean, after the control box 2 is fixed, the cleaning barrel 1701 is positioned at the front side of the control box 2, the sliding rod 16 and the cleaning barrel 1701 can be pulled tightly to abut against the front side surface of the control box 2 through the spring III 1501, so that the outer wall of the control box 2 can be cleaned, the front side of the control box 2 can be extruded and fixed, and the effect of fixing the falling control box 2 is further improved.
The invention also discloses a using method of the preventive maintenance system of the electromechanical equipment, which is characterized by comprising the following steps:
S1, when machine tool equipment drives a control box 2 to vibrate for a long time to loosen anchor ear screws during working, the control box 2 slides downwards along an upright post 1, when a positioning plate 4 at the bottom of the control box 2 abuts against a fixed seat 3, a fixed block 301 is inserted into a slot 401, and a first spring 501 presses a clamping block 5 into a clamping groove 302 on the side wall of the fixed block 301, so that the falling control box 2 can be supported and fixed;
S2, when the control box 2 slides down because of loosening of screws, the positioning plate 4 at the bottom of the control box also drives the fixed rod 10 to slide down, at the moment, the fixed rod 10 drives the rotating shaft 801 and the gear 802 on the supporting plate 7 to rotate through the toothed plate 11 at the bottom of the fixed rod, so that the movable column 8 on the supporting plate 7 can be driven to turn upwards, and after the control box 2 abuts against the fixed seat 3, the turned movable column 8 just drives the fixed head 9 to abut against two sides of the control box 2, so that two sides of the control box 2 are clamped and fixed;
S3, when the control box 2 slides downwards, the control box 2 is contacted with each cleaning barrel 1701 on the support 17, the cleaning barrels 1701 are extruded by the control box 2 and move towards the outer side of the fixed barrel 15 through the sliding rods 16, at the moment, the cleaning barrels 1701 roll against the outer wall of the control box 2, after the control box 2 is abutted against the fixed base 3, the cleaning barrels 1701 are attached to the front side surface of the control box 2, so that dust on the surface of the control box 2 can be cleaned, and the front side of the control box 2 can be extruded and fixed by the aid of the springs III 1501;
S4, after the control box 2 slides downwards, the lifting rope 1401 wound on the reel 14 can be pulled, at the moment, the lifting rope 1401 can pull the reel 14 and the rotating rod 13 to rotate, and the torsion spring 1301 has resistance for preventing the rotating rod 13 and the reel 14 from rotating, so that the falling control box 2 can be pulled and buffered, and the control box 2 can slowly slide downwards and be in contact with the fixed seat 3;
S5, after the control box 2 slides downwards to be in contact with the fixed seat 3, the fixed rod 10 and the toothed plate 11 at the bottom of the control box can drive the compression bar 1101 to move downwards to just press the switch 1901 on the connecting plate 1801, so that the alarm 19 can be started to work to give out an alarm sound to remind workers that the control box 2 slides down due to loosening of hoop screws.
The above embodiments are only for illustrating the present invention and not for limiting the technical solutions described in the present invention, and although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and thus any modifications or equivalent substitutions are made thereto, and all technical solutions and modifications thereof without departing from the spirit and scope of the present invention are included in the scope of the claims of the present invention.