Quick connector based on switch cabinet cable and use method
Technical Field
The invention relates to the technical field of cable connectors, in particular to a quick connector based on a switch cabinet cable and a use method thereof.
Background
In life, the use of wires and cables is seen everywhere, for example, a switch cabinet is generally required to be connected with a network by using a cable, in many cases, other electric appliances or even circuits are required to be connected into a given cable, after power is usually required to be cut off, the existing wiring is processed, an insulating layer is stripped to expose a copper core part, the copper core of the wiring required to be connected with the copper core of the existing wiring is fully contacted and wound, and then the subsequent processing is performed by using an insulating tape, so that the method is time-consuming and labor-consuming and has a certain potential safety hazard.
In the prior art, quick connectors exist, the cutter point of the guillotine is made to cut through the insulating layer of the existing wiring by means of pressing by utilizing the guillotine structure and is contacted with the copper core of the existing wiring, the corresponding connecting blocks are connected with the copper core needing to be connected with a circuit, and then the two connecting blocks are butted to realize quick connection of other electric appliances.
The prior patent (publication number: CN 117117524B) discloses a quick cable connector of a switch cabinet, which comprises a clamping part, a blade part and a blade part, wherein the clamping part is used for clamping a cable, a clamping hole is formed in the clamping part, the cable penetrates through the clamping hole, the blade part is arranged on one side of the clamping part, which is close to the cable, the blade part is provided with a first tip and a second tip, the blade part can deform before and after the cable penetrates through and has a corresponding initial position and a clamping position, the first tip is close to the axis of the clamping hole when the blade part is in the initial position, the second tip is far away from the axis of the clamping hole, and both the first tip and the second tip are in butt joint with an inner cable core when the blade part is in the clamping position, and the blade part is made of a conductive material. In the prior art, the flat blade is used for cutting into the cable, the incision is easily enlarged due to radial movement after bending, and the cable sheath is easily broken due to the incision due to lack of active incision treatment measures after disassembly.
In view of this, we propose a quick connector based on a switchgear cable and a method of use.
Disclosure of Invention
The invention aims to provide a quick connector based on a switch cabinet cable and a use method thereof, which are used for solving the problems that in the prior art, a flat blade is utilized to cut into the cable, the incision is easily enlarged due to radial movement after bending, an active incision treatment measure is not needed after disassembly, and the cable sheath is easily broken due to the incision. In order to achieve the purpose, the quick connector based on the switch cabinet cable comprises the cable and a rectangular seat attached to the surface of the cable, calipers are arranged on two sides of the rectangular seat, the calipers are symmetrically distributed along the rectangular seat, and quick clamps are arranged between the calipers and the rectangular seat.
The quick clamp comprises a transverse hole formed in the side surface of a rectangular seat, a rotating shaft is rotationally connected to the transverse hole, a vertical hole communicated with the transverse hole is formed in the rectangular seat, a gear is rotationally connected to the vertical hole, a worm wheel is fixedly connected to the top end of the gear, and a worm matched with the worm wheel is arranged on the rotating shaft.
The side surface of rectangular seat is offered with calliper matched with spout, and calliper constitutes horizontal sliding connection along the spout, the tooth line has been seted up to the inboard of calliper relative spout.
The sliding groove is communicated with the vertical hole, and part of tooth surfaces of the gears penetrate out of the vertical hole to be meshed with the insections.
The rectangular seat is provided with a skin breaking component matched with the cable.
Preferably, the skin breaking assembly comprises a through hole formed in the surface of the rectangular seat, a knob is rotationally connected to the through hole, and two convex teeth are fixedly arranged at the bottom of the knob.
The inside activity of through-hole is provided with the base ring, and the surface of base ring has seted up two breach that correspond with the dogtooth, the dogtooth alternates in the breach.
The bottom of base ring fixedly connected with a plurality of sheetmetal, and a plurality of sheetmetal annular array constitutes the conical head structure.
The knob is screwed with a stud through threads.
The inner side of the surface of the metal sheet is fixedly provided with a plurality of stressed edges, the inner side of the metal sheet is provided with a plurality of movable plates corresponding to the stressed edges, the movable plates are fixedly connected through a connecting rod at the center of a circle, and a pressing plate matched with the stressed edges is sleeved on the surface of the connecting rod in a sliding manner between two adjacent movable plates.
And the knob, the convex teeth and the base ring are provided with a notch rounding assembly.
Preferably, the notch rounding assembly comprises a clamping groove arranged on the base ring, the bottom end of the clamping groove penetrates through the convex tooth, and the clamping groove is connected with a non-return bolt in a sliding manner.
The top surface of the base ring is provided with a non-return spring sheet matched with the non-return bolt.
Preferably, the end of the rotating shaft close to the outside is provided with a spline hole.
Preferably, an auxiliary ring matched with the metal sheet is fixedly connected to the inside of the through hole.
Preferably, the knob is provided with a screw hole matched with the stud, and the thread of the screw hole is positioned at the middle lower part.
Preferably, the top surface of the knob is provided with a prying opening matched with the clamping groove and the non-return bolt.
A quick connector based on a switch cabinet cable and a use method thereof comprise the following steps:
S1, selecting a connection position on a cable, attaching a rectangular seat to the surface of the cable, covering calipers on two sides of the cable at the moment, rotating a rotating shaft to enable a worm to push a gear to rotate along a worm wheel, and enabling the gears on two sides to pull the calipers on two sides to perform relative movement, wherein the rectangular seat can be locked on the cable;
S2, after the rectangular seat is installed along the cable, a screw bolt is rotated by a screw driver, so that the screw bolt is synchronously driven to rotate in the process of downwards moving along the knob, convex teeth at the bottom of the knob are rotated out of the notch through circular motion, and the metal sheet is pushed to downwards move along the base ring until a conical head formed by the metal sheet penetrates through the outer skin of the cable, and the downwards moving screw bolt extrudes the movable plates in the process, so that the movable plates progressively contact with the stressed edges at different positions from bottom to top, the metal sheet penetrating through the cable skin is upwards bent along the outer side, and then penetrates through the cable skin again to be curled;
S3, after the convex teeth extrude the base ring and rotate to the top surface of the base ring, the convex teeth pass through the non-return elastic sheet, the non-return bolts on the convex teeth are in locking connection with the non-return elastic sheet, the knob is rotated when the rectangular base is disassembled, the convex teeth push the base ring to rotate along the non-return elastic sheet by the non-return bolts, and the metal sheet which moves synchronously with the base ring cuts off the cable cover broken by the metal sheet by the side edge of the metal sheet, so that the broken part forms a circular notch.
Compared with the prior art, the invention has the beneficial effects that:
According to the invention, the calipers are covered on two sides of the cable, the rotating shaft is rotated, so that the worm drives the gears to rotate along the worm wheel, the gears on the two sides pull the calipers on the two sides to perform relative motion, and the rectangular seat can be locked on the cable.
According to the invention, the convex teeth at the bottom of the knob rotate out of the notch through circular motion and push the metal sheet to move downwards along the base ring until the cone head formed by the metal sheet penetrates through the outer skin of the cable, in the process, the downwards moving studs squeeze the movable plates, so that the movable plates progressively contact with stressed edges at different positions from bottom to top, the metal sheet penetrating through the cable skin bends upwards along the outer side and penetrates out of the cable skin again to curl, compared with the existing straight-cut skin breaking, the metal sheet distributed annularly can break the outer skin along the circumferential direction and self-roll, so that multi-point connection is provided, and when micro-offset exists between the cable and the rectangular seat, the bent metal sheet can be independently fixed independently of the rectangular seat along the cable skin on one hand, friction between the metal sheet and the cable core is reduced, and on the other hand, the side edges of the metal sheet are mutually complemented, so that secondary cutting of the outer skin can be effectively avoided.
According to the invention, after the base ring is extruded by the convex teeth and is rotated to the top surface of the base ring, the convex teeth pass over the non-return elastic sheet, the non-return bolts on the convex teeth are locked with the non-return elastic sheet, the knob is rotated when the rectangular base is disassembled, the convex teeth push the base ring to rotate along the non-return elastic sheet by the non-return bolts, and the metal sheet which moves synchronously with the base ring cuts the broken cable skin by the metal sheet by using the side edge of the metal sheet, so that the broken part forms a circular notch.
Drawings
FIG. 1 is a schematic view of the cable and rectangular base and caliper of the present invention;
FIG. 2 is an exploded view of the moment seat and caliper of the present invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is a perspective cross-sectional view of a rectangular base of the present invention;
FIG. 5 is a perspective cross-sectional view of a through hole of the present invention;
FIG. 6 is a schematic perspective view of a knob and base ring according to the present invention;
FIG. 7 is a schematic diagram showing a second perspective view of a knob and base ring according to the present invention;
FIG. 8 is a perspective cross-sectional view of the base ring and the movable plate and the pressure plate of the present invention;
fig. 9 is a schematic perspective view of a knob and stud according to the present invention.
In the figure, 1, a cable, 2, a rectangular seat, 3, a caliper, 4, a quick clamp, 41, a transverse hole, 42, a rotating shaft, 43, a vertical hole, 44, a gear, 45, a worm wheel, 46, a worm, 47, a sliding groove, 48, a tooth line, 49, a skin breaking component, 491, a through hole, 492, a knob, 493, a convex tooth, 494, a base ring, 495, a notch, 496, a metal sheet, 497, a stud, 498, a stress edge, 499, a movable plate, 4910, a connecting rod, 4911, a pressure plate, 4912, a notch rounding component, 49121, a clamping groove, 49122, a non-return bolt, 49123 and a non-return spring plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 9, the invention provides a quick connector based on a switch cabinet cable, which comprises a cable 1 and a rectangular seat 2 attached to the surface of the cable 1, wherein calipers 3 are arranged on two sides of the rectangular seat 2, the calipers 3 are symmetrically distributed along the rectangular seat 2, quick clamps 4 are arranged between the calipers 3 and the rectangular seat 2, connection positions are selected on the cable 1, the rectangular seat 2 is attached to the surface of the cable 1, the calipers 3 on two sides are covered on two sides of the cable 1, and the quick clamps 4 are utilized to drive the calipers 3 to fix along the surface of the cable 1.
The quick clamp 4 comprises a transverse hole 41 formed along the side surface of the rectangular seat 2, a rotating shaft 42 is rotationally connected to the transverse hole 41, a vertical hole 43 communicated with the transverse hole 41 is formed in the rectangular seat 2, a gear 44 is rotationally connected to the vertical hole 43, a worm gear 45 is fixedly connected to the top end of the gear 44, and a worm 46 matched with the worm gear 45 is arranged on the rotating shaft 42.
The side surface of the rectangular seat 2 is provided with a chute 47 matched with the caliper 3, the caliper 3 is transversely connected in a sliding manner along the chute 47, and the caliper 3 is provided with a tooth pattern 48 opposite to the inner side of the chute 47.
The sliding groove 47 is communicated with the vertical hole 43, part of the tooth surface of the gear 44 penetrates out of the vertical hole 43 to be meshed with the tooth pattern 48, the rotating shaft 42 is rotated, the worm 46 pushes the gear 44 to rotate along the worm wheel 45, the gears 44 on two sides pull the calipers 3 on two sides to perform relative movement, and the rectangular seat 2 can be locked on the cable 1.
The rectangular seat 2 is provided with a skin breaking assembly 49 matched with the cable 1.
In this embodiment, as shown in fig. 1, 2, 3, 4, and 5 to 9, the skin breaking assembly 49 includes a through hole 491 opened on the surface of the rectangular seat 2, a knob 492 is rotatably connected to the through hole 491, and two protruding teeth 493 are fixedly arranged at the bottom of the knob 492.
The inside of the through hole 491 is movably provided with a base ring 494, and the surface of the base ring 494 is provided with two notches 495 corresponding to the convex teeth 493, and the convex teeth 493 are inserted into the notches 495.
The bottom of the base ring 494 is fixedly connected with a plurality of metal plates 496, and the annular arrays of the metal plates 496 form a cone head structure.
The knob 492 is screwed with a stud 497 through threads, the stud 497 is rotated, and in the process of downwards moving along the knob 492, the knob 492 is synchronously driven to rotate, the convex teeth 493 at the bottom of the knob 492 are rotated out of the notch through circular motion, and the metal sheet 496 is pushed to downwards move along the base ring 494 until the cone head formed by the metal sheet 496 penetrates the outer skin of the cable 1.
The inner side of the surface of the metal sheet 496 is fixedly provided with a plurality of stressed edges 498, the inner side of the metal sheet 496 is provided with a plurality of movable plates 499 corresponding to the stressed edges 498, the movable plates 499 are fixedly connected through a connecting rod 4910 at the center of a circle, a pressure plate 4911 matched with the stressed edges 498 is sleeved on the surface of the connecting rod 4910 in a sliding manner between two adjacent movable plates 499, the movable plates 499 are extruded by downwards moving studs 497, so that the movable plates 499 progressively contact the stressed edges 498 at different positions from bottom to top, the metal sheet 496 penetrating through the cable skin is upwards bent along the outer side and penetrates out of the cable skin again to be curled, the pressure plate 4911, the connecting rod 4910, the metal sheet 496 and the base ring 494 are all made of conductive materials, and cables connected with the components are arranged on the moment seat 2 so as to be connected after the metal sheet 496 breaks the cable 1 skin.
The knob 492, the teeth 493, and the base ring 494 are provided with a slit rounding assembly 4912.
In this embodiment, as shown in fig. 1,2, 3, 4, and 5 to 9, the notch rounding assembly 4912 includes a slot 49121 opened on the base ring 494, and the bottom end of the slot 49121 penetrates the tooth 493, and the slot 49121 is slidably connected with a check bolt 49122.
The top surface of the base ring 494 is provided with a non-return spring 49123 matched with the non-return bolt 49122, after the convex tooth 493 extrudes the base ring 494 and rotates to the top surface thereof, the convex tooth 493 passes over the non-return spring 49123, the non-return bolt 49122 on the convex tooth 493 is in butt locking with the non-return spring 49123, the knob 492 is rotated when the moment seat 2 is disassembled, at this time, the convex tooth 493 pushes the base ring 494 to rotate along the non-return spring 49123 by utilizing the non-return bolt 49122, and the metal sheet 496 which moves synchronously following the base ring 494 cuts off the broken cable skin by utilizing the side edge of the metal sheet 496.
In this embodiment, as shown in fig. 1,2, 3, 4, and 5 to 9, a splined hole is formed on the end of the rotating shaft 42 near the outside, so that an operator needs to rotate the rotating shaft 42 by using a splined tool, and the situation that an irrelevant person rotates the rotating shaft 42 to connect stably is avoided.
In this embodiment, as shown in fig. 1,2,3, 4, and 5 to 9, an auxiliary ring is fixedly connected to the inside of the through hole 491 and is matched with the metal sheet 496, and during the process of pressing down and bending up the metal sheet 496, the tip of the metal sheet 496 can press up against the auxiliary ring, and the auxiliary ring is used to assist in bending of the metal sheet 496.
In this embodiment, as shown in fig. 1, 2, 3, 4, and 5 to 9, a screw hole matching with the stud 497 is formed on the knob 492, and the thread of the screw hole is located at the middle lower portion, so that after the stud 497 is screwed out to a certain position, the stud 497 cannot be screwed out continuously, but is connected to the knob 492.
In this embodiment, as shown in fig. 1,2,3,4, and 5 to 9, a prying opening is formed on the top surface of the knob 492, which is matched with the clamping groove 49121 and the non-return bolt 49122, and an operator can lift the non-return bolt 49122 conveniently along the prying opening by using a screwdriver, so that the non-return bolt 49122 breaks the reverse lock along the non-return spring 49123.
The application method of the quick connector based on the switch cabinet cable comprises the following steps:
S1, selecting a connection position on the cable 1, attaching the rectangular seat 2 on the surface of the cable, covering calipers 3 on two sides of the cable 1 at the moment, rotating the rotating shaft 42 to enable the worm 46 to push the gear 44 to rotate along the worm wheel 45, and enabling the gear 44 on two sides to pull the calipers 3 on two sides to perform relative movement, wherein the rectangular seat 2 can be locked on the cable 1.
S2, after the rectangular seat 2 is installed along the cable 1, a screw bolt 497 is rotated by a screw driver, so that the screw bolt 497 is synchronously driven to rotate along the knob 492 in the process of downwards moving along the knob 492, the convex teeth 493 at the bottom of the knob 492 are rotated out of the notch through circular motion and push the metal sheet 496 to downwards move along the base ring 494 until the conical head formed by the metal sheet 496 penetrates the outer skin of the cable 1, and the screw bolt 497 downwards moved in the process presses the movable plates 499, so that each movable plate 499 progressively contacts with the stressed edges 498 at different positions from bottom to top, and the metal sheet 496 penetrating the cable skin is upwards bent along the outer side and is wound again.
S3, after the convex teeth 493 extrude the base ring 494 and rotate to the top surface of the base ring 494, the convex teeth 493 cross the non-return spring plate 49123, the non-return bolts 49122 on the convex teeth 493 are in butt locking with the non-return spring plate 49123, the knob 492 is rotated when the moment seat 2 is disassembled, at the moment, the convex teeth 493 push the base ring 494 to rotate along the non-return spring plate 49123 by using the non-return bolts 49122, and the metal sheet 496 following the synchronous movement of the base ring 494 cuts off the broken cable skin by using the side edge of the metal sheet 496, so that the broken part forms a circular notch.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.