CN119305149B - A kind of in-gate shearing type mechanical arm for injection molding machine - Google Patents

A kind of in-gate shearing type mechanical arm for injection molding machine Download PDF

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Publication number
CN119305149B
CN119305149B CN202411858961.6A CN202411858961A CN119305149B CN 119305149 B CN119305149 B CN 119305149B CN 202411858961 A CN202411858961 A CN 202411858961A CN 119305149 B CN119305149 B CN 119305149B
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Prior art keywords
plate
clamping
injection molding
rod
shearing
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CN119305149A (en
Inventor
承哲
陈树华
周海洋
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Nantong Haocheng Technology Co ltd
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Nantong Haocheng Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/4005Ejector constructions; Ejector operating mechanisms

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明涉及注塑用机械臂技术领域,具体地说,涉及一种注塑机用浇口内剪料式机械臂。包括螺旋挤出机、定型机构、夹持剪切机构和导向回收机构,定型机构活动安装在螺旋挤出机上表面右侧,夹持剪切机构设置在定型机构表面两端,导向回收机构活动安装在定型机构下表面,定型机构包括定模具和动模具,夹持剪切机构包括夹持块,一侧夹持块表面安装有卡接件,当螺旋挤出机与定模具相对应连通,将注塑制剂注入定模具和动模具腔体中,使定模具和动模具腔体中冷却形成注塑制品。设置的卡接件可对注塑制品表面中心位置和浇口产生的废料进行定位卡接,提高剪切刀片对注塑制品浇口废料剪切过程的稳定性,便于后续利用剪切刀片对废料剪切后,进行回收处理。

The present invention relates to the technical field of mechanical arms for injection molding, and specifically, to a gate shearing type mechanical arm for injection molding machines. It includes a screw extruder, a shaping mechanism, a clamping and shearing mechanism, and a guide recovery mechanism. The shaping mechanism is movably mounted on the right side of the upper surface of the screw extruder, the clamping and shearing mechanism is arranged at both ends of the surface of the shaping mechanism, and the guide recovery mechanism is movably mounted on the lower surface of the shaping mechanism. The shaping mechanism includes a fixed mold and a movable mold. The clamping and shearing mechanism includes a clamping block, and a clamping piece is installed on the surface of one side of the clamping block. When the screw extruder is connected to the fixed mold correspondingly, the injection molding agent is injected into the fixed mold and the movable mold cavity, and the fixed mold and the movable mold cavity are cooled to form an injection molded product. The provided clamping piece can position and clamp the waste generated by the gate and the center position of the surface of the injection molded product, improve the stability of the shearing blade in the shearing process of the injection molded product gate waste, and facilitate the subsequent recycling of the waste after the shearing blade is used to shear the waste.

Description

Material formula arm is cut in runner for injection molding machine
Technical Field
The invention relates to the technical field of mechanical arms for injection molding, in particular to a material shearing type mechanical arm in a pouring gate for an injection molding machine.
Background
With the rapid development of the injection molding industry, the production efficiency and the product quality of injection molded products become important focuses of enterprises. In the injection molding process, the design and treatment of the pouring gate directly affect the appearance quality, post-processing cost and overall production efficiency of a product, and the pouring gate is often required to be manually sheared or trimmed in the production process of the traditional injection mold, so that the labor cost is increased, the appearance of the product is uneven, the rejection rate is increased, and the automation level of a production line is affected.
At present, the existing in-gate material shearing mode for the injection molding machine mainly comprises manual shearing, in-mold shearing, hot runner shearing and laser shearing, but has specific problems, is high in cost and limited by scene use, and particularly needs to fix the surface of an injection molding product in the gate shearing process, and is easy to shear the gate waste thoroughly in the gate shearing process, so that the injection molding product is defective.
Therefore, there is a need for an in-gate trimming mechanical arm for an injection molding machine to solve the problems in the prior art.
Disclosure of Invention
The invention aims to provide a material shearing mechanical arm in a pouring gate for an injection molding machine, which aims to solve the problems in the background technology.
In order to achieve the above object, the invention provides a material shearing mechanical arm in a pouring gate for an injection molding machine, which is arranged on one side of the surface of a spiral extruder, and comprises the spiral extruder, a shaping mechanism, a clamping shearing mechanism and a guiding recovery mechanism, wherein the shaping mechanism is fixedly arranged on the right side of the upper surface of the spiral extruder, the clamping shearing mechanism is arranged at two ends of the surface of the shaping mechanism, the guiding recovery mechanism is movably arranged on the lower surface of the shaping mechanism, the shaping mechanism comprises a fixed die and a movable die, the clamping shearing mechanism comprises a clamping block, a clamping piece is arranged on the surface of one clamping block, when the spiral extruder is correspondingly communicated with the fixed die, an injection molding preparation is injected into a cavity sleeved between the fixed die and the movable die, an injection molding product is formed by cooling the cavity sleeved between the fixed die and the movable die, the movable die and the fixed die are separated, the cooled injection molding product is clamped on the surface of the movable die, a rotating rod is arranged on one side of the surface of the movable die, a sleeve plate is fixedly sleeved on the upper surface of the rotating rod, the clamping block and the clamping piece is arranged on the surface of the sleeve plate, a rotating gear is fixedly sleeved on the bottom surface of the rotating rod, a meshing plate is meshed with the rotating plate, and the meshing plate is meshed with the fixed plate, one side of the rotating plate and the sliding plate is meshed with the rotating plate.
As a further improvement of the technical scheme, a fixed die is arranged on the right side of the surface of the screw extruder, a movable die is sleeved on the right side of the surface of the fixed die in a sliding manner, a push plate is fixedly arranged on the right side of the surface of the movable die, a first hydraulic telescopic rod is sleeved on the right side of the surface of the push plate in a telescopic manner, a fixed plate is arranged on the right side of the surface of the first hydraulic telescopic rod, a first hydraulic cylinder is arranged on the right side of the surface of the fixed plate, screw rods are arranged around the surfaces of the fixed die, the movable die and the push plate, and a push block is arranged at the center position of the surface of the push plate.
As the further improvement of this technical scheme, centre gripping shearing mechanism includes clamping assembly and shearing assembly, and clamping assembly includes the dwang, and the fixed sleeve plate that has cup jointed in dwang upper surface left side, connecting rod are installed to sleeve plate surface one side, and the grip block is installed to connecting rod surface one side, and one side grip block surface mounting has the joint spare, and movable mould surface one side is connected with the meshing board, and the fixed surface has cup jointed the rotation gear under the dwang.
As a further improvement of the technical scheme, the shearing assembly comprises a mounting block, a connecting plate is mounted at the center of the surface of the mounting block, a shearing blade is arranged at the front end of the connecting plate, an air cylinder is mounted at one side of the bottom of the back of the connecting plate, and the mounting block is mounted at the center of one side of the surface of the sleeve plate.
As a further improvement of the technical scheme, the guiding recovery mechanism comprises a collecting tank, a hydraulic cylinder II is arranged on the outer surface of the back of the collecting tank, a hydraulic telescopic rod II is connected to one side of the surface of the hydraulic cylinder II, clamping jaws are connected to one side of the surface of the hydraulic telescopic rod II, a conveyor belt is arranged at the central position inside the collecting tank, clamping plates are arranged on two sides of the surface of the conveyor belt, baffles are arranged on two sides of the upper surface of the clamping plates, a conveyor belt is connected to one side of the surface of the conveyor belt in a transmission manner, a linkage rod is sleeved on the upper surface of the conveyor belt in a rotating manner, driven rods are arranged on the periphery of the outer surface of the linkage rod, sliding grooves are formed in the right side of the inner wall of the upper surface of the collecting tank, buffer springs are arranged on two sides inside the sliding grooves, regulating plates are connected to the surfaces of the sliding grooves in a sliding manner, lifting rods are connected to the lower surface of the regulating plates, and the moving die slides and the surfaces of the regulating plates are extruded.
As a further improvement of the technical scheme, a meshing hole is formed in one side of the surface of the meshing plate, one side of the surface of the meshing plate is fixedly connected with the movable die, the meshing plate is synchronously adjusted in a left-right sliding mode on the surface of the screw rod through the movable die, and the meshing plate surface is meshed with the surface of the rotating gear correspondingly, so that the rotating gear is driven to rotate and adjust on one side of the outer surface of the movable die.
As the further improvement of this technical scheme, rotate the gear and rotate through the meshing board meshing, drive the cover board and rotate and adjust, and then let grip block and joint spare synchronous rotation adjust, when moving the mould at the lead screw surface from right to left slip, let grip block and joint spare rotate to moving the mould outside, when moving the mould at the lead screw surface from left to right slip, let grip block and joint spare rotate to moving the mould inboard, carry out the centre gripping to the injection molding on moving the mould surface.
As a further improvement of the technical scheme, the clamping blocks are symmetrically distributed on two sides of the surface of the movable die, and the clamping pieces are correspondingly clamped with the surface of the pushing block.
As a further improvement of the technical scheme, the movable mold slides from left to right on the surface of the screw rod, the lower surface of the adjusting plate inclines to the left, the push block breaks away from the surface of the movable mold of the injection molding product, the injection molding product is transmitted to the leftmost clamping plate surface of the upper surface of the conveyor belt along the adjusting plate, the movable mold slides from right to left on the surface of the screw rod, the lower surface of the adjusting plate inclines to the right, the lifting rod inclines to the upper right and contacts with the surface of the driven rod, the driven rod drives the linkage rod to rotate, and the clamping plate is slidably adjusted on the upper surface of the conveyor belt under the transmission effect of the conveyor belt.
Compared with the prior art, the invention has the beneficial effects that:
1. This material arm is cut in runner for injection molding machine utilizes under the pulling force effect of hydraulic telescoping rod one and lead screw through the movable mould, let the inside separation of movable mould and cover half utensil, and the inside goods of moulding plastics of cover half utensil can the joint at movable mould surface, after meshing contact of engagement plate and rotation gear surface, can let dwang and cover plate rotate to movable mould surface both sides, and then let the grip block play the effect of centre gripping to the injection molding surface, the joint piece that sets up simultaneously can carry out the location joint to the waste material that injection molding surface central point put and runner produced, improve the stability of shearing blade to injection molding runner waste material shearing process, be convenient for follow-up utilization shearing blade is sheared the back to the waste material, carry out recovery processing.
2. This material arm is cut in runner for injection molding machine, through carrying out centre gripping joint back to injection molding and waste material when grip block and joint spare, connecting plate and grip block and joint spare that set up are parallel correspondence, consequently, can let shearing blade rotate, and it is corresponding with the waste material both sides of joint spare surface joint, because the cylinder is installed to connecting plate back one side, utilize the entering and the discharge of solenoid valve control compressed air, make the piston rod motion of cylinder, the piston rod cup joints and installs inside the connecting plate, and piston rod one end is connected with shearing blade, consequently let shearing blade cut runner waste material, and the joint is inside the joint spare, avoid runner waste material to fall to the collecting vat in, be convenient for handle runner waste material collection.
3. This material formula arm is cut in runner for injection molding machine, after the runner waste material of the injection molding product through to movable mould surface joint is sheared off, utilize the ejector pad to break away from injection molding product driven mould surface, and the movable mould lower surface produces the thrust from left to right to adjusting plate upper surface this moment, make adjusting plate lower surface slope left side, and then let injection molding product transmit to the clamping plate surface of conveyer belt surface leftmost installation from adjusting plate surface, on the contrary, when movable mould lower surface produces the thrust from right to left to adjusting plate upper surface, make adjusting plate lower surface slope right side, lift the pole simultaneously and lift up from left to right, contact with the driven pole surface, make the driven pole drive gangbar rotate to the right side, under the linkage effect of conveyer belt, and then let the conveyer belt convey from left to right, make the clamping plate right side of conveyer belt surface remove, be convenient for follow-up to injection molding product drop through the adjusting plate, and so on, the conveyer belt surface clamping plate all clamps have injection molding product, hydraulic telescoping rod two pairs of setting carry out flexible motion, will injection molding product to the slide rail surface.
Drawings
FIG. 1 is a schematic view of the connection structure of a screw extruder and a shaping mechanism of the present invention;
FIG. 2 is a schematic diagram of the connection structure of the fixed die and the movable die of the invention;
FIG. 3 is an enlarged schematic view of FIG. 2A;
FIG. 4 is a schematic view of a clamping and shearing mechanism according to the present invention;
FIG. 5 is a schematic diagram of the connection structure of the push block, the clamping block and the clamping piece according to the present invention;
FIG. 6 is a schematic view of the engagement plate and rotary gear connection of the present invention;
FIG. 7 is a schematic view of a guide recovery mechanism according to the present invention;
FIG. 8 is a schematic view of the connection structure of the movable mold and the collecting tank of the present invention;
FIG. 9 is a schematic view of the connection structure of the adjusting plate, lifting rod and driven rod of the present invention;
FIG. 10 is a schematic view of the contact patterns of the adjusting plate, lifting rod and driven rod structure of the present invention;
the meaning of each reference sign in the figure is:
100. A screw extruder;
200. Setting mechanism, 201, fixed die, 202, movable die, 203, push plate, 204, fixed plate, 205, hydraulic cylinder I, 206, hydraulic telescopic rod I, 207, screw rod, 208 and push block;
300. Clamping and shearing mechanism, 301, rotating rod, 302, sleeve plate, 303, connecting rod, 304, clamping block, 305, clamping piece, 306, meshing plate, 307, rotating gear, 308, mounting block, 309, cylinder, 310, connecting plate, 311 and shearing blade;
400. The device comprises a guide recovery mechanism, a second hydraulic cylinder, a second hydraulic telescopic rod, a 403 hydraulic telescopic rod, a clamping jaw, a 404 hydraulic telescopic rod, a clamping plate, a 405 hydraulic telescopic rod, an adjusting plate, a 406 hydraulic telescopic rod, a collecting tank, a 407 hydraulic telescopic rod, a 408 hydraulic telescopic rod, a conveying belt, a 409 hydraulic telescopic rod, a 410 hydraulic telescopic rod, a 411 hydraulic telescopic rod, a 412 hydraulic telescopic rod, a 413 hydraulic telescopic rod, a 414 hydraulic telescopic rod, a buffering spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, fig. 4 and fig. 8, the present embodiment aims to provide a material shearing mechanical arm in a gate for an injection molding machine, which is installed on one side of the surface of a screw extruder 100, and comprises a shaping mechanism 200, a clamping shearing mechanism 300 and a guiding recovery mechanism 400, wherein the shaping mechanism 200 is fixedly installed on the right side of the upper surface of the screw extruder 100, the clamping shearing mechanism 300 is arranged at two ends of the surface of the shaping mechanism 200, the guiding recovery mechanism 400 is movably installed on the lower surface of the shaping mechanism 200, the shaping mechanism 200 comprises a fixed die 201 and a movable die 202, the clamping shearing mechanism 300 comprises a clamping block 304, a clamping piece 305 is installed on one side of the clamping block 304, when the screw extruder 100 is correspondingly communicated with the fixed die 201, an injection molding agent is injected into a cavity sleeved between the fixed die 201 and the movable die 202, so that an injection molding product is formed by cooling in the cavity sleeved between the fixed die 201 and the movable die 202, the movable die 202 is separated from the fixed die 201, the cooled injection molding product is clamped on the surface of the movable die 202, a rotating rod 301 is installed on one side of the surface of the movable die 202, a sleeve plate 302 is fixedly sleeved on the upper surface of the rotating rod 301, a sleeve plate 302 is sleeved on the surface of the rotating rod 304, a sleeve plate 307 is sleeved on the surface of the rotating plate 307 is meshed with the rotating plate 307, and a gear 307 is meshed with the rotating plate 307 on the surface of the rotating plate, and the rotating plate 307, and the rotating plate is meshed with the rotating plate;
Through separating the injection molding product from the surface side of the fixed mold 201 and clamping the injection molding product on the surface of the movable mold 202 (for the injection molding product which is to be cooled and molded, reference can be made to an injection molding machine with the model of sea MA 3800/2250), when the movable mold 202 moves to the parallel position of the clamping block 304 and the clamping piece 305 from left to right, the set engaging plate 306 is engaged with the rotating gear 307, so as to drive the rotating rod 301 and the sleeve plate 302 to rotate towards the surface side of the injection molding product, further the clamping block 304 and the clamping piece 305 clamp the surface of the injection molding product, and clamp the sprue waste in the center position of the surface of the injection molding product, and after the sprue waste is sheared, the clamping piece 305 can intensively collect the sprue waste.
Therefore, on the basis of the above structure, as shown in fig. 1-2, the structure of the shaping mechanism 200 is further disclosed, a fixed die 201 is installed on the right side of the surface of the screw extruder 100, a movable die 202 is sleeved on the right side of the surface of the fixed die 201 in a sliding manner, a push plate 203 is fixedly installed on the right side of the surface of the movable die 202, a first hydraulic telescopic rod 206 is sleeved on the right side of the surface of the push plate 203 in a telescopic manner, a fixed plate 204 is installed on the right side of the surface of the first hydraulic telescopic rod 206, a first hydraulic cylinder 205 is arranged on the right side of the surface of the fixed plate 204, screw rods 207 are installed around the surfaces of the fixed die 201, the movable die 202 and the push plate 203, and a push block 208 is arranged in the center position of the surface of the push plate 203;
firstly, a first hydraulic cylinder 205 is operated to enable a first hydraulic telescopic rod 206 to generate thrust to a push plate 203 and a movable mould 202, the movable mould 202 is sleeved with a fixed mould 201 under the directional transmission effect of a screw rod 207, an injection molding preparation is transmitted into the fixed mould 201 by using a screw extruder 100, the injection molding preparation forms an injection molding product inside the movable mould 202 and the fixed mould 201, after cooling for a period of time, the movable mould 202 and the fixed mould 201 are separated, the cooled injection molding product is clamped on the surface of the movable mould 202 and slides along with the movable mould 202 (in general, the injection molding mould is usually required to be separated after the injection mould is usually designed, because a demoulding mechanism is usually arranged on one side of the movable mould 202, the injection molding product can be conveniently pushed out of the movable mould 202, and the injection molding product belongs to the prior art and is not specifically described);
On the basis of the above structure, as shown in fig. 4-6, the structure of the clamping and shearing mechanism 300 is further disclosed, the clamping and shearing mechanism 300 comprises a clamping assembly and a shearing assembly, the clamping assembly comprises a rotating rod 301, a sleeve plate 302 is fixedly sleeved on the left side of the upper surface of the rotating rod 301, a connecting rod 303 is installed on one side of the surface of the sleeve plate 302, a clamping block 304 is installed on one side of the surface of the connecting rod 303, a clamping piece 305 is installed on one side of the surface of the clamping block 304, a meshing plate 306 is connected on one side of the surface of the movable die 202, and a rotating gear 307 is fixedly sleeved on the lower surface of the rotating rod 301;
Secondly, when the movable die 202 slides from left to right, the push plate 203 drives the engagement plate 306 to slide synchronously, so that the engagement plate 306 is in sliding contact with the surface of the rotating gear 307, the rotating gear 307 rotates, the rotating rod 301 and the sleeve plate 302 rotate towards two sides of the movable die 202, and the clamping block 304, the clamping piece 305 and the injection molding product clamped on the surface of the movable die 202 are clamped and clamped, and as gaps exist between the clamping piece 305 and the clamping block 304, the subsequent shearing treatment of the waste material at the pouring gate position of the injection molding product is not influenced;
Conversely, when the movable mold 202 slides from right to left, the engaging plate 306 and the rotating gear 307 are in sliding contact, so that the rotating rod 301 and the sleeve plate 302 can rotate towards two sides of the movable mold 202, and the movable mold 202 is subsequently sleeved with the fixed mold 201;
The improvement is that when the movable mold 202 slides to the right side of the surface of the fixed mold 201, the meshing plate 306 generates clockwise direction to the rotary gear 307, so that the rotary rod 301 and the sleeve plate 302 rotate to the surface of the injection molding product clamped on the surface of the movable mold 202, and the clamping block 304 and the clamping piece 305 are used for clamping the injection molding product, otherwise, when the movable mold 202 slides to the left side of the surface of the fixed mold 201, the meshing plate 306 generates anticlockwise direction to the rotary gear 307, so that the rotary rod 301 and the sleeve plate 302 deviate to the surface of the injection molding product clamped on the surface of the movable mold 202, and normal procedures of sleeving the movable mold 202 and the fixed mold 201 and producing the injection molding product are not affected.
Further, as shown in fig. 3, the shearing assembly includes a mounting block 308, a connecting plate 310 is mounted at the center of the surface of the mounting block 308, a shearing blade 311 is disposed at the front end of the connecting plate 310, a cylinder 309 is mounted at one side of the bottom of the back of the connecting plate 310, and the mounting block 308 is mounted at the center of one side of the surface of the sleeve plate 302;
Then, after clamping the injection molding product clamped on the surface of the movable mold 202 through the clamping block 304 and the clamping piece 305 is completed, the arranged connecting plate 310 corresponds to the surface of the injection molding product in parallel, and the shearing blade 311 corresponds to the two sides of the sprue waste of the injection molding product, as the cylinder 309 is arranged on one side of the back of the connecting plate 310, the electromagnetic valve is used for controlling the inlet and the outlet of compressed air, so that the piston rod of the cylinder 309 moves, the piston rod is sleeved inside the connecting plate 310, the piston rod passes through a hole on the connecting plate 310 and is connected with the shearing blade 311, one end of the shearing blade 311 is connected with the piston rod through a pin shaft, the shearing blade 311 can rotate up and down around the pin shaft, the compressed air pushes the piston rod of the cylinder 309 to stretch out, and the stretching movement of the piston rod is converted into the rotation movement of the shearing blade 311 due to the hinge joint of the piston rod and the shearing blade 311, so that the sprue waste is sheared by the shearing blade 311 and clamped inside the clamping piece 305, and the sprue waste is prevented from falling into the collecting tank 406, and the sprue waste is convenient to collect and treat;
The improvement is that the connecting plate 310 is parallel to the clamping block 304 and the clamping piece 305, after the clamping block 304 and the clamping piece 305 clamp the injection molding product vertically, the connecting plate 310 is vertical to the surface of the injection molding product and clings to the surface of the injection molding product, meanwhile, the shearing blade 311 is arranged corresponding to the sprue waste clamped on one side of the surface of the clamping block 304, the piston rod of the air cylinder 309 is pushed to extend by compressed air, the extending motion of the piston rod is converted into the rotating motion of the shearing blade 311, the shearing blade 311 is hinged up and down by a pin shaft, the shearing blade 311 is further used for shearing the sprue waste, and finally the sheared sprue waste is clamped inside the clamping block 304, after the connecting plate 310 and the clamping block 304 are separated from the surface of the injection molding product, the sprue waste can be taken out from the clamping block 304, the sprue waste is prevented from falling into the collecting groove 406 after being sheared, and the sprue waste is inconvenient to collect and treat the sprue waste.
Further, referring to fig. 7-10, the structure of the guide recycling mechanism 400 is further disclosed, the guide recycling mechanism 400 includes a collecting tank 406, a second hydraulic cylinder 401 is disposed on the outer surface of the back portion of the collecting tank 406, one side of the surface of the second hydraulic cylinder 401 is connected with a second hydraulic telescopic rod 402, one side of the surface of the second hydraulic telescopic rod 402 is connected with a clamping jaw 403, a conveyor belt 411 is installed at the center position inside the collecting tank 406, two sides of the surface of the conveyor belt 411 are provided with a clamping plate 404, two sides of the upper surface of the clamping plate 404 are provided with a baffle 412, one side of the surface of the conveyor belt 411 is in transmission connection with a conveyor belt 408, the upper surface of the conveyor belt 408 is rotatably sleeved with a linkage rod 409, driven rods 410 are installed around the outer surface of the linkage rod 409, a chute 413 is formed on the right side of the inner wall of the upper surface of the collecting tank 406, buffer springs 414 are installed at two sides inside the chute 413, the surface of the chute is slidingly connected with an adjusting plate 405, the lower surface of the adjusting plate 405 is connected with a lifting rod 407, and the movable die 202 slides against the surface of the adjusting plate 405.
Finally, when the movable die 202 slides from left to right, the movable die 202 contacts and extrudes the surface of the adjusting plate 405, so that the adjusting plate 405 slides rightward on the surface of the chute 413, then the lower surface of the adjusting plate 405 is lifted leftward and upward, meanwhile, an injection molding product is separated from the surface of the movable die 202 through the push block 208, contacts with the surface of the adjusting plate 405, contacts with one side of the surface of the baffle 412 under the inclination of the adjusting plate 405, and finally is introduced to the surface of the leftmost clamping plate 404 on the upper surface of the conveyor 411;
When the movable mold 202 slides from right to left, a leftward thrust is generated on the adjusting plate 405, the adjusting plate 405 slides leftwards on the surface of the chute 413, then the lower surface of the adjusting plate 405 inclines rightwards, the lower surface of the lifting rod 407 synchronously lifts rightwards and is contacted with the surface of the driven rod 410, an upward lifting force is generated, the linkage rod 409 rotates, the conveyor belt 411 is effectively operated under the linkage action of the conveyor belt 408, the clamping plate 404 moves on the surface of the conveyor belt 411, injection molding products clamped on the surface of the clamping plate 404 are displaced, after the clamping plates 404 on the upper surface of the conveyor belt 411 are clamped with injection molding products, the hydraulic cylinder II 401 is started, and the injection molding products are pushed to the outer surface by the hydraulic telescopic rod II 402 and the clamping jaw 403;
a sliding block is connected between the adjusting plate 405 and the sliding groove 413, one side of the surface of the sliding block is connected with the adjusting plate 405 through a bearing, so that after the adjusting plate 405 is in contact extrusion with the movable die 202, the bearing is used for resetting, the movable die 202 and the adjusting plate 405 can be conveniently extruded in a reciprocating manner, the sliding block slides left and right on the surface of the sliding groove 413 to transmit injection products, and a buffer spring 414 plays a resetting effect after the adjusting plate 405 is extruded by the movable die 202;
The improvement is that the reciprocating motion of the movable mould 202 is utilized to generate a left-right inclined acting force on the adjusting plate 405, so that on one hand, the effect of orientation is achieved on the transmission of injection molding products, and on the other hand, the injection molding products on the surface of the clamping plate 404 are sequentially transmitted on the surface of the conveying belt 411, and the injection molding products are conveniently and sequentially guided onto the surface of the clamping plate 404.
In summary, the working principle of the scheme is that the movable mold 202 separates the movable mold 202 from the fixed mold 201 under the action of the tension force of the first hydraulic telescopic rod 206 and the screw rod 207, and the injection molding product inside the fixed mold 201 is clamped on the surface of the movable mold 202, when the surface of the engagement plate 306 is in engagement contact with the surface of the rotating gear 307, the rotating rod 301 and the sleeve plate 302 can rotate towards two sides of the surface of the movable mold 202, so that the clamping block 304 can clamp the surface of the injection molding product, and meanwhile, the clamping piece 305 can clamp the center position of the surface of the injection molding product and the waste generated by the gate, so that the subsequent recovery treatment is performed after the shearing of the waste by the shearing blade 311;
After the clamping block 304 and the clamping piece 305 clamp and clamp the injection molding product and the waste, the connecting plate 310, the clamping block 304 and the clamping piece 305 are arranged in parallel and correspond to each other, so that the shearing blade 311 can rotate and correspond to two sides of the waste clamped on the surface of the clamping piece 305, and as the cylinder 309 is arranged on one side of the back surface of the connecting plate 310, the electromagnetic valve is used for controlling the inlet and the outlet of compressed air, so that the piston rod of the air cylinder 309 moves, the piston rod is sleeved and arranged inside the connecting plate 310, and one end of the piston rod is connected with the shearing blade 311, therefore, the shearing blade 311 shears the sprue waste and is clamped inside the clamping piece 305, the sprue waste is prevented from falling into the collecting groove 406, and the sprue waste is convenient to collect and treat;
After the casting gate waste of the injection molding product clamped on the surface of the movable mold 202 is sheared off, the surface of the injection molding product movable mold 202 is separated by the pushing block 208, and at the moment, the lower surface of the movable mold 202 generates a pushing force from left to right on the upper surface of the adjusting plate 405, so that the lower surface of the adjusting plate 405 is inclined to the left side, and then the injection molding product is transmitted from the surface of the adjusting plate 405 to the surface of the clamping plate 404 arranged at the leftmost side of the upper surface of the conveying belt 411, otherwise, when the lower surface of the movable mold 202 generates a pushing force from right to left on the upper surface of the adjusting plate 405, the lower surface of the adjusting plate 405 is inclined to the right side, and meanwhile, the lifting rod 407 is lifted from left to right to be in contact with the surface of the driven rod 410, so that the driven rod 410 drives the linkage rod 409 to rotate to the right side, and then the conveying belt 411 is transmitted from left to right under the linkage action of the conveying belt 408, so that the leftmost clamping plate 404 moves to the right side, and the injection molding product is convenient to drop down through the adjusting plate 405, and when the clamping plate 404 on the upper surface of the conveying belt 411 is clamped with the injection molding product, the injection molding product is telescopic, and the second hydraulic expansion rod 402 arranged to move to the clamping plate 403 to the outer surface of the injection molding product.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The material shearing mechanical arm in the pouring gate for the injection molding machine is arranged on one side of the surface of a screw extruder (100), and is characterized by comprising a shaping mechanism (200), a clamping shearing mechanism (300) and a guiding recovery mechanism (400), wherein the shaping mechanism (200) is fixedly arranged on the right side of the upper surface of the screw extruder (100), the clamping shearing mechanism (300) is arranged at two ends of the surface of the shaping mechanism (200), the guiding recovery mechanism (400) is movably arranged on the lower surface of the shaping mechanism (200), the shaping mechanism (200) comprises a fixed die (201) and a movable die (202), the clamping shearing mechanism (300) comprises a clamping block (304), a clamping piece (305) is arranged on one side of the clamping block (304) on the surface, when the screw extruder (100) is correspondingly communicated with the fixed die (201), an injection molding preparation is injected into a cavity sleeved between the fixed die (201) and the movable die (202), the cavity sleeved between the fixed die (201) and the movable die (202) forms an injection molding product, the fixed die (202) and the movable die (202) are separated from the fixed die (201) and the movable die (202) is provided with a rotating rod (301) on one side of the rotating rod (301), the clamping block (304) and the clamping piece (305) are arranged on the surface of the sleeve plate (302), a rotating gear (307) is fixedly sleeved on the bottom surface of the rotating rod (301), a meshing plate (306) is meshed with the surface of the rotating gear (307), the meshing plate (306) is fixedly arranged on one side of the surface of the movable die (202), the movable die (202) slides on one side of the surface of the fixed die (201) to drive the meshing plate (306) to slide and meshed with the rotating gear (307), so that the clamping block (304) and the clamping piece (305) are synchronously rotated and adjusted with the surface of the sleeve plate (302) on the surface of the rotating rod (301), and the surface of an injection molding product clamped on the surface of the movable die (202) is clamped;
The guide recycling mechanism (400) comprises a collecting groove (406), a second hydraulic cylinder (401) is arranged on the outer surface of the back of the collecting groove (406), a second hydraulic telescopic rod (402) is connected to one side of the surface of the second hydraulic cylinder (401), a clamping jaw (403) is connected to one side of the inner wall of the upper surface of the collecting groove (402), a conveying belt (411) is arranged at the center position inside the collecting groove (406), clamping plates (404) are arranged on two sides of the surface of the conveying belt (411), baffles (412) are arranged on two sides of the upper surface of the clamping plates (404), a transmission belt (408) is connected to one side of the surface of the conveying belt (411), a linkage rod (409) is sleeved on the upper surface of the transmission belt (408) in a rotating mode, driven rods (410) are arranged on the periphery of the outer surface of the linkage rod (409), sliding grooves (413) are formed in the right side of the inner wall of the upper surface of the collecting groove (406), buffer springs (414) are arranged on two sides of the inner side of the sliding grooves (413), an adjusting plate (405) are connected to the surface of the sliding plate (405), the lower surface of the adjusting plate (405) is connected to the lifting rod (407), 202) and the surface of the extruding die (405) is in a sliding mode.
The movable mold (202) slides from left to right on the surface of the screw rod (207), the lower surface of the adjusting plate (405) is inclined to the left, the pushing block (208) separates injection molding products from the surface of the movable mold (202), the injection molding products are transmitted to the surface of the leftmost clamping plate (404) on the upper surface of the conveyor belt (411) along the adjusting plate (405), the movable mold (202) slides from right to left on the surface of the screw rod (207), the lower surface of the adjusting plate (405) is inclined to the right side, the lifting rod (407) is inclined to the upper right and contacts with the surface of the driven rod (410), the driven rod (410) drives the linkage rod (409) to rotate, and the clamping plate (404) is further slidably adjusted on the upper surface of the conveyor belt (411) under the transmission effect of the conveyor belt (408).
2. The in-gate shearing mechanical arm for the injection molding machine according to claim 1, wherein a fixed die (201) is installed on the right side of the surface of the screw extruder (100), a movable die (202) is sleeved on the right side of the surface of the fixed die (201) in a sliding manner, a push plate (203) is fixedly installed on the right side of the surface of the movable die (202), a first hydraulic telescopic rod (206) is sleeved on the right side of the surface of the push plate (203) in a telescopic manner, a fixed plate (204) is installed on the right side of the surface of the first hydraulic telescopic rod (206), a first hydraulic cylinder (205) is arranged on the right side of the surface of the fixed plate (204), a screw rod (207) is installed around the surfaces of the fixed die (201), the movable die (202) and the push plate (203), and a push block (208) is arranged in the center position of the surface of the push plate (203).
3. The in-gate shearing mechanical arm for an injection molding machine according to claim 2, wherein the clamping and shearing mechanism (300) comprises a clamping assembly and a shearing assembly, the clamping assembly comprises a rotating rod (301), a sleeve plate (302) is fixedly sleeved on the left side of the upper surface of the rotating rod (301), a connecting rod (303) is installed on one side of the surface of the sleeve plate (302), a clamping block (304) is installed on one side of the surface of the connecting rod (303), a clamping piece (305) is installed on one side of the surface of the clamping block (304), an engagement plate (306) is connected on one side of the surface of the movable mold (202), and a rotating gear (307) is fixedly sleeved on the lower surface of the rotating rod (301).
4. The in-gate shearing mechanical arm for an injection molding machine according to claim 3, wherein the shearing assembly comprises a mounting block (308), a connecting plate (310) is mounted at the center of the surface of the mounting block (308), a shearing blade (311) is arranged at the front end of the connecting plate (310), a cylinder (309) is mounted at one side of the bottom of the back of the connecting plate (310), and the mounting block (308) is mounted at the center of one side of the surface of the sleeve plate (302).
5. The in-gate trimming mechanical arm for an injection molding machine according to claim 3, wherein a meshing hole is formed in one side of the surface of the meshing plate (306), one side of the surface of the meshing plate (306) is fixedly connected with the movable mold (202), the meshing plate (306) is synchronously adjusted in a left-right sliding manner on the surface of the screw rod (207) through the movable mold (202), and the surface of the meshing plate (306) is meshed with the surface of the rotating gear (307) correspondingly, so that the rotating gear (307) is driven to rotate and adjust on one side of the outer surface of the movable mold (202).
6. The in-gate trimming mechanical arm for an injection molding machine according to claim 5, wherein the rotating gear (307) is meshed and rotated by a meshing plate (306) to drive the sleeve plate (302) to rotate and adjust, so that the clamping block (304) and the clamping piece (305) are synchronously rotated and adjusted, when the movable mold (202) slides from right to left on the surface of the screw rod (207), the clamping block (304) and the clamping piece (305) are rotated to the outer side of the movable mold (202), and when the movable mold (202) slides from left to right on the surface of the screw rod (207), the clamping block (304) and the clamping piece (305) are rotated to the inner side of the movable mold (202), and an injection molded product on the surface of the movable mold (202) is clamped.
7. The in-gate trimming mechanical arm for an injection molding machine according to claim 5, wherein the clamping blocks (304) are symmetrically distributed on two sides of the surface of the movable mold (202), and the clamping pieces (305) are correspondingly clamped with the surface of the pushing block (208).
CN202411858961.6A 2024-12-17 2024-12-17 A kind of in-gate shearing type mechanical arm for injection molding machine Active CN119305149B (en)

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CN107160646A (en) * 2017-06-22 2017-09-15 北京日扬弘创科技有限公司 Mouth of a river device for excising
CN118024516A (en) * 2024-04-11 2024-05-14 深圳市韦宏达科技有限公司 Forming die for injection molding part

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