CN119302120A - A mobile self-adjusting seed corn peeling machine and its use method - Google Patents
A mobile self-adjusting seed corn peeling machine and its use method Download PDFInfo
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- CN119302120A CN119302120A CN202411850207.8A CN202411850207A CN119302120A CN 119302120 A CN119302120 A CN 119302120A CN 202411850207 A CN202411850207 A CN 202411850207A CN 119302120 A CN119302120 A CN 119302120A
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- 240000008042 Zea mays Species 0.000 title claims abstract description 104
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 91
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 91
- 235000005822 corn Nutrition 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 239000012535 impurity Substances 0.000 claims description 22
- 210000005069 ears Anatomy 0.000 claims description 21
- 230000009471 action Effects 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000004898 kneading Methods 0.000 claims description 5
- 239000010903 husk Substances 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 241001124569 Lycaenidae Species 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 16
- 235000007244 Zea mays Nutrition 0.000 description 13
- 229940089639 cornsilk Drugs 0.000 description 13
- 238000007599 discharging Methods 0.000 description 13
- 238000012856 packing Methods 0.000 description 13
- 239000001231 zea mays silk Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 3
- 239000010813 municipal solid waste Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 208000003643 Callosities Diseases 0.000 description 1
- 206010020649 Hyperkeratosis Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/02—Harvesting of standing crops of maize, i.e. kernel harvesting
- A01D45/021—Cornheaders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Adjustment And Processing Of Grains (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种移动式自调节制种玉米剥皮机及其使用方法，属于玉米剥皮机技术领域。一种移动式自调节制种玉米剥皮机，包括机架，机架包括独立设置的剥皮支架和输送支架，还包括：喂入机构，喂入机构设置在输送支架上，喂入机构包括设置在输送支架前端的喂料斗、沿输送支架长度方向布设的输送机、固设在输送支架上用于驱动输送机传动的输送电机以及固设在剥皮支架前端的分流板；本发明可以灵活移动和稳定作业，整机结构紧凑合理，便于运输和存放，尤其适用于丘陵山区小农户小地块种植的制种玉米，有效解决了人工剥皮强度大、效率低、联合收获机剥皮损失大、剥皮流水线作业成本高的难题，减少了玉米籽粒的损伤，提高了剥皮效率和质量。
The invention discloses a mobile self-adjusting seed corn peeling machine and a method of using the same, and belongs to the technical field of corn peeling machines. A mobile self-adjusting seed corn peeling machine comprises a frame, the frame comprises an independently arranged peeling bracket and a conveying bracket, and further comprises: a feeding mechanism, the feeding mechanism is arranged on the conveying bracket, the feeding mechanism comprises a feeding hopper arranged at the front end of the conveying bracket, a conveyor arranged along the length direction of the conveying bracket, a conveying motor fixed on the conveying bracket for driving the conveyor transmission, and a diverter plate fixed at the front end of the peeling bracket; the invention can be flexibly moved and stably operated, the whole machine structure is compact and reasonable, and it is convenient for transportation and storage, and is particularly suitable for seed corn planted on small plots by small farmers in hilly and mountainous areas, and effectively solves the problems of high intensity and low efficiency of manual peeling, large peeling loss of combine harvesters, and high operation cost of peeling assembly lines, reduces the damage of corn kernels, and improves the peeling efficiency and quality.
Description
Technical Field
The invention relates to the technical field of corn huskers, in particular to a movable self-adjusting seed production corn husker and a using method thereof.
Background
In recent years, along with the advancement of agricultural modernization, the corn planting technology is continuously promoted, the planting area is stably increased, and a solid foundation is provided for the grain safety and agricultural economy development of China. The seed corn is taken as an important component of the corn industry, and the production efficiency and quality of the seed corn have important influence on the whole corn industry chain. In the harvesting process of the seed corns, peeling is always a link with high labor intensity and low efficiency.
The traditional manual peeling mode has the problems of low working efficiency, high labor intensity, long working period, high labor cost and the like, and the seed mildew can be caused by untimely peeling, so that the germination rate and quality of the seed are reduced, the market selling value of the seed is seriously influenced, and immeasurable economic loss is brought to seed processing enterprises. Although some corn husking machines exist in the market, most of the equipment has the problems of poor adaptability, large grain loss, low intelligent degree and the like. Therefore, a low-loss high-efficiency seed production corn husker integrating flexibility, convenience and intelligence is urgently needed, the loss in the husking process is reduced, and the harvesting quality and the income of farmers are ensured.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a movable self-adjusting seed production corn husker and a using method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a portable self-adjusting seed production corn husker, includes the frame, the frame includes independently set up skinning support and conveying support, still includes:
The feeding mechanism is arranged on the conveying support and comprises a feeding hopper arranged at the front end of the conveying support, a conveyor arranged along the length direction of the conveying support, a conveying motor fixedly arranged on the conveying support and used for driving the conveyor to drive, and a splitter plate fixedly arranged at the front end of the peeling support;
The peeling mechanism is arranged on the upper side of the peeling bracket, the lower side of the peeling bracket arranged on the peeling mechanism is sequentially provided with a impurity removing mechanism and a seed bin, and
The transmission system is arranged on the peeling bracket and used for driving the peeling mechanism and the impurity removing mechanism to work;
The seed grain bin is fixedly provided with a rotating motor, an output shaft of the rotating motor is connected with a rotating tube which rotates in the seed grain bin, the rotating tube is provided with a plurality of whisker removing rods, and the whisker removing rods are provided with a plurality of hooks.
Preferably, the output shaft of the conveying motor and the conveyor are both provided with belt wheels, and a belt is arranged between the two belt wheels.
Preferably, the front end of the conveying support is fixedly provided with a light universal wheel, the conveying support is arranged into two sections of foldable supports and hinged by taking the middle of the conveying support as the center, the lower side of the conveying support is fixedly provided with a conveying height adjusting support, the bottom of the conveying height adjusting support is provided with a directional caster wheel, the bottom of the peeling support is provided with a heavy universal wheel, the top of the peeling support is provided with a high-speed camera through a support plate, and the side edge of the peeling support is provided with a control box electrically connected with the high-speed camera.
Preferably, the peeling mechanism comprises a frame body hinged to the upper side of a peeling support, a plurality of peeling rubber roller groups, limiting rods arranged on two sides of the peeling rubber roller groups and a throwing wheel arranged at the tail end of the peeling rubber roller groups are arranged in the frame body, an inclination adjusting screw is movably arranged at the bottom of the frame body, the inclination adjusting screw is in threaded connection with the peeling support, each peeling rubber roller group comprises two conveying rollers and two working roller bodies which are arranged between the two conveying rollers and rotate mutually, each working roller body is provided with a speed reducing roller, a peeling roller and a rubbing roller along the upward direction of the conveying roller shaft, a fixed bearing seat connected with the peeling support is arranged on the outer side of the peeling driving shaft, a driving bevel gear is arranged on the fixed bearing seat in a meshed mode, driven bevel gears connected with one conveying roller of the peeling rubber roller groups are arranged on the conveying rollers of each group, and two adjacent working roller bodies are connected in a meshed mode.
Preferably, the impurity removing mechanism comprises a fan arranged at the tail part of the peeling support, an auger assembly arranged at the lower side of the peeling rubber roller set and a screen arranged at the lower side of the auger assembly, wherein the auger assembly comprises a primary auger and a secondary auger, the spiral directions of the primary auger and the secondary auger are the same and are arranged in an up-down staggered manner, the tail end of the auger assembly is provided with a main impurity removing port, and one side, far away from the fan, of the peeling support is provided with an auxiliary impurity removing port.
Preferably, the transmission system comprises a peeling motor fixedly arranged on a peeling support and an intermediate shaft rotationally connected to the peeling support, wherein an output shaft of the peeling motor, the intermediate shaft and an input shaft of a fan are all connected with first chain wheels, a first chain is arranged among a plurality of first chain wheels, the transmission system further comprises a peeling driving shaft rotationally connected to the peeling support and a throwing shaft, second chain wheels are arranged on the peeling driving shaft, the throwing shaft and the intermediate shaft, a plurality of second chain wheels are arranged among the second chain wheels, third chain wheels are arranged on a first-stage rotating shaft of the peeling driving shaft and the first-stage auger and a second-stage rotating shaft of the second-stage auger, a third chain is arranged among the third chain wheels, and a shield for shielding the transmission system is arranged on the side edge of the peeling support.
Preferably, the rotation pipe is rotationally connected with a rotation shaft, the rotation shaft is provided with a plurality of gear sets along the axial equidistance thereof, each gear set comprises a driven gear and a main bevel gear which are fixedly connected, one end of each whisker removing rod is provided with a secondary bevel gear engaged with the main bevel gear, an arc-shaped rack coaxially arranged with the rotation pipe is fixedly arranged in the grain bin through a support plate, and the arc-shaped rack is engaged with the driven gear and is arranged in the rotation pipe.
Preferably, an arc groove for hooking sliding is formed in the whisker removing rod, an arc spring is arranged between the arc groove and the hook, a concave hole is formed in the middle of the whisker removing rod, a sliding rod is connected in the concave hole in a sliding mode, an elastic element is arranged between the sliding rod and the inner wall of the concave hole, a pull rope is arranged between the sliding rod and the hook, one end, far away from the elastic element, of the sliding rod penetrates through the whisker removing rod and is arranged as a frustum, and a fixing block which is propped against the frustum in a movable mode is fixedly arranged in the grain bin through a support plate.
Preferably, the rotating pipe comprises an elastic telescopic rod which is rotatably arranged with the grain bin and connected with an output shaft of the rotating motor and a rotating rod which is fixedly connected with the elastic telescopic rod, a stress seat is fixedly arranged on the rotating rod, an extrusion inclined plane is arranged on the stress seat, and a push rod which is movably propped against the extrusion inclined plane is fixedly arranged on the inner wall of the grain bin.
The invention also discloses a use method of the movable self-adjusting seed production corn husker, which comprises the following steps:
S1, adjusting positions and conveying heights according to site conditions, checking working conditions of all parts of the whole machine, and starting peeling operation after finishing;
s2, pouring corn ears into a feeding hopper, conveying the corn ears to a peeling part along with the rotation of a conveyor, uniformly distributing the corn ears into peeling channels through the diversion of a splitter plate, and gradually grasping and peeling corn bracts under the combined action of a speed reducing roller, a skin breaking roller, a kneading roller and a conveying roller and finally leaving the device under the action of a throwing wheel;
s3, separating the fallen seeds from the stripped bracts under the combined action of the auger and the screen mesh during the separation of the corn ears and the corn bracts, and discharging other impurities from the seed bin through the impurity discharging port under the action of the auger;
and S4, in the peeling process, the peeling condition of the corn ears can be monitored in real time through a high-speed camera and an image processing technology, and the rotating speed of the peeling rubber roller set can be automatically adjusted according to preset parameters and algorithms, so that the low-loss and high-efficiency peeling requirement is met.
Compared with the prior art, the invention provides a movable self-adjusting seed production corn husker and a use method thereof, and the movable self-adjusting seed production corn husker has the following beneficial effects:
1. According to the movable self-adjusting seed production corn husker and the application method thereof, the feeding mechanism, the husking mechanism and the impurity discharging mechanism are matched, so that the whole corn husker is compact and reasonable in structure, convenient to transport and store, particularly suitable for seed production corn planted in small farmlands in hilly and mountain areas, and capable of effectively solving the problems of high efficiency of manual husking strength, high husking loss of a combine harvester and high husking assembly line operation cost, reducing corn kernel damage and improving husking efficiency and quality.
2. According to the movable self-adjusting seed production corn husker and the application method thereof, the husking rubber roller sets are arranged by adopting the whole rubber material and the high-low rollers, so that the damage to corn seeds in the husking process can be reduced, and the husking quality is improved.
3. According to the movable self-adjusting seed production corn husker and the application method thereof, the entering condition and the husking process of corn ears can be monitored in real time through the integrated high-speed camera and the image processing technology, and the rotating speed of the husking roller can be automatically adjusted according to preset parameters and algorithms, so that the low-loss and high-efficiency husking requirement can be met.
4. According to the movable self-adjusting seed production corn husker and the application method thereof, the whisker removing rod is arranged in the grain bin, so that corn silk entering the grain bin can be effectively removed, subsequent whisker removing operation is avoided, the whisker removing efficiency and the whisker removing effect are improved, and the corn collection quality after husking is ensured.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the whole structure of the present invention;
FIG. 3 is a schematic view of the overall structure of the peeling bracket of the present invention;
FIG. 4 is a front view of the dehider stand of the present invention;
FIG. 5 is a schematic view of the external structure of the peeling drive shaft of the present invention;
FIG. 6 is a schematic view of the construction of the stripper rubber roll set of the present invention;
FIG. 7 is a schematic cross-sectional view of a grain bin according to the present invention;
FIG. 8 is a schematic view of the exterior of the rotating tube of the present invention;
FIG. 9 is a schematic view of the structure of the inside of the rotating tube of the present invention;
FIG. 10 is a partially enlarged schematic illustration of the structure of portion A of FIG. 9 in accordance with the present invention;
fig. 11 is a schematic view of the end section structure of the hair removing shaft of the present invention.
In the figure, 1, a conveyor; 2, feeding hoppers; 3, a conveying motor; 4, light universal wheels, 5, belts, 6, pulleys, 7, a conveying support, 8, directional casters, 9, a conveying height adjusting frame, 10, heavy universal wheels, 11, a peeling support, 12, a control box, 13, a peeling motor, 14, a high-speed camera, 15, a throwing wheel, 16, a limit rod, 17, a peeling rubber roller group, 17-1, a conveying roller, 17-2, a decelerating roller, 17-3, a peeling roller, 17-4, a kneading roller, 18, a splitter plate, 19, an inclination adjusting screw, 20, a main impurity discharging port, 21, a fan, 22, a shield, 23, a middle shaft, 24, an input shaft, 25, a throwing shaft, 26, a peeling driving shaft, 27, a primary auger, 28, a primary rotating shaft, 29, a secondary auger, 30, a secondary rotating shaft, 31, an auxiliary impurity discharging port, 32, a seed bin, 35, a driving bevel gear 351, a driven rubber roller group, 36, a cylindrical gear, 39, a fixed bearing seat, 50, a rotating motor, 51, a rotating pipe, 511, an elastic rod, 512, a pair of elastic rods, 22, a shroud, 23, a rotary shaft, a rotary gear, a rotary shaft, a rotary gear, a rotating shaft, a rotating shaft, and a rotating shaft, and a rotating driving rotating shaft, rotating driving rotating shafts, rotating and rotating driving rotating driving rotating lifting.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Embodiment 1 referring to fig. 1, 2,3, 4 and 5, a mobile self-adjusting seed corn husker comprises a frame, wherein the frame comprises a husking support 11 and a conveying support 7 which are independently arranged, a feeding mechanism is arranged on the conveying support 7, the feeding mechanism comprises a feeding hopper 2 arranged at the front end of the conveying support 7, a conveyor 1 arranged along the length direction of the conveying support 7, a conveying motor 3 fixedly arranged on the conveying support 7 and used for driving the conveyor 1, and a splitter plate 18 fixedly arranged at the front end of the husking support 11, the husking mechanism is arranged on the upper side of the husking support 11, a impurity discharging mechanism, a seed bin 32 and a transmission system are sequentially arranged on the lower side of the husking support 11 and used for driving the husking mechanism and the impurity discharging mechanism to work, a rotating motor 50 is fixedly arranged on the seed bin 32, an output shaft of the rotating motor 50 is connected with a rotating tube 51 which rotates in the seed bin 32, a plurality of whisker removing rods 52 are arranged on the rotating tube 51, and a plurality of hooks 53 are arranged on the whisker removing rods 52.
Specifically, the corn ears are poured into the feeding hopper 2, along with the rotation of the conveyor 1, the corn ears are conveyed to the peeling part, the corn ears are evenly distributed in each peeling channel through the diversion of the diversion plates 18, the feeding mechanism, the peeling mechanism and the impurity discharging mechanism work in a matched mode, the whole machine is compact and reasonable in structure and convenient to transport and store, the corn cob peeling machine is particularly suitable for seed production corn planted in small farmers in hilly and mountain areas, the problems that the artificial peeling strength is high, the peeling loss of a combined harvester is high, the peeling assembly line operation cost is high are effectively solved, the damage of corn kernels is reduced, the peeling efficiency and the peeling quality are improved, the whisker removing rods 52 are arranged in the kernel bins, the rotating motor 50 is controlled to operate, the rotating motor 50 drives the whisker removing rods 52 to rotate positively and negatively, the corn whiskers in the kernel bins 32 are pulled out to the tops of the kernel bins 32, then the corn whiskers are blown by wind power of the impurity discharging mechanism, the corn whiskers are conveniently removed from the corn whisker removing mechanism, the corn whiskers entering the kernel bins 32 in a mode of being removed effectively, the corn whiskers removing efficiency is improved again, and the corn whisker removing effect is avoided after the corn silk removing and the corn silk removing effect is guaranteed.
Example 2 referring to fig. 1 and 2, a movable self-adjusting seed corn husker is further provided, on the basis of example 1, with a belt wheel 6 disposed on the output shaft of the conveying motor 3 and the conveyor 1, and a belt 5 disposed between the two belt wheels 6. When the conveyor 1 works, the conveyor motor 3 is controlled to run, and the output shaft of the conveyor motor 3 drives the working shaft of the conveyor 1 to rotate through the belt 5 and the belt pulley 6.
Embodiment 3 referring to fig. 1, 2,3, 4 and 5, a mobile self-adjusting seed corn husker is provided, further, on the basis of embodiment 2, a light universal wheel 4 is fixedly arranged at the front end of a conveying support 7, the conveying support 7 is provided with two sections of foldable supports and hinged by taking the middle of the foldable supports as the center, a conveying height adjusting support 9 is fixedly arranged at the lower side of the conveying support 7, a directional caster 8 is arranged at the bottom of the conveying height adjusting support 9, a heavy universal wheel 10 is arranged at the bottom of a husking support 11, a high-speed camera 14 is arranged at the top of the husking support 11 through a support plate, and a control box 12 electrically connected with the high-speed camera 14 is arranged at the side edge of the husking support 11.
Specifically, carry support 7 and support 11 mutually independent of skinning, carry the support 7 middle part for articulated, can fold, carry support 7 and the support 11's of skinning bottom all are provided with the wheel body, can nimble removal and stable operation, complete machine compact structure is reasonable, is convenient for transport and deposit, and integrated high-speed camera 14 and image processing technique can real-time supervision corn ear's entering condition and skinning progress to according to preset parameter and algorithm automatically regulated skinning roller's rotational speed, in order to reach the efficient needs of skinning of low loss.
In the embodiment 4, referring to fig. 1,2,3,4, 5 and 6, on the basis of the embodiment 3, a movable self-adjusting seed corn husker is further provided, the husking mechanism comprises a frame body hinged on the upper side of a husking support 11, a plurality of husking rubber roller groups 17, limit rods 16 arranged on two sides of the husking rubber roller groups 17 and a throwing wheel 15 arranged at the tail end of the husking rubber roller groups 17 are arranged in the frame body, an inclination adjusting screw 19 is movably arranged at the bottom of the frame body, the inclination adjusting screw 19 is in threaded connection with the husking support 11, each husking rubber roller group 17 comprises two conveying rollers 17-1 and two working roller bodies which are arranged between the two conveying rollers 17-1 and rotate mutually, each working roller body is axially provided with a reducing roller 17-2, a rubber breaking roller 17-3 and a rubber rubbing roller 17-4, a fixed shaft 39 connected with the husking support 11 is arranged on the outer side of a driving bearing seat 39, a driving bevel gear 35 is rotatably arranged on the fixed bearing seat 39, the driving bevel gear 35 is in meshed connection with the driving bevel gear 35, the driving bevel gear 35 is meshed with the two working bevel gears 17-1 and one of the driven bevel gears 17-1 is meshed with the two working bevel gears 17-36, and each working bevel gear 17 is meshed with the driving bevel gear 17 is meshed with one driving bevel gear 17.
Specifically, the peeling driving shaft 26 drives the driving bevel gear 35 to mesh with the driven bevel gear 351 on the conveying roller 17-1 when rotating, the cylindrical gear 36 on the conveying roller 17-1 meshes with the adjacent cylindrical gear 36 to drive, so that the roller body of the peeling rubber roller set 17 rotates, corn ears are uniformly distributed in each peeling channel, the limiting rod 16 can prevent the corn ears from transversely moving on the peeling roller, the corn ears sequentially pass through the combined action of the decelerating roller 17-2, the peeling roller 17-3, the rubbing roller 17-4 and the conveying roller 17-1, corn husks are gradually peeled by grasping and peeling, finally the device is separated under the action of the throwing roller 15, and the rubber roller body is fully distributed with irregular protrusions, so that the peeling roller is favorable for grasping corn ear outer skin better, and peeling quality is improved.
Embodiment 5 referring to fig. 1, 2,3, 4 and 5, a movable self-adjusting seed corn husker is provided, further, on the basis of embodiment 4, a trash discharging mechanism comprises a fan 21 arranged at the tail of a husking support 11, a packing auger assembly arranged at the lower side of a husking rubber roller set 17 and a screen mesh arranged at the lower side of the packing auger assembly, the packing auger assembly comprises a primary packing auger 27 and a secondary packing auger 29, the spiral directions of the primary packing auger 27 and the secondary packing auger 29 are the same, the primary packing auger 29 and the secondary packing auger 29 are arranged in an up-down staggered manner, a main trash discharging port 20 is arranged at the tail end of the packing support 11, and an auxiliary trash discharging port 31 is arranged at one side, far away from the fan 21, of the packing support 11.
Specifically, the seeds separated by the peeling rubber roller set 17 fall down from the bracts and are separated under the combined action of the auger and the screen, the seeds fall to the seed bin 32 through the screen holes, other impurities are discharged out of the peeling machine through the impurity discharging port under the action of the auger, and the fan 21 can blow substances with lighter mass by utilizing wind force, so that the impurity content in the seed bin 32 is further reduced.
Embodiment 6 referring to fig. 1,2,3,4 and 5, a mobile self-adjusting seed corn husker is provided, further, on the basis of embodiment 5, a transmission system includes a husking motor 13 fixedly arranged on a husking support 11 and an intermediate shaft 23 rotatably connected to the husking support 11, wherein an output shaft of the husking motor 13, the intermediate shaft 23 and an input shaft 24 of a fan 21 are all connected with first sprockets, a first chain is arranged between the first sprockets, the transmission system further includes a husking driving shaft 26 and a throwing shaft 25 rotatably connected to the husking support 11, second sprockets are arranged on the husking driving shaft 26, the throwing shaft 25 and the intermediate shaft 23, second chains are arranged between the second sprockets, third sprockets are arranged on the first shaft 28 of the husking driving shaft 26 and the first shaft 28 of the first auger 27 and the second shaft 30 of the second auger 29, third chains are arranged between the third sprockets, and a shield 22 for shielding the transmission system is arranged on the side of the husking support 11.
Specifically, when the peeling motor 13 operates, the intermediate shaft 23 and the fan 21 are driven to rotate by the first sprocket and the first chain, the fan 21 works, the intermediate shaft 23 drives the peeling driving shaft 26 and the throwing shaft 25 to rotate by the second sprocket and the second chain, the peeling driving shaft 26 drives the primary rotating shaft 28 of the primary auger 27 and the secondary rotating shaft 30 of the secondary auger 29 to rotate by the third sprocket and the third chain, so that the impurity removing mechanism and the peeling mechanism work, and the protecting cover 22 arranged outside the peeling support 11 can protect the chains and the sprockets.
Embodiment 7 referring to fig. 7, 8, 9, 10 and 11, on the basis of embodiment 1, further, a rotating shaft 54 is rotatably connected to the rotating pipe 51, a plurality of gear sets are equidistantly arranged along the axial direction of the rotating shaft 54, each gear set includes a driven gear 541 and a main bevel gear 542 which are fixedly connected, one end of each whisker removing rod 52 is provided with a secondary bevel gear 513 meshed with the main bevel gear 542, an arc-shaped rack 55 coaxially arranged with the rotating pipe 51 is fixedly arranged in the grain bin 32 through a support plate, and the arc-shaped rack 55 is meshed with the driven gear 541 and is arranged in the rotating pipe 51.
Further, an arc-shaped groove 521 for sliding the hook 53 is formed in the whisker removing rod 52, an arc-shaped spring 522 is arranged between the arc-shaped groove 521 and the hook 53, a concave hole 523 is formed in the middle of the whisker removing rod 52, a sliding rod 524 is connected in a sliding manner in the concave hole 523, an elastic element 525 is arranged between the sliding rod 524 and the inner wall of the concave hole 523, the elastic element 525 can be a spring, a pull rope 526 is arranged between the sliding rod 524 and the hook 53, one end, far away from the elastic element 525, of the sliding rod 524 penetrates through the whisker removing rod 52 and is arranged as a frustum, and a fixed block 56 which is movably propped against the frustum is fixedly arranged in the grain bin 32 through a supporting plate.
Specifically, the rotating shaft 54 is driven to move circumferentially around the central axis of the rotating tube 51 during the reciprocating rotation of the rotating tube 51, the driven gear 541 on the rotating shaft 54 is meshed with the arc rack 55 in the kernel bin 32, the driven gear 541 drives the rotating shaft 54 and the main bevel gear 542 on the rotating shaft 54 to rotate, the main bevel gear 542 is meshed with the auxiliary bevel gear 513 on the whisker removing rod 52, so that the whisker removing rod 52 rotates and hooks and winds the corn silk in the corn silk collected in the kernel bin 32 through the hooks 53, the corn silk moves to the top of the kernel bin 32 along with the rotation of the rotating tube 51, when the whisker removing rod 52 drives the corn silk to move to the top of the kernel bin 32, the fixed block 56 is abutted with a frustum at the end of the sliding rod 524, the sliding rod 524 is forced to move in the whisker removing rod 52, the sliding rod 524 applies a pulling force to the pull rope 526, the pull rope 526 drives the hooks 53 to slide towards the inside the arc grooves 521, the hooks 53 shrink in the whisker removing rod 52 and no longer hook the corn silk, at this moment, the wind generated by the fans 21 hooks and the corn silk blowing on the corn silk not to be hooked again, so that the corn silk is enabled to move to the top of the corn silk removing device along with the rotation of the hook 53, and the corn silk collecting device is enabled to move along with the rotation of the rotating rod 52, and the reset spring 52 is enabled to move along with the rotating the hook 52.
Embodiment 8 referring to fig. 7, 8, 9, 10 and 11, a movable self-adjusting seed corn husker is provided, and further, based on embodiment 7, the rotating pipe 51 includes an elastic telescopic rod 511 rotatably disposed with the grain bin 32 and connected with an output shaft of the rotating motor 50, and a rotating rod 512 fixedly connected with the elastic telescopic rod 511, a stress seat 57 is fixedly disposed on the rotating rod 512, an extrusion inclined plane is disposed on the stress seat 57, and a push rod 58 movably propped against the extrusion inclined plane is fixedly disposed on an inner wall of the grain bin 32.
Specifically, when the rotating motor 50 works, the elastic telescopic rod 511 drives the rotating rod 512 to rotate, and when the stress seat 57 on the rotating rod 512 rotates, the stress seat 57 is movably propped against the ejector rod 58 in the grain bin 32, so that the stress seat 57 drives the rotating rod 512 to transversely move relative to the grain bin 32, the elastic telescopic rod 511 reciprocally stretches or contracts, and further the positions of the rotating pipe 51 and the whisker removing rod 52 on the rotating pipe 51 are adjusted, the whisker removing range of the whisker removing rod 52 for corn in the grain bin 32 is enlarged, and the fixed block 56 arranged in the grain bin 32 needs to be large in area, so that the sliding rod 524 transversely moving along with the rotating pipe 51 can keep abutting with the fixed block 56 after rotating for a certain angle.
The invention also discloses a use method of the movable self-adjusting seed production corn husker, which comprises the following steps:
S1, adjusting positions and conveying heights according to site conditions, checking working conditions of all parts of the whole machine, and starting peeling operation after finishing;
S2, pouring corn ears into a feeding hopper 2, conveying the corn ears to a peeling part along with the rotation of a conveyor 1, uniformly distributing the corn ears into peeling channels through the diversion of a splitter plate 18, sequentially carrying out combined action of a speed reduction roller 17-2, a skin breaking roller 17-3, a kneading roller 17-4 and a conveying roller 17-1, gradually taking corn leaves for peeling, and finally leaving the device under the action of a throwing wheel 15;
S3, during the separation of corn ears and corn bracts, the fallen seeds and the stripped bracts are separated under the combined action of a packing auger and a screen, the seeds fall into a seed bin 32 through a sieve hole, and other impurities are discharged out of the device through a impurity discharge port under the action of the packing auger;
S4, in the peeling process, the peeling condition of corn ears can be monitored in real time through the high-speed camera 14 and the image processing technology, and the rotating speed of the peeling rubber roller set 17 can be automatically adjusted according to preset parameters and algorithms, so that the low-loss and high-efficiency peeling requirements are met.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
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| US20120190414A1 (en) * | 2010-08-03 | 2012-07-26 | F. Lli Cressoni S.P.A. | Corn-Shelling Machine Fitted with Blower Means and Relative Corn-Shelling Method |
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| CN204653062U (en) * | 2015-05-29 | 2015-09-23 | 山东省农业机械科学研究院 | A kind of corn husker |
| CN107455095A (en) * | 2017-09-04 | 2017-12-12 | 黑龙江省农业机械运用研究所 | A kind of corn peeling is gone must device |
| CN113498679A (en) * | 2021-07-23 | 2021-10-15 | 河北英虎农业机械股份有限公司 | Transmission system of peeling machine of corn harvester |
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- 2024-12-16 CN CN202411850207.8A patent/CN119302120B/en active Active
Patent Citations (6)
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|---|---|---|---|---|
| US20120190414A1 (en) * | 2010-08-03 | 2012-07-26 | F. Lli Cressoni S.P.A. | Corn-Shelling Machine Fitted with Blower Means and Relative Corn-Shelling Method |
| CN202931802U (en) * | 2012-12-11 | 2013-05-15 | 山东金亿机械制造有限公司 | Peeling device used on maize harvesting machine |
| CN203072406U (en) * | 2013-02-05 | 2013-07-24 | 山东省农业机械科学研究所 | Peel testing device for corn |
| CN204653062U (en) * | 2015-05-29 | 2015-09-23 | 山东省农业机械科学研究院 | A kind of corn husker |
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| CN113498679A (en) * | 2021-07-23 | 2021-10-15 | 河北英虎农业机械股份有限公司 | Transmission system of peeling machine of corn harvester |
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