Self-made fermented feed production system for farm
Technical Field
The invention relates to the technical field of feed processing, in particular to a self-made fermented feed production system for a farm.
Background
In farms, coarse feeds such as natural forage are difficult to digest and absorb directly, and animals eat the coarse feeds to increase intestinal burden and cause intestinal diseases. Therefore, the fermented feed is obtained after the coarse feed and the biological strain are mixed and fermented, and the biological feed living feed raw material with rich nutrition, good palatability and high beneficial bacteria content is formed, so that the feed is rich in nutrition and easy to absorb. Improving the digestion and absorption level of animals.
The method is characterized in that a cultivation farm is self-made and has resource limitations such as a field, continuous feed fermentation is required to be carried out to ensure continuous feed, materials are required to be put in again and again, the repeated opening operation is required to be carried out when the cultivation farm is used, the flora in a pit can be influenced by the repeated opening operation, the storage life is shortened, after fermentation is completed, air can enter a fermentation tank in the process of manually taking out the fermented feed, the fermented feed in the fermentation tank directly contacted with the air can be degenerated and rotten, the manual material taking and transferring are slower, a large amount of air can enter the fermentation tank, so that a large amount of fermented feed is rotten and rotten, the fermentation tank cannot be used continuously, huge loss is brought to production, the fermentation tank contains a large amount of fermentation raw materials, the raw materials are burnt out and rotten due to unbalanced temperature and humidity after the raw materials are piled up, the internal temperature of the fermentation tank cannot be kept constant and uniform, the fermentation speed is slow, and the fermentation of the large amount of feed cannot be fully fermented at the same time.
Therefore, the improvement is made by us, and a self-made fermented feed production system for a farm is provided.
Disclosure of Invention
The invention aims to solve the technical problems that the feed is easy to be in contact with the outside air in the fermentation process to cause putrefaction, the temperature and the humidity are uneven in the fermentation process, and the large-scale continuous fermentation cannot be carried out at the same time.
In order to achieve the aim of the invention, the invention provides a self-made fermented feed production system for a farm, which comprises a production platform, wherein a crushing device is arranged on one side of the production platform, the upper end of the crushing device is connected with a feeding device, the feeding device is obliquely and fixedly arranged on the production platform, a fermentation device is fixedly arranged in the middle of the production platform, the feeding end of the fermentation device is connected with the output end of the feeding device, a heat preservation mechanism is arranged on the outer side surface of the fermentation device, a stirring mechanism is arranged in the fermentation device, the upper end of the stirring mechanism is connected with a driving motor, and a discharge pipe is arranged at the bottom end of the fermentation device.
As a still further scheme of the invention, the fermentation device comprises a fermentation tank, a mounting frame is mounted in the middle of the fermentation tank, a blocking mechanism is mounted in the mounting frame, a partition plate is mounted at the bottom end of the fermentation tank, a liquid discharge groove is mounted on the upper end face of the partition plate, a drainage mechanism is connected at the bottom end of the partition plate, and the upper end of the drainage mechanism bends upwards to penetrate through the fermentation tank to be connected at the top end of the fermentation tank.
As a still further scheme of the invention, the heat preservation mechanism comprises an arc-shaped heat preservation plate and a heat dissipation plate, wherein the inner side surface of the heat dissipation plate is provided with a plurality of heat conduction sheets, the heat conduction sheets are clung to the outer side surface of the fermentation device, the heat preservation plate is hinged with one side of the heat dissipation plate, and the middle parts of the heat preservation plate and the heat dissipation plate are connected with an electric push rod.
As a still further scheme of the invention, the blocking mechanism comprises a fixed plate and a rotating plate, wherein one sides of the fixed plate and the rotating plate are respectively provided with a semicircular notch, bearings are sleeved in the middle of the fixed plate and the rotating plate, the fixed plate is fixedly arranged at the bottom of the mounting frame, the rotating plate is rotatably arranged in the mounting frame, the edge of the rotating plate is provided with convex teeth, one side of each convex tooth is connected with a rotating motor, and the rotating motor is fixedly arranged outside the fermentation tank.
As a still further scheme of the invention, the drainage mechanism comprises four circulating pipes, circulating pumps are arranged in the middle of each circulating pipe, a water diversion plate is arranged at the top end of each circulating pipe, and the water diversion plates are arranged at the upper end of the interior of the fermentation tank.
As still further scheme of the invention, the stirring mechanism comprises a rotating shaft, a clamping groove is formed in the middle of the rotating shaft, the clamping groove is rotatably installed with a bearing, a propeller and a sensor are installed on the surface of the rotating shaft, a rotating wheel is fixedly installed at the top end of the rotating shaft, and the rotating wheel is connected with a driving motor chain.
As still further scheme of the invention, the number of the blocking mechanisms is two, the two blocking mechanisms divide the interior of the fermentation tank into upper, middle and lower three layers in the vertical direction, and the feed fermentation in different periods is carried out in the three layers.
As a still further proposal of the invention, the drainage mechanism sprays fermentation liquor generated in the fermentation process upwards in a circulating way above the fermentation tank.
The self-made fermented feed production system for the farm provided by the invention has the beneficial effects that:
1. The cereal forage is crushed through the crushing device, is then upwards put into the fermentation device through the feeding device, is subjected to sealed fermentation in the fermentation device together with raw materials and fermentation bacteria liquid of the forage, and is fully mixed and stirred through the stirring mechanism in the sealing process, so that the forage center is prevented from being burnt and deteriorated due to too high temperature, the forage is effectively ensured to be constant and uniform in the fermentation device, the fermentation speed is low, the insufficient fermentation is realized, and the large-batch forage cannot be simultaneously fermented, processed into the forage with sufficient nutrition, and fed to a farm.
2. Through the internally mounted separation mechanism at the fermentation cylinder, the separation mechanism carries out the layering from top to bottom with the fodder of fermentation cylinder inside, make the fodder that fermentation time is long pile up in the fermentation cylinder downside, and separation mechanism prevents that the fodder of the different fermentation duration of upper and lower both sides from mixing, and when lower floor's fodder fermentation is accomplished the back and is discharged through rabbling mechanism and row material pipe, the fodder is discharged from the downside, can not get into fresh air, avoid the feed spoilage in the fermentation, and can also pile up the fodder raw materials that is good again at the inside top of fermentation cylinder through material feeding unit and rabbling mechanism, carry out the fermentation production of continuity.
3. Through installing heat preservation mechanism in fermenting installation's the outside, the setting through heated board and heating panel makes the fodder keep warm when fermenting installation's internal fermentation can be quick, and timely the heat dissipation is carried out through opening the heated board when the temperature is too high simultaneously, prevents that fermenting installation's inside temperature is too high, avoids the fodder to appear the temperature dead angle when fermenting, ensures that the fodder can be even invariable ferment, improves the output and the quality of fodder.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic structural diagram of a self-made fermented feed production system for a farm;
FIG. 2 is a schematic installation diagram of a fermentation device and a heat preservation mechanism of a self-made fermented feed production system of a farm;
FIG. 3 is a schematic diagram of a fermentation device of a self-made fermented feed production system in a farm;
FIG. 4 is a cross-sectional view of a fermentation device of a self-made fermented feed production system of a farm;
FIG. 5 is a schematic structural diagram of a stirring mechanism of a self-made fermented feed production system of a farm;
FIG. 6 is a schematic diagram of a drainage mechanism of a self-made fermented feed production system of a farm;
FIG. 7 is a schematic diagram of a heat preservation mechanism of a self-made fermented feed production system of a farm;
FIG. 8 is a schematic diagram of a blocking mechanism of a self-made fermented feed production system in a farm;
Fig. 9 is a schematic diagram of a sensor structure of a self-made fermented feed production system for a farm.
In the figure, 1, a production platform, 2, a smashing device, 3, a feeding device, 4, a fermentation device, 41, a fermentation tank, 42, a mounting rack, 43, a blocking mechanism, 431, a fixing plate, 432, a rotating plate, 433, a bearing, 434, convex teeth, 435, a rotating motor, 44, a partition plate, 45, a liquid discharge groove, 5, a driving motor, 6, a heat preservation mechanism, 61, a heat preservation plate, 62, a heat dissipation plate, 63, a heat conducting fin, 64, an electric push rod, 7, a drainage mechanism, 71, a circulating pipe, 72, a circulating pump, 73, a water diversion plate, 8, a stirring mechanism, 81, a screw, 82, a rotating shaft, 83, a rotating wheel, 84, a clamping groove, 85, a sensor and 9 are arranged.
Detailed Description
The following detailed description of specific embodiments of the invention is provided in connection with the accompanying drawings and examples. The following examples are only illustrative of the present invention and are not intended to limit the scope of the invention.
As shown in fig. 1-9, this embodiment provides a self-made fermented feed production system of plant, including production platform 1, reducing mechanism 2 is installed to one side of production platform 1, the upper end of reducing mechanism 2 is connected with material feeding unit 3, material feeding unit 3 slope fixed mounting is on production platform 1, the centre fixed mounting of production platform 1 has fermenting installation 4, the feed end and the output of material feeding unit 3 of fermenting installation 4 are connected, heat preservation mechanism 6 is installed to the lateral surface of fermenting installation 4, the internally mounted of fermenting installation 4 has rabbling mechanism 8, driving motor 5 is installed in the upper end connection of rabbling mechanism 8, discharge pipe 9 is installed to the bottom of fermenting installation 4.
The fermenting installation 4 includes fermentation cylinder 41, the mid-mounting of fermentation cylinder 41 has mounting bracket 42, mounting bracket 42's internally mounted has separation mechanism 43, baffle 44 is installed to fermentation cylinder 41's bottom, the drain groove 45 is installed to baffle 44's up end, baffle 44's bottom is connected with drainage mechanism 7, drainage mechanism 7's upper end is crooked upwards to pierce fermentation cylinder 41 connects the top at fermentation cylinder 41, the inside of fermentation cylinder 41 carries out the upper and lower layering through separation mechanism 43, can put in fermentation cylinder 41's upper and lower three-layer space with the fodder that the fermentation period is from short to long, and take by the gradual fodder of going on of downside, make the fodder need not to open fermenting installation 4 when taking influences the fermented fodder of other parts, avoid the damage of fodder, and still can be again put in new fodder raw materials at the upper strata after the fodder of bottom is taken out, make the production system of fermentation carry out continuous production and process, the drain groove 45 and baffle 44's setting up is convenient for deposit the unnecessary fermentation liquid that fermentation cylinder 41 internal fermentation produced, and upwards extract and spray at fermentation cylinder 41 inside through drainage mechanism 7, make the inside of fermentation cylinder 41 fodder humidity and the balanced moisture content of fodder of inside the fermentation cylinder 41.
The heat preservation mechanism 6 includes curved heated board 61 and heating panel 62, the medial surface of heating panel 62 is equipped with a plurality of conducting strip 63, conducting strip 63 hugs closely with the lateral surface of fermenting installation 4, hinge joint on one side of heated board 61 and heating panel 62, the middle part of heated board 61 and heating panel 62 is connected with electric putter 64, the temperature to fermenting installation 4 when heated board 61 and heating panel 62 close, the temperature of guaranteeing the inside fodder fermentation of fermenting installation 4, prevent that the temperature is too low and lead to the fermentation of fodder insufficiently, and when the inside temperature of fermenting installation 4 is too high, conducting strip 63 is with the quick conduction of temperature on fermenting installation 4 on heated board 61 and heating panel 62, and expand the heat dissipation of heat preservation board 61 and heating panel 62 and carry out fermenting installation 4 through electric putter 64, the quick cooling to fermenting installation 4, prevent the burning out damage of fodder that the inside temperature of fermenting installation 4 is too high, guarantee the fermentation quality of fodder.
The separation mechanism 43 includes fixed plate 431 and rotation board 432, semicircular breach has all been seted up to one side of fixed plate 431 and rotation board 432, and the bearing 433 has all been cup jointed in the centre of fixed plate 431 and rotation board 432, fixed plate 431 fixed mounting is in the bottom of mounting bracket 42, rotation board 432 rotation is installed in the inside of mounting bracket 42, the edge of rotation board 432 is provided with the dogtooth 434, one side of dogtooth 434 is connected with rotation motor 435, rotation motor 435 fixed mounting is in the outside of fermentation cylinder 41, fixed plate 431 is fixed on fermentation cylinder 41, rotation board 432 rotates along with rotation motor 435, make fermentation cylinder 41 inside upper and lower floor intercommunication when the breach position on fixed plate 431 and rotation board 432 coincide, be convenient for put in the fodder below the inside of fermentation cylinder 41 through the rotation of rabbling mechanism 8, and when the breach of fixed plate 431 and rotation board 432 staggers completely, the inside relatively independent fodder sealed space that will be cut apart to the fermentation cylinder 41, prevent that the different appearance of upper and lower floor's fermentation degree from mixing, be convenient for detect fermented fodder, also can prevent to put into in the fermentation cylinder 41 of new material and influence lower floor.
The drainage mechanism 7 comprises four circulating pipes 71, a circulating pump 72 is arranged in the middle of each circulating pipe 71, a water diversion plate 73 is arranged at the top end of each circulating pipe 71, the water diversion plates 73 are arranged at the upper end of the interior of the fermentation tank 41, the circulating pipes 71 are connected to the upper end and the lower end of the fermentation tank 41, fermentation bacteria liquid deposited at the bottom of the fermentation tank 41 is pumped upwards and sprayed on the surface of the upper-layer feed again, fermentation of the upper-layer feed is promoted, and the humidity balance of the feed in the fermentation device 4 is ensured.
The stirring mechanism 8 comprises a rotating shaft 82, a clamping groove 84 is formed in the middle of the rotating shaft 82, the clamping groove 84 is rotatably installed with a bearing 433, a screw 81 and a sensor 85 are installed on the surface of the rotating shaft 82, a rotating wheel 83 is fixedly installed at the top end of the rotating shaft 82 and is connected with a driving motor 5 in a chain manner, the rotating shaft 82 is connected with the driving motor 5 through the rotating wheel 83, the driving motor 5 drives the stirring mechanism 8 to rotate in the fermenting device 4, the screw 81 is used for mixing and stirring feed, ingredients inside the feed are guaranteed to be uniform, the feed in the middle and the feed outside are replaced, and the middle stacking temperature is prevented from being too high.
The quantity of separation mechanism 43 is two, and two separation mechanism 43 cut apart the inside of fermentation cylinder 41 into upper and lower three-layer in the vertical direction, and carry out the fodder fermentation of different period in the three-layer, and the fodder of fermentation cylinder 41 below is the fodder that will ferment the completion, after taking of bottom fodder, rabbling mechanism 8 can remove the fodder on upper strata again to the bottom to refill new fodder raw materials at the uppermost layer, make the fermentation of fodder can the processing of continuity, and the fodder of independent taking the bottom also can not produce pollution and influence to the fodder on upper strata.
The drainage mechanism 7 sprays fermentation liquor generated in the fermentation process upwards and circularly above the fermentation tank 41, a large amount of fermentation strains are contained in the liquor generated by fermentation, fermentation of feed is facilitated, and the bacterial liquor can be fully utilized by recycling.
The grain forage is crushed in the crushing device 2, the feeding device 3 puts crushed raw materials into the fermenting device 4 upwards, the crushed raw materials and fermentation broth are fermented in the fermenting device 4 together, and the raw materials and fermentation broth are fully mixed and stirred by the stirring mechanism 8 in the sealing process, the forage in the fermenting tank 41 is layered up and down by the blocking mechanism 43, the forage with long fermentation time is piled on the lower side of the fermenting tank 41, the blocking mechanism 43 prevents the forage with different fermentation time periods on the upper side and the lower side from being mixed, and the forage is discharged from the lower side when the forage is discharged through the stirring mechanism 8 and the discharge pipe 9 after the fermentation of the lower layer is completed, fresh air is prevented from going bad by the sealing partition of the blocking mechanism 43, the forage in the fermentation is prevented from going bad, and the processed forage is piled on the upper side in the fermenting tank 41 again by the feeding device 3 and the stirring mechanism 8, and continuous fermentation production is carried out; the heat preservation mechanism 6 is arranged on the outer side of the fermentation device 4, the heat preservation plate 61 and the heat dissipation plate 62 are arranged to enable the feed to be rapidly preserved when the interior of the fermentation device 4 is fermented, the heat dissipation is carried out by opening the heat preservation plate 61 when the temperature is too high, the internal temperature of the fermentation device 4 is prevented from being too high, the dead angle of the temperature of the feed is avoided when the feed is fermented, the feed can be uniformly and constantly fermented, the yield and quality of the feed are improved, the drainage mechanism 7 is used for spraying fermentation liquid generated in the fermentation process above the fermentation tank 41 in an upward circulating way, a large amount of fermentation strains are arranged in liquid generated by fermentation, the fermentation of the feed is facilitated, the bacterial liquid can be fully utilized by recycling, what is not described in detail in this specification is prior art known to those skilled in the art.
The above embodiments are only for illustrating the present invention, and are not limiting of the present invention. While the invention has been described in detail with reference to the embodiments, those skilled in the art will appreciate that various combinations, modifications, and substitutions can be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.