Multi-station turntable mechanism based on glass cup production
Technical Field
The invention relates to the technical field of glass production equipment, in particular to a multi-station turntable mechanism based on glass production.
Background
The glass cup is a cup made of glass, is generally made of raw material high borosilicate glass through high-temperature firing at 600 ℃ or more, molten glass is poured into a die to be molded through mechanical pressure during the manufacture of the glass cup, and the die is fixed on a turntable mechanism in the pressing process, so that multi-station processing operation is realized through rotation of the turntable mechanism. A
According to the utility model, the automatic opening and closing device of the glass manufacturing mold is disclosed in China patent application number 202320434853.0, and the automatic opening and closing device of the glass manufacturing mold comprises a mold base, an annular groove is formed in the top of the mold base, a short pipe is rotationally connected to an inner cavity of the annular groove, a round base is fixedly connected to the top of the short pipe, a first motor is fixedly arranged on the top of the mold base, a first gear is fixedly arranged on an output shaft of the first motor, and a second gear meshed with the first gear is fixedly connected to the surface of the short pipe. Through the cooperation of motor one, gear one and gear two for round base takes place to rotate after the suppression is made glass, through the cooperation use of opening and shutting piece, motor two, threaded rod, thread bush and rectangular channel, makes two mould shells of making glass open, and two mould shells of another side merge and carry out next glass suppression, can reach the glass and be convenient for take out after the compression moulding and improve the purpose of the production efficiency of glass.
The prior art has the defects that after the glass is manufactured by stamping through the die, a cooling device is needed to be used for cooling and forming the stamped glass, but the prior glass is not provided with a pre-cooling device, so that the cooling effect of the glass is poor or the glass is cracked, and the processing quality is affected.
Disclosure of Invention
The invention aims to provide a multi-station turntable mechanism based on glass production, which aims to solve the defects in the prior art.
The multi-station turntable mechanism comprises a production table, a turntable cylinder, a cooling assembly and a driving mechanism, wherein the production table is rotatably connected with the turntable cylinder, a plurality of groups of die mechanisms are arranged on the production table, a plurality of groups of connecting assemblies are arranged on the turntable cylinder and are connected with corresponding die mechanisms, the cooling assembly and the driving mechanism are arranged on the production table, and when the driving mechanism drives the turntable cylinder to intermittently rotate, the driving mechanism drives the cooling assembly to move to butt joint with the corresponding die mechanisms so as to enable cold air to flow in the die mechanisms to realize gradual cooling.
As a further description of the above technical solution:
the mold mechanism comprises a base arranged on a production table, a first mold and a second mold are arranged on the base, spiral grooves are formed in the first mold and the second mold, an air inlet pipe is arranged on the first mold, an air outlet pipe is arranged on the second mold, and the air inlet pipe and the air outlet pipe are communicated with the spiral grooves.
As a further description of the above technical solution:
The cooling assembly comprises a plurality of telescopic rods I fixedly connected to the side wall of the production table, side plates are fixedly connected to the telescopic rods I, air inlet covers and air outlet covers are communicated to the side plates, telescopic pipes are communicated between the air outlet covers and the next air inlet cover, the air inlet covers are in contact with corresponding air inlet pipes, and the air outlet covers are in contact with corresponding air outlet pipes.
As a further description of the above technical solution:
the driving mechanism comprises a rotating rod which is rotatably connected to the production table, a cylindrical barrel and a residual tooth ring are fixedly connected to the rotating rod, a gear ring is fixedly connected to the rotating disc barrel, and the residual tooth ring is meshed with the gear ring in the rotating stroke.
As a further description of the above technical solution:
The transmission mechanism comprises a second telescopic rod fixedly connected to the bottom of the production table, an arc-shaped block is fixedly connected to the bottom end of the second telescopic rod, a track rod is fixedly connected to the arc-shaped block, a track groove is formed in the cylinder, the track rod is slidably connected to the track groove, a plurality of first connecting strips are rotatably connected to the arc-shaped block, and each first connecting strip is rotatably connected with a corresponding side plate.
As a further description of the above technical solution:
the connecting assembly comprises a connecting rod which is rotationally connected to the turntable cylinder, one end of the connecting rod is fixedly connected with an L-shaped plate, and the L-shaped plate is fixedly connected with a corresponding base.
As a further description of the above technical solution:
The production bench is further provided with a guide assembly and a turnover assembly, the guide assembly comprises a guide groove formed in the production bench, the connecting rod is rotatably connected with a connecting cylinder, the connecting cylinder is fixedly connected with a guide rod and an arc-shaped strip, the guide rod is slidably connected in the guide groove, one side of the arc-shaped strip is rotatably connected with a driving plate, and the driving plate is rotatably connected with a corresponding first die and a corresponding second die through two connecting strips respectively.
As a further description of the above technical solution:
the overturning assembly comprises arc rack plates fixedly connected to the production table, spiral bevel gears are fixedly connected to the connecting rods, and the arc rack plates are sequentially meshed with each other in the movement stroke of the spiral bevel gears.
As a further description of the above technical solution:
the production bench is provided with a notch, and a receiving hopper is arranged at the bottom of the notch and on the production bench.
As a further description of the above technical solution:
And the production table is also provided with a preheater, a feeder, a punch and a material taking device.
In the technical scheme, the multi-station turntable mechanism based on glass cup production has the beneficial effects that:
according to the invention, through the mutual coordination among the production table, the turntable cylinder, the mould mechanisms, the connecting assembly, the cooling assembly, the driving mechanism and the transmission mechanism, when the plurality of mould mechanisms stop after rotating the adjusting position under the action of the driving assembly, the driving mechanism continues to work and drives the cooling assembly to move to butt joint with the corresponding mould mechanism through the coordination of the transmission mechanism, so that cold air flows from one mould mechanism to the next mould mechanism, the purpose of gradual cooling can be achieved, the effect of greatly influencing the cooling of glass due to a large temperature difference is avoided, and the device is simple and convenient to operate and has strong practicability.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
This document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all of the features of the technology disclosed.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of an overall structure according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a production table according to an embodiment of the present invention;
FIG. 3 is a schematic diagram showing the connection of a driving mechanism, a transmission mechanism and a cooling assembly according to an embodiment of the present invention;
FIG. 4 is an exploded view of a driving mechanism and a cooling assembly according to an embodiment of the present invention;
FIG. 5 is a schematic diagram showing the connection and disassembly of a mold mechanism and a connection assembly according to an embodiment of the present invention;
FIG. 6 is a schematic diagram showing the connection of a mold mechanism and a cooling assembly according to an embodiment of the present invention;
FIG. 7 is a schematic view of a partial structure of a connection assembly according to an embodiment of the present invention;
FIG. 8 is a schematic cross-sectional view of a mold according to an embodiment of the present invention;
Fig. 9 is an enlarged view at a in fig. 1.
Reference numerals illustrate:
1. Production table 11, rotary disc cylinder 21, base 22, first mould 23, second mould 24, spiral groove 25, air inlet pipe 26, air outlet pipe 31, first telescopic rod 32, side plate 33, air inlet cover 34, air outlet cover 35, telescopic pipe 41, rotary rod 42, cylinder 43, residual tooth ring 44, gear ring 51, second telescopic rod 52, arc block 53, track rod 54, track groove 55, first connecting bar 61, connecting bar 62, L-shaped plate 71, guide groove 72, connecting cylinder 73, guide rod 74, arc strip 75, driving plate 76, second connecting bar 81, arc toothed plate 82, spiral bevel gear 91, notch 92, receiving hopper 101, preheater 102, feeder 103 and punch.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Referring to fig. 1-9, the multi-station turntable mechanism based on glass production provided by the embodiment comprises a production table 1, a turntable drum 11 is rotatably connected to the production table 1, the production table 1 and the turntable drum 11 are all existing equipment, the turntable drum 11 is arranged at the center of the production table 1, a plurality of groups of mold mechanisms are arranged on the production table 1, a plurality of groups of connecting components are arranged on the turntable drum 11, each connecting component is connected with a corresponding mold mechanism, the plurality of groups of mold mechanisms are connected with the turntable drum 11 through the connecting components so that the plurality of mold mechanisms and the turntable drum 11 synchronously move, and the multi-station turntable mechanism further comprises a cooling component and a driving mechanism, wherein the cooling component is driven to move and butt joint with the corresponding mold mechanisms through the driving mechanism when the driving mechanism drives the turntable drum 11 to intermittently rotate, so that cold air flows in the plurality of mold mechanisms to gradually cool, and when the driving mechanism stops driving the turntable drum 11 to stop rotating, the plurality of groups of mold mechanisms are continuously operated through the cooperation of the cold air of the driving mechanism, the cooling component is driven to move and butt joint with the mold mechanisms, and the cooling component is driven to easily butt joint with the mold mechanisms through the cooperation of the cold air, and the cooling mechanism when the cooling mechanism sequentially passes through the plurality of mold mechanisms, so that the temperature difference is easy to gradually reduce the temperature difference between the cooling mechanism and the glass, and the temperature difference between the glass is reduced, and the temperature difference is reduced due to the temperature difference of the cooling conditions.
In a further embodiment of the invention, the mold mechanism comprises a base 21 arranged on the production table 1, a first mold 22 and a second mold 23 are arranged on the base 21, spiral grooves 24 are formed in the first mold 22 and the second mold 23, an air inlet pipe 25 is arranged on the first mold 22, an air outlet pipe 26 is arranged on the second mold 23, the air inlet pipe 25 and the air outlet pipe 26 are communicated with the spiral grooves 24, when the first mold 22 is attached to the second mold 23, the first mold 22 and the second mold can form an outer mold of a glass, and when the first mold and the second mold are attached to each other, the spiral grooves 24 are communicated, so that cold air flows in the first mold and the second mold to exchange heat with the pressed glass, and the purpose of cooling is achieved.
Further, the cooling assembly comprises a plurality of first telescopic rods 31 fixedly connected to the side wall of the production table 1, each first telescopic rod 31 is fixedly connected with a side plate 32, the first telescopic rods 31 are used for fixing the side plates 32, the side plates 32 are distributed at equal intervals, each side plate 32 is communicated with an air inlet cover 33 and an air outlet cover 34, each air outlet cover 34 is communicated with a telescopic pipe 35 between the next air inlet cover 33, each air inlet cover 33 is contacted with the corresponding air inlet pipe 25, each air outlet cover 34 is contacted with the corresponding air outlet pipe 26, when the air inlet covers 33 are contacted with the corresponding air inlet pipes 25, the air outlet covers 34 are communicated with the air outlet pipes 26, so that external cold air can enter the air inlet pipes 25 through the air inlet covers 33 and then enter the spiral grooves 24 between the first die 22 and the second die 23 to flow, and finally the air entering the air outlet covers 34 through the air outlet pipes 26 on the second die 23 is circularly used after the air inlet covers 33 are contacted with the corresponding air inlet covers 33, and the cooling assembly is arranged at a station between the glass cup and after the glass is pressed.
Further, the driving mechanism comprises a rotating rod 41 rotatably connected to the production table 1, the rotating rod 41 is driven to rotate by an external driving source, a cylinder barrel 42 and a residual tooth ring 43 are fixedly connected to the rotating rod 41, a gear ring 44 is fixedly connected to the rotary table 11, the residual tooth ring 43 is meshed with the gear ring 44 in the rotating stroke, a certain resistance is required to be arranged between the rotary table 11 and the production table 1, the rotary table 11 is prevented from rotating randomly, and when the rotating rod 41 drives the residual tooth ring 43 to rotate synchronously with the cylinder barrel 42, the rotary table 11 can be driven to rotate only when teeth on the residual tooth ring 43 rotate to the side of the rotary table 11 and are meshed with the gear ring 44 arranged on the residual tooth ring 43.
In a further embodiment of the present invention, the transmission mechanism includes a second telescopic rod 51 fixedly connected to the bottom of the production table 1, the bottom end of the second telescopic rod 51 is fixedly connected with an arc block 52, and the second telescopic rod 51 is configured to fix the arc block 52 to the bottom of the production table 1; the arc block 52 is fixedly connected with a track rod 53, the cylindrical drum 42 is provided with a track groove 54, the track rod 53 is slidingly connected in the track groove 54, a plurality of first connecting strips 55 are rotationally connected on the arc block 52, each first connecting strip 55 is rotationally connected with a corresponding side plate 32, the track groove 54 on the cylindrical drum 42 mainly consists of two transverse arc groove parts and two spiral groove 24 parts, the two transverse arc groove parts are respectively arranged at different heights of the cylindrical drum 42, the two transverse arc groove parts are connected end to end through the two spiral groove 24 parts, when teeth on the residual tooth ring 43 are to be meshed with a gear disc on the turntable drum 11, the track rod 53 on the arc block 52 enters the transverse arc groove part positioned at the top along the spiral groove 24 part of the track groove 54, the side plate 32 moves upwards along with the moment, the side plate 32 can be pushed away from the production table 1 by the first connecting strips 55, when teeth on the residual tooth ring 43 are meshed with the gear disc on the turntable 11, the track rod 53 on the residual tooth ring is separated from the track groove part, and moves towards one end of the arc block 52 along with the top of the arc groove part of the arc groove 1, the side plate 52 is matched with the arc groove part at one end of the top of the arc groove 52, the arc groove part is far away from the top of the arc groove part of the arc groove 1, such that the cooling assembly on the side plate 32 is in abutting communication with the mold mechanism.
In the embodiment provided by the invention, the connecting component comprises the connecting rod 61 rotatably connected to the turntable cylinder 11, one end of the connecting rod 61 is fixedly connected with the L-shaped plate 62, the L-shaped plate 62 is fixedly connected with the corresponding base 21, and the turntable cylinder 11 can be conveniently rotated to drive the base 21 to synchronously rotate by arranging the connecting rod 61 and the L-shaped plate 62, so that the die mechanism is replaced to the next processing position for continuous processing.
In the scheme provided by the invention, the production table 1 is further provided with a guide assembly and a turnover assembly, the guide assembly comprises a guide groove 71 formed in the production table 1, the guide groove 71 is also formed by two arc grooves with different radiuses and two inclined grooves, the connecting rod 61 is rotatably connected with a connecting cylinder 72, the connecting cylinder 72 is fixedly connected with a guide rod 73 and an arc strip 74, the guide rod 73 is slidably connected in the guide groove 71, one side of the arc strip 74 is rotatably connected with a driving plate 75, the driving plate 75 is rotatably connected with a corresponding first die 22 and a corresponding second die 23 through two connecting strips 76 respectively, and the guide assembly is arranged so that the die mechanism is opened when necessary, thereby facilitating automatic demoulding operation of a glass cup cooled and formed in the die mechanism.
In the scheme provided by the invention, the overturning assembly comprises the arc rack plates 81 fixedly connected to the production table 1, the spiral bevel gears 82 are fixedly connected to the connecting rods 61, the spiral bevel gears 82 are sequentially meshed with the arc rack plates 81 in the moving stroke of the spiral bevel gears 82, the overturning assembly is arranged at the next station behind the blanking assembly, and the overturning assembly is arranged so that the die mechanism after demolding can overturn and topple over, so that glass fragments of glass during processing can be treated, and the separation of the glass fragments and the die mechanism is facilitated.
In the scheme provided by the invention, the notch 91 is formed in the production table 1, the receiving hopper 92 is arranged on the production table 1 and positioned at the bottom of the notch 91, and the turnover mechanism and the notch 91 are arranged on the same axis, so that the receiving hopper 92 can conveniently receive the materials poured into the die mechanism and uniformly collect the materials.
In the further provided scheme of the invention, the production table 1 is further provided with a preheater 101, a feeder 102, a punch 103 and a material taking device, wherein the preheater 101, the feeder 102, the punch 103 and the material taking device are all existing apparatuses, the use principle of the equipment is not repeated here, the preheater 101, the feeder 102, the punch 103 and the material taking device are sequentially arranged along the rotating direction of the turntable cylinder 11, the preheated mould mechanism after demoulding can be preheated through the preheater 101, the preheated mould mechanism can be fed through the feeder 102, then the mould mechanism with materials moves to the punch 103, the mould mechanism with materials is subjected to punch forming through the punch 103, and the material taking device is arranged at a station where the mould mechanism is opened due to the action of a guide component and is used for taking out the demoulded glass.
When the rotary table is driven by the rotary rod 41, the rotary rod 41 rotates to drive the incomplete tooth ring 43 and the cylindrical drum 42 to synchronously rotate, when teeth of the incomplete tooth ring 43 are to be contacted with the gear ring 44 on the rotary table 11 under the drive of the rotary rod 41, the rotary table 11 does not rotate, the track rod 53 on the arc block 52 enters the part of the transverse arc groove 24 positioned at the top along the track groove 54, the arc block 52 moves upwards along with the upward movement, the side plate 32 can push the side plate 32 to be far away from the production table 1 through the connecting strip one 55, the air inlet cover 33 and the air outlet cover 34 arranged on the side plate 32 are separated from the butted air inlet pipe 25 and the air outlet pipe 26, the teeth of the incomplete tooth ring 43 are meshed with the gear ring 44 at the moment, the rotary table 11 rotates to drive the die mechanism to move to the position of the next station through the cooperation of the connecting rod 61 and the L-shaped plate 62, the teeth on the incomplete tooth ring 43 and the gear ring 11 are moved to the position of the next station along the track groove 24 along the track groove 54, the position of the arc block 52 is moved to be far away from the arc groove 2 along with the air inlet cover 33 on the side plate 32, and the position of the arc-shaped side plate 52 is completely separated from the air inlet pipe 32 along with the arc groove 2, and the position of the air inlet cover 2 is completely separated from the bottom of the arc groove 2 along with the arc groove 2;
When the cool air is supplied into the first mould mechanism through the first air inlet cover 33, the temperature in the mould mechanism is the lowest, the temperature of the cool air flowing in the mould mechanism is gradually increased in the cooling process, and the gradually increased cool air enters into the mould mechanism along the air outlet cover 34 and the telescopic pipe 35, so that the aim of pre-cooling can be achieved;
When the mold mechanism for cooling molding moves to the blanking position, the guide rod 73 arranged on the mold mechanism enters the chute part of the guide groove 71 from the arc groove part with large section radius of the guide groove 71 until finally enters the arc groove distribution with small section radius of the guide groove 71, in the process, the guide rod 73 pulls the connecting cylinder 72 on the connecting rod 61 to move, the connecting cylinder 72 moves to drive the driving plate 75 to approach the rotating disc cylinder 11 side through the arc strip 74, the driving plate 75 moves to drive the first mold 22 and the second mold 23 to separate from each other through the cooperation of the connecting strip 76, so that the molded glass is separated from the first mold 22 and the second mold 23, and the material is taken by the material taking device conveniently;
after the material is taken out, the die mechanism moves to the position of the next station, namely above the notch 91, under the action of the driving mechanism, the spiral bevel gear 82 arranged on the connecting rod 61 and the arc toothed plate 81 on the production table 1 are driven to rotate through the L-shaped plate 62, the connecting rod 61 drives the base 21 to rotate, the base 21 rotates and simultaneously drives the die I22 and the die II 23 to synchronously rotate, the die I22 and the die II 23 rotate and drive the driving plate 75 to rotate on one side of the arc strip 74 through the connecting strip II 76, and some scraps and glass during production can be poured into the receiving hopper 92 for unified collection through the rotation of the die mechanism.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.