CN119260937B - A mixing and blending device for a feeding mixer truck - Google Patents
A mixing and blending device for a feeding mixer truckInfo
- Publication number
- CN119260937B CN119260937B CN202411614691.4A CN202411614691A CN119260937B CN 119260937 B CN119260937 B CN 119260937B CN 202411614691 A CN202411614691 A CN 202411614691A CN 119260937 B CN119260937 B CN 119260937B
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- CN
- China
- Prior art keywords
- fixedly connected
- mixing
- wall
- water
- arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the technical field of mixer trucks, in particular to a mixing device of a feeding mixer truck, which comprises an assembly base, a support frame, a support sleeve plate and a screening bin, wherein the mixing bin is fixedly connected to the other end of a support leg, one end of a driving arm sequentially penetrates through the screening bin and the inner bottom of the mixing bin and is fixedly connected with the output end of a driving device, a mixing assembly is arranged on the driving arm and is positioned in the mixing bin, one ends of a plurality of scraping plates are fixedly connected to the outer wall of the driving arm in a circumferential array manner, the bottoms of the scraping plates are abutted to the inner bottom of the screening bin, and a water adding assembly is arranged at the top of the assembly base and is connected with the end of the driving arm. According to the stirring and mixing equipment of the feeding stirring vehicle, disclosed by the embodiment of the invention, the whole stirring and mixing equipment not only improves the mixing efficiency, but also ensures the uniformity and stability of a final product. The requirements of different material treatment can be met, and the high efficiency and the reliable quality of the production process are ensured.
Description
Technical Field
The invention relates to the technical field of mixer trucks, in particular to a mixer for a feeding mixer truck.
Background
In the current construction and engineering industry, feeding trucks are widely used as an important device for the production and transportation of concrete, and these trucks are generally equipped with a gripping robot arm for effectively gripping and transferring different types of raw materials such as cement, sand, etc. into the interior of a mixing silo, while the device plays an important role in improving the working efficiency, there are some disadvantages in practical operation.
Firstly, in the process of grabbing and transporting raw materials, a certain amount of impurities are often mixed in the raw materials, the impurities not only affect the mixing effect, but also can negatively affect the strength and durability of the final concrete, in the current mixing process, the removal and control of the impurities often depend on manual screening or subsequent treatment, the operation complexity and cost are increased, secondly, in the water adding process, a mode of injecting water from above is generally adopted, a certain problem exists in the actual operation in the mode, the water injection is uneven, the mixing time is insufficient, the water distribution is possibly uneven, and the mixing effect is affected.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the related art to some extent.
Therefore, the invention aims to provide stirring and mixing equipment of a feeding mixer truck, which realizes efficient impurity filtration and uniform water distribution by arranging a screening bin, a uniform water injection system and an internal water passage, solves the problems of impurity influence and non-uniform water, simplifies operation, reduces labor cost and improves mixing quality.
In order to achieve the aim, the invention provides stirring and mixing equipment of a feeding mixer truck, which comprises an assembly base, a support frame, a support sleeve plate and a screening bin, wherein the support frame is symmetrically and fixedly connected to the top of the assembly base, the outer wall of the support sleeve plate is fixedly connected to the end part of the support frame, the screening bin is fixedly connected to the inner wall of the support sleeve plate, the stirring and mixing equipment further comprises a stirring and mixing mechanism and a water adding component,
The stirring and mixing mechanism comprises supporting feet, a mixing bin, a driving device, a driving arm, a stirring assembly and a scraping plate, wherein,
One end of each supporting leg is fixedly connected to the top of the assembly base in a circumferential array mode, the mixing bin is fixedly connected to the other end of each supporting leg, the driving device is arranged at the bottom of the mixing bin, and one end of each driving arm sequentially penetrates through the screening bin and the inner bottom of the mixing bin and is fixedly connected with the output end of the driving device;
The stirring component is arranged on the driving arm and positioned in the mixing bin;
One end of each scraping plate is fixedly connected to the outer wall of the driving arm in a circumferential array mode, and the bottoms of the scraping plates are abutted to the bottoms of the inner sides of the screening bins;
The water adding component is arranged on the top of the assembly base and is connected with the end part of the driving arm.
In addition, the stirring and mixing device of the feeding stirring vehicle provided by the invention can also have the following additional technical characteristics:
specifically, the bottom fixedly connected with filter screen in screening storehouse, the center department fixedly connected with location head of filter screen, the actuating arm rotates to be connected with the inner wall of location head.
Specifically, the bottom of the scraping plate is fixedly connected with a hairbrush.
Specifically, scraping plate still includes guide and discharge mechanism, guide and discharge mechanism includes awl fluted disc, toper seat, guide mechanism, synchronizing disc, discharge channel, bin outlet and toper guide cover, awl fluted disc fixed connection is on the locating head surface, the toper seat cover is established in the locating head outside, and with locating head surface sliding connection, even fixed connection of scraping plate is on the toper seat surface, guide mechanism even fixed connection is on the scraping plate surface, and with the awl fluted disc is connected, synchronizing disc cover establish in the actuating arm outside, and respectively with actuating arm surface and guide mechanism top fixed connection, discharge disc integrated into one piece sets up in the filter screen bottom, and with screening storehouse inner wall fixed connection, the discharge channel is seted up on the discharge disc surface, and is located the filter screen outside, the bin outlet is seted up respectively on screening storehouse surface and discharge disc surface, and position is corresponding, the inside guide that is provided with of discharge channel falls into inside the guide, the material of discharge channel is through guide to the discharge outlet position outside the screening storehouse.
Specifically, the quantity of guide mechanism is the half of scraping plate's quantity, guide mechanism includes first fixing base, second fixing base, first gear, second gear, first bevel gear and spiral auger, first fixing base and second fixing base fixed connection respectively are on scraping plate surface, and the position is corresponding, first gear and second gear rotate about respectively and connect at first fixing base inner wall to intermesh, first bevel gear rotate and connect on first fixing base surface, and with bevel gear meshing connection, first bevel gear's center pin runs through inside the first fixing base, and with first gear fixed connection, spiral auger rotate respectively and connect on first fixing base surface and second fixing base surface, and with the second gear is connected.
In particular, the stirring assembly comprises a reinforcing sleeve plate, a fixed head, a scraping plate and a mixing piece, wherein,
The reinforcing sleeve plate is symmetrically and fixedly connected to the outer wall of the driving arm, and the mixing pieces are provided with a plurality of groups and are fixedly connected to the outer wall of the reinforcing sleeve plate in a circumferential array;
the fixed head is fixedly sleeved on the outer wall of the driving arm and is rotationally connected to the bottom of the inner side of the mixing bin, one ends of the plurality of scraping plates are fixedly connected to the outer wall of the fixed head in a circumferential array mode, and the side walls of the scraping plates are connected with the end portions of the mixing piece;
the scraper blade is L type structure, just the bottom and the lateral wall of scraper blade respectively with interior side bottom and the inner wall conflict of mixing bin are connected.
In particular, the mixing element comprises a reinforcing arm, a limiting sleeve plate and a connecting arm, wherein,
One ends of the reinforcing arms are fixedly connected to the outer wall of the reinforcing sleeve plate in a circumferential array mode, the limiting sleeve plates are fixedly sleeved on the outer wall of the reinforcing arm at equal intervals, and the connecting arms are arranged between the two limiting sleeve plates positioned on the same vertical line and are connected through the connecting arms;
the other end of the reinforcing arm is fixedly connected to the side wall of the scraping plate.
Specifically, the water adding component comprises a mounting table, a water tank, a pump body, a water injection pipeline, a drainage pipeline and a water injection hole, wherein,
The mounting table is fixedly connected to the top of the assembly base, the water tank is fixedly connected to the top of the mounting table, and the pump body is fixedly connected to the top of the water tank;
the water injection pipeline is arranged between the pump body and the water tank, and is connected through the water injection pipeline, and the drainage pipeline is arranged between the pump body and the top of the driving arm, and is connected through the drainage pipeline;
the water injection holes are arranged on two sides of the connecting arm at equal intervals.
Specifically, the top rotation of actuating arm is connected with the rotating head, drainage pipe's tip fixed connection is in the top of rotating the head, the actuating arm, consolidate the sleeve board, consolidate the arm, spacing sleeve board with the water delivery passageway has all been seted up to the inside of linking arm, the tip of water delivery passageway with the water injection hole is connected, the protection network is installed to the outer wall of water injection hole.
Specifically, add water subassembly still includes synchronous drive accuse water subassembly, synchronous drive accuse water subassembly includes mount, tube socket, governing valve, drive gear, synchronous toothed belt, second bevel gear and third bevel gear, the mount is fixed connection respectively in mixed storehouse bottom and water tank top, tube socket fixed connection is at the mount inner wall, tube socket one end runs through out the mount top, and with drainage pipe is connected, the governing valve sets up at the tube socket one end surface that runs through out the mount top, the tube socket other end runs through inside the water inlet tank, and extends to the water tank inner chamber lower extreme, drive gear symmetry rotates to be connected at the mount inner wall, and through synchronous toothed belt is connected, a set of drive gear's center pin and the center pin one end fixed connection of the impeller of setting in the tube socket inside, another set of drive gear's center pin runs through out the mount outside, and fixedly connected with second bevel gear, drive arrangement is biax motor, biax motor one end with biax motor is connected, biax motor other end fixedly connected with third bevel gear, and with second bevel gear intermesh.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Compared with the prior art, the invention has the beneficial effects that:
1. In the invention, the scraper blade is designed to scrape off the materials adhered to the inner wall, prevent deposition, further promote the flow of the materials, ensure the materials to be fully circulated and uniformly distributed in the stirring process, and in addition, the water adding component monitors and adjusts the adding amount of water in real time so as to keep the proper humidity of the materials and promote the mixing effect.
2. According to the invention, the other end of the reinforcing arm is fixedly connected to the side wall of the scraping plate, the scraping plate slides on the inner wall of the mixing bin along with the rotation of the reinforcing arm, attached materials are scraped off, deposition is prevented, meanwhile, the materials are pushed back to the stirring area again, the design ensures uniform distribution of the materials, the mixing efficiency is improved to the greatest extent, in general, the mixing piece realizes comprehensive turning and uniform mixing of the materials through the coordinated operation of all components, thereby meeting the requirements of different processes, and ensuring high quality and stability of the final product.
3. In the invention, the pump body extracts water from the water tank, the water is conveyed to the mixing bin through the drainage pipeline, the water is uniformly sprayed on materials in the mixing bin through the plurality of water injection holes, so that each part of materials can obtain proper amount of water, local overwetting or overdrying is avoided, thus the full mixing of the materials is promoted, in addition, the accurate water management can be realized through the adjustment of the pump body by the water adding component, the optimal humidity of the materials in the mixing process is kept, the mixing quality is improved, the consistency and the stability of the final product are ensured, and the component plays a vital adjusting role in the mixing equipment in the whole, and ensures the smooth proceeding of the mixing process.
4. According to the invention, the scraping plate is further provided with the material guiding and discharging mechanism, so that the scraping plate can synchronously complete the screening and discharging work of materials in the moving process, the screening efficiency is greatly improved, the unfiltered larger materials can be guided to the outside of the filter screen through the material guiding and discharging mechanism and discharged out of the screening bin, the materials are prevented from accumulating, the improvement of the filtering effect is facilitated, meanwhile, the later manual cleaning is not required, the labor intensity is reduced, and the using effect is good;
5. compared with the operation of a water pump, the synchronous transmission water control assembly is also arranged, the automatic water control device does not need to independently perform on-off operation, reduces labor intensity, simultaneously can accurately control water quantity, ensures stable water feeding through being connected with a driving device, and can ensure that the water supply quantity and the stirring requirement are kept in dynamic balance in the stirring process through setting the adaptive proportion with the stirring speed, thereby further improving the stirring effect, and simultaneously further reducing the production cost because the water pump does not need to be independently arranged.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic structural view of a stirring and mixing device of a feeding stirring truck;
FIG. 2 is a schematic structural diagram II of a stirring and mixing device of the feeding stirring truck;
FIG. 3 is a schematic view of the structure of the interior of the mixing chamber of the present invention;
FIG. 4 is a schematic view of a filter screen according to the present invention;
FIG. 5 is a schematic view of the structure of the stirring assembly of the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 5A according to the present invention;
FIG. 7 is a schematic view of the structure of the scraping plate of the present invention;
FIG. 8 is a schematic structural view of a material guiding and discharging mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the discharge tray of the present invention;
FIG. 10 is a schematic view of a material guiding mechanism according to the present invention;
FIG. 11 is a schematic diagram of a synchronous drive water control assembly according to the present invention.
1, Assembling a base; 2, supporting frames; 3, a supporting sleeve plate, 4, a screening bin, 41, a filter screen, 5, a stirring and mixing mechanism, 51, a supporting foot, 52, a mixing bin, 53, a driving device, 54, a driving arm, 55, a stirring assembly, 551, a reinforcing sleeve plate, 552, a fixed head, 553, a scraping plate, 554, a mixing piece, 5541, a reinforcing arm, 5542, a limiting sleeve plate, 5543, a connecting arm, 56, a scraping plate, 6, a water adding assembly, 61, a mounting table, 62, a water tank, 63, a pump body, 64, a water injection pipeline, 65, a drainage pipeline, 66, a water injection hole, 7, a material guiding and discharging mechanism, 71, a conical gear disc, 72, a conical seat, 73, a material guiding mechanism, 74, a synchronous disc, 75, a material discharging disc, 76, a material discharging channel, 77, a material discharging opening, 78, a conical material guiding cover 731, a first fixed seat, 732, a second fixed seat, a first gear, 734, a second gear, 735, a first bevel gear, 736, a spiral auger, 8, a synchronous transmission water control assembly, 81, 82, a fixed seat, 83, a conical gear, a third gear, a conical gear, a regulating valve, 85, a third gear, and a conical gear.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention. On the contrary, the embodiments of the invention include all alternatives, modifications and equivalents as may be included within the spirit and scope of the appended claims.
The following describes a stirring and mixing device of a feeding stirring vehicle according to an embodiment of the present invention with reference to the accompanying drawings.
As shown in fig. 1 to 11, the stirring and mixing device of the feeding mixer truck in the embodiment of the invention comprises an assembly base 1, a support frame 2, a support sleeve plate 3 and a screening bin 4, wherein the support frame 2 is symmetrically and fixedly connected to the top of the assembly base 1, the outer wall of the support sleeve plate 3 is fixedly connected to the end part of the support frame 2, the screening bin 4 is fixedly connected to the inner wall of the support sleeve plate 3, the stirring and mixing device further comprises a stirring and mixing mechanism 5 and a water adding component 6,
The stirring and mixing mechanism 5 comprises supporting feet 51, a mixing bin 52, a driving device 53, a driving arm 54, a stirring assembly 55 and a scraping plate 56, wherein,
One end of each supporting leg 51 is fixedly connected to the top of the assembly base 1 in a circumferential array mode, the mixing bin 52 is fixedly connected to the other end of each supporting leg 51, the driving device 53 is arranged at the bottom of each mixing bin 52, and one end of each driving arm 54 sequentially penetrates through the inner bottoms of the screening bin 4 and the mixing bin 52 and is fixedly connected with the output end of each driving device 53;
It should be noted that, in the embodiment described in this embodiment, the plurality of supporting legs 51 are arranged and fixed on the top of the assembly base 1 in a circumferential array manner, a stable supporting structure is provided, this arrangement ensures uniform bearing of the mixing bin 52, resistance of the device to vibration and external force during operation is enhanced, the mixing bin 52 is fixedly connected with one end of the supporting legs 51 to form a closed stirring space, mixing and stirring of raw materials are facilitated, the driving device 53 located at the bottom of the mixing bin 52 is responsible for providing power, so that the stirring assembly 55 can effectively move, thereby realizing uniform mixing, the driving arm 54 is very critical in design, and it penetrates through the sieving bin 4 and the inner bottom of the mixing bin 52, and plays a role of bridging the driving device 53 and the stirring assembly 55, and this penetrating design enables the driving arm 54 to flexibly transmit power, and simultaneously, while reducing the overall height of the device, thereby maintaining good stirring effect, further improving compactness of the device, and ensuring high efficiency of power transmission, and further improving the overall stirring and mixing performance.
The stirring assembly 55 is mounted on the driving arm 54 and is positioned inside the mixing bin 52;
one end of each scraping plate 56 is fixedly connected to the outer wall of the driving arm 54 in a circumferential array manner, and the bottoms of the scraping plates 56 are abutted against the bottoms of the inner sides of the screening bins 4;
The water adding assembly 6 is installed at the top of the assembly base 1 and connected to the end of the driving arm 54.
It should be noted that, in the stirring system described in this embodiment, the stirring assembly 55 is designed to be mounted on the driving arm 54 and located inside the mixing bin 52 to ensure adequate mixing and uniform distribution of the raw materials during stirring, and the plurality of scraping plates 56 are fixedly connected to the outer wall of the driving arm 54 in a circumferential array, so that the scraping plates 56 can cover various areas in the mixing bin 52, and thus the omnibearing material handling is realized during stirring, the bottoms of the scraping plates 56 are closely contacted with the inner bottom of the sieving bin 4, so that when the driving arm 54 rotates, the scraping plates 56 can push the mixture and can also be blocked in an effective manner, and in addition, the water adding assembly 6 is mounted on the top of the assembly base 1 and connected with the end of the driving arm 54, so that the operator can add water in time according to the requirements of the mixture, and promote the mixing and reaction of the materials.
Specifically, when the feeding mixer truck is used, one end of the supporting legs 51 is fixedly connected to the top of the assembly base 1 in a circumferential array manner, the mixing bin 52 is fixedly connected to the other end of the supporting legs 51, the driving device 53 is installed at the bottom of the mixing bin 52, one end of the driving arm 54 sequentially penetrates through the inner bottoms of the screening bin 4 and the mixing bin 52 and is fixedly connected with the output end of the driving device 53, the stirring assembly 55 is installed on the driving arm 54 and is located in the mixing bin 52, one end of the scraping plates 56 is fixedly connected to the outer wall of the driving arm 54 in a circumferential array manner, the bottoms of the scraping plates 56 are abutted to the inner bottom of the screening bin 4, the water adding assembly 6 is installed at the top of the assembly base 1 and is connected with the end of the driving arm 54, and then the driving device 53 is started to drive the driving arm 54 to rotate so as to drive the internal stirring assembly 55 to stir vigorously. The design of the stirring assembly 55 ensures rapid tumbling of the materials within the mixing chamber 52 to achieve a uniform mixing effect. Meanwhile, a plurality of scraping plates 56 of circumference array are fixed on the outer wall of the driving arm 54 and are contacted with the bottom of the inner side of the screening bin 4, so that the material is prevented from being deposited in the stirring process, the material flow is promoted, the mixing process is smoother, the water adding component 6 is positioned at the top of the assembly base 1, and the water adding amount can be flexibly controlled according to the operation requirement. Operators can adjust the water flow in real time so as to adapt to the characteristics and the mixing requirements of different materials, thereby effectively improving the fluidity and the mixing reaction of the materials. Through these synergistic effects, the entire stirring and mixing device not only improves the mixing efficiency, but also ensures the uniformity and stability of the final product. The requirements of different material treatment can be met, and the high efficiency and the reliable quality of the production process are ensured.
In one embodiment of the present invention, as shown in fig. 5, the bottom of the screening bin 4 is fixedly connected with a filter screen 41, a positioning head is fixedly connected to the center of the filter screen 41, and a driving arm 54 is rotatably connected to the inner wall of the positioning head.
Specifically, the positioning head design facilitates the penetration of the driving arm 54, and simultaneously further improves the structural stability thereof.
In one embodiment of the present invention, as shown in fig. 5, a brush (not shown) is fixedly attached to the bottom of the scraping plate 56.
It should be noted that, the brush described in this embodiment is a detachable structure, so that subsequent replacement is facilitated.
Specifically, the brush design further enhances the filtering effect and the cleaning effect, and the using effect is good.
In one embodiment of the present invention, as shown in fig. 8-10, the scraping plate 56 further includes a guiding and discharging mechanism 7, the guiding and discharging mechanism 7 includes a conical fluted disc 71, a conical seat 72, a guiding mechanism 73, a synchronizing disc 74, a discharging disc 75, a discharging channel 76, a discharging opening 77 and a conical guiding cover 78, the conical fluted disc 71 is fixedly connected to the surface of the positioning head, the conical seat 72 is sleeved outside the positioning head and slidingly connected to the surface of the positioning head, the scraping plate 56 is uniformly and fixedly connected to the surface of the conical seat 72, the guiding mechanism 73 is uniformly and fixedly connected to the surface of the scraping plate 56 and connected to the conical fluted disc 71, the synchronizing disc 74 is sleeved outside the driving arm 54 and fixedly connected to the surface of the driving arm 54 and the top of the guiding mechanism 73, the discharging disc 75 is integrally formed at the bottom of the filter screen 41 and fixedly connected to the inner wall of the sieving bin 4, the discharging channel 76 is opened on the surface of the discharging disc 75 and is located outside the filter screen 41, the discharging opening 77 is opened on the surface of the sieving bin 4 and the surface of the discharging opening 75, and the position corresponds to the position, the discharging channel 76 is arranged inside the guiding channel 76 and the discharging channel is located outside the sieving bin 4.
Specifically, this innovative design of guide discharging mechanism 7 makes scraping plate 56 in the removal in-process, can accomplish screening and the row material work of material in step, has greatly promoted screening efficiency, can lead the filterless great material to the filter screen 41 outside through guide discharging mechanism 7, and the discharge sieves storehouse 4 again, prevents that the material from piling up, helps improving the filter effect, also need not later stage manual cleaning simultaneously, reduces intensity of labour, excellent in use effect.
When in use, the driving arm 54 rotates to synchronously drive the synchronous disc 74 to rotate, the synchronous disc 74 rotates to synchronously drive the material guiding mechanism 73, the scraping plate 56 and the conical seat 72 to rotate, the scraping plate 56 moves to synchronously push the material to move, the material guiding mechanism 73 moves to be passively triggered, unfiltered materials on the filter screen 41 are guided into the material discharging channel 76 on the material discharging disc 75, guided to the position of the material discharging opening 77 by the material guiding part in the material discharging channel 76, and discharged outside the screening bin 4 through the material discharging opening 77.
The conical guide cap 78 is designed to guide the falling material onto the screen 41 and prevent it from falling into the discharge channel 76.
In one embodiment of the present invention, as shown in fig. 8 to 10, the number of the guiding mechanisms 73 is half of the number of the scraping plates 56, the guiding mechanisms 73 include a first fixing seat 731, a second fixing seat 732, a first gear 733, a second gear 734, a first bevel gear 735 and a screw auger 736, the first fixing seat 731 and the second fixing seat 732 are fixedly connected to the surfaces of the scraping plates 56, respectively, and are positioned correspondingly, the first gear 733 and the second gear 734 are rotatably connected to the inner wall of the first fixing seat 731 up and down, respectively, and are engaged with each other, the first bevel gear 735 is rotatably connected to the surface of the first fixing seat 731, and is engaged with the bevel gear 71, the central shaft of the first bevel gear 735 penetrates into the inside of the first fixing seat 731, is fixedly connected to the first gear 733, and the screw auger 736 is rotatably connected to the surface of the first fixing seat 731 and the surface of the second fixing seat 732, respectively, and is connected to the second gear 734.
Specifically, the rotation of the synchronization disk 74 synchronously drives the first fixing seat 731 to move, the movement of the first fixing seat 731 synchronously drives the scraping plate 56 to move, the movement of the first fixing seat 731 also synchronously drives the first bevel gear 735 to move, the first bevel gear 735 synchronously rotates when moving on the bevel disk 71, the rotation of the first bevel gear 735 synchronously drives the rotation of the first gear 733, the rotation of the first gear 733 synchronously drives the rotation of the second gear 734, the rotation of the second gear 734 synchronously drives the spiral auger 736 to rotate, and the rotation of the spiral auger 736 leads unfiltered material into the discharge channel 76.
In one embodiment of the present invention, as shown in fig. 1-6, the stirring assembly 55 includes a reinforcing sleeve plate 551, a fixed tip 552, a scraper 553, and a mixing piece 554, wherein,
The reinforcing sleeve plate 551 is symmetrically and fixedly connected to the outer wall of the driving arm 54, and the mixing pieces 554 are provided with a plurality of groups and are fixedly connected to the outer wall of the reinforcing sleeve plate 551 in a circumferential array;
The fixed head 552 is fixedly sleeved on the outer wall of the driving arm 54 and is rotationally connected to the bottom of the inner side of the mixing bin 52, one end of the plurality of scraping plates 553 is fixedly connected to the outer wall of the fixed head 552 in a circumferential array, and the side wall of the scraping plates 553 is connected with the end part of the mixing piece 554;
the scraper 553 has an L-shaped structure, and the bottom and the side wall of the scraper 553 are respectively in abutting connection with the inner bottom and the inner wall of the mixing bin 52.
It should be noted that, in the stirring assembly 55 described in this embodiment, the uniformity of mixing efficiency and material handling is fully considered in design, first, the reinforcing sleeve plate 551 is symmetrically fixed on the outer wall of the driving arm 54, providing necessary structural support, the stability and durability of the whole stirring assembly 55 are enhanced, and the mixing elements 554 are fixedly connected on the outer wall of the reinforcing sleeve plate 551 in a plurality of groups of circumferential arrays, so that the contact area between the mixing elements 554 and the materials can be maximally increased during the stirring process, thereby improving the mixing efficiency.
Specifically, the working principle of the feeding mixer truck is based on the combination of mechanical stirring and fluid dynamics, firstly, when equipment is started, the driving device 53 activates the driving arm 54 to rotate, so that the reinforcing sleeve plate 551 and the mixing piece 554 connected to the outer wall of the driving arm are driven to be distributed in a circumferential array mode, the materials in the mixing bin 52 are effectively turned over to be fully contacted, the effect of uniform mixing is achieved, meanwhile, the fixing head 552 is connected with the bottom of the mixing bin 52, the fixing head 552 rotates along with the rotation of the driving arm 54, the scraping blade 553 is pushed to slide on the inner wall of the mixing bin 52, the scraping blade 553 is designed to scrape materials attached to the inner wall, deposition is prevented, the flow of the materials is further promoted, the materials are guaranteed to be fully circulated and uniformly distributed in the stirring process, in addition, the water adding component 6 monitors and adjusts the adding amount of water in real time, the proper humidity of the materials is kept, the mixing effect is improved, the components cooperate with each other in the whole stirring process, the materials are guaranteed to be fully stirred, circulation and mixed in the mixing bin 52, and a high-quality final product is achieved.
In one embodiment of the present invention, as shown in fig. 4-6, the mixing element 554 includes a stiffening arm 5541, a stop collar plate 5542, and a connecting arm 5543, wherein,
One end of each of the plurality of reinforcing arms 5541 is fixedly connected to the outer wall of the corresponding reinforcing sleeve plate 551 in a circumferential array manner, the limiting sleeve plates 5542 are fixedly sleeved on the outer wall of the corresponding reinforcing arm 5541 at equal intervals, and a connecting arm 5543 is arranged between the two limiting sleeve plates 5542 positioned on the same vertical line and connected through the connecting arm 5543;
The other end of reinforcing arm 5541 is fixedly attached to the side wall of flight 553.
It should be noted that, in this embodiment, the connecting arm 5543 is located between the two limiting sleeve plates 5542 on the same vertical line, and is connected by the connecting arm 5543, and this structural design makes the connecting arm 5543 able to bear a certain lateral force during the stirring process, and ensures the overall flexibility of the mixing element 554, and the design of the connecting arm 5543 can also effectively transmit force to promote the flow of materials in the mixing bin 52, so as to further improve the mixing efficiency.
Specifically, the driving device 53 drives the driving arm 54 to rotate, thereby driving the connected reinforcing sleeve plate 551 and the mixing piece 554, the reinforcing arm 5541 is fixed on the reinforcing sleeve plate 551 in a circumferential array manner, so as to ensure that the mixing piece 554 is uniformly distributed in the stirring process, when the reinforcing arm 5541 rotates, strong mechanical acting force is generated by the movement of the reinforcing arm 5541, the materials in the mixing bin 52 are pushed to turn up and down, sufficient contact and mixing of the materials are promoted, the limiting sleeve plates 5542 are uniformly spaced and fixed on the outer wall of the reinforcing arm 5541, guiding of the movement of the materials is provided, the connecting arm 5543 between the two limiting sleeve plates 5542 not only strengthens the stability of the whole structure, but also enables the mixing piece 554 to keep flexibility in the movement, effectively transmits force, so that the fluidity of the materials is improved, the other end of the reinforcing arm 5541 is fixedly connected on the side wall of the scraping plate 553, along with the rotation of the reinforcing arm 5541 slides on the inner wall of the mixing bin 52, the attached materials are scraped off, the materials are prevented from being pushed back to the stirring area again, the design ensures the uniform distribution of the materials, the mixing efficiency is improved, the mixing piece is uniformly distributed, the mixing quality is fully improved, the mixing quality is not uniform, and the mixing quality of the mixing piece 554 and the mixing piece is completely and uniformly mixed with the uniform product is guaranteed.
In one embodiment of the present invention, as shown in fig. 1 to 3 and 6, the water adding assembly 6 includes a mounting table 61, a water tank 62, a pump body 63, a water injection pipe 64, a water discharge pipe 65, and a water injection hole 66, wherein,
The mounting table 61 is fixedly connected to the top of the assembly base 1, the water tank 62 is fixedly connected to the top of the mounting table 61, and the pump body 63 is fixedly connected to the top of the water tank 62;
A water injection pipeline 64 is arranged between the pump body 63 and the water tank 62 and is connected through the water injection pipeline 64, and a drainage pipeline 65 is arranged between the pump body 63 and the top of the driving arm 54 and is connected through the drainage pipeline 65;
The water injection holes 66 are formed at equal intervals on two sides of the connecting arm 5543.
It should be noted that, the water injection holes 66 described in this embodiment are uniformly formed on two sides of the connecting arm 5543 to form a plurality of nozzles, and the nozzles can uniformly spray water onto the materials in the mixing bin 52, so as to ensure that each part of the materials can fully contact with the water, promote a more uniform mixing effect, ensure uniform distribution of water flow due to the design of the water injection holes 66, avoid the phenomenon of local overwetting or overdrying, and thus promote the overall quality of mixing.
Specifically, when the system starts, pump body 63 takes out water from water tank 62, carry water to mixing bin 52 through drain pipe 65, water evenly sprays the material in mixing bin 52 through a plurality of water injection holes 66, make every partial material all obtain appropriate amount of moisture, avoid local overwetting or overdry, thereby promote the intensive mixing of material, in addition, through the regulation of pump body 63, add water subassembly 6 can realize accurate moisture management, make the material keep optimal humidity in the mixing process, thereby promote mixing quality, ensure the uniformity and the stability of final product, in the whole, this subassembly has played vital regulatory action in mixing apparatus, the smooth going on of mixing process has been ensured.
In one embodiment of the present invention, as shown in fig. 1-6, the top of the driving arm 54 is rotatably connected with a rotating head, the end of the drainage pipe 65 is fixedly connected to the top of the rotating head, the driving arm 54, the reinforcing sleeve plate 551, the reinforcing arm 5541, the limiting sleeve plate 5542 and the connecting arm 5543 are all provided with water delivery channels, the end of the water delivery channels is connected with the water injection holes 66, and the outer wall of the water injection holes 66 is provided with a protection net.
The drain pipe 65 in this embodiment is a steel pipe structure.
Specifically, set up the rotation head and be convenient for rotate, still be convenient for drainage operation, set up the water delivery passageway and be convenient for carry liquid, set up the protection network and can block large granule impurity and foreign matter effectively, excellent in use effect.
In one embodiment of the present invention, as shown in fig. 11, the water adding assembly 6 further includes a synchronous transmission water control assembly 8, the synchronous transmission water control assembly 8 includes a fixing frame 81, a tube seat 82, a regulating valve 83, a transmission gear 84, a synchronous toothed belt 85, a second bevel gear 86 and a third bevel gear 87, the fixing frame 81 is fixedly connected to the bottom of the mixing chamber 52 and the top of the water tank 62, the tube seat 82 is fixedly connected to the inner wall of the fixing frame 81, one end of the tube seat 82 penetrates through the top of the fixing frame 81 and is connected with the drain pipe 65, the regulating valve 83 is disposed on the surface of the tube seat 82 penetrating through the top of the fixing frame 81, the other end of the tube seat 82 penetrates through the inside of the water tank 62 and extends to the lower end of the inner cavity of the water tank 62, the transmission gear 84 is symmetrically and rotatably connected to the inner wall of the fixing frame 81 and is connected with the synchronous toothed belt 85, wherein the central shaft of one set of the transmission gears 84 is fixedly connected with one end of the central shaft of the impeller disposed inside the tube seat 82, the central shaft of the other set of the transmission gear 84 penetrates through the outside of the fixing frame 81 and is fixedly connected with the second bevel gear 86, the driving device 53 is a biaxial motor, one end of the biaxial motor is connected with the driving arm 54, the other end of the biaxial motor is fixedly connected with the third bevel gear 87 and is meshed with the second bevel gear 86.
The impeller shown in this embodiment is not shown.
Specifically, synchronous drive accuse water subassembly 8 compares with water pump operation, need not to carry out the operation of opening and close alone, when reducing intensity of labour, can also accurate control water yield, through being connected with drive arrangement 53, guarantees that the water is stable, through the proportion with stirring speed settlement adaptation, can ensure at stirring in-process, the supply of water volume and stirring demand keep dynamic balance to further improved stirring effect, simultaneously owing to need not to set up the water pump alone, also further reduction in production cost.
When the double-shaft motor is used, the double-shaft motor operates to synchronously drive the driving arm 54 and the third bevel gear 87 to rotate, the third bevel gear 87 rotates to synchronously drive the second bevel gear 86 and one group of transmission gears 84 to rotate, one group of transmission gears 84 synchronously drive the other group of transmission gears 84 to rotate through the synchronous toothed belt 85, the other group of transmission gears 84 rotates to synchronously drive the impeller to rotate, the impeller rotates to extract water in the water tank 62, and the water is conveyed into the drainage pipeline 65 after the flow is regulated by the regulating valve 83.
In summary, according to the stirring and mixing device of the feeding stirring truck disclosed by the embodiment of the invention, the driving device 53 is started to drive the driving arm 54 to rotate, and then the internal stirring assembly 55 is driven to stir vigorously, the stirring assembly 55 is designed to ensure that materials are rapidly turned over in the mixing bin 52, so that the effect of uniform mixing is achieved, meanwhile, the scraping plates 56 of a plurality of circumferential arrays are fixed on the outer wall of the driving arm 54 and are in contact with the bottom of the inner side of the screening bin 4, the deposition of the materials is prevented in the stirring process, the flow of the materials is promoted, the mixing process is smoother, the water adding assembly 6 is positioned at the top of the assembly base 1, the water adding amount can be flexibly controlled according to the operation requirement, and operators can adjust the water flow in real time to adapt to the characteristics and the mixing requirement of different materials, so that the fluidity and the mixing reaction of the materials are effectively improved, the whole stirring and mixing device not only improves the mixing efficiency, but also ensures the uniformity and stability of the final product, can meet the requirements of different material treatment, and ensures the high efficiency and reliability of the production process.
In the description of this specification, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (7)
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| CN118322345A (en) * | 2024-06-18 | 2024-07-12 | 江苏中装建设有限公司 | A mixing device for construction |
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| CN115609751B (en) * | 2022-10-28 | 2025-07-11 | 济宁正和建材有限公司 | A high-strength concrete preparation process |
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| CN220061810U (en) * | 2023-06-09 | 2023-11-21 | 河北邯峰发电有限责任公司 | Sludge mixing and burning device |
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| CN220716092U (en) * | 2023-09-06 | 2024-04-05 | 潍坊万德顺建材有限公司 | Concrete powder feeding mechanism |
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| CN215749960U (en) * | 2021-07-27 | 2022-02-08 | 宋艳军 | Cement batching device for roads and bridges |
| CN114656069A (en) * | 2022-05-27 | 2022-06-24 | 东营辰瑛石油技术服务有限公司 | Oily sewage safety treatment device |
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