CN119260912B - Integrated forming process for ceramic-wood composite structure - Google Patents
Integrated forming process for ceramic-wood composite structureInfo
- Publication number
- CN119260912B CN119260912B CN202411609895.9A CN202411609895A CN119260912B CN 119260912 B CN119260912 B CN 119260912B CN 202411609895 A CN202411609895 A CN 202411609895A CN 119260912 B CN119260912 B CN 119260912B
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- transmission
- shell
- ceramic
- composite structure
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0009—Shaping of preshaped articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an integrated forming process for a porcelain wood composite structure, which comprises forming equipment, wherein the forming equipment comprises a first transmission shell and a second transmission shell, one side of the first transmission shell is fixedly connected with one side of the second transmission shell, a plurality of conveying rollers are rotatably connected in the second transmission shell, a plurality of assembling mechanisms are arranged on two sides of the second transmission shell, the first transmission shell comprises a first length shell, a second length shell and a top plate, the top end of the first length shell and the top end of the second length shell are respectively and fixedly connected with two sides of the bottom end of the top plate.
Description
Technical Field
The invention relates to the technical field of ceramic-wood composite structures, in particular to an integrated forming process for a ceramic-wood composite structure.
Background
The ceramic-wood composite structure is characterized by excellent performance in the aspect of environmental protection, no harmful chemical substances and no peculiar smell, is safe and environment-friendly, reduces the release of formaldehyde and other harmful substances, has the characteristics of fire resistance, high temperature resistance and suitability for geothermal environment, has the characteristics of high wear resistance and wear resistance, is not easy to deform and absorb water, can effectively prevent stains from penetrating and mildew, has real surface texture, three-dimensional and naive wooden touch, is convenient to install and long in service life, has good physical properties, combines the natural beauty of wood and the durability of ceramics, has the natural feeling of a solid wood floor, has the characteristics of mildew resistance, moisture resistance, no arching and the like of ceramic tiles, is prepared by a sol-gel method, enhances the physical properties of the wood, improves the compressive strength and the dimensional stability of the ceramic-wood composite structure, and is environmentally-friendly, safe, durable, easy to clean, attractive and good in physical properties.
However, the conventional ceramic-wood composite structure preparation process has the following disadvantages:
traditional porcelain wood shortcoming, the difference in height can't be solved to the finished product, and ceramic tile processing mortise and tenon fourth of twelve earthly branches structure error is big, and visual effect is poor after mating formation, and limit portion mortise and tenon fourth of twelve earthly branches processing ceramic tile attenuation becomes fragile, and transportation transport is damaged more easily.
Disclosure of Invention
The invention aims to provide an integrated forming process for a ceramic-wood composite structure, which aims to solve the problems that the traditional ceramic-wood composite structure has defects in the prior art, a finished product cannot solve the problems that the height difference is large, the mortise-tenon structure error of ceramic tile processing is large, the visual effect is poor after paving, the ceramic tile processed by edge mortise-tenon becomes thinner and becomes fragile, and the transport and the transportation are easier to damage.
The integrated forming process for the porcelain wood composite structure comprises forming equipment, wherein the forming equipment comprises a first transmission shell and a second transmission shell, one side of the first transmission shell is fixedly connected with one side of the second transmission shell, a plurality of conveying rollers are rotatably connected inside the second transmission shell, a plurality of assembling mechanisms are arranged on two sides of the second transmission shell, the first transmission shell comprises a first length shell, a second length shell and a top plate, the top end of the first length shell and the top end of the second length shell are respectively fixedly connected with two sides of the bottom end of the top plate, a transmission assembly is mounted in the middle between the first length shell and the second length shell, a first height groove is formed in the top end, close to one side of the second length shell, of the first length shell, a screw rod is rotatably connected inside the first height groove, a first height block is in sliding connection with the first height groove in a threaded mode, and a compression roller is rotatably connected on one side of the first height block.
As a preferable technical scheme of the invention, the top end of the second length shell, which is close to one side of the first length shell, is provided with a second height groove, a sliding rod is fixedly arranged in the second height groove, the middle part of the sliding rod is slidably connected with a second height block, one side of the second height block is rotationally connected with one side opposite to the pressing roller, one side of the top plate top end is fixedly provided with a stepping motor for driving the screw rod to rotate, the stepping motor is started after being electrified, the stepping motor drives the screw rod to rotate, threads on the surface of the screw rod are mutually matched with threads on the inner wall of the first height block, the first height block is limited by the first height groove with the shape mutually matched with the first height block, so that the first height block slides along the screw rod, the first height block drives the second height block to synchronously move through the pressing roller, the second height block slides relative to the sliding rod, the pressing roller is stably contacted with the top of the wood plate, and the wood plates with different thicknesses can be transmitted along the transmission assembly.
As a preferred technical scheme of the invention, the transmission assembly comprises two mounting seats and two transmission frames, one sides of the two opposite mounting seats are respectively and rotatably connected with one ends of the two transmission frames, a plurality of transmission rollers are rotatably connected between the two transmission frames, belt pulleys are fixedly arranged on the surfaces of the plurality of transmission rollers, belts are in transmission connection between every two adjacent belt pulleys, fixed bases are arranged at the bottom ends of the two mounting seats, angle cylinders are arranged at the top ends of the two fixed bases, movable ends of the two angle cylinders are respectively and directly connected with one ends of the two transmission frames, one ends of the two fixed bases and one ends of the two mounting seats are respectively and fixedly connected with one sides of the first length shell and the second length shell, a servo motor which is directly opposite to one end of the transmission roller is fixedly arranged on the surface of the second length shell, the angle cylinders stretch and retract, the transmission frames are pushed by the angle cylinders relative to the fixed bases, the transmission angle of the transmission rollers to a wood board is adjusted, the transmission rollers are transmitted to the second transmission motor to the second transmission board, the belt pulleys are directly opposite to the second transmission board, the second transmission motor is driven to rotate, and the belt pulleys are directly opposite to the second transmission roller shell, and the servo motor is driven to rotate, and the belt pulleys are directly opposite to the second transmission roller shell is driven to rotate, and the transmission roller is driven to rotate, and the adjacent belt pulleys are directly opposite to the transmission roller.
As a preferable technical scheme of the invention, the assembly mechanism comprises an assembly table and an assembly component, one side of the top end of the assembly table is rotationally connected with the bottom end of the assembly component, the top end of the assembly table is provided with a movable groove, the bottom end of the inner wall of the movable groove is fixedly provided with a linear rail, the middle part of the linear rail is slidably connected with a movable block, both sides of the movable block are fixedly provided with connecting shafts, the middle parts of the two connecting shafts are rotationally connected with pushing plates, the top ends of the two pushing plates are respectively connected with one side opposite to the assembly component, one side of the assembly table is fixedly connected with a second transmission casing, the movable block slides along the linear rail, the connecting shafts are driven to synchronously move in the sliding process of the movable block, the pushing plates are driven to angularly deflect relative to the movable block, the pushing plates are pushed from the bottom of the assembly component, and the assembly component is angularly deflected relative to the assembly table, so that the assembly angle is adjusted.
As a preferred technical scheme of the invention, the assembly component comprises a fixed table and a plurality of threaded columns, wherein the top end of the fixed table is provided with a plurality of threaded holes, the plurality of threaded holes are respectively in threaded connection with the plurality of threaded columns, the top ends of the plurality of threaded columns are respectively in rotary connection with a baffle rod, the bottom end of the fixed table is in rotary connection with one end opposite to the assembly table, a user screws the threaded columns, threads on the surfaces of the threaded columns are matched with threads on the inner walls of the threaded holes, so that the threaded columns are rotated and lifted relative to the threaded holes, the baffle rods are fixed on the fixed table, and the baffle rods are mutually matched to fix a wood plate, so that a subsequent die and a porcelain plate are conveniently buckled.
As a preferable technical scheme of the invention, a hanging ring is fixedly arranged in the middle of the top end of the top plate, an operation frame is fixedly arranged on the surface of the first length shell, an operation panel is fixedly arranged on the top end of the operation frame, an electric box is fixedly arranged at the bottom end between the first length shell and the second length shell, a sealing door is hinged to the front surface of the electric box, and a user presses the operation panel by using a hand to control the wood board transmission speed.
As a preferable technical scheme of the invention, the bottom end of the second transmission casing is fixedly provided with a plurality of height rods, and the height rods are supported from the bottom of the second transmission casing.
An integrated molding process for a porcelain wood composite structure comprises the following steps:
Firstly, cutting ceramic tiles, namely placing the ceramic tiles on cutting equipment according to requirements and a drawing of a ceramic-wood composite structure, and cutting the ceramic tiles according to the requirements and the drawing;
Step two, cleaning the tiles, namely placing the cut tiles on a conveyor, conveying the tiles by the conveyor, cleaning the chips generated after cutting on a cleaning device with a hairbrush, and conveying the tiles into a cleaning device for impurity cleaning by secondary conveying of the conveyor;
step three, drying the ceramic tile, namely placing the cleaned ceramic tile in drying equipment, and removing moisture from the cleaned ceramic tile through a drying lamp or a heating plate in the drying equipment;
Preparing a required die according to the requirements of the ceramic-wood composite structure, and mounting a tooling die required for preparing the ceramic-wood composite structure on one side of forming equipment;
Step five, wood board glue coating, namely placing the wood board on forming equipment, and coating glue solution on the surface of the wood board through PUR equipment in the process of conveying the wood board by the forming equipment to finish glue coating;
Step six, assembling the glued wood board and the prepared die for the first time through a rolling composite machine to obtain an assembled product;
step seven, the demolding tool is used for separating the assembled product from the mold according to actual requirements;
step eight, assembling for the second time, placing the ceramic tile on the assembled product, and preparing a semi-finished product;
Step nine, product reinforcement, namely placing the semi-finished product in a flat press for static press fit for 20-40min;
step ten, product treatment, namely polishing, slotting and paint spraying the reinforced product in sequence;
and eleventh, packaging and delivering, namely detecting the processed product through a visual detector, packaging the product after the detection is qualified, and delivering.
As a preferable technical scheme of the invention, the preparation of the required die in the step four is to specifically select CNC equipment as die processing equipment, select wood strips or easily processed raw materials as die raw materials, and prepare the required die.
Compared with the prior art, the ceramic-wood composite structure has the beneficial effects that the ceramic-wood composite structure prepared by the process has the advantages that the wood board is conveyed through the forming equipment, then the wood board is compounded with the die on the assembling mechanism, and finally the ceramic tile is placed into the assembly, so that the preparation is completed, the traditional preparation mode is replaced, the operation is simple and convenient, the falling phenomenon of a ceramic layer is avoided, and the service life of the ceramic-wood composite structure is prolonged.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a side view of the molding apparatus of the present invention;
FIG. 3 is a front view of a first transmission housing of the present invention;
FIG. 4 is a side view of the transfer assembly of the present invention;
FIG. 5 is a cross-sectional view of the assembly mechanism of the present invention;
FIG. 6 is a side view of the assembled component of the present invention;
FIG. 7 is a perspective view of a transmission assembly of the present invention;
Fig. 8 is a partial schematic view of a first transmission housing according to the present invention.
In the figure, 1, a forming device, 2, a first transmission casing, 201, a first length casing, 202, a second length casing, 203, a top plate, 204, a lifting ring, 3, a second transmission casing, 4, a conveying roller, 5, an assembling mechanism, 51, an assembling table, 52, a linear rail, 53, a movable groove, 54, a movable block, 55, a connecting shaft, 56, a pushing plate, 57, an assembling component, 571, a fixing table, 572, a threaded hole, 573, a threaded column, 574, a baffle rod, 6, a height rod, 7, a stepping motor, 8, an operation panel, 9, an operation frame, 10, a transmission component, 101, a fixing base, 102, an angle cylinder, 103, an installation seat, 104, a transmission frame, 105, a transmission roller, 106, a belt pulley, 11, an electric box, 12, a sealing door, 13, a servo motor, 14, a second height groove, 15, a second height block, 16, a sliding rod, 17, a pressing roller, 18, a first height block, 19, a screw rod, 20 and a first height groove are shown.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the invention provides an integrated molding process for a ceramic-wood composite structure, which comprises a molding device 1, wherein the molding device 1 comprises a first transmission shell 2 and a second transmission shell 3, one side of the first transmission shell 2 is fixedly connected with one side of the second transmission shell 3, a plurality of conveying rollers 4 are rotatably connected inside the second transmission shell 3, a plurality of assembling mechanisms 5 are arranged on two sides of the second transmission shell 3, the first transmission shell 2 comprises a first length shell 201, a second length shell 202 and a top plate 203, the top end of the first length shell 201 and the top end of the second length shell 202 are respectively fixedly connected with two sides of the bottom end of the top plate 203, a transmission assembly 10 is arranged in the middle between the first length shell 201 and the second length shell 202, a first height groove 20 is formed in the top end of the first length shell 201, which is close to one side of the second length shell 202, a screw 19 is rotatably connected inside the first height groove 20, a first height block 18 which is slidably connected with the first height groove 20 is in a middle part of the screw 19, and a compression roller 17 is rotatably connected on one side of the first height block 18.
The second height groove 14 is formed in the top end of the second length shell 202, which is close to one side of the first length shell 201, a sliding rod 16 is fixedly installed in the second height groove 14, a second height block 15 is connected to the middle of the sliding rod 16 in a sliding mode, one side of the second height block 15 is in rotary connection with one side, which is opposite to the pressing roller 17, of the top plate 203, a stepping motor 7 for driving the screw rod 19 to rotate is fixedly installed on one side of the top plate 203, the stepping motor 7 is started after the stepping motor 7 is electrified, the screw rod 19 is driven to rotate, threads on the surface of the screw rod 19 are matched with threads on the inner wall of the first height block 18, the first height block 18 is limited by the first height groove 20, which is matched with the first height block 18 in shape, so that the first height block 18 slides along the screw rod 19, the first height block 18 drives the second height block 15 to synchronously move through the pressing roller 17, the second height block 15 slides relative to the sliding rod 16, the pressing roller 17 contacts with the top of a wood plate, and the wood plates with different thicknesses can be stably transmitted along the transmission assembly 10.
The transmission assembly 10 comprises two mounting seats 103 and two transmission frames 104, one sides opposite to the two mounting seats 103 are respectively and rotatably connected with one ends opposite to the two transmission frames 104, a plurality of transmission rollers 105 are rotatably connected between the two transmission frames 104, belt pulleys 106 are fixedly arranged on the surfaces of the plurality of transmission rollers 105, belts are respectively and drivingly connected between every two adjacent belt pulleys 106, fixed bases 101 are respectively arranged at the bottom ends of the two mounting seats 103, angle cylinders 102 are respectively arranged at the top ends of the two fixed bases 101, movable ends of the two angle cylinders 102 are respectively connected with opposite ends of the two transmission frames 104, one ends of the two fixed bases 101 and one ends of the two mounting seats 103 are respectively and fixedly connected with one sides opposite to the first length shell 201 and the second length shell 202, a servo motor 13 driving the opposite ends of the transmission rollers 105 is fixedly arranged on the surface of the second length shell 202, the angle cylinders 102 stretch out and draw back, the transmission frames 104 are respectively pushed by one sides, the transmission frames 104 are angularly deflected relative to the fixed bases 101, the transmission angles of the transmission rollers 105 are respectively adjusted, the transmission rollers 105 are respectively transmitted to the second belt pulleys 105, the servo motor 13 are driven by the belt pulleys 105 to rotate, the servo motor 13 are driven by the belt pulleys 106 to rotate, and the servo motor is driven by the belt pulleys 106 to rotate synchronously, and the transmission rollers 105 are driven by the belt pulleys to rotate, and the servo motor 13 are driven by the belt pulleys to rotate.
The assembling mechanism 5 comprises an assembling table 51 and an assembling component 57, one side of the top end of the assembling table 51 is rotationally connected with the bottom end of the assembling component 57, a movable groove 53 is formed in the top end of the assembling table 51, a linear rail 52 is fixedly arranged at the bottom end of the inner wall of the movable groove 53, a movable block 54 is slidably connected in the middle of the linear rail 52, connecting shafts 55 are fixedly arranged on two sides of the movable block 54, pushing plates 56 are rotationally connected in the middle of the two connecting shafts 55, the top ends of the two pushing plates 56 are connected with the opposite side of the assembling component 57, one side of the assembling table 51 is fixedly connected with the second transmission casing 3, the movable block 54 slides along the linear rail 52, the connecting shafts 55 are driven to synchronously move in the sliding process of the movable block 54, the pushing plates 56 are driven to angularly deflect relative to the movable block, the pushing plates 56 are pushed from the bottom of the assembling component 57, the assembling component 57 angularly deflects relative to the assembling table 51, and the assembling angle is adjusted.
The assembly 57 comprises a fixing table 571 and a plurality of threaded columns 573, wherein a plurality of threaded holes 572 are formed in the top end of the fixing table 571, the plurality of threaded holes 572 are respectively in threaded connection with the plurality of threaded columns 573, the top ends of the plurality of threaded columns 573 are respectively and rotatably connected with a baffle rod 574, the bottom end of the fixing table 571 is rotatably connected with one end opposite to the assembly table 51, a user screws the threaded columns 573, threads on the surface of the threaded columns 573 are matched with threads on the inner wall of the threaded holes 572, so that the threaded columns 573 are rotated and lifted relative to the threaded holes 572, the baffle rod 574 is fixed on the fixing table 571, and the plurality of baffle rods 574 are mutually matched to fix a wood plate, so that a follow-up die and a porcelain plate are convenient to fasten.
The middle part fixed mounting on roof 203 top has rings 204, and the surface fixed mounting of first length shell 201 has operating panel 9, and operating panel 8 is installed on the top fixed mounting of operating panel 9, and the bottom fixed mounting between first length shell 201 and the second length shell 202 has electric box 11, and the front of electric box 11 articulates there is sealing door 12, and the user uses the hand to press operating panel 8 control plank transmission rate.
The bottom end of the second transmission casing 3 is fixedly provided with a plurality of height rods 6, and the height rods 6 are supported from the bottom of the second transmission casing 3.
The invention provides an integrated forming process for a porcelain wood composite structure, which comprises the following steps of:
Firstly, cutting ceramic tiles, namely placing the ceramic tiles on cutting equipment according to requirements and a drawing of a ceramic-wood composite structure, and cutting the ceramic tiles according to the requirements and the drawing;
Step two, cleaning the tiles, namely placing the cut tiles on a conveyor, conveying the tiles by the conveyor, cleaning the chips generated after cutting on a cleaning device with a hairbrush, and conveying the tiles into a cleaning device for impurity cleaning by secondary conveying of the conveyor;
step three, drying the ceramic tile, namely placing the cleaned ceramic tile in drying equipment, and removing moisture from the cleaned ceramic tile through a drying lamp or a heating plate in the drying equipment;
preparing a required die according to the requirements of the ceramic-wood composite structure, and mounting a tooling die required for preparing the ceramic-wood composite structure on one side of the forming equipment 1;
step five, wood board gluing, namely placing the wood board on forming equipment 1, and carrying out glue solution coating on the surface of the wood board through PUR equipment in the process of conveying the wood board by the forming equipment 1 to finish gluing;
Step six, assembling the glued wood board and the prepared die for the first time through a rolling composite machine to obtain an assembled product;
step seven, the demolding tool is used for separating the assembled product from the mold according to actual requirements;
step eight, assembling for the second time, placing the ceramic tile on the assembled product, and preparing a semi-finished product;
Step nine, product reinforcement, namely placing the semi-finished product in a flat press for static press fit for 20-40min;
step ten, product treatment, namely polishing, slotting and paint spraying the reinforced product in sequence;
and eleventh, packaging and delivering, namely detecting the processed product through a visual detector, packaging the product after the detection is qualified, and delivering.
And step four, preparing a required die, namely selecting CNC equipment as die processing equipment, selecting battens or easily processed raw materials as die raw materials, and preparing the required die.
The invention comprises the steps of placing tiles on a cutting device according to requirements and drawing of a porcelain wood composite structure, cutting the tiles according to the requirements and drawing, placing the cut tiles on a conveyor, conveying the tiles on the conveyor, conveying the tiles to a cleaning device with a hairbrush for cleaning scraps generated after cutting, conveying the tiles into the cleaning device for impurity cleaning through the conveyor for the second time, placing the cleaned tiles in a drying device, removing water from the cleaned tiles through a drying lamp or a heating plate in the drying device, preparing a required die according to the requirements of the porcelain wood composite structure, installing a tooling die required for preparing the porcelain wood composite structure on one side of the forming device 1, conveying the tiles into a combined station in the forming device 1, starting the combined station after the stepping motor 7 is electrified, driving the lead screw 19 to rotate by the stepping motor 7, wherein threads on the surface of the lead screw 19 are mutually matched with threads on the inner wall of a first height block 18, the first height block 18 slides along the lead screw 19 due to a first height groove 20 which is mutually matched with the shape, driving the second height block 15 to synchronously slide along the lead screw 19 through the first height block 15, driving the second height block 15 to move along a sliding roll 15 to a sliding roll, and a second height block 15 is opposite to a transmission roll 104 which is opposite to a transmission roll 102, and a transmission frame 105 is arranged on one side of the roll 13, and is opposite to a transmission housing 105, and a transmission roll is rotated relative to a transmission roll 102, and a transmission roll is rotated by a transmission frame 105 is opposite to a transmission roll 13, the transmission roller 105 drives the belt pulley 106 arranged on the transmission roller 105 to rotate, the belt pulley 106 drives the belt pulley 106 adjacent to the transmission roller 106 to rotate through a belt, so that the transmission roller 4 continuously transmits the wood board, the movable block 54 slides along the linear track 52, the connecting shaft 55 is driven to synchronously move in the sliding process of the movable block 54, the connecting shaft 55 drives the pushing plate 56 to angularly deflect relative to the pushing plate, the pushing plate 56 pushes from the bottom of the assembly 57, the assembly 57 angularly deflects relative to the assembly table 51, the assembly angle is adjusted, a user screws the threaded column 573, threads on the surface of the threaded column 573 are matched with threads on the inner wall of the threaded hole 572, the threaded column 573 is rotated and lifted relative to the threaded hole 572, the baffle 574 is fixed on the fixed table 571, the plurality of baffle 574 are mutually matched to fix the wood board, the subsequent die and the ceramic plate are conveniently buckled, and the die for preparing the ceramic wood composite structure is assembled on the wood board to obtain an intermediate product; placing the cut and ground porcelain plate in an intermediate product to obtain a required porcelain wood composite structure, preparing a required die according to the requirement of the porcelain wood composite structure, installing a tooling die required for preparing the porcelain wood composite structure on one side of a forming device 1, placing the wood plate on the forming device 1, coating glue on the surface of the wood plate through PUR equipment in the process of conveying the wood plate by the forming device 1 to finish glue coating, assembling the glued wood plate and the prepared die through a rolling composite machine to obtain an assembled product, selecting the assembled product to be separated from the die according to actual requirements, placing the ceramic tile on the assembled product to prepare a semi-finished product, placing the semi-finished product on a platen press for static pressing for 20-40min, polishing the reinforced product in sequence, And detecting the processed product by a visual detector, packaging the product after the detection is qualified, and delivering the product.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (7)
1. The forming equipment for the porcelain wood composite structure comprises forming equipment (1), and is characterized in that the forming equipment (1) comprises a first transmission shell (2) and a second transmission shell (3), one side of the first transmission shell (2) is fixedly connected with one side of the second transmission shell (3), a plurality of conveying rollers (4) are rotatably connected in the second transmission shell (3), a plurality of assembling mechanisms (5) are mounted on two sides of the second transmission shell (3), the first transmission shell (2) comprises a first length shell (201), a second length shell (202) and a top plate (203), the top end of the first length shell (201) and the top end of the second length shell (202) are respectively fixedly connected with two sides of the bottom end of the top plate (203), a transmission assembly (10) is mounted in the middle between the first length shell (201) and the second length shell (202), a first height groove (20) is formed in the top end of one side of the second transmission shell (3), which is close to the second length shell (202), a first height groove (20) is formed in the top end of the first length shell (201), a first height groove (20) is connected with the middle part of the first length shell (19) in a sliding mode, the first height groove (19) is connected with the first height groove (19), one side of the first height block (18) is rotatably connected with a press roller (17);
The transmission assembly (10) comprises two mounting seats (103) and two transmission frames (104), one sides of the two opposite mounting seats (103) are respectively connected with one ends of the two transmission frames (104) in a rotating way, a plurality of transmission rollers (105) are rotationally connected between the two transmission frames (104), belt pulleys (106) are fixedly arranged on the surfaces of the transmission rollers (105), belts are respectively connected between every two adjacent belt pulleys (106) in a transmission way, fixed bases (101) are respectively arranged at the bottom ends of the two mounting seats (103), angle cylinders (102) are respectively arranged at the top ends of the two fixed bases (101), the movable ends of the two angle cylinders (102) are respectively connected with one ends of the two transmission frames (104), one ends of the two fixed bases (101) and one ends of the two mounting seats (103) are respectively fixedly connected with one ends of a first length shell (201) and a second length shell (202), and a servo motor (13) is fixedly arranged on the surface of the second length shell (202) and is opposite to the transmission motor (105);
The assembly mechanism (5) comprises an assembly table (51) and an assembly component (57), one side of the top end of the assembly table (51) is rotationally connected with the bottom end of the assembly component (57), a movable groove (53) is formed in the top end of the assembly table (51), a linear rail (52) is fixedly arranged at the bottom end of the inner wall of the movable groove (53), a movable block (54) is slidably connected with the middle part of the linear rail (52), connecting shafts (55) are fixedly arranged on two sides of the movable block (54), pushing plates (56) are rotationally connected with the middle parts of the connecting shafts (55), the top ends of the pushing plates (56) are connected with one side right opposite to the assembly component (57), and one side of the assembly table (51) is fixedly connected with a second transmission casing (3).
2. The molding equipment for the porcelain wood composite structure according to claim 1, wherein the second length shell (202) is provided with a second height groove (14) near the top end of one side of the first length shell (201), a sliding rod (16) is fixedly arranged in the second height groove (14), the middle part of the sliding rod (16) is slidably connected with a second height block (15), one side of the second height block (15) is rotatably connected with one side opposite to the pressing roller (17), and one side of the top end of the top plate (203) is fixedly provided with a stepping motor (7) for driving the screw rod (19) to rotate.
3. The molding equipment for the porcelain wood composite structure according to claim 1, wherein the assembly component (57) comprises a fixing table (571) and a plurality of threaded columns (573), a plurality of threaded holes (572) are formed in the top end of the fixing table (571), the plurality of threaded holes (572) are respectively in threaded connection with the plurality of threaded columns (573), a baffle rod (574) is rotatably connected to the top ends of the plurality of threaded columns (573), and the bottom end of the fixing table (571) is rotatably connected with the end opposite to the assembly table (51).
4. The molding equipment for the porcelain wood composite structure according to claim 1, wherein a hanging ring (204) is fixedly arranged in the middle of the top end of the top plate (203), an operation frame (9) is fixedly arranged on the surface of the first length shell (201), an operation panel (8) is fixedly arranged on the top end of the operation frame (9), an electric box (11) is fixedly arranged at the bottom end between the first length shell (201) and the second length shell (202), and a sealing door (12) is hinged to the front surface of the electric box (11).
5. The molding equipment for the porcelain wood composite structure according to claim 1, wherein a plurality of height rods (6) are fixedly arranged at the bottom end of the second transmission casing (3).
6. The process for integrally forming a ceramic-wood composite structure according to any one of claims 1 to 5, comprising the steps of:
Firstly, cutting ceramic tiles, namely placing the ceramic tiles on cutting equipment according to requirements and a drawing of a ceramic-wood composite structure, and cutting the ceramic tiles according to the requirements and the drawing;
Step two, cleaning the tiles, namely placing the cut tiles on a conveyor, conveying the tiles by the conveyor, cleaning the chips generated after cutting on a cleaning device with a hairbrush, and conveying the tiles into a cleaning device for impurity cleaning by secondary conveying of the conveyor;
step three, drying the ceramic tile, namely placing the cleaned ceramic tile in drying equipment, and removing moisture from the cleaned ceramic tile through a drying lamp or a heating plate in the drying equipment;
Preparing a required die according to the requirements of the ceramic-wood composite structure, and installing a tooling die required for preparing the ceramic-wood composite structure on one side of the forming equipment (1);
step five, wood board gluing, namely placing the wood board on forming equipment (1), and carrying out glue solution coating on the surface of the wood board through PUR equipment in the process of conveying the wood board by the forming equipment (1) to finish gluing;
Step six, assembling the glued wood board and the prepared die for the first time through a rolling composite machine to obtain an assembled product;
step seven, the demolding tool is used for separating the assembled product from the mold according to actual requirements;
step eight, assembling for the second time, placing the ceramic tile on the assembled product, and preparing a semi-finished product;
Step nine, product reinforcement, namely placing the semi-finished product in a flat press for static press fit for 20-40min;
step ten, product treatment, namely polishing, slotting and paint spraying the reinforced product in sequence;
and eleventh, packaging and delivering, namely detecting the processed product through a visual detector, packaging the product after the detection is qualified, and delivering.
7. The process for integrally forming a ceramic-wood composite structure according to claim 6, wherein the step four of preparing the desired mold comprises selecting CNC equipment as a mold processing device, selecting wood strips as a mold raw material, and preparing the desired mold.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839878A (en) * | 2016-05-16 | 2016-08-10 | 广州城建职业学院 | Veneer composite tile and making process thereof |
| CN114771076A (en) * | 2022-04-11 | 2022-07-22 | 黎志恒 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1281832C (en) * | 2004-04-16 | 2006-10-25 | 黄坤岳 | Laminate floor and its production method |
| JP2013032639A (en) * | 2011-08-02 | 2013-02-14 | Osaka Gas Co Ltd | Floor material |
| CN112277037A (en) * | 2020-09-01 | 2021-01-29 | 鹤山市顺鑫实业有限公司 | Chemical plastic plate equidistant cutting device |
| CN215748507U (en) * | 2021-07-12 | 2022-02-08 | 何川蔺 | Feeding mechanism of ceramic tile polishing equipment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839878A (en) * | 2016-05-16 | 2016-08-10 | 广州城建职业学院 | Veneer composite tile and making process thereof |
| CN114771076A (en) * | 2022-04-11 | 2022-07-22 | 黎志恒 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
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