CN119260200B - Automatic edge cutting mechanism and method for stainless steel processing - Google Patents
Automatic edge cutting mechanism and method for stainless steel processing Download PDFInfo
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- CN119260200B CN119260200B CN202411430203.4A CN202411430203A CN119260200B CN 119260200 B CN119260200 B CN 119260200B CN 202411430203 A CN202411430203 A CN 202411430203A CN 119260200 B CN119260200 B CN 119260200B
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- 238000012545 processing Methods 0.000 title claims abstract description 84
- 239000010935 stainless steel Substances 0.000 title claims abstract description 38
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005520 cutting process Methods 0.000 title claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 86
- 238000003754 machining Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims description 55
- 238000013519 translation Methods 0.000 claims description 43
- 238000003698 laser cutting Methods 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 30
- 230000000007 visual effect Effects 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000009966 trimming Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses an automatic edge cutting mechanism and method for stainless steel processing, comprising an equipment bottom plate, a processing table, a clamping assembly, a cleaning assembly, an automatic feeding assembly, a triaxial processing assembly and an expansion adjusting assembly, wherein the center of the top of the equipment bottom plate is provided with the processing table, and the bottom of the processing table is uniformly provided with a first cylinder in the clamping assembly; the automatic cleaning device for the stainless steel product surface of the three-axis machining equipment has the advantages that the surface of the machining table is automatically cleaned before the machining table is fed through the cleaning assembly, the surface of the stainless steel product is prevented from being scratched by impurities remained on the machining table, the machining quality of the equipment is guaranteed, the feeding process of the product is automatically completed through the mutual matching of the automatic feeding assembly and the clamping assembly, the manual participation in the positioning feeding process is not needed, the labor cost of machining and production of the equipment is reduced, the degree of freedom of the traditional three-axis machining equipment is enlarged through the expansion adjusting assembly arranged in the three-axis machining assembly, the complex actual machining requirements are met, and the practicability of the equipment is improved.
Description
Technical Field
The invention relates to the technical field of stainless steel processing equipment, in particular to an automatic edge cutting mechanism and method for stainless steel processing.
Background
The stainless steel is high alloy steel capable of resisting corrosion in air or chemical corrosion medium, has attractive surface and good corrosion resistance, can exert inherent surface performance without surface treatment such as color plating, is a general name of articles for daily use and industrial products processed by adopting stainless steel materials as main raw materials, continuously increases the demand of the stainless steel in the social development process, particularly in the fields of construction, household appliances, transportation and the like, needs to be matched with edge cutting equipment to cut the edge of the product in the processing and production process of the stainless steel product, can basically meet the use requirement of daily processing and production, but still has certain defects, firstly, the existing edge cutting equipment needs to position and clamp the product before edge cutting and processing, but the clamping process needs to be manually participated, thereby increasing the labor cost of equipment processing, secondly, the existing edge cutting equipment has single functionality, cannot clean the surface of a processing platform before the product is fed, is easy to cut the surface of the product, the surface of the product is easily influenced by the residual impurities on the platform, the surface of the product is easily influenced by the traditional edge cutting equipment, the three-dimensional type of the product is difficult to cut by the design of the traditional equipment, the three-dimensional requirements of the product is difficult to meet the three-dimensional requirements of automatic processing and the three-dimensional requirements are met, and the three-dimensional requirements are difficult to meet the requirements of the practical and the automatic processing and the requirements are met, and the three-dimensional requirements are difficult to be processed and have the automatic and have the quality is difficult to meet the practical.
Disclosure of Invention
The invention aims to provide an automatic edge cutting mechanism and method for stainless steel processing, which are used for solving the problems in the background technology.
The automatic trimming mechanism for stainless steel machining comprises a device bottom plate, a machining table, a clamping assembly, a cleaning assembly, an automatic feeding assembly, a triaxial machining assembly and an expansion adjusting assembly, wherein the machining table is arranged at the center of the top of the device bottom plate, a first cylinder in the clamping assembly is uniformly arranged at the bottom of the machining table, an output end of the first cylinder is fixedly connected with a cylinder support, a second cylinder is connected onto a guide rail arranged in the cylinder support in a sliding manner, a rotating motor is fixedly connected to the top of the second cylinder, a fixed cylinder is arranged at the top of the rotating motor, lifting cylinders in the cleaning assembly are symmetrically arranged on two sides of the machining table, a cleaning support is fixedly connected to the output end of the lifting cylinders, a translation support in the automatic feeding assembly is symmetrically arranged on one side of the top of the cleaning support, a translation support is connected with the translation cylinder in a sliding manner, a sliding support is fixedly connected to the top of the translation cylinder, a bearing in the sliding support is rotationally connected to the sliding manner, a rotating motor is fixedly connected to the bottom of the translation screw, a center motor is fixedly connected to the bottom of the translation support, lifting cylinders are symmetrically arranged on the two sides of the bottom of the cleaning support, a triaxial adjusting assembly is symmetrically arranged on the bottom of the cleaning support, and the first triaxial adjusting assembly is symmetrically arranged on the bottom of the cleaning support.
As a further technical scheme of the invention, the clamping assembly consists of a first air cylinder, an air cylinder bracket, a second air cylinder, a rotating motor, a fixed air cylinder and a fixing piece, wherein the fixing piece is fixedly connected to the output end of the fixed air cylinder.
As a further technical scheme of the invention, the cleaning assembly consists of a lifting cylinder, a cleaning bracket, a traversing cylinder, a cleaning motor and a cleaning wheel, wherein one side of the traversing cylinder is fixedly connected with the cleaning motor, and the output end of the cleaning motor is fixedly connected with the cleaning wheel.
As a further technical scheme of the invention, the automatic feeding assembly consists of a translation bracket, a translation cylinder, a sliding bracket, a screw motor, a transverse screw, a connecting block, a central motor, a lower pressing cylinder, a vacuum pump, a fixing frame, a lower pressing disc, a vacuum suction head, a visual support plate and a visual camera, wherein the connecting block is mutually matched and connected with the transverse screw through a ball nut embedded and installed in the connecting block.
As a further technical scheme of the invention, screw motors are symmetrically arranged on two sides of the sliding support, and the output ends of the screw motors penetrate through the sliding support and are fixedly connected to the transverse sliding screw.
As a further technical scheme of the invention, the output end of the central motor is fixedly connected with a fixing frame, lower pressing cylinders are fixedly sleeved in through grooves symmetrically formed in the fixing frame, the output end of each lower pressing cylinder is fixedly connected with a lower pressing disc, and vacuum suction heads are uniformly arranged at the bottom of each lower pressing disc.
As a further technical scheme of the invention, a vacuum pump is fixedly arranged at the center of the top of the lower pressure plate, the output end of the vacuum pump is connected to the vacuum suction head in a matched manner, a visual support plate is uniformly arranged at the top of the lower pressure plate, and a visual camera is arranged on the visual support plate.
As a further technical scheme of the invention, the triaxial processing assembly consists of a first bracket, a bottom air cylinder, a second bracket, a transmission screw rod, a transmission motor, a transmission block, a lifting air cylinder and a laser cutting head, wherein the bottom air cylinder is symmetrically arranged at the bottom of the second bracket, the second bracket is internally and cooperatively connected with the transmission screw rod through a bearing, the transmission motor is symmetrically arranged at two sides of the second bracket, the output end of the transmission motor penetrates through the second bracket and is fixed on the transmission screw rod, the transmission screw rod is provided with the transmission block, a ball nut embedded and arranged in the transmission block is mutually matched and connected with the transmission screw rod, and the lifting air cylinder is fixedly connected at the bottom of the transmission block.
As a further technical scheme of the invention, the expansion adjusting component consists of a first motor, an expansion plate, a second motor and a rotating disc, wherein the first motor is fixed on the output end of a lifting cylinder, the output end of the first motor is fixedly connected with the expansion plate, the second motor is embedded and installed in a groove formed in one side of the expansion plate, the output end of the second motor is fixedly connected with the rotating disc, and a laser cutting head is fixedly installed on one side of the rotating disc.
An automatic edge cutting method for stainless steel processing comprises the following steps of automatically cleaning, feeding products, fixing and clamping, and cutting edges by laser;
In the first step, the cleaning support is driven to move upwards through the lifting cylinder, the cleaning wheel is moved to the upper side of the processing table, then the traversing cylinder drives the cleaning motor to move along the direction of the cleaning support, meanwhile, the cleaning motor drives the cleaning wheel to rotate to automatically clean the surface of the processing table, after cleaning, the traversing cylinder drives the cleaning motor to reset, and then the lifting cylinder drives the cleaning support to move downwards to reset;
In the second step, the sliding support is driven to slide along the translation support through the translation cylinder, meanwhile, the screw motor drives the translation screw to rotate, the cross screw is driven to rotate by utilizing the mutual fit of the ball nut embedded in the translation screw and the connecting block, the connecting block and the central motor are driven to move along the direction of the cross screw, the horizontal position of the central motor is regulated, then the lower pressure cylinder drives the fixing frame to be pressed down, the vacuum suction head is attached to a stainless steel product, then the vacuum pump provides negative pressure to suck the stainless steel product, the translation cylinder and the screw motor are assisted by utilizing a vision camera on the vision support plate to operate in the process of sucking the product, the position accuracy of product suction is ensured;
In the third step, the first cylinder drives the cylinder support to move upwards, the fixed cylinder and the fixing piece are moved to the upper part of the processing table, then the second cylinder drives the rotating motor to move along the cylinder support, meanwhile, the rotating motor drives the fixed cylinder to rotate, the position of the fixing piece is adjusted, then the fixed cylinder drives the fixing piece to move downwards, and then the fixing piece uniformly distributed above the processing table is matched to fix the product on the processing table;
In the fourth step, the position of the laser cutting head is adjusted through the triaxial processing assembly after positioning is completed, the bottom air cylinder is utilized to drive the second bracket to move and adjust the transverse position of the laser cutting head in the process, the transmission motor drives the transmission screw rod to rotate, the transmission block and the transmission screw rod are utilized to mutually cooperate to adjust the longitudinal position of the laser cutting head, the lifting air cylinder is utilized to adjust the height position of the laser cutting head, the laser cutting head is utilized to cut edges for processing stainless steel products, the expansion plate is driven to rotate through the first motor in the processing process, the second motor is matched to drive the rotating disc to rotate to adjust the inclination angle of the laser cutting head relative to the products, the degree of freedom of traditional triaxial processing equipment is enlarged, complex practical processing requirements are met, and the practicability of the equipment is improved.
Compared with the prior art, the automatic edge cutting mechanism and the method for stainless steel processing have the advantages that the cleaning support is driven to move upwards through the lifting cylinder, the cleaning wheel is moved to the upper side of the processing table, then the traversing cylinder drives the cleaning motor to move along the direction of the cleaning support, the cleaning motor drives the cleaning wheel to rotate to automatically clean the surface of the processing table, the surface of a stainless steel product is prevented from being scratched by impurities remained on the processing table, the processing quality of equipment is guaranteed, the product is sucked by the vacuum suction head, the fixing frame is driven to move upwards through the lower pressing cylinder after the suction is finished, then the sliding support is driven to slide along the translation support through the translation cylinder, the screw motor drives the traversing screw to rotate, the traversing screw is driven to be matched with the connecting block to be embedded with the ball nut, the connecting block and the central motor are driven to move along the direction of the screw, the horizontal position of the central motor is adjusted to move the product to the upper side of the processing table, the lower pressing cylinder drives the fixing frame to be placed on the processing table, then the first cylinder drives the cylinder to move upwards, the fixing cylinder and the fixing frame is driven to move to the upper side of the processing table, the product is driven to rotate along the lower than the fixed die, the manual positioning is required to be fixed, and the processing cost is reduced, and the processing assembly is fixed by the manual positioning is fixed after the upper moving is fixed on the processing head is fixed, and the upper part is fixed by the lower and the processing assembly is positioned along the lower and is fixed, in-process utilizes bottom cylinder to drive the lateral position of second support removal regulation laser cutting head, simultaneously the drive motor drives the drive lead screw and rotates, utilize the drive piece to adjust the longitudinal position of laser cutting head with mutually supporting of drive lead screw, simultaneously by the high position of lift cylinder regulation laser cutting head, and then utilize the laser cutting head to cut out limit processing to the stainless steel product, drive the extension board through first motor in the course of working and rotate, simultaneously cooperate the second motor to drive the inclination of rolling disc rotation adjustment laser cutting head for the product, the degree of freedom of traditional triaxial processing equipment has been enlarged, complex actual processing demand has been satisfied, the practicality of equipment has been improved.
Drawings
FIG. 1 is a three-dimensional view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of area A of FIG. 1;
FIG. 3 is an enlarged view of a portion of region B of FIG. 1;
FIG. 4 is a partial structural three-dimensional view of the present invention;
FIG. 5 is an enlarged view of a portion of region C of FIG. 4;
FIG. 6 is a partial structural top view of the present invention;
FIG. 7 is a flow chart of the method of the present invention;
In the figure, a device bottom plate, 2, a processing table, 3, a clamping assembly, 4, a cleaning assembly, 5, an automatic feeding assembly, 7, a triaxial processing assembly, 8, an expansion adjusting assembly, 31, a first cylinder, 32, a cylinder bracket, a second cylinder, 34, a rotary motor, 35, a fixed cylinder, 36, a fixing piece, 41, a lifting cylinder, 42, a cleaning bracket, 43, a traversing cylinder, 44, a cleaning motor, 45, a cleaning wheel, 51, a translation bracket, 52, a translation cylinder, 53, a sliding bracket, 54, a lead screw motor, 55, a traversing lead screw, 56, a connecting block, 57, a central motor, 58, a pressing cylinder, 59, a vacuum pump, 60, a fixing bracket, 61, a lower pressure plate, 62, a vacuum suction head, 63, a visual support plate, 64, a visual camera, 70, a first bracket, 71, a bottom cylinder, 72, a second bracket, 73, a transmission cylinder, 74, a transmission motor, 75, a transmission block, 76, a lifting cylinder, 77, a laser cutting head, 81, a first motor, 82, an expansion plate, 83, a second motor, 84 and a rotating disc.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention provides an automatic edge cutting mechanism for stainless steel processing, which comprises a device bottom plate 1, a processing table 2, a clamping assembly 3, a cleaning assembly 4, an automatic feeding assembly 5, The three-axis machining assembly 7 and the expansion adjusting assembly 8 are characterized in that a machining table 2 is arranged at the center of the top of the equipment bottom plate 1, a first air cylinder 31 in the clamping assembly 3 is uniformly arranged at the bottom of the machining table 2, the output end of the first air cylinder 31 is fixedly connected with an air cylinder support 32, a second air cylinder 33 is connected to a guide rail arranged in the air cylinder support 32 in a sliding manner, a rotating motor 34 is fixedly connected to the top of the second air cylinder 33, a fixed air cylinder 35 is arranged at the top of the rotating motor 34, lifting air cylinders 41 in the cleaning assembly 4 are symmetrically arranged on two sides of the machining table 2, the output end of the lifting air cylinders 41 is fixedly connected with the cleaning support 42, a transverse moving air cylinder 43 is connected to the guide rail arranged in the cleaning support 42, one side of the top of the equipment bottom plate 1 is symmetrically provided with a translation support 51 in the automatic feeding assembly 5, the translation support 51 is fixedly connected with a translation air cylinder 52, the top of the translation air cylinder 52 is fixedly connected with a sliding support 53, a bearing in the sliding support 53 is rotatably connected with a transverse moving screw 55, a connecting block 56 is arranged on the transverse moving screw 55, the bottom of the rotating motor 56 is fixedly connected with a center motor 57, the other side of the rotating motor 34 is symmetrically arranged on the top of the three-axis machining assembly 7, the top of the equipment bottom plate 1 is symmetrically provided with a first support 70 in the cleaning assembly 7, the sliding support 70 is connected with the first air cylinder 70 in the first support 70, the first air cylinder assembly 7 is connected with the first air cylinder 3 and the expansion adjusting assembly 71 is connected to the bottom assembly 8, and the bottom assembly is clamped by the first connecting assembly 8 is arranged on the bottom end of the bottom of the machine assembly 8 The automatic feeding device comprises a cylinder bracket 32, a second cylinder 33, a rotating motor 34, a fixed cylinder 35 and a fixed piece 36, wherein the fixed piece 36 is fixedly connected to the output end of the fixed cylinder 35, a cleaning assembly 4 comprises a lifting cylinder 41, a cleaning bracket 42, a traversing cylinder 43, a cleaning motor 44 and a cleaning wheel 45, one side of the traversing cylinder 43 is fixedly connected with the cleaning motor 44, the output end of the cleaning motor 44 is fixedly connected with the cleaning wheel 45, and the automatic feeding assembly 5 comprises a translation bracket 51, a translation cylinder 52, a sliding bracket 53, a screw motor 54, a traversing screw 55, a connecting block 56, a central motor 57, a pressing cylinder 58, a sliding motor, a vacuum pump 59, a fixing frame 60, a lower pressure plate 61, a vacuum suction head 62, The visual support plate 63 and the visual camera 64 are formed, the connecting block 56 is mutually matched and connected with the transverse moving screw 55 through ball nuts embedded and installed in the inside, screw motors 54 are symmetrically arranged on two sides of the sliding support 53, the output ends of the screw motors 54 penetrate through the sliding support 53 and are fixedly connected to the transverse moving screw 55, the output ends of the central motors 57 are fixedly connected with a fixing frame 60, lower pressing cylinders 58 are fixedly sleeved in through grooves symmetrically formed in the fixing frame 60, the output ends of the lower pressing cylinders 58 are fixedly connected with a lower pressing plate 61, vacuum suction heads 62 are uniformly arranged at the bottoms of the lower pressing plates 61, a vacuum pump 59 is fixedly arranged at the center of the top of the lower pressing plates 61, the output ends of the vacuum pump 59 are matched and connected to the vacuum suction heads 62, visual support plates 63 are uniformly arranged at the tops of the lower pressing plates 61, the visual camera 64 are arranged on the visual support plates 63, and the triaxial machining assembly 7 is formed by a first support 70, The bottom cylinder 71, the second bracket 72, the transmission screw 73, the transmission motor 74, the transmission block 75, the lifting cylinder 76 and the laser cutting head 77 are formed, the bottom cylinder 71 is symmetrically arranged at the bottom of the second bracket 72, the transmission screw 73 is connected in the second bracket 72 through bearing fit, the transmission motor 74 is symmetrically arranged on two sides of the second bracket 72, the output end of the transmission motor 74 penetrates through the second bracket 72 and is fixed on the transmission screw 73, the transmission screw 73 is provided with the transmission block 75, ball nuts embedded and arranged in the transmission block 75 are mutually matched and connected with the transmission screw 73, the lifting cylinder 76 is fixedly connected at the bottom of the transmission block 75, and the expansion adjusting component 8 is formed by a first motor 81, The expansion board 82, the second motor 83 and the rolling disc 84 are formed, and first motor 81 is fixed on the output of lift cylinder 76, and the output fixedly connected with expansion board 82 of first motor 81, and the embedding is installed in the recess of expansion board 82 one side and is installed second motor 83, and the output fixedly connected with rolling disc 84 of second motor 83, and one side fixedly installed of rolling disc 84 has laser cutting head 77.
Referring to fig. 7, the invention provides an automatic edge cutting method for stainless steel processing, which comprises the following steps of automatically cleaning, feeding products, fixing and clamping, and cutting edges by laser;
In the first step, the cleaning support 42 is driven to move upwards by the lifting cylinder 41, the cleaning wheel 45 is moved to the upper side of the processing table 2, then the traversing cylinder 43 drives the cleaning motor 44 to move along the direction of the cleaning support 42, meanwhile, the cleaning motor 44 drives the cleaning wheel 45 to rotate to automatically clean the surface of the processing table 2, after cleaning, the traversing cylinder 43 drives the cleaning motor 44 to reset, and then the lifting cylinder 41 drives the cleaning support 42 to move downwards to reset;
In the second step, the sliding bracket 53 is driven to slide along the translation bracket 51 by the translation cylinder 52, the screw motor 54 drives the sliding screw 55 to rotate, the sliding screw 55 and the connecting block 56 are driven to move along the direction of the sliding screw 55 by the mutual matching of the ball nut embedded and installed in the sliding screw 55, the connecting block 56 and the central motor 57 are driven to move along the direction of the sliding screw 55, the horizontal position of the central motor 57 is adjusted, then the fixing frame 60 is driven to be pressed down by the pressing cylinder 58, the vacuum suction head 62 is attached to a stainless steel product, then the vacuum pump 59 provides negative pressure to suck the stainless steel product, the operation of the translation cylinder 52 and the screw motor 54 is assisted by the vision camera 64 on the vision support 63 in the process of sucking the product, the position accuracy of product suction is guaranteed, the fixing frame 60 is driven to move up by the pressing cylinder 58 after the suction is completed, the sliding bracket 53 is driven to slide along the translation bracket 51 by the translation cylinder 52, the screw motor 54 drives the sliding screw 55 to rotate, the sliding screw 55 is driven to move along the direction of the ball nut embedded and installed in the connecting block 56 by the mutual matching of the sliding screw 55, the central motor 57 is driven to move along the direction of the sliding screw 55, the horizontal position of the sliding screw 57 is adjusted, the horizontal position of the product is moved to the upper part of the product 2, and then the pressing cylinder 58 is driven to move down the fixing frame 60, and the product is placed on the pressing frame 2;
in the third step, the first cylinder 31 drives the cylinder bracket 32 to move upwards, the fixed cylinder 35 and the fixing piece 36 are moved to the upper part of the processing table 2, then the second cylinder 33 drives the rotary motor 34 to move along the cylinder bracket 32, meanwhile the rotary motor 34 drives the fixed cylinder 35 to rotate, the position of the fixing piece 36 is adjusted, and then the fixed cylinder 35 drives the fixing piece 36 to move downwards, so that the fixing piece 36 uniformly distributed above the processing table 2 is matched to fix the product on the processing table 2;
In the fourth step, the position of the laser cutting head 77 is adjusted by the triaxial processing assembly 7 after the positioning is completed, the bottom air cylinder 71 drives the second bracket 72 to move to adjust the transverse position of the laser cutting head 77 in the process, the transmission motor 74 drives the transmission screw 73 to rotate, the longitudinal position of the laser cutting head 77 is adjusted by the mutual matching of the transmission block 75 and the transmission screw 73, the height position of the laser cutting head 77 is adjusted by the lifting air cylinder 76, the laser cutting head 77 is used for trimming a stainless steel product, the expansion plate 82 is driven to rotate by the first motor 81 in the processing process, and the second motor 83 is matched to drive the rotating disc 84 to rotate to adjust the inclination angle of the laser cutting head 77 relative to the product, so that the degree of freedom of the traditional triaxial processing equipment is enlarged, the complex actual processing requirement is met, and the practicability of the equipment is improved.
Based on the above, the invention has the advantages that when the invention is used, the cleaning support 42 is driven to move upwards by the lifting cylinder 41, the cleaning wheel 45 is moved to the upper part of the processing table 2, then the transverse moving cylinder 43 drives the cleaning motor 44 to move along the direction of the cleaning support 42, and meanwhile, the cleaning motor 44 drives the cleaning wheel 45 to rotate to automatically clean the surface of the processing table 2, thereby avoiding the surface of a stainless steel product from being scratched by impurities remained on the processing table 2 and ensuring the processing quality of equipment; the vacuum suction head 62 is utilized to suck the product, the fixing frame 60 is driven to move upwards through the lower air cylinder 58 after the product is sucked, the sliding bracket 53 is driven to slide along the sliding bracket 51 through the sliding air cylinder 52, the screw motor 54 drives the sliding screw 55 to rotate, the sliding screw 55 is utilized to be matched with the connecting block 56 internally embedded with the ball nut, the connecting block 56 and the central motor 57 are driven to move along the direction of the sliding screw 55, the horizontal position of the central motor 57 is adjusted to move the product to the upper part of the processing table 2, the fixing frame 60 is driven to move downwards by the lower air cylinder 58, the product is placed on the processing table 2, the first air cylinder 31 drives the air cylinder bracket 32 to move upwards, the fixing air cylinder 35 and the fixing piece 36 are driven to the upper part of the processing table 2, the second air cylinder 33 drives the rotating motor 34 to move along the air cylinder bracket 32, the rotating motor 34 drives the fixing air cylinder 35 to rotate, the position of the fixing piece 36 is adjusted, the fixing piece 36 is driven to move downwards, the fixing piece 36 is evenly distributed on the upper part of the processing table 2, the product is fixed on the processing table 2, the feeding process of the product is automatically completed, the manual positioning and feeding process is not needed, the device has the advantages that the labor cost of equipment machining production is reduced, the position of the laser cutting head 77 is adjusted through the triaxial machining assembly 7 after positioning is finished, the bottom air cylinder 71 is utilized to drive the second bracket 72 to move and adjust the transverse position of the laser cutting head 77 in the process, the transmission motor 74 drives the transmission screw 73 to rotate, the longitudinal position of the laser cutting head 77 is adjusted through the mutual matching of the transmission block 75 and the transmission screw 73, the height position of the laser cutting head 77 is adjusted through the lifting air cylinder 76, the laser cutting head 77 is utilized to perform edge cutting machining on a stainless steel product, the expansion plate 82 is driven to rotate through the first motor 81 in the machining process, the rotating disc 84 is driven to rotate through cooperation with the second motor 83 to adjust the inclination angle of the laser cutting head 77 relative to the product, the degree of freedom of traditional triaxial machining equipment is enlarged, the complex actual machining requirements are met, and the practicability of the equipment is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. An automatic edge cutting mechanism for stainless steel processing comprises an equipment bottom plate (1), a processing table (2), a clamping assembly (3), a cleaning assembly (4), an automatic feeding assembly (5), a triaxial processing assembly (7) and an expansion adjusting assembly (8), and is characterized in that the center of the top of the equipment bottom plate (1) is provided with the processing table (2), the bottom of the processing table (2) is uniformly provided with a first air cylinder (31) in the clamping assembly (3), the output end of the first air cylinder (31) is fixedly connected with an air cylinder support (32), a second air cylinder (33) is slidingly connected with a guide rail arranged in the air cylinder support (32), the top of the second air cylinder (33) is fixedly connected with a rotating motor (34), the top of the rotating motor (34) is provided with a fixed air cylinder (35), the two sides of the processing table (2) are symmetrically provided with lifting air cylinders (41) in the cleaning assembly (4), the output ends of the lifting air cylinders (41) are fixedly connected with a cleaning support (42), the guide rail arranged in the support (42) is fixedly connected with a traversing air cylinder (43), one side (44) of the traversing air cylinder (43) is fixedly connected with the cleaning motor, the automatic cleaning device comprises a cleaning motor (44), a cleaning wheel (45), a translation bracket (51) in an automatic feeding component (5) is symmetrically arranged on one side of the top of a device bottom plate (1), a translation cylinder (52) is slidably connected to the translation bracket (51), a sliding bracket (53) is fixedly connected to the top of the translation cylinder (52), a transverse screw (55) is rotatably connected to a bearing in the sliding bracket (53), a connecting block (56) is arranged on the transverse screw (55), a central motor (57) is fixedly connected to the bottom of the connecting block (56), a fixing frame (60) is fixedly connected to the output end of the central motor (57), a lower pressing cylinder (58) is fixedly sleeved in a through groove symmetrically formed in the fixing frame (60), a lower pressing plate (61) is fixedly connected to the output end of the lower pressing cylinder (58), a vacuum suction head (62) is uniformly arranged at the bottom of the lower pressing plate (61), a first bracket (70) in a triaxial machining component (7) is symmetrically arranged on the other side of the top of the device bottom plate (1), a bottom cylinder (71) is slidably connected to the first bracket (70), an expansion component (8) is arranged on the triaxial machining component (7), an expansion component (81) is arranged on the expansion board (81), and an expansion board (81) is arranged on the expansion board The second motor (83) and rolling disc (84) are constituteed, and first motor (81) is fixed on the output of lift cylinder (76), and the output fixedly connected with expansion board (82) of first motor (81), and embedding installs second motor (83) in the recess of seting up of expansion board (82) one side, and the output fixedly connected with rolling disc (84) of second motor (83), and one side fixedly mounted of rolling disc (84) has laser cutting head (77).
2. The automatic edge cutting mechanism for stainless steel machining according to claim 1, wherein the clamping assembly (3) comprises a first air cylinder (31), an air cylinder bracket (32), a second air cylinder (33), a rotating motor (34), a fixed air cylinder (35) and a fixing piece (36), and the fixing piece (36) is fixedly connected to the output end of the fixed air cylinder (35).
3. An automated edge slitting machine for stainless steel processing according to claim 2 wherein the cleaning assembly (4) is comprised of a lift cylinder (41), a cleaning bracket (42), a traversing cylinder (43), a cleaning motor (44) and a cleaning wheel (45).
4. The automatic edge cutting mechanism for stainless steel machining is characterized in that the automatic feeding component (5) is composed of a translation bracket (51), a translation cylinder (52), a sliding bracket (53), a screw motor (54), a transverse moving screw (55), a connecting block (56), a central motor (57), a pressing cylinder (58), a vacuum pump (59), a fixing frame (60), a lower pressure plate (61), a vacuum suction head (62), a visual support plate (63) and a visual camera (64), and the connecting block (56) is connected with the transverse moving screw (55) in a matched mode through ball nuts embedded in the connecting block.
5. The automatic edge cutting mechanism for stainless steel machining according to claim 4, wherein screw motors (54) are symmetrically arranged on two sides of the sliding support (53), and the output ends of the screw motors (54) penetrate through the sliding support (53) and are fixedly connected to the transverse moving screw (55).
6. The automatic edge cutting mechanism for stainless steel machining according to claim 5, wherein a vacuum pump (59) is fixedly arranged at the center of the top of the lower pressing plate (61), the output end of the vacuum pump (59) is connected to a vacuum suction head (62) in a matched mode, a visual support plate (63) is uniformly arranged at the top of the lower pressing plate (61), and a visual camera (64) is arranged on the visual support plate (63).
7. The automatic edge cutting mechanism for stainless steel machining is characterized in that the three-shaft machining assembly (7) is composed of a first support (70), a bottom air cylinder (71), a second support (72), a transmission screw (73), a transmission motor (74), a transmission block (75), a lifting air cylinder (76) and a laser cutting head (77), wherein the bottom air cylinder (71) is symmetrically arranged at the bottom of the second support (72), the transmission screw (73) is connected in the second support (72) through bearing fit, the transmission motor (74) is symmetrically arranged on two sides of the second support (72), the output end of the transmission motor (74) penetrates through the second support (72) to be fixed on the transmission screw (73), the transmission block (75) is arranged on the transmission screw (73), ball nuts embedded in the transmission block (75) are mutually matched and connected with the transmission screw (73), and the lifting air cylinder (76) is fixedly connected to the bottom of the transmission block (75).
8. The edge cutting method of the automatic edge cutting mechanism for stainless steel machining, which is disclosed by claim 7, comprises the following steps of automatically cleaning, feeding products, fixing and clamping, cutting edges by laser, and is characterized by comprising the following steps:
In the first step, the cleaning support (42) is driven to move upwards through the lifting cylinder (41), the cleaning wheel (45) is moved to the position above the processing table (2), then the transverse moving cylinder (43) drives the cleaning motor (44) to move along the direction of the cleaning support (42), meanwhile, the cleaning motor (44) drives the cleaning wheel (45) to rotate to automatically clean the surface of the processing table (2), after cleaning, the transverse moving cylinder (43) drives the cleaning motor (44) to reset, and then the lifting cylinder (41) drives the cleaning support (42) to move downwards to reset;
In the second step, the sliding bracket (53) is driven to slide along the translation bracket (51) through the translation cylinder (52), meanwhile, the screw motor (54) drives the translation screw (55) to rotate, the translation cylinder (52) and the screw motor (54) are driven to run in the process of sucking products, the position accuracy of product suction is guaranteed, after the suction is finished, the fixing bracket (60) is driven to move upwards through the pressing cylinder (58), the sliding bracket (53) is regulated to slide along the translation bracket (51), then the pressing cylinder (58) drives the fixing bracket (60) to press downwards, the vacuum suction head (62) is attached to a stainless steel product, then the vacuum pump (59) provides negative pressure to suck the stainless steel product, the visual camera (64) on the visual support plate (63) is used for assisting the translation cylinder (52) and the screw motor (54) to run, the position accuracy of product suction is guaranteed, the sliding bracket (53) is driven to slide along the translation bracket (51) through the pressing cylinder (58), the sliding screw motor (54) is driven to rotate along the translation screw (55) and the direction of the ball motor (55) is driven to move along the direction of the translation screw (55) which is matched with the screw motor (54) after the suction is finished, the horizontal position of the central motor (57) is adjusted to move the product to the position above the processing table (2), and then the lower air cylinder (58) drives the fixing frame (60) to move downwards to place the product on the processing table (2);
in the third step, the first cylinder (31) drives the cylinder bracket (32) to move upwards, the fixed cylinder (35) and the fixing piece (36) are moved to the upper part of the processing table (2), then the second cylinder (33) drives the rotary motor (34) to move along the cylinder bracket (32), meanwhile, the rotary motor (34) drives the fixed cylinder (35) to rotate, the position of the fixing piece (36) is regulated, and then the fixed cylinder (35) drives the fixing piece (36) to move downwards, so that the fixing piece (36) uniformly distributed above the processing table (2) is matched to fix a product on the processing table (2);
In the fourth step, the position of the laser cutting head (77) is adjusted through the triaxial processing assembly (7) after positioning is completed, the bottom air cylinder (71) is utilized to drive the second bracket (72) to move and adjust the transverse position of the laser cutting head (77) in the process, meanwhile, the transmission motor (74) drives the transmission screw (73) to rotate, the longitudinal position of the laser cutting head (77) is adjusted through the mutual matching of the transmission block (75) and the transmission screw (73), the height position of the laser cutting head (77) is adjusted through the lifting air cylinder (76), the laser cutting head (77) is utilized to cut edges for processing stainless steel products, the expansion plate (82) is driven to rotate through the first motor (81) in the processing process, and meanwhile, the second motor (83) is matched to drive the rotating disc (84) to rotate so as to adjust the inclination angle of the laser cutting head (77) relative to the products.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411430203.4A CN119260200B (en) | 2024-11-28 | 2024-11-28 | Automatic edge cutting mechanism and method for stainless steel processing |
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| CN202411430203.4A CN119260200B (en) | 2024-11-28 | 2024-11-28 | Automatic edge cutting mechanism and method for stainless steel processing |
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| CN119260200B true CN119260200B (en) | 2025-03-18 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283154A (en) * | 2023-09-13 | 2023-12-26 | 北京城建集团有限责任公司 | A steel plate cutting system based on electrical casing |
| CN118720271A (en) * | 2024-08-08 | 2024-10-01 | 广东泽晟鑫科技有限公司 | A sawing machine for mold steel with multi-angle cutting adjustment mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN211866674U (en) * | 2020-04-10 | 2020-11-06 | 黄河科技学院 | Vision positioning drilling equipment |
| CN218696272U (en) * | 2022-11-11 | 2023-03-24 | 烟台盛普电气有限公司 | Power distribution cabinet production plate clamping device |
| CN118951391A (en) * | 2024-09-25 | 2024-11-15 | 芜湖常瑞汽车部件有限公司 | A cutting mechanism for automobile parts processing equipment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283154A (en) * | 2023-09-13 | 2023-12-26 | 北京城建集团有限责任公司 | A steel plate cutting system based on electrical casing |
| CN118720271A (en) * | 2024-08-08 | 2024-10-01 | 广东泽晟鑫科技有限公司 | A sawing machine for mold steel with multi-angle cutting adjustment mechanism |
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