Stamping forming machine for producing battery cover of three-wheeled electric vehicle
Technical Field
The invention relates to the technical field of stamping forming, in particular to a stamping forming machine for producing a battery cover of a three-wheeled electric vehicle.
Background
The die has a specific contour or cavity shape, the contour shape with cutting edge can separate the blank according to the contour shape, the die is a precise tool, the shape is complex, the expansion force of the blank is born, the requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision are high, and the development level of die production is one of important marks of the mechanical manufacturing level. Stamping is needed in the production process of the battery cover of the three-wheeled electric vehicle.
According to its publication number of china patent "CN211027677U" disclosed a stamping die for electric motor car battery cover production, the on-line screen storage device comprises a base, the base below is equipped with the mounting bracket, be equipped with the lead screw lift on the mounting bracket, lead screw lift and mounting bracket threaded connection, lead screw lift one side is equipped with servo motor, the base top is equipped with the framework, the framework bottom is equipped with the bottom plate, the bottom plate top is equipped with the workstation, the workstation both sides are equipped with the back shaft, reasonable in design, but lead screw lift accurate control workstation rises and falls, and the high-pressure cylinder can make the unit head carry out stamping forming, and the practicality is stronger, and the framework can prevent that the impurity from splashing after the punching press, and the security is high, and the stamping forming machine of current battery cover production need take out the drawing of patterns to the battery cover after carrying out stamping forming to the electric motor car battery cover, and the process that its drawing of patterns needs manual intervention to can influence the stamping forming efficiency of battery cover, so proposes a stamping forming machine of electric motor car battery cover production to solve above-mentioned problem.
Disclosure of Invention
The invention aims to solve the technical problem of providing a stamping forming machine for producing a battery cover of a three-wheeled electric vehicle aiming at the defects in the prior art.
In order to solve the technical problems, the technical scheme adopted by the invention is that the stamping forming machine for producing the battery cover of the three-wheeled electric vehicle comprises a machine body, wherein a base is arranged on the machine body, a lower die is fixedly connected on the base, a guide pillar is fixedly connected on the upper surface of the machine body, a top plate is fixedly connected to the upper end of the guide pillar, a first hydraulic cylinder is fixedly connected to the upper surface of the top plate, a hydraulic plate is fixedly connected to the bottom of the first hydraulic cylinder, a top die mechanism is arranged on the base, and a moving-out mechanism is arranged on the base;
The lifting mechanism comprises a limiting cylinder and a lifting column, the lifting column is inserted into the limiting cylinder, the lower end of the lifting column is fixedly connected with a limiting plate, the lifting column is fixedly connected with a butting plate, a spring is sleeved on the limiting cylinder, the upper end of the lifting column is fixedly connected with a jacking block, the lifting column butting plate is fixedly provided with a jacking frame, the upper surface of the jacking frame is fixedly connected with a jacking column, after a workpiece is placed on the jacking block in the lower die, a first hydraulic cylinder is started to enable the hydraulic plate to descend, the upper die at the bottom of the hydraulic plate presses the workpiece in the lower die downwards, the jacking block and the four jacking columns move downwards after being subjected to pressure to compress the spring, and after the workpiece is stamped into a battery cover, the jacking block and the four jacking columns are lifted under the action of the spring, so that the battery cover in the lower die is jacked, and the battery cover is conveniently molded is demoulded;
The moving-out mechanism comprises a fixed seat and a sliding rod, the sliding rod is fixedly connected to the fixed seat, the sliding rod is provided with a moving seat, the moving seat is fixedly connected with a mounting seat, a second cylinder is fixedly connected to the mounting seat, a fixing plate is fixedly connected to the telescopic end of the second cylinder, a third cylinder is fixedly connected to the fixing plate, a fixing frame is fixedly connected to the telescopic end of the third cylinder, a first clamping block is arranged on the side face of the fixing frame, a first cylinder is fixedly connected to the fixing seat, and the mounting seat is fixedly connected to the telescopic end of the first cylinder.
Preferably, the spring groove is formed in the base, the limiting cylinder is fixedly connected to the inside of the spring groove, the upper end of the spring is abutted to the bottom of the abutting plate, the lower end of the spring is abutted to the inside of the spring groove, and the spring can conveniently lift the lifting column through the arrangement of the abutting plate, so that the jacking block of the spring jacks up the formed battery cover from the lower die.
Preferably, the bottom fixedly connected with upper die of hydraulic plate, first through-hole has been seted up to the bottom of bed die, the second through-hole has been seted up to the bottom of bed die, the jack-prop runs through the inside of second through-hole, can make things convenient for the kicking block to go up and down through the setting of first through-hole, and the setting of its second through-hole can make things convenient for the jack-prop to reciprocate.
Preferably, the number of the jacking posts is four, the four jacking posts are respectively and fixedly connected to four corners of the upper surface of the jacking frame, and the four corners of the battery cover can be jacked up by arranging the four jacking posts, so that the battery cover can be conveniently and rapidly demoulded.
Preferably, the sliding hole is formed in the movable seat, the sliding rod penetrates through the sliding hole, the fixing seat is fixedly connected to the upper surface of the base, the first limiting rod is fixedly connected to the bottom of the fixing plate, the first limiting hole is formed in the mounting seat, the lower end of the first limiting rod penetrates through the inside of the first limiting hole, the number of the first limiting rods is two, the two first limiting rods are respectively and fixedly connected to the two ends of the bottom of the fixing plate, and the fixing plate can be subjected to limiting guiding through the arrangement of the first limiting rods and the first limiting holes, so that the fixing plate can stably lift under the action of the second cylinder.
Preferably, the second limiting hole is formed in the fixing plate, the second limiting rod is inserted into the second limiting hole, the second limiting rod is fixedly connected to the fixing frame, the base is provided with the discharging groove, the fixing frame can be subjected to limiting and guiding through the second limiting hole and the second limiting rod, and the fixing frame can be stably moved left and right under the action of the third air cylinder.
Preferably, the fixing frame is provided with an adjusting mechanism, the adjusting mechanism comprises a bearing and a bidirectional screw rod, the bearing is fixedly connected to the fixing frame, the bidirectional screw rod is fixedly connected to the inner wall of the inner ring of the bearing, and the bidirectional screw rod can rotate in the fixing frame through the arrangement of the bearing.
Preferably, the first clamp splice screw thread connection is on two-way screw rod, the internal thread hole has been seted up on the first clamp splice, the inside of two-way screw rod threaded connection internal thread hole, threaded connection has the second clamp splice on the two-way screw rod, fixedly connected with changes the handle on the two-way screw rod, rotates through the staff and changes the handle and can drive two-way screw rod and rotate to adjust the interval between first clamp splice and the second clamp splice, conveniently carry out the centre gripping to not unidimensional battery cover.
Preferably, the storage groove is formed in the base, the limiting groove is formed in the inner wall of the storage groove, a limiting block is connected to the inner side of the limiting groove in a sliding mode, the limiting block is fixedly connected to the side wall of the base, and the base can be conveniently stored on the machine body through the storage groove.
Preferably, the groove is arranged on the bottom wall inside the storage groove, the second hydraulic cylinder is fixedly connected to the groove, the connecting plate is fixedly connected to the telescopic end of the second hydraulic cylinder, the connecting plate is fixedly connected to the bottom of the base, the connecting plate can be pushed to drive the base to move by starting the second hydraulic cylinder, the base is conveniently moved out of the lower portion of the hydraulic plate, and a worker can conveniently maintain structural accessories on the base.
By adopting the technical scheme, the invention can bring the following beneficial effects:
1. This stamping forming machine of tricycle electric motor car battery lid production, through spacing section of thick bamboo, the lift post, the kicking block, the butt board, a spring, the roof rack, the kicking column, the spring groove, first through-hole, cooperation between second through-hole and the limiting plate, place the work piece back on the inside kicking block of bed die, start first hydraulic cylinder and make its hydraulic plate descend, let the last mould of its hydraulic plate bottom push down the work piece in the bed die, its kicking block and four kicking columns remove downwards after receiving pressure, compress the spring, after work piece stamping forming becomes the battery lid, along with the lifting of hydraulic plate, its kicking block and four kicking columns are lifted under the effect of spring, thereby the battery lid in the bed die is jacked, the battery lid of convenient shaping is demolded.
2. This stamping forming machine of tricycle electric motor car battery lid production, through the fixing base, the slide bar, first cylinder, remove the seat, the mount pad, the second cylinder, the fixed plate, the third cylinder, the mount, first clamp splice, the slide hole, first spacing hole, first gag lever post, the cooperation between second gag lever post and the blown down tank, after the battery lid is jacked by the ejector die mechanism, start the second cylinder and make its fixed plate rise suitable position, then start the third cylinder and promote the mount to be close to the battery lid, make its battery lid carry out the centre gripping by the clamp splice of both sides, after accomplishing the second cylinder carries out the lifting again the fixed plate, make its battery lid break away from the bed die completely, start first cylinder promotion mount pad and remove along the slide bar, make its battery lid by the centre gripping remove to the top of blown down tank, the third cylinder drives the clamp splice and drops and carry out the ejection of compact on the blown down tank this moment, the process does not need manual intervention, can realize automatic drawing of patterns ejection of compact, the efficiency of motor car battery lid production has been improved.
3. This stamping forming machine of tricycle electric motor car battery cover production, through the cooperation between bearing, two-way screw rod, the second clamp splice, internal thread hole and the commentaries on classics handle, according to the battery cover size of equidimension, rotate through the staff and rotate the commentaries on classics handle and can drive two-way screw rod and rotate, thereby adjust the interval between first clamp splice and the second clamp splice, thereby make its first clamp splice and second clamp splice can the butt cover suitable clamping point at the battery, let the battery cover more stable when going out the drawing of patterns, avoid appearing the unstable problem that drops of battery cover centre gripping, conveniently carry out the centre gripping to the battery cover of equidimension.
4. This stamping forming machine of tricycle electric motor car battery cover production, through the base, accomodate the groove, spacing groove, recess, second hydraulic cylinder, cooperation between connecting plate and the stopper, when the structural component on the base is maintained the maintenance to needs, can promote the connecting plate through starting the second hydraulic cylinder and drive the base and remove along the direction of spacing groove, conveniently move the below of hydraulic plate with the base, avoided the structural component on the base inconvenient maintenance in the below of hydraulic plate, further improved stamping forming machine's practicality.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 shows the present invention a schematic diagram of a machine body structure;
FIG. 3 is a schematic view of a base structure of the present invention;
FIG. 4 is a schematic cross-sectional view of a base of the present invention;
FIG. 5 is a schematic view of a top mold mechanism according to the present invention;
FIG. 6 is a schematic view of the structure of the removing mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the adjusting mechanism of the present invention;
fig. 8 is a schematic view of a storage slot structure of the present invention.
The hydraulic cylinder comprises a machine body 1, a lifting column 203, a top block 204, a butt plate 205, a spring 206, a top frame 207, a top column 208, a spring groove 209, a first through hole 210, a second through hole 211, a limit plate 3, a moving mechanism 301, a fixing seat 302, a slide bar 303, a first cylinder 304, a moving seat 305, a mounting seat 306, a second cylinder 307, a fixing plate 308, a third cylinder 309, a fixing frame 310, a first clamping block 311, a slide hole 312, a first hole 313, a first limit rod 314, a second limit hole 315, a second limit rod 316, a discharge groove 4, an adjusting mechanism 401, a bearing 402, a bidirectional screw 403, a second clamping block 404, an inner threaded hole 405, a rotating handle 5, a lower die 6, a guide pillar 7, a top plate 8, a first hydraulic cylinder 9, a hydraulic plate 10, a base 11, a storage groove 12, a limit plate 13, a second limit plate 16, a limit plate and a connecting plate 13.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate an orientation or a positional relationship based on that shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, or detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a number" is two or more, unless explicitly defined otherwise.
Referring to FIGS. 1-6, one embodiment of the invention is a stamping forming machine for producing a battery cover of a three-wheeled electric vehicle, comprising a machine body 1, wherein a base 10 is arranged on the machine body 1, a lower die 5 is fixedly connected on the base 10, a guide post 6 is fixedly connected on the upper surface of the machine body 1, a top plate 7 is fixedly connected on the upper end of the guide post 6, a first hydraulic cylinder 8 is fixedly connected on the upper surface of the top plate 7, a hydraulic plate 9 is fixedly connected on the bottom of the first hydraulic cylinder 8, a top die mechanism 2 is arranged on the base 10, and a moving-out mechanism 3 is arranged on the base 10;
the top die mechanism 2 comprises a limiting cylinder 201 and a lifting column 202, the lifting column 202 is inserted into the limiting cylinder 201, the lower end of the lifting column 202 is fixedly connected with a limiting plate 211, the lifting column 202 is fixedly connected with a butting plate 204, a spring 205 is sleeved on the limiting cylinder 201, the upper end of the lifting column 202 is fixedly connected with a jacking block 203, a jacking frame 206 is fixedly installed on the butting plate 204, the upper surface of the jacking frame 206 is fixedly connected with a jacking column 207, a workpiece is placed on the jacking block 203 in the lower die 5, after the workpiece is placed on the jacking block 203, a first hydraulic cylinder 8 is started to enable the hydraulic plate 9to descend, the upper die at the bottom of the hydraulic plate 9 downwards presses the workpiece in the lower die 5, the jacking block 203 and the four jacking columns 207 downwards move after being subjected to pressure, the spring 205 is compressed, after the workpiece is stamped into a battery cover, the jacking block 203 and the four jacking columns 207 are lifted under the action of the spring 205 along with the lifting of the hydraulic plate 9, so that the battery cover in the lower die 5 is jacked, and the battery cover is conveniently shaped;
The moving-out mechanism 3 comprises a fixed seat 301 and a sliding rod 302, the sliding rod 302 is fixedly connected to the fixed seat 301, the sliding rod 302 is connected with a moving seat 304 in a sliding manner, an installation seat 305 is fixedly connected to the moving seat 304, a second air cylinder 306 is fixedly connected to the installation seat 305, a fixing plate 307 is fixedly connected to the telescopic end of the second air cylinder 306, a third air cylinder 308 is fixedly connected to the fixing plate 307, a fixing frame 309 is fixedly connected to the telescopic end of the third air cylinder 308, a first clamping block 310 is arranged on the side face of the fixing frame 309, a first air cylinder 303 is fixedly connected to the fixing seat 301, the installation seat 305 is fixedly connected to the telescopic end of the first air cylinder 303, after the battery cover is jacked up by the jacking mechanism 2, the second air cylinder 306 is started to enable the fixing plate 307 to be lifted to a proper position, then the third air cylinder 308 is started to push the fixing frame 309 to approach the battery cover, the battery cover is clamped by the clamping blocks on two sides, the second air cylinder 306 is used for lifting the fixing plate 307 again, the battery cover is completely separated from the lower die 5, the first air cylinder 303 is started to push the installation seat to move along the sliding rod 309, the battery cover is enabled to be clamped by the sliding rod 302, the battery cover is enabled to move to the battery cover to the upper side of the battery cover, the battery cover is required to be automatically reset, the electric three-wheel is reset to be manually reset, and the battery cover is enabled to be discharged, the discharging efficiency is not required to be manually reset, and the discharging material is improved, and the discharging efficiency is improved.
The base 10 is provided with the spring groove 208, the limiting cylinder 201 is fixedly connected in the spring groove 208, the upper end of the spring 205 is abutted to the bottom of the abutting plate 204, the lower end of the spring 205 is abutted to the inside of the spring groove 208, and the lifting column 202 can be conveniently lifted by the spring 205 through the arrangement of the abutting plate 204, so that the jacking block 203 jacks up the formed battery cover from the lower die 5.
The bottom fixedly connected with goes up the mould, and first through-hole 209 has been seted up to the bottom of bed die 5, and second through-hole 210 has been seted up to the bottom of bed die 5, and jack-prop 207 runs through the inside of second through-hole 210, can make things convenient for jack-prop 203 to go up and down through the setting of first through-hole 209, and the setting of its second through-hole 210 can make things convenient for jack-prop 207 to reciprocate.
The number of the jacking posts 207 is four, the four jacking posts 207 are respectively and fixedly connected to four corners of the upper surface of the jacking frame 206, and four corners of the battery cover can be jacked up by arranging the four jacking posts 207, so that the battery cover can be conveniently and rapidly demoulded.
The sliding seat 304 is provided with a sliding hole 311, the sliding rod 302 penetrates through the sliding hole 311, the fixing seat 301 is fixedly connected to the upper surface of the base 10, the bottom of the fixing plate 307 is fixedly connected with a first limiting rod 313, the mounting seat 305 is provided with a first limiting hole 312, the lower end of the first limiting rod 313 penetrates through the inside of the first limiting hole 312, the number of the first limiting rods 313 is two, the two first limiting rods 313 are respectively fixedly connected to the two ends of the bottom of the fixing plate 307, and the fixing plate 307 can be subjected to limiting guide through the arrangement of the first limiting rods 313 and the first limiting holes 312, so that the fixing plate 307 can stably lift under the action of the second air cylinder 306.
The fixed plate 307 is provided with a second limiting hole 314, a second limiting rod 315 is inserted into the second limiting hole 314, the second limiting rod 315 is fixedly connected to the fixed frame 309, the base 10 is provided with a discharging groove 316, and the fixed frame 309 can be subjected to limiting guide through the arrangement of the second limiting hole 314 and the second limiting rod 315, so that the fixed frame 309 can stably move left and right under the action of the third air cylinder 308.
The working principle is that after a workpiece is placed on a top block 203 in a lower die 5, a first hydraulic cylinder 8 is started to enable a hydraulic plate 9 to descend, an upper die at the bottom of the hydraulic plate 9 is enabled to press down the workpiece in the lower die 5, the top block 203 and four top posts 207 move downwards after being pressed, springs 205 are compressed, after the workpiece is punched and formed into a battery cover, the top block 203 and the four top posts 207 are lifted under the action of the springs 205 along with the lifting of the hydraulic plate 9, so that the battery cover in the lower die 5 is lifted, the battery cover which is convenient to form is lifted, after the battery cover is lifted by a top die mechanism 2, a second cylinder 306 is started to enable a fixed plate 307 to ascend to a proper position, then a third cylinder 308 is started to push a fixed frame 309 to approach the battery cover, the battery cover is enabled to be clamped by clamping blocks at two sides, after the second cylinder 306 is completed, the battery cover is enabled to be completely separated from the lower die 5, the first cylinder 303 is started to push a mounting seat 302 to move along a battery cover slide bar 302, the battery cover is enabled to move to the upper side of a battery cover 316, the battery cover is enabled to be reset to the upper side of a three-wheel groove 316, the battery cover is enabled to be required to be automatically lifted, and the discharging efficiency of the battery cover is enabled to be manually lifted, and the discharging material is enabled to be discharged, and the discharging material is enabled to be manually and the discharging to be improved.
Referring to fig. 6-7, in another embodiment of the present invention, an adjusting mechanism 4 is provided on a fixing frame 309, the adjusting mechanism 4 includes a bearing 401 and a bi-directional screw 402, the bearing 401 is fixedly connected to the fixing frame 309, the bi-directional screw 402 is fixedly connected to an inner wall of an inner ring of the bearing 401, and the bi-directional screw 402 can rotate inside the fixing frame 309 through the arrangement of the bearing 401.
First clamp splice 310 threaded connection is on two-way screw rod 402, has seted up internal thread hole 404 on the first clamp splice 310, and two-way screw rod 402 threaded connection is inside internal thread hole 404, and threaded connection has second clamp splice 403 on the two-way screw rod 402, fixedly connected with changes the handle 405 on the two-way screw rod 402, rotates the handle 405 through the staff and can drive two-way screw rod 402 and rotate to adjust the interval between first clamp splice 310 and the second clamp splice 403, conveniently carry out the centre gripping to the battery cover of equidimension.
The working principle is that a worker rotates the rotary handle 405 to drive the bidirectional screw 402 to rotate, so that the distance between the first clamping block 310 and the second clamping block 403 is adjusted, the first clamping block 310 and the second clamping block 403 can be abutted to proper clamping points on the battery cover, the battery cover is more stable when the battery cover is demolded and removed, the problem that the battery cover is unstable in clamping and falls off is avoided, and the battery covers with different sizes are conveniently clamped.
Referring to fig. 2, 3 and 8, in another embodiment of the present invention, a receiving groove 11 is formed on the base 10, a limiting groove 12 is formed on an inner wall of the receiving groove 11, a limiting block 16 is slidably connected inside the limiting groove 12, the limiting block 16 is fixedly connected to a side wall of the base 10, and the base 10 can be conveniently received on the machine body 1 through the arrangement of the receiving groove 11.
The recess 13 has been seted up to the inside diapire of accomodating groove 11, and the inside fixedly connected with second hydraulic cylinder 14 of recess 13, the flexible end fixedly connected with connecting plate 15 of second hydraulic cylinder 14, connecting plate 15 fixed connection can promote connecting plate 15 through starting second hydraulic cylinder 14 and drive base 10 and remove, conveniently moves the below of hydraulic plate 9 with base 10, makes its staff be convenient for maintain the structural fitting on the base 10.
The working principle is that when the structural components on the base 10 are required to be maintained and overhauled, the second hydraulic oil cylinder 14 is started to push the connecting plate 15 to drive the base 10 to move along the direction of the limiting groove 12, so that the base 10 is conveniently moved below the hydraulic plate 9, the problem that the structural components on the base 10 are inconvenient to maintain below the hydraulic plate 9 is avoided, and the practicability of the stamping forming machine is further improved.
The invention provides a stamping forming machine for producing a battery cover of a three-wheeled electric vehicle, and the method and the way for realizing the technical scheme are numerous, the above description is only a preferred embodiment of the invention, and it should be pointed out that a plurality of improvements and modifications can be made to the person skilled in the art without departing from the principle of the invention, and the improvements and modifications are considered as the protection scope of the invention. The components not explicitly described in this embodiment can be implemented by using the prior art.