CN119246243B - Basalt fiber composite rib mesh strength testing equipment and method - Google Patents
Basalt fiber composite rib mesh strength testing equipment and method Download PDFInfo
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- 238000009864 tensile test Methods 0.000 claims abstract description 20
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
本发明涉及玄武岩纤维网片检测技术领域,具体为一种玄武岩纤维复合筋网片强度测试设备及方法,包括支撑台以及开设在支撑台顶部的活动槽,所述支撑台的顶部安装有位于活动槽上方的纵向拉伸机构,所述活动槽的内部前后滑动安装有横向拉伸机构,所述支撑台的内部安装有驱动横向拉伸机构前后活动的移动调节机构,所述纵向拉伸机构的前端安装有角度定位机构。本发明通过纵向拉伸机构、横向拉伸机构和移动调节机构的配合对网片材料进行检测,利用纵向拉伸机构对网片材料进行纵向拉伸,利用横向拉伸机构对网片材料进行横向拉伸,继而实现沿网片材料的经线和纬线双方向进行抗拉伸检测,便于测定网片材料同时受到横向和纵向拉力时的抗拉伸性能。
The present invention relates to the technical field of basalt fiber mesh detection, specifically to a basalt fiber composite rib mesh strength testing device and method, including a support platform and a movable groove opened on the top of the support platform, the top of the support platform is equipped with a longitudinal stretching mechanism located above the movable groove, the inside of the movable groove is equipped with a transverse stretching mechanism for sliding forward and backward, the inside of the support platform is equipped with a mobile adjustment mechanism for driving the transverse stretching mechanism to move forward and backward, and the front end of the longitudinal stretching mechanism is equipped with an angle positioning mechanism. The present invention detects the mesh material through the cooperation of the longitudinal stretching mechanism, the transverse stretching mechanism and the mobile adjustment mechanism, the longitudinal stretching mechanism is used to stretch the mesh material longitudinally, and the transverse stretching mechanism is used to stretch the mesh material transversely, and then the tensile test is carried out in both directions along the warp and weft of the mesh material, so as to facilitate the determination of the tensile resistance of the mesh material when it is subjected to transverse and longitudinal tension at the same time.
Description
技术领域Technical Field
本发明涉及玄武岩纤维网片检测技术领域,具体为一种玄武岩纤维复合筋网片强度测试设备及方法。The invention relates to the technical field of basalt fiber mesh detection, and in particular to a basalt fiber composite tendon mesh strength testing device and method.
背景技术Background Art
玄武岩纤维复合筋网片是一种新型的建筑材料,主要由玄武岩纤维制成。玄武岩纤维是通过将玄武岩熔化后拉丝制成的高强度、耐腐蚀的纤维材料。玄武岩纤维复台筋网片通常用于增强混凝土结构,可以提高混凝土的抗裂性、抗冲击性和整体性。玄武岩纤维复合筋网片强度测试是对由玄武岩纤维制成的网片材料进行性能和质量评估的过程,测定网片材料在拉伸负荷下的强度,确保网片材料在应用过程中具有足够的抗拉伸能力,避免在使用中发生断裂或变形。Basalt fiber composite mesh is a new type of building material, mainly made of basalt fiber. Basalt fiber is a high-strength, corrosion-resistant fiber material made by melting basalt and drawing it. Basalt fiber composite mesh is usually used to reinforce concrete structures, which can improve the crack resistance, impact resistance and integrity of concrete. The basalt fiber composite mesh strength test is a process of evaluating the performance and quality of mesh materials made of basalt fibers. It measures the strength of the mesh material under tensile load to ensure that the mesh material has sufficient tensile resistance during application to avoid breakage or deformation during use.
一般是使用拉伸强度测试仪对网片材料进行检测,测试时将网片材料固定到拉伸强度测试仪的两夹持端之间,然后对网片材料进行拉伸直至网片材料断裂,通过拉压力传感器将拉伸过程中的拉力变化情况传递给计算机进行处理,得出网片材料的抗拉伸性能。但上述测试方式还存在以下不足:1、现有的抗拉伸检测只对网片材料的两端进行拉伸,仅测定网片材料的纵向拉伸情况,而玄武岩纤维复合筋网片在实际使用过程中存在同时受到横向拉力和纵向拉力作用的情况,只进行纵向拉伸测试的结果不够全面,影响网片材料的抗拉伸检测结果的准确性;2、玄武岩纤维复合筋网片在实际使用时,除了会受到沿经线或纬线方向的拉力外,还会收到斜向的拉力,现有的拉伸强度检测一般都是沿网片材料的经线或纬线进行拉伸测试,检测结果不够全面,同样会影响网片材料的抗拉伸检测的准确性。Generally, a tensile strength tester is used to test the mesh material. During the test, the mesh material is fixed between the two clamping ends of the tensile strength tester, and then the mesh material is stretched until the mesh material breaks. The tensile force changes during the stretching process are transmitted to the computer for processing through the tensile pressure sensor to obtain the tensile resistance of the mesh material. However, the above test method still has the following shortcomings: 1. The existing tensile resistance test only stretches the two ends of the mesh material and only measures the longitudinal tensile condition of the mesh material. In actual use, the basalt fiber composite rib mesh is subjected to both transverse and longitudinal tensile forces. The result of only longitudinal tensile test is not comprehensive enough, which affects the accuracy of the tensile resistance test result of the mesh material; 2. In actual use, the basalt fiber composite rib mesh will be subjected to tensile forces in addition to the tensile forces along the warp or weft direction, and the existing tensile strength test is generally performed along the warp or weft of the mesh material. The test results are not comprehensive enough, which also affects the accuracy of the tensile resistance test of the mesh material.
发明内容Summary of the invention
为了解决上述问题,本发明提供了一种玄武岩纤维复合筋网片强度测试设备,包括支撑台以及开设在支撑台顶部的活动槽,所述支撑台的顶部安装有位于活动槽上方的纵向拉伸机构,所述活动槽的内部前后滑动安装有横向拉伸机构,所述支撑台的内部安装有驱动横向拉伸机构前后活动的移动调节机构,所述纵向拉伸机构的前端安装有角度定位机构,所述横向拉伸机构上安装有龙门架,所述龙门架的顶部安装有上下移动机构,所述上下移动机构的底部安装有投放机构。In order to solve the above problems, the present invention provides a basalt fiber composite reinforcement mesh strength testing device, including a support platform and a movable groove opened on the top of the support platform, the top of the support platform is equipped with a longitudinal stretching mechanism located above the movable groove, the interior of the movable groove is equipped with a transverse stretching mechanism that slides forward and backward, the interior of the support platform is equipped with a movable adjustment mechanism that drives the transverse stretching mechanism to move forward and backward, the front end of the longitudinal stretching mechanism is equipped with an angle positioning mechanism, a gantry is installed on the transverse stretching mechanism, the top of the gantry is equipped with an up and down moving mechanism, and the bottom of the up and down moving mechanism is equipped with a delivery mechanism.
所述纵向拉伸机构包括固定连接在支撑台顶部且位于活动槽后侧的固定柱,所述固定柱的外部转动安装有纵向移动组件,所述纵向移动组件上安装有活动夹持机构一,所述固定柱的顶部固定安装有固定夹持机构。The longitudinal stretching mechanism includes a fixed column fixedly connected to the top of the support platform and located at the rear side of the movable groove, the outer part of the fixed column is rotatably installed with a longitudinal moving component, the longitudinal moving component is installed with a movable clamping mechanism 1, and the top of the fixed column is fixedly installed with a fixed clamping mechanism.
所述横向拉伸机构包括前后滑动安装在活动槽内部的横向移动组件,所述横向移动组件上安装有左右对称分布的活动夹持机构二。The transverse stretching mechanism comprises a transverse moving component which is slidably installed inside the movable groove, and a second movable clamping mechanism which is symmetrically distributed on the left and right is installed on the transverse moving component.
所述角度定位机构包括开设在支撑台顶部且位于活动槽前侧的弧形滑槽,所述弧形滑槽的圆心与固定柱的轴心重合,所述纵向移动组件的前端与弧形滑槽滑动连接,所述纵向移动组件的前端安装有对其进行定位的定位组件,所述支撑台的顶部设有与弧形滑槽相配合的角度线。The angle positioning mechanism includes an arc-shaped slide groove opened on the top of the support platform and located in front of the movable groove. The center of the arc-shaped slide groove coincides with the axis of the fixed column. The front end of the longitudinal moving component is slidably connected to the arc-shaped slide groove. The front end of the longitudinal moving component is installed with a positioning component for positioning it. The top of the support platform is provided with an angle line that matches the arc-shaped slide groove.
在一种可能实施的方式中,所述纵向移动组件包括后端与固定柱转动连接的第一导轨,所述第一导轨前端的底部滑动安装在弧形滑槽中,所述第一导轨的内部转动安装有第一丝杠,所述第一丝杠的外部螺纹连接有第一滑块,所述第一滑块前后滑动安装在第一导轨中,所述第一导轨的前端安装有驱动第一丝杠转动的第一驱动电机。In one possible implementation, the longitudinal moving component includes a first guide rail whose rear end is rotatably connected to a fixed column, the bottom of the front end of the first guide rail is slidably installed in an arc-shaped slide groove, a first lead screw is rotatably installed inside the first guide rail, the external thread of the first lead screw is connected to a first slider, the first slider is slidably installed in the first guide rail, and a first drive motor that drives the first lead screw to rotate is installed at the front end of the first guide rail.
在一种可能实施的方式中,所述活动夹持机构一包括通过支撑件固定安装在第一滑块顶部的拉压力传感器一,所述拉压力传感器一靠近固定夹持机构的一侧安装有夹持组件,所述夹持组件包括固定连接在拉压力传感器一上的凵形架,所述凵形架的内侧上下滑动安装有夹板,所述凵形架的顶部螺纹连接有螺纹杆,所述螺纹杆的底端与夹板的顶部转动连接,所述夹板的顶部固定连接有关于螺纹杆左右对称分布的导向杆,所述导向杆的顶端滑动贯穿凵形架的顶部,所述固定夹持机构与夹持组件的结构相同。In one possible implementation, the movable clamping mechanism includes a tension and pressure sensor fixedly installed on the top of the first sliding block through a support member, a clamping assembly is installed on the side of the tension and pressure sensor close to the fixed clamping mechanism, and the clamping assembly includes a C-shaped frame fixedly connected to the tension and pressure sensor, a clamping plate is slidably installed on the inner side of the C-shaped frame, a threaded rod is threadedly connected to the top of the C-shaped frame, the bottom end of the threaded rod is rotatably connected to the top of the clamping plate, the top of the clamping plate is fixedly connected to a guide rod symmetrically distributed about the threaded rod, the top of the guide rod slides through the top of the C-shaped frame, and the fixed clamping mechanism has the same structure as the clamping assembly.
在一种可能实施的方式中,所述横向移动组件包括前后滑动安装在活动槽内部的第二导轨,所述第二导轨的内部转动连接有双向丝杠,所述双向丝杠的左右两端均螺纹连接有第二滑块,所述第二滑块左右滑动安装在第二导轨的内部,所述第二导轨的前侧固定安装有驱动双向丝杠转动的第二驱动电机,所述第二驱动电机通过锥齿轮组与双向丝杠传动连接,所述活动夹持机构二与活动夹持机构一的结构相同。In one possible implementation, the lateral movement component includes a second guide rail that is slidably installed inside the movable groove, the second guide rail is internally rotatably connected to a bidirectional lead screw, the left and right ends of the bidirectional lead screw are threadedly connected to a second slider, the second slider is slidably installed inside the second guide rail, a second drive motor that drives the bidirectional lead screw to rotate is fixedly installed on the front side of the second guide rail, the second drive motor is connected to the bidirectional lead screw through a bevel gear set, and the movable clamping mechanism 2 has the same structure as the movable clamping mechanism 1.
在一种可能实施的方式中,所述移动调节机构包括开设在支撑台内部的直线滑槽,所述直线滑槽的内部转动连接有第二丝杠,所述第二丝杠的外部螺纹连接有第三滑块,所述第三滑块前后滑动安装在直线滑槽的内部,所述第三滑块的顶部与第二导轨的底部固定连接,所述支撑台上还安装有驱动第二丝杠转动的第三驱动电机。In one possible implementation, the movable adjustment mechanism includes a linear slide groove opened inside the support platform, the internal rotation of the linear slide groove is connected to a second lead screw, the external thread of the second lead screw is connected to a third slider, the third slider is installed inside the linear slide groove for sliding back and forth, the top of the third slider is fixedly connected to the bottom of the second guide rail, and a third drive motor for driving the second lead screw to rotate is also installed on the support platform.
在一种可能实施的方式中,所述定位组件包括开设在弧形滑槽远离固定柱的一侧且周向均匀分布的若干定位孔,所述第一导轨前端的底部前后滑动安装有L形定位块,所述L形定位块的水平段与定位孔插接配合,所述L形定位块竖直段的后侧与第一导轨的内壁之间固定连接有复位弹簧一,所述L形定位块竖直段的前侧固定连接有推挤块,所述推挤块的前端滑动贯穿至第一导轨的前方。In one possible implementation, the positioning assembly includes a plurality of positioning holes that are opened on a side of the arc-shaped slide groove away from the fixed column and are evenly distributed circumferentially. An L-shaped positioning block is installed on the bottom of the front end of the first guide rail for sliding back and forth. The horizontal section of the L-shaped positioning block is plugged into the positioning hole. A return spring is fixedly connected between the rear side of the vertical section of the L-shaped positioning block and the inner wall of the first guide rail. A pushing block is fixedly connected to the front side of the vertical section of the L-shaped positioning block. The front end of the pushing block slides through to the front of the first guide rail.
在一种可能实施的方式中,所述龙门架的两竖直段分别固定安装在第二导轨的左右两端,所述上下移动机构包括固定安装在龙门架水平段中部的电动推杆,所述电动推杆伸缩段的底部安装有拉压力传感器二,所述投放机构包括固定安装在拉压力传感器二底部的壳体,所述壳体的顶部开设有安装口,所述壳体前侧开设有投放口,所述壳体的底部转动安装有转盘,所述转盘的顶部周向均匀分布的若干U形限位框,所述U形限位框的开口端朝向远离转盘中心的一侧,最前端的所述U形限位框的开口正对着投放口,所述安装口位于最前端的U形限位框的正上方,所述U形限位框的内部放置有载体,若干所述U形限位框和载体的体积均沿逆时针方向由小到大分布,所述转盘的顶部同轴固定安装有槽轮结构,所述壳体的内顶壁上安装有投放组件,所述壳体上安装有对槽轮结构和投放组件进行驱动的驱动组件。In a possible implementation, the two vertical sections of the gantry are fixedly mounted on the left and right ends of the second guide rail, respectively; the up-and-down moving mechanism comprises an electric push rod fixedly mounted in the middle of the horizontal section of the gantry; a second tension and pressure sensor is mounted at the bottom of the telescopic section of the electric push rod; the delivery mechanism comprises a shell fixedly mounted at the bottom of the second tension and pressure sensor; a mounting port is provided at the top of the shell; a delivery port is provided at the front side of the shell; a turntable is rotatably mounted at the bottom of the shell; a plurality of U-shaped limit frames are evenly distributed circumferentially at the top of the turntable; the opening end of the U-shaped limit frame faces a side away from the center of the turntable; the opening of the frontmost U-shaped limit frame faces the delivery port; the mounting port is located directly above the frontmost U-shaped limit frame; a carrier is placed inside the U-shaped limit frame; the volumes of the plurality of U-shaped limit frames and the carrier are distributed from small to large in a counterclockwise direction; a groove wheel structure is coaxially fixedly mounted on the top of the turntable; a delivery assembly is mounted on the inner top wall of the shell; and a driving assembly for driving the groove wheel structure and the delivery assembly is mounted on the shell.
在一种可能实施的方式中,所述投放组件包括固定连接在壳体内顶壁上的支撑柱,所述支撑柱的底部前后贯穿且滑动安装有推动杆,所述推动杆的前后两端分别固定连接有推板和弧形块,所述推板位于投放口的后侧,所述弧形块与支撑柱之间固定连接有套设在推动杆上的复位弹簧二,所述弧形块的后方设置有偏心凸轮。In one possible implementation, the delivery assembly includes a support column fixedly connected to the top wall of the shell, a push rod is slidably installed through the bottom of the support column, and a push plate and an arc block are fixedly connected to the front and rear ends of the push rod respectively, the push plate is located at the rear side of the delivery port, and two return springs mounted on the push rod are fixedly connected between the arc block and the support column, and an eccentric cam is arranged behind the arc block.
在一种可能实施的方式中,所述驱动组件包括固定安装在壳体顶部的第四驱动电机,所述第四驱动电机的输出轴转动贯穿壳体顶部后固定安装有同步轮一,所述第四驱动电机输出轴的底部与槽轮结构传动连接,所述壳体内顶壁上转动有位于第四驱动电机前方的轴杆,所述轴杆的外部转动连接有同步轮二,所述同步轮二与同步轮一之间通过同步皮带传动连接,所述轴杆与同步轮二之间安装有棘轮棘爪结构,所述轴杆的底端与偏心凸轮固定连接且两者的轴心重合。In one possible implementation, the drive assembly includes a fourth drive motor fixedly mounted on the top of the shell, the output shaft of the fourth drive motor rotates through the top of the shell and is fixedly mounted with a synchronous wheel 1, the bottom of the output shaft of the fourth drive motor is transmission-connected to a groove wheel structure, an axis rod located in front of the fourth drive motor is rotationally mounted on the top wall inside the shell, the outside of the axis rod is rotationally connected to a synchronous wheel 2, the synchronous wheel 2 is transmission-connected to the synchronous wheel 1 through a synchronous belt, a ratchet pawl structure is installed between the axis rod and the synchronous wheel 2, and the bottom end of the axis rod is fixedly connected to an eccentric cam and the axes of the two coincide.
此外,本发明还提供了一种玄武岩纤维复合筋网片强度测试方法,具体包括以下步骤:S1.对网片材料的前后两端进行固定:通过活动夹持机构一和固定夹持机构配合对网片材料的前后两端进行夹持。In addition, the present invention also provides a basalt fiber composite reinforcement mesh strength testing method, which specifically includes the following steps: S1. Fixing the front and rear ends of the mesh material: clamping the front and rear ends of the mesh material through the cooperation of a movable clamping mechanism and a fixed clamping mechanism.
S2.对网片材料的左右两端进行固定:通过移动调节机构和横向移动组件、活动夹持机构二配合对网片材料的左右两侧进行夹持。S2. Fix the left and right ends of the mesh material: clamp the left and right sides of the mesh material by cooperating with the moving adjustment mechanism, the lateral moving component and the movable clamping mechanism.
S3.对网片材料进行拉伸测试:通过纵向移动组件带动活动夹持机构一向前移动对网片材料进行纵向拉伸,同时通过横向移动组件带动活动夹持机构二相互远离对网片材料进行横向拉伸。S3. Perform a tensile test on the mesh material: the mesh material is longitudinally stretched by driving the movable clamping mechanism 1 forward through the longitudinal moving component, and the mesh material is transversely stretched by driving the movable clamping mechanism 2 away from each other through the transverse moving component.
S4.对网片材料进行斜向拉伸测试:重复S1步骤对新的网片材料的前后两端进行夹持,然后解除定位组件对纵向移动组件的锁定,之后将纵向移动组件转动至倾斜状态后定位组件重新对纵向移动组件进行定位,然后通过纵向移动组件带动活动夹持机构一向远离固定柱的方向移动对网片材料进行拉伸测试。S4. Perform an oblique tensile test on the mesh material: Repeat step S1 to clamp the front and rear ends of the new mesh material, then release the lock of the longitudinal moving component by the positioning component, then rotate the longitudinal moving component to an inclined state, and then reposition the longitudinal moving component by the positioning component. Then, the movable clamping mechanism is driven by the longitudinal moving component to move away from the fixed column to perform a tensile test on the mesh material.
S5.对网片材料进行承重拉伸测试:重复S1步骤和S2步骤对新的网片材料的进行夹持,然后上下移动机构推动投放机构下移至网片材料的表面,通过投放机构配合,重复S3步骤对网片材料进行承重状态下的拉伸测试。S5. Perform a load-bearing tensile test on the mesh material: repeat steps S1 and S2 to clamp the new mesh material, and then use the up and down moving mechanism to push the delivery mechanism down to the surface of the mesh material. With the cooperation of the delivery mechanism, repeat step S3 to perform a tensile test on the mesh material under a load-bearing state.
本发明的有益效果:1、本发明通过纵向拉伸机构、横向拉伸机构和移动调节机构的配合对网片材料进行检测,利用纵向拉伸机构对网片材料进行纵向拉伸,利用横向拉伸机构对网片材料进行横向拉伸,继而实现沿网片材料的经线和纬线双方向进行抗拉伸检测,便于测定网片材料同时受到横向和纵向拉力时的抗拉伸性能,通过移动调节机构改变横向拉伸机构的前后位置,能够使横向拉伸机构从不同的点位对网片材料进行横向拉伸,便于测定不同受力点作用下的抗拉伸性能,提高了抗拉伸检测结果的准确度。The beneficial effects of the present invention are as follows: 1. The present invention detects mesh materials through the cooperation of a longitudinal stretching mechanism, a transverse stretching mechanism and a movable adjustment mechanism. The longitudinal stretching mechanism is used to stretch the mesh material longitudinally, and the transverse stretching mechanism is used to stretch the mesh material transversely, thereby realizing tensile strength detection in both the warp and weft directions of the mesh material, which is convenient for determining the tensile strength of the mesh material when it is subjected to transverse and longitudinal tension at the same time. By changing the front and rear positions of the transverse stretching mechanism through the movable adjustment mechanism, the transverse stretching mechanism can stretch the mesh material transversely from different points, which is convenient for determining the tensile strength under the action of different force points, thereby improving the accuracy of the tensile strength detection result.
2、本发明通过纵向拉伸机构和角度定位机构的配合对网片材料进行检测,测试时将网片材料固定在活动夹持机构一和固定夹持机构之间,固定夹持机构保持不动,沿着弧形滑槽滑动固定柱能够对活动夹持机构一的移动方向进行调节,便于测定网片材料在受到斜向拉力作用下的抗拉伸性能,进一步提高抗拉伸检测结果的准确度,同时利用定位组件快速的对固定柱进行固定,利用角度线对固定柱的倾斜角度进行指示。2. The present invention detects mesh materials through the cooperation of a longitudinal stretching mechanism and an angle positioning mechanism. During the test, the mesh material is fixed between a movable clamping mechanism 1 and a fixed clamping mechanism. The fixed clamping mechanism remains stationary, and the moving direction of the movable clamping mechanism 1 can be adjusted by sliding the fixed column along the arc-shaped slide groove, so as to facilitate the measurement of the tensile strength of the mesh material under the action of oblique tension, and further improve the accuracy of the tensile strength test results. At the same time, the positioning assembly is used to quickly fix the fixed column, and the angle line is used to indicate the inclination angle of the fixed column.
3、本发明在网片材料处于自然拉直状态下,通过投放机构向网片材料上投放载体,然后再由纵向拉伸机构和横向拉伸机构对网片材料进行拉伸检测,通过投放不同大小的载体,能够测试网片材料在承受不同大小载重时的抗拉伸性能,进一步提高抗拉伸检测结果的准确度。3. In the present invention, when the mesh material is in a naturally straightened state, a carrier is placed onto the mesh material by a placing mechanism, and then the longitudinal stretching mechanism and the transverse stretching mechanism perform stretching tests on the mesh material. By placing carriers of different sizes, the tensile strength of the mesh material when subjected to loads of different sizes can be tested, thereby further improving the accuracy of the tensile strength test results.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是本发明的左视剖视图。FIG. 2 is a left side sectional view of the present invention.
图3是本发明纵向拉伸机构调节至倾斜状态时的立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of the longitudinal stretching mechanism of the present invention when it is adjusted to an inclined state.
图4是本发明横向拉伸机构的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the transverse stretching mechanism of the present invention.
图5是本发明移动调节机构的立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the movable adjustment mechanism of the present invention.
图6是本发明图2中A处的放大图。FIG. 6 is an enlarged view of point A in FIG. 2 of the present invention.
图7是本发明活动夹持机构一的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the movable clamping mechanism 1 of the present invention.
图8是本发明投放机构的立体结构示意图。FIG8 is a schematic diagram of the three-dimensional structure of the delivery mechanism of the present invention.
图9是本发明投放组件的立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the delivery assembly of the present invention.
图10是本发明同步轮二的俯视剖视图。FIG. 10 is a top cross-sectional view of the synchronous wheel 2 of the present invention.
图11是本发明安装槽的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the mounting groove of the present invention.
图12是本发明挤压柱的立体结构示意图。FIG. 12 is a schematic diagram of the three-dimensional structure of the extrusion column of the present invention.
图中:1、支撑台;11、活动槽;2、纵向拉伸机构;21、固定柱;22、纵向移动组件;221、第一导轨;222、第一丝杠;223、第一滑块;224、第一驱动电机;23、活动夹持机构一;231、拉压力传感器一;232、夹持组件;2321、凵形架;2322、夹板;2323、螺纹杆;2324、导向杆;24、固定夹持机构;3、横向拉伸机构;31、横向移动组件;311、第二导轨;312、双向丝杠;313、第二滑块;314、第二驱动电机;32、活动夹持机构二;4、移动调节机构;41、直线滑槽;42、第二丝杠;43、第三滑块;44、第三驱动电机;5、角度定位机构;51、弧形滑槽;52、定位组件;521、定位孔;522、L形定位块;523、复位弹簧一;524、推挤块;53、角度线;6、龙门架;7、上下移动机构;71、拉压力传感器二;8、投放机构;81、壳体;811、安装口;812、投放口;82、转盘;821、U形限位框;83、载体;84、槽轮结构;85、投放组件;851、支撑柱;852、推动杆;853、推板;854、复位弹簧二;855、偏心凸轮;86、驱动组件;861、第四驱动电机;862、同步轮一;863、轴杆;864、同步轮二;865、棘轮棘爪结构;9、压迫机构;91、安装槽;92、挤压柱;921、安装板;93、固定组件;931、插孔;932、活动销;933、复位弹簧三;934、插块;935、销孔。In the figure: 1, support table; 11, movable groove; 2, longitudinal stretching mechanism; 21, fixed column; 22, longitudinal moving assembly; 221, first guide rail; 222, first lead screw; 223, first slider; 224, first driving motor; 23, movable clamping mechanism 1; 231, tension pressure sensor 1; 232, clamping assembly; 2321, U-shaped frame; 2322, clamping plate; 2323, threaded rod; 2324, guide rod; 24, Fixed clamping mechanism; 3. lateral stretching mechanism; 31. lateral moving assembly; 311. second guide rail; 312. bidirectional lead screw; 313. second slider; 314. second drive motor; 32. movable clamping mechanism II; 4. mobile adjustment mechanism; 41. linear slide; 42. second lead screw; 43. third slider; 44. third drive motor; 5. angle positioning mechanism; 51. arc slide; 52. positioning assembly; 521. positioning hole; 522, L-shaped positioning block; 523, reset spring 1; 524, pushing block; 53, angle line; 6, gantry; 7, up and down moving mechanism; 71, pull pressure sensor 2; 8, delivery mechanism; 81, shell; 811, installation port; 812, delivery port; 82, turntable; 821, U-shaped limit frame; 83, carrier; 84, groove wheel structure; 85, delivery assembly; 851, support column; 852, push rod; 853, push plate ;854, reset spring two;855, eccentric cam;86, drive assembly;861, fourth drive motor;862, synchronous wheel one;863, shaft;864, synchronous wheel two;865, ratchet pawl structure;9, compression mechanism;91, mounting groove;92, extrusion column;921, mounting plate;93, fixing assembly;931, socket;932, movable pin;933, reset spring three;934, plug block;935, pin hole.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于下面所描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施方式的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
请参阅图1和图2,一种玄武岩纤维复合筋网片强度测试设备,包括支撑台1以及开设在支撑台1顶部的活动槽11,支撑台1的顶部安装有位于活动槽11上方的纵向拉伸机构2,活动槽11的内部前后滑动安装有横向拉伸机构3,支撑台1的内部安装有驱动横向拉伸机构3前后活动的移动调节机构4,纵向拉伸机构2的前端安装有角度定位机构5,横向拉伸机构3上安装有龙门架6,龙门架6的顶部安装有上下移动机构7,上下移动机构7的底部安装有投放机构8。Please refer to Figures 1 and 2, a basalt fiber composite tendon mesh strength testing equipment includes a support platform 1 and a movable groove 11 opened on the top of the support platform 1, a longitudinal stretching mechanism 2 located above the movable groove 11 is installed on the top of the support platform 1, a transverse stretching mechanism 3 is installed inside the movable groove 11 for sliding forward and backward, a movable adjustment mechanism 4 for driving the transverse stretching mechanism 3 to move forward and backward is installed inside the support platform 1, an angle positioning mechanism 5 is installed at the front end of the longitudinal stretching mechanism 2, a gantry 6 is installed on the transverse stretching mechanism 3, an up and down moving mechanism 7 is installed on the top of the gantry 6, and a delivery mechanism 8 is installed at the bottom of the up and down moving mechanism 7.
请参阅图2和图3,纵向拉伸机构2包括固定连接在支撑台1顶部且位于活动槽11后侧的固定柱21,固定柱21的外部转动安装有纵向移动组件22,纵向移动组件22上安装有活动夹持机构一23,固定柱21的顶部固定安装有固定夹持机构24。Please refer to Figures 2 and 3. The longitudinal stretching mechanism 2 includes a fixed column 21 fixedly connected to the top of the support platform 1 and located at the rear side of the movable groove 11. A longitudinal moving component 22 is rotatably installed on the outside of the fixed column 21, and a movable clamping mechanism 23 is installed on the longitudinal moving component 22. A fixed clamping mechanism 24 is fixedly installed on the top of the fixed column 21.
请参阅图1和图3,横向拉伸机构3包括前后滑动安装在活动槽11内部的横向移动组件31,横向移动组件31上安装有左右对称分布的活动夹持机构二32。Please refer to FIG. 1 and FIG. 3 , the transverse stretching mechanism 3 includes a transverse moving component 31 slidably installed inside the movable groove 11 , and a movable clamping mechanism 2 32 symmetrically distributed on the left and right is installed on the transverse moving component 31 .
请参阅图1、图2、图3和图6,角度定位机构5包括开设在支撑台1顶部且位于活动槽11前侧的弧形滑槽51,弧形滑槽51的圆心与固定柱21的轴心重合,纵向移动组件22的前端与弧形滑槽51滑动连接,纵向移动组件22的前端安装有对其进行定位的定位组件52,支撑台1的顶部设有与弧形滑槽51相配合的角度线53。Please refer to Figures 1, 2, 3 and 6. The angle positioning mechanism 5 includes an arc-shaped slide groove 51 opened on the top of the support platform 1 and located in front of the movable groove 11. The center of the arc-shaped slide groove 51 coincides with the axis of the fixed column 21. The front end of the longitudinal moving component 22 is slidably connected to the arc-shaped slide groove 51. The front end of the longitudinal moving component 22 is installed with a positioning component 52 for positioning it. The top of the support platform 1 is provided with an angle line 53 that matches the arc-shaped slide groove 51.
角度线53用来对纵向移动组件22转动的角度进行指示,使纵向移动组件22准确的转动到合适的角度,便于测试网片材料在不同角度的斜向拉伸状态下的抗拉伸性能。The angle line 53 is used to indicate the rotation angle of the longitudinal moving component 22, so that the longitudinal moving component 22 can be accurately rotated to a suitable angle, which is convenient for testing the tensile strength of the mesh material under oblique tensile states at different angles.
请参阅图2、图3和图6,纵向移动组件22包括后端与固定柱21转动连接的第一导轨221,第一导轨221前端的底部滑动安装在弧形滑槽51中,第一导轨221的内部转动安装有第一丝杠222,第一丝杠222的外部螺纹连接有第一滑块223,第一滑块223前后滑动安装在第一导轨221中,第一导轨221的前端安装有驱动第一丝杠222转动的第一驱动电机224。Please refer to Figures 2, 3 and 6. The longitudinal moving component 22 includes a first guide rail 221 whose rear end is rotatably connected to the fixed column 21. The bottom of the front end of the first guide rail 221 is slidably installed in the arc-shaped slide groove 51. The first guide rail 221 has a first lead screw 222 rotatably installed inside it. The first lead screw 222 is threadedly connected to a first slider 223 on the outside. The first slider 223 is slidably installed in the first guide rail 221 forward and backward. The front end of the first guide rail 221 is installed with a first driving motor 224 that drives the first lead screw 222 to rotate.
通过第一驱动电机224带动第一丝杠222转动,使第一滑块223沿着第一导轨221向前滑动,能够增大活动夹持机构一23和固定夹持机构24之间的间距,从而使活动夹持机构一23和固定夹持机构24对网片材料进行纵向拉伸检测,第一导轨221能够围绕固定柱21转动,从而使活动夹持机构一23进行水平斜向移动,便于进行斜向的拉伸检测。The first driving motor 224 drives the first lead screw 222 to rotate, so that the first slider 223 slides forward along the first guide rail 221, which can increase the distance between the movable clamping mechanism 23 and the fixed clamping mechanism 24, so that the movable clamping mechanism 23 and the fixed clamping mechanism 24 can perform longitudinal stretching detection on the mesh material. The first guide rail 221 can rotate around the fixed column 21, so that the movable clamping mechanism 23 can move horizontally and obliquely, which is convenient for oblique stretching detection.
请参阅图2、图3和图7,活动夹持机构一23包括通过支撑件固定安装在第一滑块223顶部的拉压力传感器一231,拉压力传感器一231靠近固定夹持机构24的一侧安装有夹持组件232,夹持组件232包括固定连接在拉压力传感器一231上的凵形架2321,凵形架2321的内侧上下滑动安装有夹板2322,凵形架2321的顶部螺纹连接有螺纹杆2323,螺纹杆2323的底端与夹板2322的顶部转动连接,夹板2322的顶部固定连接有关于螺纹杆2323左右对称分布的导向杆2324,导向杆2324的顶端滑动贯穿凵形架2321的顶部,固定夹持机构24与夹持组件232的结构相同,此处不再赘述。Please refer to Figures 2, 3 and 7. The movable clamping mechanism 23 includes a tension and pressure sensor 231 fixedly installed on the top of the first slider 223 through a support member. A clamping assembly 232 is installed on the side of the tension and pressure sensor 231 close to the fixed clamping mechanism 24. The clamping assembly 232 includes a C-shaped frame 2321 fixedly connected to the tension and pressure sensor 231. A clamping plate 2322 is installed on the inner side of the C-shaped frame 2321 for sliding up and down. A threaded rod 2323 is threadedly connected to the top of the C-shaped frame 2321. The bottom end of the threaded rod 2323 is rotatably connected to the top of the clamping plate 2322. The top of the clamping plate 2322 is fixedly connected to a guide rod 2324 symmetrically distributed about the threaded rod 2323. The top of the guide rod 2324 slides through the top of the C-shaped frame 2321. The fixed clamping mechanism 24 has the same structure as the clamping assembly 232, which will not be repeated here.
在对网片材料进行固定时,将网片材料的边缘放置到凵形架2321底部的水平段上,然后转动螺纹杆2323推动夹板2322向下移动并压紧在网片材料的边缘,导向杆2324对夹板2322起到导向的作用,提高夹板2322上下移动的稳定性。When fixing the mesh material, place the edge of the mesh material on the horizontal section at the bottom of the U-shaped frame 2321, then rotate the threaded rod 2323 to push the clamping plate 2322 downward and press it against the edge of the mesh material. The guide rod 2324 guides the clamping plate 2322 to improve the stability of the clamping plate 2322 moving up and down.
请参阅图1、图3、图4和图7,横向移动组件31包括前后滑动安装在活动槽11内部的第二导轨311,第二导轨311的内部转动连接有双向丝杠312,双向丝杠312的左右两端均螺纹连接有第二滑块313,第二滑块313左右滑动安装在第二导轨311的内部,第二导轨311的前侧固定安装有驱动双向丝杠312转动的第二驱动电机314,第二驱动电机314通过锥齿轮组与双向丝杠312传动连接,活动夹持机构二32固定安装在对应的第二滑块313上,活动夹持机构二32与活动夹持机构一23的结构相同,此处不再赘述。Please refer to Figures 1, 3, 4 and 7. The lateral movement component 31 includes a second guide rail 311 which is slidably installed in the movable groove 11. The second guide rail 311 is internally rotatably connected with a bidirectional lead screw 312. The left and right ends of the bidirectional lead screw 312 are threadedly connected with second sliders 313. The second slider 313 is slidably installed in the second guide rail 311. A second drive motor 314 that drives the bidirectional lead screw 312 to rotate is fixedly installed on the front side of the second guide rail 311. The second drive motor 314 is connected to the bidirectional lead screw 312 through a bevel gear set. The movable clamping mechanism 2 32 is fixedly installed on the corresponding second slider 313. The structure of the movable clamping mechanism 2 32 is the same as that of the movable clamping mechanism 1 23, which will not be repeated here.
在两个活动夹持机构二32分别对网片材料的左右两侧进行固定后,通过第二驱动电机314带动双向丝杠312转动,使两端的第二滑块313沿着第二导轨311相背移动,进而带动两个活动夹持机构二32相互远离,使两个活动夹持机构二32对网片材料进行横向拉伸检测。After the two movable clamping mechanisms 2 32 fix the left and right sides of the mesh material respectively, the second driving motor 314 drives the bidirectional lead screw 312 to rotate, so that the second sliders 313 at both ends move away from each other along the second guide rail 311, thereby driving the two movable clamping mechanisms 2 32 away from each other, so that the two movable clamping mechanisms 2 32 perform lateral stretching detection on the mesh material.
请参阅图2和图5,移动调节机构4包括开设在支撑台1内部的直线滑槽41,直线滑槽41的内部转动连接有第二丝杠42,第二丝杠42的外部螺纹连接有第三滑块43,第三滑块43前后滑动安装在直线滑槽41的内部,第三滑块43的顶部与第二导轨311的底部固定连接,支撑台1上还安装有驱动第二丝杠42转动的第三驱动电机44。Please refer to Figures 2 and 5. The movable adjustment mechanism 4 includes a linear slide groove 41 opened inside the support platform 1. The inside of the linear slide groove 41 is rotatably connected to the second lead screw 42. The external thread of the second lead screw 42 is connected to the third slider 43. The third slider 43 is installed inside the linear slide groove 41 for sliding back and forth. The top of the third slider 43 is fixedly connected to the bottom of the second guide rail 311. The support platform 1 is also equipped with a third drive motor 44 for driving the second lead screw 42 to rotate.
通过第三驱动电机44带动第二丝杠42转动,能够使第三滑块43沿着直线滑槽41前后移动,利用第三滑块43带动第二导轨311前后移动,能够调节活动夹持机构二32的前后位置,方便活动夹持机构二32从不同的位置对网片材料进行拉伸测试,提高了拉伸测试的效果。By driving the second lead screw 42 to rotate through the third driving motor 44, the third slider 43 can be moved forward and backward along the linear slide groove 41. The third slider 43 drives the second guide rail 311 to move forward and backward, and the front and rear positions of the movable clamping mechanism 2 32 can be adjusted, so that the movable clamping mechanism 2 32 can be conveniently used to perform tensile tests on the mesh material from different positions, thereby improving the effect of the tensile test.
请参阅图2、图5和图6,定位组件52包括开设在弧形滑槽51远离固定柱21的一侧且周向均匀分布的若干定位孔521,第一导轨221前端的底部前后滑动安装有L形定位块522,L形定位块522的水平段与定位孔521插接配合,L形定位块522竖直段的后侧与第一导轨221的内壁之间固定连接有复位弹簧一523,L形定位块522竖直段的前侧固定连接有推挤块524,推挤块524的前端滑动贯穿至第一导轨221的前方。Please refer to Figures 2, 5 and 6. The positioning assembly 52 includes a plurality of positioning holes 521 which are opened on a side of the arc-shaped slide groove 51 away from the fixed column 21 and are evenly distributed in the circumferential direction. An L-shaped positioning block 522 is slidably installed at the bottom of the front end of the first guide rail 221. The horizontal section of the L-shaped positioning block 522 is plugged into the positioning hole 521. A return spring 523 is fixedly connected between the rear side of the vertical section of the L-shaped positioning block 522 and the inner wall of the first guide rail 221. A pushing block 524 is fixedly connected to the front side of the vertical section of the L-shaped positioning block 522. The front end of the pushing block 524 slides through to the front of the first guide rail 221.
通过向后按压推挤块524能够推动L形定位块522向后移动,使L形定位块522的水平段与定位孔521分离,从而解除对第一导轨221的锁定,使第一导轨221能够沿着弧形滑槽51左右滑动,当滑动到合适的位置后,松开推挤块524,利用复位弹簧一523的回弹力推动L形定位块522向前移动,使L形定位块522的水平段重新插入到对应的定位孔521中,便于快速的对第一导轨221进行定位。By pressing the pushing block 524 backward, the L-shaped positioning block 522 can be pushed to move backward, so that the horizontal section of the L-shaped positioning block 522 is separated from the positioning hole 521, thereby releasing the lock of the first guide rail 221, allowing the first guide rail 221 to slide left and right along the arc-shaped slide groove 51. When sliding to a suitable position, the pushing block 524 is released, and the rebound force of the return spring 523 is used to push the L-shaped positioning block 522 forward, so that the horizontal section of the L-shaped positioning block 522 is reinserted into the corresponding positioning hole 521, so as to facilitate the rapid positioning of the first guide rail 221.
请参阅图1、图7和图8,龙门架6的两竖直段分别固定安装在第二导轨311的左右两端,上下移动机构7包括固定安装在龙门架6水平段中部的电动推杆,电动推杆伸缩段的底部安装有拉压力传感器二71,拉压力传感器二71和拉压力传感器一231结构相同,通过电动推杆带动投放机构8上下移动。需要说明的是,拉压力传感器二71和拉压力传感器一231均为现有技术,拉压力传感器一231用来测量网片材料进行拉伸时受到的拉力,拉压力传感器二71用来测量电动推杆推动压迫机构9对网片材料进行压迫时产生的压力,拉压力传感器一231和拉压力传感器二71均可将测得的数据传递到外界的计算机上进行处理并由计算机将处理后的数据显示出来。Please refer to Figures 1, 7 and 8. The two vertical sections of the gantry 6 are fixedly mounted on the left and right ends of the second guide rail 311, respectively. The up-and-down moving mechanism 7 includes an electric push rod fixedly mounted in the middle of the horizontal section of the gantry 6. A tension and pressure sensor 2 71 is installed at the bottom of the telescopic section of the electric push rod. The tension and pressure sensor 2 71 and the tension and pressure sensor 1 231 have the same structure, and the delivery mechanism 8 is driven up and down by the electric push rod. It should be noted that the tension and pressure sensor 2 71 and the tension and pressure sensor 1 231 are both prior art. The tension and pressure sensor 1 231 is used to measure the tension applied to the mesh material when it is stretched. The tension and pressure sensor 2 71 is used to measure the pressure generated when the electric push rod pushes the compression mechanism 9 to compress the mesh material. Both the tension and pressure sensor 1 231 and the tension and pressure sensor 2 71 can transmit the measured data to an external computer for processing, and the computer displays the processed data.
请参阅图1、图2和图8,投放机构8包括固定安装在拉压力传感器二71底部的壳体81,壳体81的顶部开设有安装口811,壳体81前侧开设有投放口812,壳体81的底部转动安装有转盘82,转盘82的顶部周向均匀分布的若干U形限位框821,U形限位框821的开口端朝向远离转盘82中心的一侧,最前端的U形限位框821的开口正对着投放口812,安装口811位于最前端的U形限位框821的正上方,U形限位框821的内部放置有载体83,若干U形限位框821和载体83的体积均沿逆时针方向由小到大分布,转盘82的顶部同轴固定安装有槽轮结构84,壳体81的内顶壁上安装有投放组件85,壳体81上安装有对槽轮结构84和投放组件85进行驱动的驱动组件86。Please refer to Figures 1, 2 and 8. The delivery mechanism 8 includes a shell 81 fixedly mounted on the bottom of the tension and pressure sensor 71. The top of the shell 81 is provided with a mounting port 811, and the front side of the shell 81 is provided with a delivery port 812. A turntable 82 is rotatably mounted on the bottom of the shell 81. A plurality of U-shaped limit frames 821 are evenly distributed in the circumferential direction on the top of the turntable 82. The opening end of the U-shaped limit frame 821 faces the side away from the center of the turntable 82, and the opening of the frontmost U-shaped limit frame 821 is directly opposite to the center of the turntable 82. Facing the delivery port 812, the installation port 811 is located directly above the front-end U-shaped limit frame 821, and a carrier 83 is placed inside the U-shaped limit frame 821. The volumes of the several U-shaped limit frames 821 and the carrier 83 are distributed from small to large along the counterclockwise direction. A groove wheel structure 84 is coaxially fixed on the top of the turntable 82, a delivery assembly 85 is installed on the inner top wall of the shell 81, and a driving assembly 86 for driving the groove wheel structure 84 and the delivery assembly 85 is installed on the shell 81.
通过驱动组件86带动槽轮结构84转动,然后槽轮结构84带动转盘82间歇性转动,能够将载体83逐个移动到投放口812处,使投放组件85将不同大小的载体83从投放口812处推出,便于对网片材料在承受不同载荷的情况下进行拉伸检测,检测完成后,将载体83从安装口811处重新放回到对应的U形限位框821中;U形限位框821对载体83起到限位的作用,使载体83只能够朝U形限位框821的开口方向移动,避免载体83出现偏移的情况。The groove wheel structure 84 is driven to rotate by the driving component 86, and then the groove wheel structure 84 drives the turntable 82 to rotate intermittently, so that the carriers 83 can be moved to the delivery port 812 one by one, so that the delivery component 85 pushes out carriers 83 of different sizes from the delivery port 812, so as to facilitate the tensile test of the mesh material under different loads. After the test is completed, the carrier 83 is put back from the installation port 811 into the corresponding U-shaped limit frame 821; the U-shaped limit frame 821 limits the carrier 83, so that the carrier 83 can only move in the opening direction of the U-shaped limit frame 821, thereby avoiding the deviation of the carrier 83.
请参阅图8和图9,投放组件85包括固定连接在壳体81内顶壁上的支撑柱851,支撑柱851的底部前后贯穿且滑动安装有推动杆852,推动杆852的前后两端分别固定连接有推板853和弧形块,推板853位于投放口812的后侧,弧形块与支撑柱851之间固定连接有套设在推动杆852上的复位弹簧二854,弧形块的后方设置有偏心凸轮855。Please refer to Figures 8 and 9. The delivery component 85 includes a support column 851 fixedly connected to the inner top wall of the shell 81, and a push rod 852 is slidably installed through the bottom of the support column 851. The front and rear ends of the push rod 852 are respectively fixedly connected with a push plate 853 and an arc block. The push plate 853 is located at the rear side of the delivery port 812. A return spring 854 mounted on the push rod 852 is fixedly connected between the arc block and the support column 851, and an eccentric cam 855 is arranged at the rear of the arc block.
请参阅图8、图9和图10,驱动组件86包括固定安装在壳体81顶部的第四驱动电机861,第四驱动电机861的输出轴转动贯穿壳体81顶部后固定安装有同步轮一862,第四驱动电机861输出轴的底部与槽轮结构84传动连接,壳体81内顶壁上转动有位于第四驱动电机861前方的轴杆863,轴杆863的外部转动连接有同步轮二864,同步轮二864与同步轮一862之间通过同步皮带传动连接,轴杆863与同步轮二864之间安装有棘轮棘爪结构865,轴杆863的底端与偏心凸轮855固定连接且两者的轴心重合。Please refer to Figures 8, 9 and 10. The driving assembly 86 includes a fourth driving motor 861 fixedly mounted on the top of the shell 81. The output shaft of the fourth driving motor 861 rotates and passes through the top of the shell 81, and a synchronous wheel 862 is fixedly mounted thereon. The bottom of the output shaft of the fourth driving motor 861 is transmission-connected to the groove wheel structure 84. A shaft rod 863 located in front of the fourth driving motor 861 is rotationally mounted on the top wall inside the shell 81. The outside of the shaft rod 863 is rotationally connected to a synchronous wheel 2 864. The synchronous wheel 2 864 is transmission-connected to the synchronous wheel 1 862 through a synchronous belt. A ratchet pawl structure 865 is installed between the shaft rod 863 and the synchronous wheel 2 864. The bottom end of the shaft rod 863 is fixedly connected to the eccentric cam 855, and the axes of the two coincide.
当第四驱动电机861带动同步轮一862逆时针转动时,由于槽轮结构84的传动,转盘82会顺时针间歇性转动,将载体83由小到大逐个移动到投放口812处,同步轮一862通过同步皮带带动同步轮二864逆时针转动,然后同步轮二864通过棘轮棘爪结构865带动轴杆863转动,通过轴杆863带动偏心凸轮855转动,使偏心凸轮855的凸出端推动推动杆852和推板853向前移动,从而使推板853将对应的载体83从投放口812处推出,之后偏心凸轮855的凸出端转动至背对推动杆852的方向,利用复位弹簧二854的回弹力推动推动杆852向后移动复位,转盘82的转动与推动杆852的推动交替进行,便于测定网片材料在承受不同载荷时的抗拉伸性能。When the fourth driving motor 861 drives the synchronous wheel 1 862 to rotate counterclockwise, due to the transmission of the groove wheel structure 84, the turntable 82 will rotate intermittently clockwise, and move the carriers 83 from small to large to the delivery port 812 one by one, and the synchronous wheel 1 862 drives the synchronous wheel 2 864 to rotate counterclockwise through the synchronous belt, and then the synchronous wheel 2 864 drives the shaft 863 to rotate through the ratchet pawl structure 865, and drives the eccentric cam 855 to rotate through the shaft 863, so that the protruding end of the eccentric cam 855 pushes the push rod 852 and the push plate 853 to move forward, so that the push plate 853 pushes the corresponding carrier 83 out of the delivery port 812, and then the protruding end of the eccentric cam 855 rotates to the direction away from the push rod 852, and the rebound force of the reset spring 2 854 is used to push the push rod 852 to move backward and reset, and the rotation of the turntable 82 and the push of the push rod 852 are performed alternately, which is convenient for measuring the tensile strength of the mesh material when it is subjected to different loads.
当第四驱动电机861带动同步轮一862顺时针转动时,转盘82会逆时针间歇性移动,同步轮一862通过同步皮带带动同步轮二864顺时针转动,这时棘轮棘爪结构865不再带动轴杆863和偏心凸轮855转动,能够避免推板853将载体83逐个的推出,便于选择性的将某个载体83转动到投放口812处,然后第四驱动电机861再带动同步轮一862逆时针转动,将需要的载体83推出,提高检测的灵活性,增加检测的多样性。When the fourth drive motor 861 drives the synchronous wheel 1 862 to rotate clockwise, the turntable 82 will intermittently move counterclockwise, and the synchronous wheel 1 862 drives the synchronous wheel 2 864 to rotate clockwise through the synchronous belt. At this time, the ratchet pawl structure 865 no longer drives the shaft 863 and the eccentric cam 855 to rotate, which can prevent the push plate 853 from pushing out the carriers 83 one by one, and facilitates the selective rotation of a certain carrier 83 to the delivery port 812. Then the fourth drive motor 861 drives the synchronous wheel 1 862 to rotate counterclockwise to push out the required carrier 83, thereby improving the flexibility of detection and increasing the diversity of detection.
请参阅图2、图11和图12,投放机构8的底部还安装有压迫机构9,压迫机构9包括开设在转盘82底部边缘处的安装槽91,安装槽91中可拆卸安装有挤压柱92,挤压柱92的顶部固定连接有安装板921,安装板921与安装槽91相配合,转盘82上安装有对挤压柱92进行锁定的固定组件93。Please refer to Figures 2, 11 and 12. A pressing mechanism 9 is also installed at the bottom of the delivery mechanism 8. The pressing mechanism 9 includes a mounting groove 91 opened at the bottom edge of the turntable 82. A squeezing column 92 is detachably installed in the mounting groove 91. A mounting plate 921 is fixedly connected to the top of the squeezing column 92. The mounting plate 921 cooperates with the mounting groove 91. A fixing component 93 for locking the squeezing column 92 is installed on the turntable 82.
请参阅图11和图12,固定组件93包括开设在安装槽91后侧的插孔931,转盘82的底部前后滑动安装有位于安装槽91前方的活动销932,活动销932的前侧与壳体81之间固定连接有复位弹簧三933,安装板921的后侧一体成型有与插孔931相配合的插块934,安装板921的前侧开设有销孔935,活动销932与销孔935插接配合。Please refer to Figures 11 and 12. The fixing component 93 includes a socket 931 opened on the rear side of the mounting slot 91. A movable pin 932 located in front of the mounting slot 91 is slidably installed at the bottom of the turntable 82. A return spring 933 is fixedly connected between the front side of the movable pin 932 and the shell 81. An insert block 934 matching the socket 931 is integrally formed on the rear side of the mounting plate 921. A pin hole 935 is opened on the front side of the mounting plate 921, and the movable pin 932 is plugged into and matched with the pin hole 935.
通过在转盘82的底部设置压迫机构9,利用上下移动机构7带动投放机构8向下移动,然后投放机构8带动压迫机构9向下移动,使挤压柱92能够对网片材料的表面施加向下的压力,便于对网片材料进行表面压迫测试,测定网片材料表面收到固定位置的压迫时的抗压性能,同时通过转盘82的逆时针转动带动挤压柱92移动,能够不断的调整挤压柱92的位置,使挤压柱92能够对网片材料表面不同的部位进行压迫测试,提高检测的效果。By setting a compression mechanism 9 at the bottom of the turntable 82, using the up and down moving mechanism 7 to drive the delivery mechanism 8 to move downward, and then the delivery mechanism 8 drives the compression mechanism 9 to move downward, the extrusion column 92 can apply downward pressure to the surface of the mesh material, which is convenient for performing surface compression testing on the mesh material and measuring the compressive resistance of the mesh material surface when it is compressed at a fixed position. At the same time, the extrusion column 92 is driven to move by the counterclockwise rotation of the turntable 82, and the position of the extrusion column 92 can be continuously adjusted, so that the extrusion column 92 can perform compression testing on different parts of the mesh material surface, thereby improving the detection effect.
当要拆卸挤压柱92时,通过推动活动销932向远离插孔931的方向移动,使活动销932与销孔935分离,然后先前移挤压柱92使插块934从插孔931中抽出,再向下移动挤压柱92使安装板921与安装槽91直接分离;安装时,推动活动销932向远离插孔931的方向移动,然后将安装板921放入到安装槽91中,随后后移安装板921使插块934插入到插孔931中,之后松开活动销932,使活动销932在复位弹簧三933回弹力的作用下插入到销孔935的内部进行锁定。When the extrusion column 92 is to be removed, the movable pin 932 is pushed to move in the direction away from the socket 931 to separate the movable pin 932 from the pin hole 935, and then the extrusion column 92 is moved forward to pull the plug block 934 out of the socket 931, and then the extrusion column 92 is moved downward to directly separate the mounting plate 921 from the mounting slot 91; during installation, the movable pin 932 is pushed to move in the direction away from the socket 931, and then the mounting plate 921 is placed in the mounting slot 91, and then the mounting plate 921 is moved backward to insert the plug block 934 into the socket 931, and then the movable pin 932 is released, so that the movable pin 932 is inserted into the pin hole 935 under the action of the rebound force of the return spring 933 to be locked.
通过采用可拆卸的方式安装挤压柱92,在不对网片材料进行位置固定的压迫测试时,将挤压柱92拆卸下来,避免挤压柱92对投放机构8的作业造成影响,使投放机构8能够下移至靠近网片材料的表面进行载体83的投放,有利于保证载体83投放时的平稳性。By installing the extrusion column 92 in a detachable manner, when the mesh material is not subjected to a fixed position compression test, the extrusion column 92 is removed to prevent the extrusion column 92 from affecting the operation of the delivery mechanism 8, so that the delivery mechanism 8 can be moved down to the surface close to the mesh material to deliver the carrier 83, which is beneficial to ensuring the stability of the carrier 83 when it is delivered.
请参阅图1-图12,本发明还提供了一种玄武岩纤维复合筋网片强度测试方法,具体包括以下步骤:S1.对网片材料的前后两端进行固定:首先将网片材料的前端放置到凵形架2321和夹板2322之间,然后旋转螺纹杆2323推动夹板2322向下移动对网片材料进行夹紧,同理控制固定夹持机构24对网片材料的后端进行加紧,然后第一驱动电机224带动第一丝杠222转动,使第一滑块223带动活动夹持机构一23向前移动,将网片材料拉至自然平直状态。Please refer to Figures 1 to 12. The present invention also provides a basalt fiber composite rib mesh strength test method, which specifically includes the following steps: S1. Fix the front and rear ends of the mesh material: first, place the front end of the mesh material between the U-shaped frame 2321 and the clamping plate 2322, and then rotate the threaded rod 2323 to push the clamping plate 2322 downward to clamp the mesh material. Similarly, control the fixed clamping mechanism 24 to tighten the rear end of the mesh material, and then the first drive motor 224 drives the first screw 222 to rotate, so that the first slider 223 drives the movable clamping mechanism 23 to move forward, and pulls the mesh material to a naturally straight state.
S2.对网片材料的左右两端进行固定:首先通过第三驱动电机44带动第二丝杠42转动,使第三滑块43带动横向拉伸机构3前后移动,将横向拉伸机构3移动至网片材料左右两侧的合适位置,然后通过第二驱动电机314带动双向丝杠312转动,使第二滑块313带动活动夹持机构二32向靠近网片材料的方向移动,使活动夹持机构二32靠近网片材料的左右两边,之后采用与夹持组件232相同的操作方式控制活动夹持机构二32对网片材料的左右两侧进行加紧。S2. Fix the left and right ends of the mesh material: first, drive the second lead screw 42 to rotate through the third drive motor 44, so that the third slider 43 drives the transverse stretching mechanism 3 to move forward and backward, and moves the transverse stretching mechanism 3 to the appropriate positions on the left and right sides of the mesh material, and then drive the bidirectional lead screw 312 to rotate through the second drive motor 314, so that the second slider 313 drives the movable clamping mechanism 2 32 to move toward the direction close to the mesh material, so that the movable clamping mechanism 2 32 is close to the left and right sides of the mesh material, and then the movable clamping mechanism 2 32 is controlled in the same operating mode as the clamping assembly 232 to tighten the left and right sides of the mesh material.
S3.对网片材料进行拉伸测试:通过第一驱动电机224带动第一丝杠222转动,使第一滑块223带动活动夹持机构一23沿着第一导轨221向前移动,使活动夹持机构一23对网片材料进行前后拉伸,通过第二驱动电机314带动双向丝杠312转动,使第二滑块313带动活动夹持机构二32向远离第二导轨311中心的方向移动,使活动夹持机构二32对网片材料进行左右拉伸,直至网片材料出现断裂的情况,测试网片材料同时受到横向和纵向拉力的抗拉伸性能。S3. Perform a tensile test on the mesh material: the first drive motor 224 drives the first lead screw 222 to rotate, so that the first slider 223 drives the movable clamping mechanism 23 to move forward along the first guide rail 221, so that the movable clamping mechanism 23 stretches the mesh material forward and backward, and the second drive motor 314 drives the bidirectional lead screw 312 to rotate, so that the second slider 313 drives the movable clamping mechanism 2 32 to move away from the center of the second guide rail 311, so that the movable clamping mechanism 2 32 stretches the mesh material left and right until the mesh material breaks, and the tensile resistance of the mesh material under simultaneous lateral and longitudinal tension is tested.
S4.对网片材料进行斜向拉伸测试:当要进行斜向拉伸检测时,重复步骤一对新的网片材料的前后两端进行夹持,然后向后按压推挤块524使L形定位块522与定位孔521分离,之后转动第一导轨221调节至合适的角度,然后松开推挤块524,通过复位弹簧一523的回弹力推动L形定位块522向前移动,使L形定位块522插入到对应的定位孔521中,对第一导轨221进行固定,然后第一驱动电机224带动第一丝杠222转动,使第一滑块223带动活动夹持机构一23向远离固定夹持机构24的方向移动,对网片材料进行斜向拉伸,直至网片材料出现断裂的情况,测试网片材料受到斜向拉力的抗拉伸性能。S4. Perform an oblique tensile test on the mesh material: When an oblique tensile test is to be performed, repeat step 1 to clamp the front and rear ends of a new mesh material, and then press the pushing block 524 backward to separate the L-shaped positioning block 522 from the positioning hole 521, then rotate the first guide rail 221 to adjust it to a suitable angle, and then release the pushing block 524, and push the L-shaped positioning block 522 forward through the rebound force of the reset spring 523, so that the L-shaped positioning block 522 is inserted into the corresponding positioning hole 521, and the first guide rail 221 is fixed. Then the first drive motor 224 drives the first lead screw 222 to rotate, so that the first slider 223 drives the movable clamping mechanism 23 to move away from the fixed clamping mechanism 24, and the mesh material is obliquely stretched until the mesh material breaks, and the tensile strength of the mesh material under oblique tension is tested.
S5.对网片材料进行承重拉伸测试:重复S1步骤和S2步骤对新的网片材料进行夹持,通过电动推杆推动壳体81向下移动,使转盘82与网片材料的表面贴合,然后通过第四驱动电机861带动同步轮一862逆时针转动时,由于槽轮结构84的传动,转盘82会顺时针间歇性转动,将对应的载体83移动到投放口812处,同步轮一862通过同步皮带带动同步轮二864逆时针转动,然后同步轮二864通过棘轮棘爪结构865带动轴杆863转动,通过轴杆863带动偏心凸轮855转动,使偏心凸轮855的凸出端推动推动杆852和推板853向前移动,从而使推板853将对应的载体83从投放口812处推出,使载体83落到网片材料上,然后重复S3步骤对网片材料进行拉伸测试,测定网片材料在承受重物时的抗拉伸性能。S5. Perform a load-bearing tensile test on the mesh material: Repeat steps S1 and S2 to clamp the new mesh material, push the housing 81 downward through the electric push rod, so that the turntable 82 fits the surface of the mesh material, and then the fourth drive motor 861 drives the synchronous wheel 1 862 to rotate counterclockwise. Due to the transmission of the groove wheel structure 84, the turntable 82 will rotate intermittently clockwise to move the corresponding carrier 83 to the delivery port 812. The synchronous wheel 1 862 drives the synchronous wheel 2 862 through the synchronous belt. 64 rotates counterclockwise, and then the synchronous wheel 864 drives the shaft 863 to rotate through the ratchet pawl structure 865, and drives the eccentric cam 855 to rotate through the shaft 863, so that the protruding end of the eccentric cam 855 pushes the push rod 852 and the push plate 853 to move forward, so that the push plate 853 pushes the corresponding carrier 83 out of the delivery port 812, so that the carrier 83 falls onto the mesh material, and then repeats step S3 to perform a tensile test on the mesh material to determine the tensile resistance of the mesh material when bearing heavy objects.
S6.对压迫机构9进行安装:推动活动销932向远离插孔931的方向移动,然后将安装板921放入到安装槽91中,随后后移安装板921使插块934插入到插孔931中,之后松开活动销932,使活动销932在复位弹簧三933回弹力的作用下插入到销孔935的内部进行锁定。S6. Install the compression mechanism 9: push the movable pin 932 to move away from the socket 931, then put the mounting plate 921 into the mounting groove 91, then move the mounting plate 921 backward to insert the insert block 934 into the socket 931, then release the movable pin 932, so that the movable pin 932 is inserted into the pin hole 935 under the action of the rebound force of the reset spring 933 to be locked.
S7.对网片材料进行压迫检测:重复S1步骤对新的网片材料的前后两端进行夹持,然后通过电动推杆推动投放机构8和压迫机构9向下移动,在网片材料处于水平自然平直状态下,使挤压柱92对网片材料进行压迫直至网片材料出现断裂的情况,测试网片材料受到压迫力时的抗压性能。S7. Perform compression test on the mesh material: Repeat step S1 to clamp the front and rear ends of the new mesh material, and then use the electric push rod to push the delivery mechanism 8 and the compression mechanism 9 downward. When the mesh material is in a horizontal and naturally straight state, the extrusion column 92 compresses the mesh material until the mesh material breaks, and the compression resistance of the mesh material when it is subjected to compression force is tested.
S8.对网片材料的不同部位进行压迫测试:通过第四驱动电机861带动同步轮一862顺时针转动时,由于槽轮结构84的传动,转盘82会逆时针间歇性转动,利用转盘82带动挤压柱92移动,从而调节挤压柱92的位置,之后重复S7步骤进行压迫测试,测试网片材料不同位置受到压迫力时的抗压性能。S8. Perform compression test on different parts of the mesh material: When the fourth drive motor 861 drives the synchronous wheel 862 to rotate clockwise, the turntable 82 will intermittently rotate counterclockwise due to the transmission of the groove wheel structure 84. The turntable 82 is used to drive the extrusion column 92 to move, thereby adjusting the position of the extrusion column 92, and then repeat step S7 to perform compression test to test the compressive resistance of different positions of the mesh material when subjected to compressive force.
S9.对压迫机构9进行拆卸:通过推动活动销932向远离插孔931的方向移动,使活动销932与销孔935分离,然后先前移挤压柱92使插块934从插孔931中抽出,再向下移动挤压柱92使安装板921与安装槽91直接分离。S9. Disassemble the compression mechanism 9: push the movable pin 932 to move away from the socket 931 to separate the movable pin 932 from the pin hole 935, then move the extrusion column 92 forward to pull the insert block 934 out of the socket 931, and then move the extrusion column 92 downward to directly separate the mounting plate 921 from the mounting groove 91.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,或滑动连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依据本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
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