Photovoltaic cable laying device and application method thereof
Technical Field
The invention relates to the technical field of cable laying equipment, in particular to a photovoltaic cable laying device and a using method thereof.
Background
The solar photovoltaic technology converts solar radiation energy into electric energy through a photoelectric conversion device, the photoelectric conversion device generally utilizes the photovoltaic effect principle of a semiconductor device to perform photoelectric conversion, a photovoltaic cable is generally required to be used for transmission after the photoelectric conversion device converts the electric energy, the photovoltaic cable is mainly used for controlling various functions such as installation, connection equipment and power transmission, the photovoltaic cable is an indispensable thing of a photovoltaic power station, the photovoltaic cable is generally wound on an I-shaped cable reel during transportation, and then the cable reel is transported to a construction site to perform paving work on the photovoltaic cable.
When laying the work to the photovoltaic cable, can use the photovoltaic cable conveyer generally, wherein, before the photovoltaic cable conveyer is used, need carry out the distance between manual regulation photovoltaic cable and the conveyer belt earlier, make it closely laminate completely, this operation process not only wastes time and energy, and work efficiency is lower moreover, to above problem, proposes following scheme.
Disclosure of Invention
In order to solve the technical problems, the invention provides a photovoltaic cable laying device, which comprises a pressing conveying mechanism, wherein the pressing conveying mechanism further comprises an organic case shell, a fixing ring is fixedly connected to the side wall of the case shell, and a fixing bracket I is fixedly connected to the side wall of an equipment fixing ring;
the scraping cleaning mechanism comprises a rotating ring which is rotatably connected to the inner wall of the chassis shell, a second fixing support is fixedly connected to the outer wall of the chassis shell, and an auxiliary wheel is rotatably connected to the outer wall of the second fixing support;
the rotary cleaning mechanism comprises a fixing support III fixedly connected to the inner wall of the chassis shell, an arc-shaped baffle is fixedly connected to the outer wall of the fixing support III, and a scraping plate is fixedly connected to the inner wall of the chassis shell.
Preferably, the pressing and conveying mechanism further comprises a motor fixedly connected to an inner wall of the fixing support, a discharge hole is formed in an outer wall of the chassis, a rotating column is fixedly connected to the outer wall of the motor, a fixing support column is fixedly connected to the outer wall of the rotating column, the motor is electrified to operate, the rotating column is driven to rotate, the fixing support column is driven to rotate when the rotating column rotates, power support is provided for operation of a subsequent component, the discharge hole is formed, and after the photovoltaic cable is operated through equipment, the photovoltaic cable is discharged from the discharge hole to achieve conveying effect.
Preferably, the pressing and conveying mechanism further comprises a cross rotating plate fixedly connected to the outer wall of the rotating column, a clamping spring is fixedly connected to the inner wall of the cross rotating plate, one end of the clamping spring, which is far away from the rotating column, is fixedly connected with telescopic teeth, the outer wall of each telescopic tooth is slidably connected with the inner wall of the cross rotating plate, pushing blocks are rotatably connected to the outer wall of each telescopic tooth, the cross rotating plate is synchronously driven to rotate through rotation of the rotating column, and when the cross rotating plate rotates, the telescopic teeth and the pushing blocks are used for conducting contact extrusion with a photovoltaic cable, so that the photovoltaic cable is pushed to move outwards, and the clamping spring is used for conducting position restoration on the telescopic teeth and the pushing blocks after contact extrusion.
Preferably, the pressing and conveying mechanism further comprises a limit post slidingly connected to the inner wall of the fixed post, a rolling ball is rotationally connected to the inner wall of the limit post, a telescopic spring is fixedly connected to the outer wall of the fixed post, one end of the outer wall of the telescopic spring, which is far away from the fixed post, is fixedly connected to the outer wall of the limit post, an arc-shaped protruding block is fixedly connected to the outer wall of the fixed ring, the outer wall of the fixed ring is slidingly connected with the outer wall of the rolling ball, a rotating wheel is rotationally connected to the inner wall of the case shell, a transmission belt is sleeved on the outer wall of the rotating wheel, the characteristics that the pushing block extrudes a photovoltaic cable when the cross rotating plate rotates are utilized, a motor is arranged, the rotating post is driven to rotate when the motor is electrified, the cross rotating plate and the fixed post are synchronously driven to rotate when the cross rotating plate rotates downwards, the pushing block contacts with the photovoltaic cable, the photovoltaic cable is extruded downwards, the photovoltaic cable is clamped by the pushing block and the bottom driving belt, the photovoltaic cable and the driving belt are pushed to move towards the discharge port together during rotation, the rolling beads are contacted with the arc-shaped protruding blocks during downward rotation of the fixed support posts, the limiting columns continue to rotate at the moment, the limiting columns are extruded by the arc-shaped protruding blocks to extend outwards and are meshed with the telescopic teeth, the telescopic teeth are limited by the limiting columns and cannot continuously retract inwards, the telescopic teeth continue to rotate, the pressure of the pushing block contacting with the photovoltaic cable is increased, the friction force is increased together during the pressure increase, the photovoltaic cable can be pushed to be conveyed outwards better by the pushing block, the phenomenon that the pushing block slips during rotation of pushing the photovoltaic cable due to too small force of the clamping springs in the conveying process is avoided, the photovoltaic cable cannot be conveyed, the laying efficiency of the photovoltaic cable is affected, after the pushing block pushes the photovoltaic cable to move for a certain distance, the rolling beads lose contact with the arc-shaped protruding blocks, the limiting columns are contracted inwards under the action of the telescopic springs, the rolling beads slide in contact with the fixing rings, at the moment, the pushing block continuously rotates upwards again, outwards pops out under the action of the clamping springs to reset, and then the pushing block continuously rotates to convey.
Preferably, scrape and move clean mechanism still including fixed connection at the trough of belt rotor of swivel joint outer wall department, the inner wall department sliding connection of trough of belt rotor has flexible scraper, the inner wall department rotation of chassis shell is connected with reciprocating lead screw, utilize trough of belt rotor when making a round trip to rotate, drive the characteristics that flexible scraper is synchronous to make a round trip to rotate, photovoltaic cable is in the middle of through swivel joint and trough of belt rotor, support through auxiliary wheel and drive belt, make the photovoltaic cable at trough of belt rotor both ends be in relative horizontally position, avoid the photovoltaic cable in the outside under lower circumstances, when leading to trough of belt rotor rotation, four flexible scraper atress inequality, the flexible scraper atress of below is biggest, when scraping, the epidermis of probably can scratch broken photovoltaic cable, influence the normal use of photovoltaic cable, receive reciprocating lead screw's effect, the trough of belt rotor is in clockwise and anticlockwise direction rotation in turn, make flexible scraper when scraping the photovoltaic cable, also make a round trip to alternate scraping, avoid leading to flexible scraper to hold tight in the cable clamp, and cause flexible scraper to twist cable to stretch down the cable to stretch down, can not make the cable to take place the cable to lay the cable and damage greatly when can not lay the cable, thereby the cable has increased the cost is even can normally.
Preferably, scrape and move clean mechanism still including the cover establish the belt one in reciprocating screw outer wall department, the outer wall department cover of rotor wheel is equipped with belt one, the outer wall department meshing of trough of belt rotor block is connected with the rack, the bottom rotation of rack is connected with the transmission piece, the outer wall department of transmission piece is connected with the outer wall department meshing of reciprocating screw, utilize above-mentioned when carrying photovoltaic cable, can make the transmission band and rotor wheel pivoted characteristics, set up a reciprocating screw, when rotor wheel rotates, make reciprocating screw rotate together through a belt, when reciprocating screw rotates, the transmission piece with its meshing can be at reciprocating screw's upper surface round trip movement, and drive the rack and make round trip movement together, when rack round trip movement, can make the trough of belt rotor block with the rack meshing rotate in clockwise and anticlockwise alternately, in the middle of photovoltaic cable passes through rotor ring and trough of belt rotor block, flexible scraper can carry out self-adjustment according to the diameter of photovoltaic cable, make its surface of laminating, when trough of belt rotor block rotates, flexible scraper can make a round trip scraper scrape the surperficial earth of photovoltaic cable, and scrape the surperficial earth, and make the impurity of trough of belt rotor cable to make the trough of belt rotor block rotate, make the inside the trough of belt rotor block rotate, the inside the trough of belt rotor block rotates, the inside the surface of belt groove rotor cable rotates, the inside the trough of belt rotor block rotates, the inside the trough of belt is rotated, the surface is reached the surface is the device is prevented from falling down, the effect is normally, the inside the surface is reduced to the photovoltaic cable is realized to the surface, and is reduced to the surface is down to the inside the surface.
Preferably, the rotary cleaning mechanism further comprises a rotating block fixedly connected to the outer wall of the cross rotating plate, the outer wall of the rotating block is rotationally connected with the inner wall of the chassis shell, the outer wall of the scraping plate is slidably connected with the outer wall of the transmission belt, the first bevel gear is rotationally connected to the inner wall of the chassis shell, the rotating block is driven to rotate through rotation of the cross rotating plate, and the first bevel gear and the rotating block are fixed in position through the chassis shell, so that derailment during running is prevented, deviation occurs, and normal running of equipment is affected.
Preferably, the rotary cleaning mechanism still includes the cover and establishes the belt second in rotating piece outer wall department, the outer wall department cover of conical gear one is equipped with the belt second, the outer wall department meshing of conical gear one is connected with conical gear second, the outer wall department fixedly connected with fixed bolster fourth of conical gear second, the inner wall department of fixed bolster fourth rotates with conical gear second's outer wall department to be connected, conical gear second's bottom fixedly connected with rotates the brush, utilize the characteristics that the cross rotating plate lasts the rotation, set up a rotation brush, when the cross rotating plate is rotatory, it rotates to drive the rotating piece, conduction through belt second, conical gear first also rotates in step, when conical gear first rotates, through conical gear second, make the rotating brush also rotate together, when the cross rotating plate is rotatory, make the pushing piece contact with the rotation brush, under the rotation of rotating the brush, clear away the impurity on pushing block surface, simultaneously, through the effect of eccentricity can outwards go out the arc baffle, then, the transmission belt is in the removal, when removing, with the scraper blade contact the cable is contacted to the cable is in the time, and the cable is prevented from sliding when the cable is in the side of the cable is surperficial, and the cable is more from sliding, and the cable can be left when the cable is stretched out and the cable is more when the cable is stretched out and the cable is in the situation.
The application method of the photovoltaic cable laying device comprises the following steps:
S1, when a motor is electrified and operated, a rotating column is driven to rotate, when the rotating column rotates, a cross rotating plate and a fixed support column are driven to rotate, when the cross rotating plate rotates downwards, a pushing block is enabled to be in contact with a photovoltaic cable, the photovoltaic cable is extruded, a clamping state of the photovoltaic cable is formed by the pushing block and a transmission belt, and when the cross rotating plate rotates, the photovoltaic cable and the transmission belt are pushed to move towards a discharge hole;
S2, when the fixed support column rotates downwards, the rolling beads are contacted with the arc-shaped protruding blocks, the rolling beads continue to rotate at the moment, and the limiting columns are extruded by the arc-shaped protruding blocks to extend outwards and are meshed with the telescopic teeth;
And S3, as the telescopic teeth are limited by the limiting columns, the telescopic teeth cannot continuously shrink inwards and continuously rotate, the contact pressure of the pushing block and the photovoltaic cable is increased, and the friction force is increased together when the pressure is increased, so that the pushing block can better push the photovoltaic cable to be conveyed outwards.
The invention has the following beneficial effects:
(1) The invention utilizes the characteristic that the pushing block extrudes the photovoltaic cable when the cross rotating plate rotates, a motor is arranged, when the motor is electrified and runs, the rotating column is driven to rotate, when the rotating column rotates, the cross rotating plate and the fixed column are synchronously driven to rotate, when the cross rotating plate rotates downwards, the pushing block contacts with the photovoltaic cable, extrudes the photovoltaic cable downwards, forms a clamping state with a transmission belt at the bottom of the photovoltaic cable, pushes the photovoltaic cable and the transmission belt to move towards a discharge hole together when rotating, when the fixed column rotates downwards, the rolling beads are contacted with the arc-shaped protruding blocks, and then rotate continuously, the limiting column is extruded outwards by the arc-shaped protruding blocks and meshed with the telescopic teeth, and the telescopic teeth are limited by the limiting column, the pushing block can not continuously shrink inwards and continuously rotate again, the pressure of the pushing block in contact with the photovoltaic cable is increased, the friction force is increased together when the pressure is increased, so that the pushing block can better push the photovoltaic cable to be conveyed outwards, the phenomenon that the pushing block slips when the pushing block rotationally pushes the photovoltaic cable due to too small force of the clamping spring in the conveying process is avoided, the photovoltaic cable laying efficiency is affected, after the pushing block pushes the photovoltaic cable to move for a certain distance, the rolling beads lose contact with the arc-shaped protruding blocks, the limiting columns are contracted inwards under the action of the telescopic spring, the rolling beads slide in contact with the fixing ring, the pushing block continuously rotates again, and rises outwards under the action of the clamping spring to reset and then continuously rotate to convey.
(2) According to the invention, by utilizing the characteristic that the transmission belt and the rotating wheel rotate when the photovoltaic cable is conveyed, the reciprocating screw rod is arranged, the belt is used for enabling the reciprocating screw rod to rotate together when the rotating wheel rotates, the transmission block meshed with the reciprocating screw rod can move back and forth on the upper surface of the reciprocating screw rod and drive the rack to move back and forth together, the grooved rotating block meshed with the rack can alternately rotate clockwise and anticlockwise when the rack moves back and forth, the telescopic scraper can be self-adjusted according to the diameter of the photovoltaic cable to enable the photovoltaic cable to be attached to the surface when the photovoltaic cable passes through the middle of the rotating ring and the grooved rotating block, the telescopic scraper can scrape earth impurities on the surface of the photovoltaic cable back and forth when the grooved rotating block rotates, and enable the impurities to slide outwards along the inner surface of the grooved rotating block when the reciprocating screw rod rotates, so that the effect of removing the earth impurities on the surface of the photovoltaic cable is achieved, the situation that the photovoltaic cable enters the inside of the equipment is avoided, and the normal operation of the equipment is affected, and the efficiency of laying of the photovoltaic cable is reduced.
(3) According to the photovoltaic cable laying device, the characteristics that the telescopic scrapers are driven to synchronously rotate back and forth when the grooved rotating block rotates back and forth are utilized, the photovoltaic cables at the two ends of the grooved rotating block are supported by the auxiliary wheels and the transmission belt when passing through the middle of the rotating ring and the grooved rotating block, the situation that the outer photovoltaic cables are clamped and too tightly pressed by the telescopic scrapers in a relatively horizontal mode is avoided, the situation that the four telescopic scrapers are stressed unevenly when the grooved rotating block rotates is avoided, the stress of the lower telescopic scrapers is the largest, the epidermis of the photovoltaic cables can be scraped when the telescopic scrapers scrape, normal use of the photovoltaic cables is influenced, the effect of the reciprocating screw rod is achieved, the grooved rotating block alternately rotates clockwise and anticlockwise, the telescopic scrapers repeatedly scrape the photovoltaic cables back and forth when scraping the photovoltaic cables, the telescopic scrapers are prevented from being clamped and too tightly, the epidermis of the photovoltaic cables can be twisted or even damaged when the telescopic scrapers continuously scrape the photovoltaic cables in one direction, normal use is avoided, the paving efficiency of the photovoltaic cables is greatly influenced, and the paving cost is increased.
(4) According to the invention, the characteristic that the cross rotating plate continuously rotates is utilized, the rotating brush is arranged, the rotating block is driven to rotate through conduction of the belt II, the bevel gear II rotates synchronously when the rotating block rotates, the rotating brush rotates together through the bevel gear II when the bevel gear I rotates, the pushing block is contacted with the rotating brush when the cross rotating plate rotates, impurities on the surface of the pushing block are removed under rotation of the rotating brush, meanwhile, under the action of eccentricity in the rotating process of the rotating brush, the impurities are thrown outwards onto the arc-shaped baffle plate and then fall down onto the driving belt, the driving belt contacts with the scraping plate when moving, the impurities falling onto the driving belt are scraped off by the scraping plate, and accordingly the impurities are discharged out of the device, and the situation that the impurities are adhered to the surface of the pushing block and can be more and further slipped when the photovoltaic cable is pushed due to the fact that the impurities are adhered to the surface of the pushing block is relatively large due to clamping force when the pushing block is pushed by the photovoltaic cable is avoided when the telescopic scraper when the photovoltaic cable is scraped.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the internal components of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic view of the internal components of the push conveyor mechanism of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 3A in accordance with the present invention;
FIG. 5 is a schematic view of the internal components of the scraping and cleaning mechanism of the present invention;
FIG. 6 is an enlarged schematic view of FIG. 5B in accordance with the present invention;
FIG. 7 is a schematic view of the internal components of the rotary cleaning mechanism of the present invention;
FIG. 8 is an enlarged schematic view of FIG. 7C in accordance with the present invention;
Fig. 9 is a schematic of the workflow of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
In the figure, 1, a pressing conveying mechanism, 101, a case shell, 102, a fixed ring, 103, a first fixed bracket, 104, a motor, 105, a discharge hole, 106, a rotating column, 107, a fixed column, 108, a cross rotating plate, 109, a clamping spring, 110, a telescopic tooth, 111, a pushing block, 112, a limiting column, 113, a rolling ball, 114, a telescopic spring, 115, an arc-shaped lug, 116, a rotating wheel, 117, a driving belt, 2, a scraping cleaning mechanism, 201, a rotating ring, 202, a second fixed bracket, 203, an auxiliary wheel, 204, a grooved rotating block, 205, a telescopic scraper, 206, a reciprocating screw, 207, a belt, 208, a rack, 209, a driving block, 3, a rotating cleaning mechanism, 301, a third fixed bracket, 302, an arc-shaped baffle, 303, a scraping plate, 304, a rotating block, 305, a first conical gear, 306, a belt, 307, a second conical gear, 308, a fourth fixed bracket, 309 and a rotating brush.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the invention is a photovoltaic cable laying device, comprising a pressing and conveying mechanism 1, wherein the pressing and conveying mechanism 1 further comprises a case housing 101, a fixing ring 102 is fixedly connected to a side wall of the case housing 101, and a fixing bracket 103 is fixedly connected to a side wall of the device fixing ring 102;
The scraping cleaning mechanism 2 comprises a rotating ring 201 rotatably connected to the inner wall of the chassis shell 101, a second fixing support 202 is fixedly connected to the outer wall of the chassis shell 101, and an auxiliary wheel 203 is rotatably connected to the outer wall of the second fixing support 202;
The rotary cleaning mechanism 3 comprises a third fixing support 301 fixedly connected to the inner wall of the chassis housing 101, an arc-shaped baffle 302 is fixedly connected to the outer wall of the third fixing support 301, and a scraping plate 303 is fixedly connected to the inner wall of the chassis housing 101.
The pressing conveying mechanism 1 further comprises a motor 104 fixedly connected to the inner wall of the first fixed support 103, a discharge hole 105 is formed in the outer wall of the chassis housing 101, a rotating column 106 is fixedly connected to the outer wall of the motor 104, a fixed support column 107 is fixedly connected to the outer wall of the rotating column 106, the motor 104 is electrified to operate to drive the rotating column 106 to rotate, the fixed support column 107 is driven to rotate when the rotating column 106 rotates, power support is provided for the operation of subsequent components, the discharge hole 105 is arranged, and after the photovoltaic cable runs through equipment, the photovoltaic cable exits from the discharge hole 105 to realize the conveying function.
The pressing conveying mechanism 1 further comprises a cross rotating plate 108 fixedly connected to the outer wall of the rotating column 106, a clamping spring 109 is fixedly connected to the inner wall of the cross rotating plate 108, one end of the outer wall of the clamping spring 109, which is far away from the rotating column 106, is fixedly connected with a telescopic tooth 110, the outer wall of the telescopic tooth 110 is slidably connected with the inner wall of the cross rotating plate 108, a pushing block 111 is rotationally connected to the outer wall of the telescopic tooth 110, the cross rotating plate 108 is synchronously driven to rotate through rotation of the rotating column 106, and when the cross rotating plate 108 rotates, the clamping spring 109 is in contact extrusion with a photovoltaic cable through the telescopic tooth 110 and the pushing block 111, so that the photovoltaic cable is pushed to move outwards, and the clamping spring 109 is used for carrying out position restoration on the telescopic tooth 110 and the pushing block 111 after contact extrusion.
The pressing and conveying mechanism 1 further comprises a limit post 112 which is slidably connected to the inner wall of the fixed post 107, a rolling ball 113 is rotatably connected to the inner wall of the limit post 112, a telescopic spring 114 is fixedly connected to the outer wall of the fixed post 107, one end of the outer wall of the telescopic spring 114, which is far away from the fixed post 107, is fixedly connected to the outer wall of the limit post 112, an arc-shaped protruding block 115 is fixedly connected to the outer wall of the fixed ring 102, the outer wall of the fixed ring 102 is slidably connected to the outer wall of the rolling ball 113, a rotating wheel 116 is rotatably connected to the inner wall of the case housing 101, a transmission belt 117 is sleeved on the outer wall of the rotating wheel 116, a motor 104 is arranged by utilizing the characteristic that the pushing block 111 extrudes a photovoltaic cable when the cross rotating plate 108 rotates, the rotating post 106 is driven to rotate when the motor 104 is electrified, the cross rotating plate 108 and the fixed post 107 are synchronously driven to rotate when the rotating post 106 rotates, when the cross rotating plate 108 rotates downwards, the pushing block 111 contacts with the photovoltaic cable, the photovoltaic cable is extruded downwards, the photovoltaic cable is clamped with the bottom driving belt 117, the photovoltaic cable and the driving belt 117 are pushed to move towards the discharge hole 105 together during rotation, when the fixed support column 107 rotates downwards, the rolling beads 113 contact with the arc-shaped protruding blocks 115, the rotation continues at the moment, the limiting columns 112 are extruded by the arc-shaped protruding blocks 115 to extend outwards and mesh with the telescopic teeth 110, the telescopic teeth 110 are limited by the limiting columns 112, the compression cannot be continued inwards, the rotation is continued, the contact pressure of the pushing block 111 and the photovoltaic cable is increased, the friction force is increased together during the pressure increase, the pushing block 111 can better push the photovoltaic cable to be outwards conveyed, the fact that the force of the clamping springs 109 is too small during conveying is avoided, therefore, the pushing block 111 generates slipping phenomenon when pushing the photovoltaic cable in a rotating way, so that the photovoltaic cable cannot be conveyed, the laying efficiency of the photovoltaic cable is affected, after the pushing block 111 pushes the photovoltaic cable to move for a certain distance, the rolling beads 113 lose contact with the arc-shaped protruding blocks 115, the limiting columns 112 are contracted inwards under the action of the telescopic springs 114, the rolling beads 113 are contacted with the fixed rings 102 to slide, at the moment, the pushing block 111 continuously rotates upwards again, is outwards ejected under the action of the clamping springs 109 to reset, and then continuously rotates to convey.
Referring to fig. 5-9, the invention discloses a photovoltaic cable laying device, on the basis of the first embodiment, the scraping cleaning mechanism 2 further comprises a grooved rotating block 204 fixedly connected to the outer wall of the rotating ring 201, the inner wall of the grooved rotating block 204 is slidably connected with a telescopic scraper 205, the inner wall of the chassis housing 101 is rotatably connected with a reciprocating screw rod 206, the reciprocating screw rod 206 is utilized to drive the telescopic scraper 205 to synchronously rotate back and forth when the grooved rotating block 204 rotates back and forth, when the photovoltaic cable passes through the middle of the rotating ring 201 and the grooved rotating block 204, the photovoltaic cables at two ends of the grooved rotating block 204 are positioned at relative horizontal positions through the support of an auxiliary wheel 203 and a transmission belt 117, the situation that the outer photovoltaic cable is relatively low in the condition that the grooved rotating block 204 rotates is avoided, the stress of the four telescopic scraper 205 is uneven, the telescopic scraper 205 below is stressed most, when the scraper is scraped, the reciprocating screw rod 206 is utilized to drive the reciprocating scraper 205 to synchronously rotate back and forth, the photovoltaic cable is continuously damaged when the grooved rotating back and forth, and forth when the scraper 205 alternately rotates back and forth, the photovoltaic cable is prevented from being alternately rotated back and forth, and the damage of the photovoltaic cable is avoided.
The scraping cleaning mechanism 2 further comprises a first belt 207 sleeved on the outer wall of the reciprocating screw 206, the first belt 207 is sleeved on the outer wall of the rotating wheel 116, a rack 208 is connected with the outer wall of the grooved rotating block 204 in a meshed mode, a transmission block 209 is connected with the bottom of the rack 208 in a rotating mode, the outer wall of the transmission block 209 is connected with the outer wall of the reciprocating screw 206 in a meshed mode, the characteristics that when a photovoltaic cable is conveyed, the transmission belt 117 and the rotating wheel 116 rotate are utilized, the reciprocating screw 206 is arranged, when the rotating wheel 116 rotates, the reciprocating screw 206 rotates together through the first belt 207, when the reciprocating screw 206 rotates, the transmission block 209 meshed with the reciprocating screw can move back and forth on the upper surface of the reciprocating screw 206 and drive the rack 208 to move back and forth together, when the rack 208 moves back and forth, the grooved rotating block 204 meshed with the rack 208 rotates alternately in the clockwise and anticlockwise direction, when the photovoltaic cable passes through the middle of the rotating ring 201 and the grooved rotating block 204, the telescopic scraper 205 can self-adjust according to the diameter of the photovoltaic cable, the surface of the photovoltaic cable can be attached to the photovoltaic cable, when the rotating block 204 rotates, the photovoltaic cable 205 can rotate back and forth, impurities can be prevented from falling to the surface of the device when the photovoltaic cable, and the surface of the photovoltaic cable can be prevented from falling down, and the surface of the device can be normally, and the impurities can be removed, and the impurities can be prevented from falling down to the surface of the device when the photovoltaic cable can rotate.
The rotary cleaning mechanism 3 further comprises a rotating block 304 fixedly connected to the outer wall of the cross rotating plate 108, the outer wall of the rotating block 304 is rotationally connected to the inner wall of the chassis housing 101, the outer wall of the scraping plate 303 is slidably connected to the outer wall of the transmission belt 117, the inner wall of the chassis housing 101 is rotationally connected with a first bevel gear 305, the rotating block 304 is driven to rotate through rotation of the cross rotating plate 108, and the rotating block 304 and the first bevel gear 305 are fixed in position through the chassis housing 101, so that derailment during operation is prevented, deviation occurs, and normal operation of equipment is affected.
The rotary cleaning mechanism 3 further comprises a second belt 306 sleeved on the outer wall of the rotating block 304, a second belt 306 sleeved on the outer wall of the first conical gear 305, a second conical gear 307 meshed and connected with the outer wall of the first conical gear 305, a fourth fixed support 308 fixedly connected with the outer wall of the case housing 101, a rotating brush 309 fixedly connected with the bottom of the second conical gear 307 and rotatably connected with the inner wall of the fourth fixed support 308, a rotating brush 309 is arranged by utilizing the characteristic that the cross rotating plate 108 continuously rotates, the rotating block 304 is driven to rotate when the cross rotating plate 108 rotates, the first conical gear 305 synchronously rotates when the rotating block 304 rotates through the conduction of the second belt 306, the rotating brush 309 also rotates together through the second conical gear 307 when the first conical gear 305 rotates, and the rotating brush 309 rotates when the cross rotating plate 108 rotates, the pushing block 111 is contacted with the rotating brush 309, impurities on the surface of the pushing block 111 are removed under the rotation of the rotating brush 309, meanwhile, in the rotating process of the rotating brush 309, the impurities are thrown outwards onto the arc-shaped baffle plate 302 under the action of eccentricity and then drop down onto the driving belt 117, the driving belt 117 contacts with the scraping plate 303 when moving, the impurities falling onto the driving belt 117 can be scraped off by the scraping plate 303, so that the impurities are discharged out of the device, the phenomenon that when the photovoltaic cable is pushed by the telescopic scraper 205, some impurities remain due to uneven parts on the surface of the photovoltaic cable, when the photovoltaic cable is pushed by the pushing block 111, the impurities adhere to the surface of the pushing block 111 due to large clamping force, when the impurities on the surface of the pushing block 111 adhere more, the impurities possibly cause the pushing block 111 to slip when the photovoltaic cable is pushed by the pushing block, thereby affecting the conveying effect of the photovoltaic cable.
The application method of the photovoltaic cable laying device comprises the following steps:
S1, when a motor 104 is electrified and operated, a rotating column 106 is driven to rotate, when the rotating column 106 rotates, a cross rotating plate 108 and a fixed support column 107 are driven to rotate, when the cross rotating plate 108 rotates downwards, a pushing block 111 is contacted with a photovoltaic cable to squeeze the photovoltaic cable to form a clamping state of the photovoltaic cable with a driving belt 117, and when the cross rotating plate 108 rotates, the photovoltaic cable and the driving belt 117 are pushed to move towards a discharge hole 105;
s2, when the fixed support 107 rotates downwards, the rolling beads 113 are contacted with the arc-shaped protruding blocks 115, and rotate continuously at the moment, and the limit posts 112 are extruded by the arc-shaped protruding blocks 115 to extend outwards and mesh with the telescopic teeth 110;
S3, as the telescopic teeth 110 are limited by the limiting columns 112, the telescopic teeth cannot continuously shrink inwards and continuously rotate, the contact pressure of the pushing block 111 and the photovoltaic cable is increased, and the friction force is increased together when the pressure is increased, so that the pushing block 111 can better push the photovoltaic cable to be conveyed outwards.
One specific application of this embodiment is: when the device is used, the device is arranged at a required position, the power supply of the motor 104 is turned on, the rotating column 106 is driven to rotate when the motor 104 is electrified to run, the cross rotating plate 108 and the fixed support column 107 are synchronously driven to rotate when the rotating column 106 rotates, the pushing block 111 contacts with the photovoltaic cable when the cross rotating plate 108 rotates downwards, the photovoltaic cable is extruded downwards and forms a clamping state with the bottom transmission belt 117, the photovoltaic cable and the transmission belt 117 are pushed to move towards the discharge port 105 together when rotating, the rolling beads 113 contact with the arc-shaped protruding blocks 115 when the fixed support column 107 rotates downwards, the limiting column 112 continues to rotate at the moment, the limiting column 112 is extruded by the arc-shaped protruding blocks 115 to extend outwards and is meshed with the telescopic teeth 110, and the telescopic teeth 110 are limited by the limiting column 112, the pushing block 111 can not continuously shrink inwards and continuously rotate again, the contact pressure between the pushing block 111 and the photovoltaic cable is increased, the friction force is increased together when the pressure is increased, so that the pushing block 111 can better push the photovoltaic cable to be conveyed outwards, the phenomenon that the pushing block 111 slips when the pushing block rotates to push the photovoltaic cable due to too small force of the clamping spring 109 in the conveying process is avoided, the photovoltaic cable laying efficiency is affected, after the pushing block 111 pushes the photovoltaic cable to move for a certain distance, the rolling beads 113 lose contact with the arc-shaped convex blocks 115, the limiting columns 112 shrink inwards under the action of the telescopic springs 114, the rolling beads 113 contact and slide with the fixed ring 102, the pushing block 111 continuously rotates upwards again at the moment and outwards pops out under the action of the clamping spring 109 to reset, and then continues to rotate for conveying.
By utilizing the characteristic that the transmission belt 117 and the rotating wheel 116 rotate when the photovoltaic cable is conveyed, a reciprocating screw rod 206 is arranged, when the rotating wheel 116 rotates, the reciprocating screw rod 206 rotates together through a first belt 207, when the reciprocating screw rod 206 rotates, a transmission block 209 meshed with the reciprocating screw rod 206 moves back and forth on the upper surface of the reciprocating screw rod 206 and drives a rack 208 to move back and forth together, when the rack 208 moves back and forth, a grooved rotating block 204 meshed with the rack 208 rotates alternately clockwise and anticlockwise, when the photovoltaic cable passes through the middle of the rotating ring 201 and the grooved rotating block 204, the telescopic scraper 205 adjusts itself according to the diameter of the photovoltaic cable to be attached to the surface of the photovoltaic cable, when the grooved rotating block 204 rotates, the telescopic scraper 205 scrapes back and forth on the surface of the photovoltaic cable, and when the grooved rotating block rotates back and forth, the impurity is made to slide outwards along the inner surface of the grooved rotating block 204, so that the effect of removing the soil impurity on the surface of the photovoltaic cable is achieved, the impurity is prevented from entering the equipment, the normal operation of the equipment is affected, the laying efficiency of the photovoltaic cable is reduced, the photovoltaic cable is supported by the auxiliary wheel 203 and the transmission belt 117 through the middle of the rotating ring 201 and the grooved rotating block 204, the photovoltaic cable at two ends of the grooved rotating block 204 is positioned at a relative horizontal position, the situation that the outer photovoltaic cable is lower is avoided, when the grooved rotating block 204 rotates, the four telescopic scrapers 205 are stressed unevenly, the stress of the telescopic scrapers 205 below is the largest, the surface of the photovoltaic cable is possibly scraped during scraping, the normal use of the photovoltaic cable is affected, the effect of the reciprocating screw rod 206 is affected, the grooved rotating block 204 alternately rotates clockwise and anticlockwise, when the telescopic scrapers 205 scrape the photovoltaic cable, the scraping is repeated back and forth alternately, the situation that the telescopic scraper 205 is clamped too tightly to the photovoltaic cable and the skin of the photovoltaic cable is possibly twisted or even damaged when the telescopic scraper 205 is continuously scraped in one direction is avoided, so that the photovoltaic cable can not be normally used, the laying efficiency of the photovoltaic cable is greatly influenced, and the laying cost is also increased.
Utilize the characteristics that cross pivoted plate 108 continuously rotated, set up a rotation brush 309, when cross pivoted plate 108 rotated, drive pivoted block 304 and rotate, through the conduction of belt two 306, when pivoted block 304 rotated, bevel gear one 305 also rotates in step, when bevel gear one 305 rotated, make pivoted brush 309 also rotate together through bevel gear two 307, when cross pivoted plate 108 rotated, make pushing block 111 contact with pivoted brush 309, rotate under pivoted brush 309, come clear away the impurity on pushing block 111 surface, simultaneously in pivoted brush 309 rotation process, through the effect of eccentricity, can outwards throw out the impurity on arc baffle 302, then drop down on drive belt 117, drive belt 117 is when moving, contact with scraper 303 relatively, make the impurity that drops on drive belt 117 can be scraped by scraper 303, thereby discharge outside equipment, avoid because of flexible cable 205 scrapes when moving, because of the unevenness department that photovoltaic cable surface exists, can remain some pushing block 111, can be with the impurity when pushing block 111 is in the cable, can be pulled more the cable 111 when the cable is pulled, can be pulled more the effect of slipping and can be because of the cable 111 is pushed, and the effect of slipping is more can be in the cable 111 when pushing the cable is pushed.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.