CN119217299A - A high-efficiency series reducer assembly equipment - Google Patents
A high-efficiency series reducer assembly equipment Download PDFInfo
- Publication number
- CN119217299A CN119217299A CN202411774891.6A CN202411774891A CN119217299A CN 119217299 A CN119217299 A CN 119217299A CN 202411774891 A CN202411774891 A CN 202411774891A CN 119217299 A CN119217299 A CN 119217299A
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 82
- 210000000078 claw Anatomy 0.000 claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 238000010926 purge Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 13
- 239000007921 spray Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the technical field of speed reducers, in particular to general assembly equipment of high-efficiency type series speed reducers, which comprises a supporting mechanism, a steering mechanism and a hoisting mechanism, wherein the steering mechanism comprises a bearing plate, a rotating shaft and a driving piece, the driving piece is configured to drive the rotating shaft to rotate by a preset angle, the hoisting mechanism comprises a hoisting plate, a fixed column, a top plate and a hoisting piece, the hoisting piece comprises a hoisting shaft, a guide shaft, a movable motor and a hoisting support, a hydraulic cylinder is further arranged at the lower end of the hoisting support, a fastening claw is connected with the lower end of the hydraulic cylinder, and cleaning pieces are further arranged on a side wing plate and the top plate, so that cleaning and purging operations are completed when the fastening claw drives parts of the speed reducer to a preset position. The invention can automatically realize the purpose of driving the speed reducer housing to turn to further ensure the efficient installation of the accurate positions of internal gears and other structures, and simultaneously realize the purposes of integrally and rapidly grasping, hoisting, transferring and cleaning parts, thereby greatly improving the intelligent assembly degree and efficiency of the speed reducer.
Description
Technical Field
The invention relates to the technical field of speed reducer assembly, in particular to a final assembly device of a high-efficiency series speed reducer.
Background
The speed reducer plays a role in matching the rotating speed and transmitting the torque between the prime motor and the working machine or the actuating mechanism, and is widely applied to modern machines. The speed reducer can be divided into a general speed reducer and a special speed reducer according to purposes, and the design, manufacturing and using characteristics of the general speed reducer and the special speed reducer are different. The gear component in the speed reducer belongs to a precise part, the performance of the speed reducer is affected if the speed reducer is stained in the transportation and storage processes after the speed reducer is machined, manual operation is mostly adopted in the assembly line of the speed reducer aiming at the existing R/S/F/K series speed reducer machining and assembly process of a workshop, time and labor are wasted, the operation efficiency and the machining and production progress are affected, an assembly worker cannot quickly detect the cleanliness degree and cleaning operation of the gear before the speed reducer is installed, and the speed reducer is required to be disassembled to remove faults after the problems occur, so that the time is greatly wasted. In addition, the shapes of the shells of the R/S/F/K series speed reducers are slightly different, in the assembly operation of the prior art, manual multi-point positioning is mostly adopted, the operation is complex, positioning treatment on the outer shells of the speed reducers with non-planar external shapes is inconvenient, and the requirements of automatic and quick installation of the speed reducers with different specifications are difficult to meet. Meanwhile, when parts such as a speed reducer shell, an internal planetary gear and a gear ring are installed, the weight of the speed reducer is heavy, and at present, a manual auxiliary traveling crane moving and hoisting mode is adopted for transferring, so that the operation mode not only needs a larger operation space, but also has a larger potential safety hazard in the transferring process. Further, in the processing and assembling process of the existing workshop R/S/F/K series speed reducer, due to the fact that the installation positions of the internal gears and other structures in the speed reducer shell are different and the orientation angles of the shell installation holes are different, the parts hoisted and transferred through the travelling crane can not be aligned with the installation positions of the shell, manual assistance is needed at present, the mode is time-consuming and labor-consuming, operation is troublesome, intelligent is not achieved, and the assembling efficiency of the speed reducer is severely restricted.
Disclosure of Invention
In order to solve the defects and shortcomings in the assembly process of the prior art speed reducer, the invention provides the final assembly equipment of the high-efficiency series speed reducer, which has reasonable structural design, realizes positioning and fastening of the speed reducer housing of various specifications, conveniently and automatically realizes driving the speed reducer housing to turn to ensure the accurate position of the internal gear and other structures, realizes the integrated quick grasping-hoisting-transferring-cleaning of the gear parts, and improves the intelligent assembly degree and efficiency of the speed reducer.
The invention adopts the following technical scheme to achieve the aim:
The assembly equipment of the efficient series speed reducer comprises a supporting mechanism, a steering mechanism and a hoisting mechanism, wherein the supporting mechanism comprises a mounting frame and a transverse plate, the mounting frame is distributed left and right, the transverse plate is distributed left and right and fixedly installed at the lower part of the mounting frame, the steering mechanism comprises a bearing plate, a rotating shaft and a driving piece, the bearing plate is distributed left and right, the rotating shaft penetrates through the center of the bearing plate, the left end and the right end of the rotating shaft are rotatably connected with the mounting frame, the driving piece is configured to drive the rotating shaft to rotate by a preset angle to finish convenient installation of speed reducer components on the bearing plate, the steering angle range of the bearing plate is kept to be 0-90 degrees, the hoisting mechanism comprises hoisting plates, fixing columns, a top plate and hoisting pieces, the two hoisting plates are distributed left and right symmetrically, the lower end of each hoisting plate is fixedly connected with the fixing columns, the front side of each fixing column is fixedly connected with a side wing plate, the top plate is arranged between the two hoisting plates, the hoisting pieces comprise a shaft, a guide shaft, a movable motor and a hoisting support are rotatably connected with the hoisting shaft, the guide shaft is arranged in front of the hoisting shaft, the hoisting shaft is rotatably arranged on the hoisting support, the guide shaft is rotatably arranged on the hoisting shaft, the hoisting support is rotatably arranged on the hoisting shaft, the guide shaft is rotatably arranged on the hoisting support is rotatably, and is rotatably arranged on the hoisting support, and is rotatably arranged on the guide shaft and is rotatably arranged on the hoisting support, and is rotatably arranged on the support through the guide shaft, and is in a rotary support, and is in a position of a driving sleeve, and is in a driving position, and.
The mounting frame comprises side wing plates, cross beams and supporting legs, wherein the two side wing plates are symmetrically distributed in the left-right direction, the two cross beams are longitudinally distributed and fixedly arranged between the two side wing plates, the plurality of supporting legs are uniformly distributed and are arranged on the side wing plates, and the supporting legs are telescopic.
The further preferable technical scheme is that the supporting leg comprises a first column, a rotating rod and a second column, wherein the first column is vertically distributed, the rotating rod comprises a rod body, a first bulge and a second bulge which are arranged at the upper end and the lower end of the rod body, the first bulge is in threaded rotation connection with the first column, the second bulge is in threaded rotation connection with the second column, the rod body is rotated clockwise, the supporting leg is integrally lifted, and the supporting leg is arranged at the lower end of the fixing column.
The further preferable technical scheme is that the driving piece comprises a driving motor, a driving wheel and a driven wheel, wherein the driving motor is arranged on the side wing plate through a support and is kept connected with the rotating shaft, the driving wheel is sleeved on an output shaft of the driving motor, and the driven wheel is arranged on the driven wheel and keeps the driving wheel and the driven wheel meshed for transmission.
The further preferable technical scheme is that the bearing plate is further provided with positioning pieces, the positioning pieces are four groups which are distributed in the front-back and left-right mode, the positioning pieces comprise a base, an air cylinder and a fastening plate, the base is fixedly arranged on the bearing plate, one end of the air cylinder is fixedly arranged on the base, the output end of the air cylinder is connected with the fastening plate, and the fastening plate is any one of an arc shape, a square shape and a triangle shape.
According to the further preferred technical scheme, the output shaft of the first hydraulic cylinder is further connected with a mounting seat, an electric lifting rod is further arranged below the mounting seat, an auxiliary rod is further arranged below the mounting seat and located on the outer side of the electric lifting rod, the end portion of the auxiliary rod is further connected with a base plate, one end of the electric lifting rod penetrates through the base plate and is connected with a cover plate, and the cover plate and the base plate are of round structures.
The further preferable technical scheme is that the fastening claw is of a J-shaped structure, one end of the fastening claw is hinged with the base plate, a transmission rod is further arranged between the fastening claw and the cover plate, the transmission rod is hinged with the fastening claw and the cover plate, so that when the cover plate moves downwards, the fastening claws are in a gradually opened state, and when the cover plate moves upwards and resets, the fastening claws are in a gradually contracted state.
The cleaning piece comprises a cleaning pipeline, high-pressure spray heads, a hose and an air pump, wherein the cleaning pipeline is vertically distributed and fixedly arranged on the side wing plate, the high-pressure spray heads are uniformly distributed and fixedly arranged on the cleaning pipeline, the air pump is fixedly arranged on a top plate through a bracket and connected with the cleaning pipeline through the hose, an infrared detection sensor is arranged on the hanging plate and is in signal connection with the air pump and a mobile motor, the high-pressure spray heads which are symmetrically distributed are also arranged on the top plate, and the high-pressure spray heads at the high-pressure spray heads are downwards and obliquely distributed.
The further preferable technical scheme is that a control switch is further arranged on the side wing plate and is respectively connected with the electric lifting rod and the hydraulic cylinder through retaining signals, and a treading switch is further arranged on the transverse plate and is connected with the driving motor, the moving motor and the cylinder through retaining signals.
According to the further preferred technical scheme, a tool box is further arranged on the side wing plate, a plurality of object placing plates are arranged in the tool box at intervals up and down, and the inner cavity of the tool box is divided into object placing cavities.
Compared with the prior art, the invention has the advantages that the structure is reasonable in design, the positioning and fastening operation of the speed reducer shell can be completed by arranging the base, the air cylinder and the fastening plate to be matched, meanwhile, the fastening plate can be detached and replaced, and various types of structures are designed to adapt to the positioning and installation of the shell with a non-standard structure, so that the practicability is improved, meanwhile, the driving mode of the air cylinder is optimally designed, the manual stepping operation mode is adopted, after the speed reducer shell is moved to the designated position of the bearing plate, a worker can quickly and conveniently use a stepping starting mode to complete the rapid and automatic positioning and fastening of the speed reducer shell, the difficult problems of multi-point manual positioning and inconvenience in fixing the shell with the non-planar structure in the prior art are avoided, the positioning and fastening operation of the speed reducer shell with various specifications is realized, the efficiency is high, and the stability is strong;
According to the invention, the driving motor, the driving wheel and the driven wheel are matched on the bearing plate, the driving motor adopts the servo control motor, the steering of a preset range for driving the speed reducer shell can be conveniently and automatically realized, meanwhile, the speed reducer shell is driven in a rotating mode and is stepped on by feet, the hands of a worker are liberated, the trouble that the worker holds a tool by hand or needs to move to one side to control a switch button is avoided, the efficient installation of accurate positions of structures such as an internal gear and a gear ring of the shell is further ensured, and the problems that the parts transferred by crane lifting can not be aligned to the installation position of the shell due to different installation positions of the internal gear and the like in the speed reducer shell and different orientation angles of the shell in the prior art are solved;
according to the invention, the hoisting shaft, the guide shaft, the mobile motor and the hoisting support are further matched, and the electric lifting rod is further matched with the fastening claws, so that when the cover plate moves downwards, the fastening claws are gradually opened, the rapid hoisting and transferring operation of the gear ring, the gear and other structures is achieved, a cleaning pipeline, a high-pressure spray head, a hose, an air pump and an infrared detection sensor are arranged in the transferring process, when the infrared detection sensor detects that the parts reach the designated positions, the air pump can be started to perform multidirectional high-pressure cleaning and blowing on the parts, the problems that the gear and other parts are stained, the performance of the speed reducer is influenced, the disassembly is time-consuming and labor-consuming are further solved, and the intelligent assembly degree and the operation efficiency of the speed reducer are greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic view of a supporting mechanism according to the present invention;
FIG. 3 is a schematic cross-sectional view of a support leg according to the present invention;
FIG. 4 is a perspective view of a positioning member of the present invention;
FIG. 5 is a schematic view of the structure of the lifting member of the present invention;
FIG. 6 is a partial structural cross-sectional view of the sling of the present invention;
FIG. 7 is a diagram of the distribution of the fastening claws of the present invention;
Fig. 8 is a schematic structural view of the tool box of the present invention.
The device comprises a supporting mechanism 1, a mounting frame 11, a supporting leg 111, a side wing plate 112, a cross beam 113, a supporting leg 114, a first column 115, a rotating rod 116, a second column 117, a rod body 118, a first bulge 119, a second bulge 12, a transverse plate 13, a control switch 14, a pedal switch 2, a steering mechanism 21, a bearing plate 22, a rotating shaft 23, a driving piece 231, a driving motor 232, a driving wheel 233, a driven wheel 24, a positioning piece 241, a base seat 242, an air cylinder 243, a fastening plate 3, a hoisting mechanism 31, a hoisting plate 32, a fixed column 33, a top plate 34, a hoisting piece 341, a hoisting shaft 342, a guide shaft 343, a moving motor 344, a hoisting support 345, a hydraulic cylinder 346, a fastening claw 35, a mounting seat 36, an electric hoisting rod 37, an auxiliary rod 38, a base plate 39, a transmission rod 310, a cover plate 4, a cleaning piece 41, a cleaning piece 42, a high-pressure nozzle 43, a hose 44, an infrared sensor 45, a sensor 5, a tool box 52 and a cavity.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that in the present embodiment, relational terms such as "first" and "second" and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the phrase "comprising one does not exclude the presence of additional identical elements in a process, method, article, or apparatus that comprises an element, as may occur.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "configured" as may be used in a broad sense, and for example, may be fixedly connected, detachably connected, or integrally connected, may be mechanically connected, electrically connected, may be directly connected, may be indirectly connected through an intermediary, or may be in communication with each other inside two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art in specific cases.
Example 1 as shown in fig. 1 to 8:
A final assembly device of a high-efficiency series speed reducer comprises a supporting mechanism 1, a steering mechanism 2 and a hoisting mechanism 3. This final assembly equipment, structural design is reasonable, and integrated design, area occupied is low in the workshop, and the utilization ratio is high, avoids personnel to contact at the transfer process, has improved the security. As shown in fig. 2, the support mechanism 1 includes a mounting frame 11 and a cross plate 12. The mounting frame 11 is distributed left and right integrally, wherein the mounting frame 11 comprises side wing plates 111, a cross beam 112 and supporting legs 113. The number of the side wing plates 111 is two, the number of the cross beams 112 is two, the front and the rear of the cross beams are distributed symmetrically, the cross beams are fixedly arranged between the two side wing plates 111, and a frame supporting structure is formed between the side wing plates and the cross beams. The support legs 113 are uniformly distributed and are arranged on the side wing plates 111, and the support legs 113 are telescopic. The purpose that sets up like this is applicable to the staff demand of different heights, corresponds can carry out the auxiliary installation of speed reducer spare part and trample the needs of switch convenient and comfortable.
Referring to the structure shown in fig. 3, the support leg 113 includes a first column 114, a rotation rod 115, and a second column 116. The first column 114 is vertically distributed, the rotating rod 115 comprises a rod body 117, a first protrusion 118 and a second protrusion 119 which are arranged at the upper end and the lower end of the rod body 117, the first protrusion 118 is in threaded rotation connection with the first column 114, the second protrusion 119 is in threaded rotation connection with the second column 116, the clockwise rotating rod 115 is completed, the supporting leg 113 is integrally lifted, and the supporting leg 113 is also arranged at the lower end of the fixed column 32. The purpose of setting like this is, adjusts the working height of loading board, and the loading board is as the mesa of speed reducer equipment to adapt to the demand of staff's height. Meanwhile, the leveling adjustment purpose is achieved, the condition that the ground is uneven in a workshop in the prior art is avoided, and the horizontal requirements of the integral structure of the mounting frame and the lifting frame are further guaranteed. The transverse plates 12 are fixedly arranged at the lower part of the mounting frame 11 in a left-right distributed manner. The purpose of setting like this is for trampling the switch and providing the support carrier, and the staff of being convenient for tramples the operation, liberates both hands.
In the present embodiment, as shown in fig. 1, the steering mechanism 2 includes a carrier plate 21, a rotating shaft 22, and a driving member 23. The bearing plates 21 are distributed left and right, the rotating shafts 22 penetrate through the centers of the bearing plates 21, and the left end and the right end of each bearing plate are rotatably connected with the mounting frame 11. In the initial state, the bearing plate is horizontal. The driving member 23 is configured to drive the rotating shaft 22 to rotate by a preset angle to complete convenient installation of the speed reducer components on the bearing plate at different angles, and maintain the steering angle range of the bearing plate 21 at 0-90 degrees. Specifically, as shown in fig. 2, the driving member 23 includes a driving motor 231, a driving wheel 232, and a driven wheel 233. The driving motor 231 is fixedly mounted on the side wing plate 111 through a bracket and keeps connected with the rotating shaft 22, and the driving motor adopts a servo control motor for driving the rotating shaft to rotate by a preset angle. The driving wheel 232 is sleeved and mounted on the output shaft of the driving motor 231. The driven wheel 233 is disposed on the driven wheel 233, and keeps the driving wheel 232 and the driven wheel 233 in meshed transmission. The purpose that sets up like this is, starts driving motor, and driving motor can drive the action wheel and rotate, and then under action wheel and driven wheel meshing transmission's cooperation, realizes driving the loading board and carries out the deflection operation of presetting the angle, mainly is applicable to the condition that gear ring or gear can't accurate place install into in the speed reducer casing need adjust speed reducer casing mounting hole position.
As shown in fig. 2, a positioning member 24 is further provided on the carrier plate 21. The positioning pieces 24 are four groups which are distributed in the front-back and left-right directions, and in particular, as shown in fig. 4, each group of positioning pieces 24 comprises a base 241, an air cylinder 242 and a fastening plate 243. The base 241 is fixedly mounted on the bearing plate 21, one end of the air cylinder 242 is fixedly mounted on the base 241, the output end of the air cylinder is connected with the fastening plate 243, and the fastening plate 243 is any one of arc, square and triangle. One end of the air cylinder is connected with the fastening plate through fastening bolts, so that the fastening plates with different appearance structures can be replaced and installed conveniently. The positioning and fastening operation of the speed reducer shell can be completed by arranging the base, the air cylinder and the fastening plate in a matching way, meanwhile, the fastening plate can be detached and replaced, various types of structures are designed to adapt to the shell positioning and installation of the non-standard structure, the practicability is improved, meanwhile, the driving mode of the air cylinder is optimally designed, the manual stepping operation mode is adopted, after the speed reducer shell is transferred to the designated position of the bearing plate, a worker can quickly and conveniently use a stepping starting mode, the quick and automatic positioning and fastening of the speed reducer shell is completed, the difficult problems of the prior art that the non-planar structure shell is manually positioned and inconvenient to fix are avoided, the positioning and fastening operation of the speed reducer shell with various specifications is realized, the efficiency is high, and the stability is strong.
In the present embodiment, as shown in fig. 1, the lifting mechanism 3 includes a lifting plate 31, a fixing column 32, a top plate 33, and a lifting member 34. Referring to fig. 5, the number of the lifting plates 31 is two symmetrically distributed, the lower ends of the lifting plates are fixedly connected with the fixing columns 32, the front sides of the lifting plates are provided with the fixing columns 32 fixedly connected with the side wing plates 111, the rear sides of the lifting plates are provided with the fixing columns used for supporting leg structures, and the lower ends of the rear sides of the fixing columns are provided with telescopic supporting leg structures. The top plate 33 is disposed between the two lifting plates 31, and the lifting plates, the top plate and the fixing columns form a stable lifting frame. The lifting piece 34 comprises a lifting shaft 341, a guide shaft 342, a moving motor 343 and a lifting support 344. The lifting shafts 341 are disposed on the top plate 33 in a front-back distribution manner, that is, the lifting shafts are connected with the side walls of the top plate through bearings. The guide shaft 342 is parallel to the lifting shaft 341 and is mounted on the top plate 33, and the guide shaft is welded to the side wall of the top plate. The movable motor 343 is mounted on the top plate 33 through a bracket, the output shaft is connected with the hoisting shaft 341, and the movable motor drives the hoisting shaft to synchronously rotate.
As shown in fig. 6, the lifting support 344 is sleeved on the lifting shaft 341 and the guiding shaft 342, and is in threaded rotation connection with the lifting shaft 341 and is in sliding connection with the guiding shaft 342, so that a screw nut structure is formed, and the left-right reciprocating movement of the lifting support is realized through the rotation of the rotating shaft. The lower end of the lifting support 344 is also provided with a hydraulic cylinder 345, and the hydraulic cylinder can be fixed by any one of welding, flange connection and bolt connection. A fastening claw 346 is attached to the lower end of the hydraulic cylinder 345. Specifically, the output shaft of the hydraulic cylinder 345 is further connected with a mounting seat 35, and an electric lifting rod 36 is further arranged below the mounting seat 35 and is used for controlling the opening and the contraction of the fastening claw. An auxiliary rod 37 is arranged below the mounting seat 35 and outside the electric lifting rod 36, the end part of the auxiliary rod 37 is also connected with a base plate 38, and the auxiliary rod is fixedly connected with the mounting seat.
As shown in fig. 7, one end of the electric lifting rod 36 penetrates through the base plate 38 and is connected with a cover plate 310, and the cover plate 310 and the base plate 38 are both in a circular structure. The fastening claw 346 has a J-shaped structure, one end of the fastening claw 346 is hinged with the base plate 38, a transmission rod 39 is further arranged between the fastening claw 346 and the cover plate, the transmission rod 39 is hinged with the fastening claw 346 and the cover plate, so that when the cover plate moves downwards, the fastening claws 346 are in a gradually opened state, and when the cover plate moves upwards and resets, the fastening claws 346 are in a gradually contracted state. In the initial state, the fastening claws are in a contracted state so as to be convenient to insert into the gear ring or the shell; the purpose of the arrangement is that relatively heavy structures such as a speed reducer shell, a gear ring and the like can be assembled in a hoisting and transferring operation mode through the fastening claw, a hoisting shaft, a guide shaft, a moving motor and a hoisting support are arranged in a matching mode, and further an electric lifting rod is matched with the fastening claw.
In the present embodiment, as shown in fig. 6, a cleaning member 4 is further provided on the side wing plate 111, so that the fastening claw 346 can complete the cleaning and purging operation when the speed reducer part is moved to a predetermined position. Specifically, the cleaning member 4 includes a cleaning pipe 41, a high-pressure head 42, a hose 43, and an air pump 44. The cleaning pipes 41 are vertically distributed and fixedly mounted on the side wing plates 111, the high-pressure spray heads 42 are uniformly distributed and fixedly mounted on the cleaning pipes 41, and the high-pressure spray heads face to parts. The air pump 44 is fixedly mounted to the top plate 33 by a bracket, and is connected to the cleaning pipe 41 by the hose 43. An infrared detection sensor 45 is mounted on the lifting plate 31, and the infrared detection sensor 45 is in signal connection with the air pump 44 and the mobile motor 343. The top plate 33 is further provided with symmetrically distributed high-pressure spray nozzles 42, and the high-pressure spray nozzles 42 are distributed obliquely downwards and connected with an air pump through a hose. When the infrared detection sensor detects that the parts reach the designated positions, the air pump can be started to start to clean and purge the parts at multi-azimuth high pressure, so that the problems that the properties of the speed reducer are affected, time and labor are wasted in disassembly and assembly are avoided, the purposes of quickly grasping, hoisting, transferring and cleaning the parts of the gear are further realized, and the intelligent assembly degree and the operation efficiency of the speed reducer are greatly improved.
Example 2 As shown in figure 2, on the basis of example 1, a general assembly device of a high-efficiency type series speed reducer is further provided with a control switch 13 on the flank 111, wherein the control switch comprises a one-key forced closing button to realize one-key command control. The control switch belongs to a primary switch, the control switch 13 is respectively in signal connection with the electric lifting rod 36 and the hydraulic cylinder 345, and the arrangement is that the fastening claw is controlled to fix the positions of the shell of the speed reducer part and the gear ring through the operation of corresponding buttons of the control switch, so that the hydraulic cylinder contracts to drive the part to move up to a preset height. And next, starting the mobile motor to drive the lifting support to move forward to a preset position, wherein the position is the position of the infrared detection sensor. At this moment, the air pump starts, and the mobile motor stops, and a plurality of high-pressure spray heads begin all-round to carry out clean operation of sweeping to ring gear spare part, avoid appearing the filth, influence the progress of follow-up speed reducer assembly and the performance of speed reducer finished product. And then the motor is moved to continue to start operation until the parts reach the designated position of the bearing plate. The cross plate 12 is further provided with a pedal switch 14, and the pedal switch 14 is in signal connection with the driving motor 231, the moving motor 343, and the air cylinder 242. The purpose of setting like this is that the pedal switch belongs to the secondary switch, and after control switch's start command function was opened, the side can use, avoids makeing mistakes. The position of the parts can be adjusted by controlling the mobile motor through the pedal switch. Meanwhile, the pedal switch controls the driving motor to realize deflection operation of the bearing plate to drive the speed reducer shell, and the directional installation of the gear ring or the gear with large size is facilitated. The pedal switch controls the action of the air cylinder, is favorable for realizing the quick positioning and fastening operation of the speed reducer shell, and is simple to operate, time-saving and labor-saving.
Embodiment 3 As shown in FIG. 8, on the basis of embodiment 2, a general assembly device of a high-efficiency type series speed reducer is further provided with a tool box 5 on the side wing plate 111, wherein a plurality of object placing plates 51 are arranged in the tool box 5 at intervals up and down, and the inner cavity of the tool box 5 is divided into object placing cavities 52. Wherein, the cross section of putting the thing board is L type structure, plays certain buffering and stops the effect, prevents that article from spilling. The purpose that so set up is, be convenient for rationally orderly deposit corresponding mounting tool, auxiliary fixed's parts such as bolt and structures such as lubricating oil, machine oil, avoids assembly operation scene disordered and disorderly, has really accomplished convenient efficient speed reducer spare part and has carried the installation, accomplishes assembly operation by traditional speed reducer spare part and reduces to 30 minutes completion equipment by approximately 2 hours, and assembly efficiency is higher, more intelligent.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411774891.6A CN119217299A (en) | 2024-12-05 | 2024-12-05 | A high-efficiency series reducer assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411774891.6A CN119217299A (en) | 2024-12-05 | 2024-12-05 | A high-efficiency series reducer assembly equipment |
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| Publication Number | Publication Date |
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| CN119217299A true CN119217299A (en) | 2024-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411774891.6A Pending CN119217299A (en) | 2024-12-05 | 2024-12-05 | A high-efficiency series reducer assembly equipment |
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| CN (1) | CN119217299A (en) |
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