CN119216159A - Bare copper wire coating spraying machine - Google Patents
Bare copper wire coating spraying machine Download PDFInfo
- Publication number
- CN119216159A CN119216159A CN202411755810.8A CN202411755810A CN119216159A CN 119216159 A CN119216159 A CN 119216159A CN 202411755810 A CN202411755810 A CN 202411755810A CN 119216159 A CN119216159 A CN 119216159A
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- CN
- China
- Prior art keywords
- fixedly connected
- assembly
- copper wire
- coating
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0436—Installations or apparatus for applying liquid or other fluent material to elongated bodies, e.g. light poles, pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/16—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for repairing insulation or armouring of cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Spray Control Apparatus (AREA)
Abstract
The invention discloses a bare copper wire coating spraying machine, which belongs to the technical field of spraying equipment and aims to solve the problems that before spraying, the coating of a coating in a spraying cross area is thicker and after spraying, the coating is not completely cured, and a local insulating layer is easily too thin after a copper wire is scratched. According to the invention, the cleaning assembly is arranged to prevent sundries from being wrapped into the coating to damage the coating, the rolling assembly is arranged to roll the insulation layer sprayed on the surface of the bare copper wire, and the drying assembly is arranged to accelerate the solidification speed of the surface of the insulation coating of the copper wire, so that the fluidity of the coating is reduced, and meanwhile, the problem that the insulation coating is scratched by external sundries before solidification to cause local excessive thinning is avoided.
Description
Technical Field
The invention relates to the technical field of spraying equipment, in particular to a bare copper wire coating spraying machine.
Background
The bare copper wire is a wire rod for an outdoor overhead power line, at present, when the bare copper wire is subjected to insulation transformation, an insulating material is sprayed to the surface of the bare copper wire through a spraying machine, the spraying machine is special coating equipment adopting a spraying technology, and can control air flow to instantly push a gas distribution reversing device to reverse, so that a piston of a pneumatic motor performs stable continuous reciprocating motion, pressurizes sucked paint, conveys the paint into a spray gun of the spraying machine through a high-pressure hose, and releases the paint to the surface of a coated object through the spray gun.
The insulated spraying device for the overhead bare conductor comprises a spraying box and an overhead bare conductor, wherein the spraying box is composed of a box body and a cover body fixed at the top of the box body through bolts, the overhead bare conductor penetrates through the box body through a wire inlet groove formed in the box body, a concave frame is welded at the top of the cover body, and a travelling wheel is connected in the concave frame through a first rotating shaft in a rotating mode. In the above-mentioned patent, the whole box structure that is of aerial bare conductor insulating spraying device sets up the nozzle in the box, can prevent that external wind-force from causing the influence to the nozzle, has improved aerial bare conductor spraying insulating paint's stability, and secondly still be provided with the deashing seat in the box, be provided with the arc frame on the deashing seat, be provided with the deashing brush in the arc frame, when the box walks on aerial bare conductor, the deashing brush can clear away the dust on aerial bare conductor surface, has further improved the quality of insulating paint spraying.
The patents still have some defects, such as ash removal is carried out on the surface of the copper wire only by a brush before spraying, and good cleaning effect is difficult to achieve for some adhered impurities; at present, when spraying, a bare copper wire is sprayed from different angles through a plurality of spray guns by the spraying machine, so that the cross area is easily sprayed too thick to influence the transmission efficiency of the copper wire, the surface of the coating is not completely cured after spraying, and the copper wire is easily thinned in a local insulating layer after being scratched, so that the leakage risk is increased.
Aiming at the problems, a bare copper wire coating spraying machine is provided.
Disclosure of Invention
The invention aims to provide a bare copper wire coating spraying machine which is used for working, so that the problems in the background are solved.
In order to achieve the purpose, the bare copper wire coating spraying machine comprises a machine body and two coating cylinders symmetrically and fixedly installed inside the machine body, wherein a support is fixedly connected to the top surface of the machine body, the support is fixedly connected with a spraying assembly, the two coating cylinders are communicated with the spraying assembly through pipelines, a cleaning assembly and a rolling assembly are rotatably arranged inside the spraying assembly, one end of the inner wall of the spraying assembly is fixedly connected with a drying assembly, a driving motor is fixedly installed on the support, one end of an output shaft of the driving motor is fixedly connected with a transmission assembly, the transmission assembly is respectively meshed and connected with the cleaning assembly and the rolling assembly, the transmission assembly is in transmission connection with the drying assembly through a chain, and two ends of the top surface of the machine body are symmetrically and fixedly connected with a walking assembly.
Further, the transmission assembly comprises a first rotating shaft fixedly connected to one end of an output shaft of the driving motor, one end, far away from the driving motor, of the first rotating shaft is fixedly connected with a first transmission gear, the middle part of the side wall of the first rotating shaft is fixedly connected with a second transmission gear, and one end, close to the driving motor, of the first rotating shaft is fixedly connected with a first sprocket.
Further, the spraying subassembly includes the protective housing of fixed connection on the support top surface, first arc wall and second arc wall have been seted up respectively at protective housing's inner wall both ends, symmetrical fixedly connected with a plurality of shower nozzles that run through on protective housing's the lateral wall, every the shower nozzle all communicates with the coating section of thick bamboo inside through the pipeline.
Further, the cleaning assembly comprises a first annular gear, the first annular gear is connected with a first transmission gear in a meshed mode, a first limiting protrusion is fixedly arranged on the outer ring side wall of the first annular gear, the first limiting protrusion is slidably arranged in a first arc-shaped groove, a plurality of cleaning rods are fixedly connected to the end face of the first annular gear, and the cleaning rods are arranged in a bilateral symmetry mode.
Further, each cleaning rod comprises a rod body, a pointed end is fixedly arranged at one end of each rod body, and a cleaning brush is fixedly arranged on the side wall, close to one end of the pointed end, of each rod body.
Further, the roll-in subassembly includes the second ring gear, second ring gear and second drive gear meshing are connected, fixedly provided with second spacing arch on the outer lane lateral wall of second ring gear, the spacing protruding slip of second sets up in the second arc wall, fixedly connected with a plurality of mounting brackets on the terminal surface of second ring gear, every the one end of mounting bracket is all rotated and is connected with the commentaries on classics roller.
Further, the drying assembly comprises arc-shaped air chambers which are symmetrically and fixedly connected to the inner wall of the protective shell, a plurality of air blowing holes are formed in the inner cambered surface of each arc-shaped air chamber, and an air inlet mechanism is fixedly connected to the side wall of each arc-shaped air chamber in a penetrating mode.
Further, the air inlet mechanism comprises an air inlet pipe which penetrates through the side wall of the arc-shaped air chamber and is fixedly connected with a fixing frame, a second rotating shaft is connected to the side wall of the fixing frame in a penetrating and rotating mode, a fan is fixedly connected to one end of each second rotating shaft, a second sprocket is fixedly connected to the other end of each second rotating shaft, and the two second sprockets are connected with the first sprocket in a transmission mode through chains.
Further, the walking assembly comprises connecting frames which are symmetrically and fixedly connected to the top surface of the machine body, each connecting frame is fixedly connected with a U-shaped part on the top surface of the connecting frame, each supporting wheel is rotationally connected to the inner side wall of the U-shaped part, each sliding block is symmetrically and fixedly connected to the side wall of the U-shaped part in a penetrating and sliding mode, one end of each sliding block is fixedly connected with a vertical plate, and each walking wheel is rotationally connected to the side wall of the vertical plate.
Further, the other end of each sliding block is fixedly connected with an electromagnet, one end of each travelling wheel is fixedly provided with a driving key, and a key slot is formed in the position, corresponding to the driving key, of one end of each travelling wheel.
Compared with the prior art, the invention has the following beneficial effects:
Through setting up the clearance subassembly, when the walking subassembly drives flush coater along bare copper line removal, driving motor drives clearance subassembly rotary motion, clears up the impurity on bare copper line surface, avoids impurity cladding to get into inside the coating, leads to the coating damaged; through setting up the drying assembly, under the driving motor drive, the fan rotates and sucks the inside of drying assembly and blow to the copper wire surface evenly, accelerate the solidification rate on copper wire insulation coating surface, reduce the mobility of coating, avoid insulation coating to be scratched by external debris before solidification at the same time and lead to the problem of local excessive thinness.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic illustration of the connection of the spray assembly to the cleaning assembly, the rolling assembly and the drying assembly of the present invention;
FIG. 3 is a schematic view of the internal structure of the protective housing according to the present invention;
FIG. 4 is a schematic view of a portion of a transmission assembly according to the present invention;
FIG. 5 is a schematic view of the construction of a portion of a spray assembly according to the present invention;
FIG. 6 is a schematic illustration of the connection of a paint cartridge to a spray head in accordance with the present invention;
FIG. 7 is a schematic view of a cleaning assembly portion of the present invention;
FIG. 8 is a schematic view of the structure of a cleaning wand section of the present invention;
FIG. 9 is a schematic view of a portion of a roll assembly according to the present invention;
FIG. 10 is a schematic view of a portion of a drying assembly according to the present invention;
FIG. 11 is a schematic view of the structure of the air intake mechanism part in the present invention;
FIG. 12 is a schematic view of a portion of a walking assembly of the present invention;
Fig. 13 is an enlarged schematic view of the part a structure in fig. 12.
1, Machine body, 2, paint cylinder, 3, bracket, 4, spraying component, 41, protective shell, 411, first arc groove, 412, second arc groove, 42, spray head, 5, pipeline, 6, cleaning component, 61, first inner gear ring, 611, first limit protrusion, 62, cleaning rod, 621, rod body, 622, tip, 623, cleaning brush, 7, rolling component, 71, second inner gear ring, 711, second limit protrusion, 72, mounting rack, 73, roller, 8, drying component, 81, arc air chamber, 811, blow hole, 82, air inlet mechanism, 821, air inlet pipe, 822, fixing rack, 823, second rotating shaft, 824, fan, 825, second sprocket, 9, driving motor, 10, transmission component, 101, first rotating shaft, 102, first transmission gear, 103, second transmission gear, 104, first sprocket, 20, chain, 30, walking component, 301, connecting frame, 302, U-shaped component, 303, supporting wheel, 304, sliding block, 3041, electromagnet, 305, walking wheel, 306, 3062 and 3062.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the technical problem that the surface of a copper wire is ash-cleaned by a brush in the prior equipment, and the good cleaning effect of some adhered impurities is difficult to achieve, as shown in fig. 1-13, the following preferable technical scheme is provided:
The utility model provides a bare copper wire coating flush coater, including organism 1 and two coating barrels 2 of symmetry fixed mounting in organism 1 inside, fixedly connected with support 3 on the top surface of organism 1, support 3 fixedly connected with spraying subassembly 4, two coating barrels 2 all communicate with spraying subassembly 4 through pipeline 5, through the coating pressure boost to coating barrel 2 inside, make the coating get into in spraying subassembly 4 through pipeline 5, the inside rotation of spraying subassembly 4 is provided with cleaning module 6 and roll-in subassembly 7, cleaning module 6 is used for clearing up impurity and dust etc. of bare copper wire surface adhesion before the spraying, roll-in subassembly 7 is used for carrying out the roll-in to the coating when the spraying, the inner wall one end fixedly connected with drying module 8 of spraying subassembly 4 is used for carrying out quick air-drying to the insulating coating surface after the spraying, fixedly connected with driving motor 9 on the support 3, driving motor 9's output shaft one end fixedly connected with drive assembly 10, drive assembly 10 is connected with cleaning module 6 and roll-in subassembly 7 meshing respectively, drive assembly 10 is connected with drying module 8 through chain 20, thereby can drive cleaning module 6 through driving motor 9, roll-in subassembly 7 and drying module 8 top surface, 1 is used for waiting for the both ends of the copper wire to remove the flush coater along the fixed connection of the machine of spraying, the both ends of the moving along the solid copper wire of the side of the device of the machine of spraying, the machine is used for waiting for moving.
Before spraying, firstly, the coating cylinder 2 is arranged in the machine body 1, the coating cylinder 2 is connected with the spraying component 4 through the pipeline 5, then the travelling component 30 of the spraying machine is hung on a bare copper wire to be sprayed, the travelling component 30 is started to drive the spraying machine to move along the bare copper wire, meanwhile, the driving motor 9 drives the cleaning component 6 to rotationally move, impurities on the surface of the bare copper wire are prevented from being coated and entering the inside of the coating, the coating is damaged, the cleaned bare copper wire enters the spraying component 4 along with the movement of the machine body 1, at the moment, the coating in the coating cylinder 2 is pressurized, the coating enters the spraying component 4 through the pipeline 5 and is sprayed out, and the surface of the bare copper wire is sprayed, wherein the travelling component 30 is driven by a single motor diagram, which is not shown in the prior art, and is not repeated here.
During spraying, the rolling assembly 7 can be driven to rotate through the driving motor 9 and the transmission assembly 10, and the insulating layer sprayed on the surface of the bare copper wire is rolled, so that the insulating coating can be uniformly coated on the surface of the bare copper wire, and the phenomenon that the transmission efficiency of the copper wire is affected due to too thick insulating coating spraying in a spraying intersection area is avoided.
After spraying, along with the removal of organism 1, the copper line that the cladding has insulating coating reaches the drying component 8 department of spraying subassembly 4 exit, drives drying component 8 rotatory through driving motor 9, can inhale drying component 8 inside and blow to copper line surface uniformly for copper line insulating coating surface's solidification rate, reduce the mobility of coating, avoid insulating coating to receive external debris scratch to lead to local too thin problem before the solidification simultaneously.
The walking assembly 30 comprises connecting frames 301 which are symmetrically and fixedly connected to the top surface of the machine body 1, each connecting frame 301 is fixedly connected with a U-shaped member 302, each U-shaped member 302 is rotatably connected to the inner side wall of each U-shaped member 303, a supporting wheel 303 is used for supporting copper wires from the bottom, each U-shaped member 302 is symmetrically and fixedly connected with a sliding block 304 in a penetrating and sliding manner, one end of each sliding block 304 is fixedly connected with a riser 305, each riser 305 is rotatably connected with a walking wheel 306 on the side wall of each riser 305, two walking wheels 306 can be mutually close to or far away from each other under the driving of the corresponding sliding block 304, and a wheel groove is formed when the two walking wheels 306 are completely attached to each other, and the supporting wheel are in combined action and are tightly pressed with the copper wires, so that the hanging wire of the whole spraying machine is stable.
The other end of each sliding block 304 is fixedly connected with an electromagnet 3041, one end of one travelling wheel 306 is fixedly provided with a driving key 3061, a key groove 3062 is formed in one end of the other travelling wheel 306 corresponding to the driving key 3061, and the two electromagnets 3041 are different in polarity after being electrified, so that the two travelling wheels 306 can be mutually close by driving the sliding block 304 to move, and the two travelling wheels 306 are mutually attached after the driving key 3061 is inserted into the key groove 3062.
The transmission assembly 10 comprises a first rotating shaft 101 fixedly connected to one end of an output shaft of the driving motor 9, one end, away from the driving motor 9, of the first rotating shaft 101 is fixedly connected with a first transmission gear 102, the first transmission gear 102 is arranged corresponding to the cleaning assembly 6, the cleaning assembly 6 can be driven to rotate after the driving motor 9 is started, a second transmission gear 103 is fixedly connected to the middle of the side wall of the first rotating shaft 101, the second transmission gear 103 is arranged corresponding to the rolling assembly 7, the driving motor 9 can drive the rolling assembly 7 to rotate after the driving motor 9 is started, a first sprocket 104 is fixedly connected to the side wall of one end, close to the driving motor 9, of the first rotating shaft 101, and the first sprocket 104 is arranged corresponding to the drying assembly 8.
The spraying subassembly 4 includes the protective housing 41 of fixed connection on support 3 top surface for shelter from when the spraying, avoid the coating to splash everywhere, first arc wall 411 and second arc wall 412 have been seted up respectively to protective housing 41's inner wall both ends, be used for installing cleaning component 6 and roll-in subassembly 7 respectively, symmetry run through fixedly connected with a plurality of shower nozzles 42 on protective housing 41's the lateral wall, every shower nozzle 42 all communicates with coating section of thick bamboo 2 inside through pipeline 5, through the coating pressure boost to coating section of thick bamboo 2 inside, can make the coating get into shower nozzle 42 blowout through pipeline 5, and through setting up a plurality of shower nozzles 42 and spray to bare copper line surface from different angles.
The cleaning assembly 6 comprises a first annular gear 61, the first annular gear 61 is meshed with the first transmission gear 102, so that the first annular gear 61 can be driven to rotate through the driving motor 9, a first limiting protrusion 611 is fixedly arranged on the outer ring side wall of the first annular gear 61, the first limiting protrusion 611 is slidably arranged in the first arc-shaped groove 411, the first annular gear 61 is positioned through the arrangement of the first limiting protrusion 611 and the first arc-shaped groove 411, interference cannot be caused to rotation of the first annular gear 61, a plurality of cleaning rods 62 are fixedly connected to the end face of the first annular gear 61, and the cleaning rods 62 are symmetrically arranged left and right, so that bare copper wires can be clamped in from the upper side.
Each cleaning rod 62 comprises a rod body 621, a pointed end 622 is fixedly arranged at one end of each rod body 621, impurities adhered to the surface of the bare copper wire are removed through the pointed end 622, a cleaning brush 623 is fixedly arranged on the side wall, close to one end of the pointed end 622, of each rod body 621, and the surface of the bare copper wire is further cleaned of residual fine impurities through the cleaning brush 623.
Specifically, when the coating cartridge 2 is used, the coating cartridge 2 is installed in the machine body 1 and is connected with the spray head 42 through the pipeline 5, then the bare copper wire penetrates between the two travelling wheels 306 above the travelling assembly 30 and is supported by the supporting wheel 303, then the two electromagnets 3041 are electrified and attracted to each other to drive the two sliding blocks 304 to slide and get close to each other, the driving key 3061 is clamped in the key groove 3062, the wire hanging operation is completed, the travelling wheel 306 moves along the bare copper wire after the starting of the coating machine, before the bare copper wire is coated, the driving motor 9 can drive the first inner gear ring 61 to rotate under the meshing effect of the first driving gear 102 and the first inner gear ring 61, further the rod body 621 and the tip 622 and the cleaning brush 623 connected with the rod body can be driven to rotate, impurities adhered to the surface of the bare copper wire are shoveled out through spiral propulsion of the tip 622, and then the cleaning brush 623 further remained fine impurities are cleaned through the tip 622, so that better cleaning effects are achieved, and the coating damage caused by the impurities is avoided.
In order to solve the technical problem that when spraying, a bare copper wire is sprayed from different angles through a plurality of spray guns, so that the spraying of an intersection area is too thick, and the transmission efficiency of the copper wire is affected, as shown in fig. 3 and 9, the following preferable technical scheme is provided:
The rolling assembly 7 comprises a second annular gear 71, the second annular gear 71 is connected with a second transmission gear 103 in a meshed mode, so that the second annular gear 71 can be driven to rotate through a driving motor 9, a second limiting protrusion 711 is fixedly arranged on the outer ring side wall of the second annular gear 71, the second limiting protrusion 711 is slidably arranged in a second arc-shaped groove 412 to position the second annular gear 71, a plurality of mounting frames 72 are fixedly connected to the end face of the second annular gear 71, one end of each mounting frame 72 is rotatably connected with a rotating roller 73, and the coating is rolled through the rotating roller 73 during spraying, so that the insulating coating is uniformly coated.
Specifically, during spraying, the plurality of rotating rollers 73 are arranged around the outer wall of the bare copper wire in a circumferential array, a certain gap is reserved, after the insulation coating is sprayed on the bare copper wire, the rotating rollers 73 move to the coating part along with the movement of the machine body 1, at the moment, the second annular gear 71 rotates under the driving of the driving motor 9 to drive the plurality of rotating rollers 73 to be in contact with the surface of the coating and roll the coating, so that the coating is uniformly coated on the outer wall of the bare copper wire, the coating in a spraying cross area is prevented from being thicker, and the transmission efficiency of the copper wire is prevented from being influenced.
In order to solve the technical problem that after spraying, the surface of the coating is not completely cured, a local insulating layer is easily caused to be too thin after a copper wire is scratched, and the leakage risk is increased, as shown in fig. 3, 10 and 11, the following preferable technical scheme is provided:
The drying assembly 8 comprises arc-shaped air chambers 81 which are symmetrically and fixedly connected to the inner wall of the protective shell 41, a plurality of air blowing holes 811 are formed in the inner cambered surface of each arc-shaped air chamber 81, an air inlet mechanism 82 is fixedly connected to the side wall of each arc-shaped air chamber 81 in a penetrating mode, air is sucked into the arc-shaped air chambers 81 through the air inlet mechanism 82, the air is uniformly blown out through the plurality of air blowing holes 811, the insulating layer sprayed on the surface of the copper wire is dried rapidly, and solidification of the surface of the coating is accelerated.
The air inlet mechanism 82 comprises an air inlet pipe 821 which is fixedly connected to the side wall of the arc-shaped air chamber 81 in a penetrating manner, a fixing frame 822 is fixedly connected to the inner wall of the air inlet pipe 821, a second rotating shaft 823 is rotatably connected to the side wall of the fixing frame 822 in a penetrating manner, one end of each second rotating shaft 823 is fixedly connected with a fan 824, the other end of each second rotating shaft 823 is fixedly connected with a second chain wheel 825, the two second chain wheels 825 are in transmission connection with the first chain wheel 104 through a chain 20, and during operation, the driving motor 9 drives the fan 824 to rotate and suck air through the first chain wheel 104, the second chain wheels 825 and the transmission of the chain 20.
Specifically, after the bare copper wire spraying is finished and the machine body 1 moves, the drying assembly 8 moves to a coating part, at the moment, under the driving of the driving motor 9, the first chain wheel 104 drives the two second chain wheels 825 to rotate through the chain 20, and then the corresponding fan 824 is driven to rotate to suck air through the second rotating shaft 823, the external air is sucked into the arc-shaped air chamber 81, and the external air is blown out from the inside of the plurality of air blowing holes 811 at a certain flow rate after being diffused, so that the surface of the coating of the sprayed coating is air-dried, the curing speed of the surface of the copper wire insulating coating is accelerated, the fluidity of the coating is reduced, and meanwhile, the problem that the insulating coating is excessively thin locally due to scratch of external sundries before curing is avoided.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The bare copper wire coating spraying machine comprises a machine body (1) and two coating cylinders (2) which are symmetrically and fixedly arranged inside the machine body (1), and is characterized in that a support (3) is fixedly connected to the top surface of the machine body (1), the support (3) is fixedly connected with a spraying assembly (4), the two coating cylinders (2) are communicated with the spraying assembly (4) through pipelines (5), a cleaning assembly (6) and a rolling assembly (7) are rotatably arranged inside the spraying assembly (4), a drying assembly (8) is fixedly connected to one end of the inner wall of the spraying assembly (4), a driving motor (9) is fixedly arranged on the support (3), a transmission assembly (10) is fixedly connected to one end of an output shaft of the driving motor (9), the transmission assembly (10) is respectively connected with the cleaning assembly (6) and the rolling assembly (7) in a meshed mode, the transmission assembly (10) is connected with the drying assembly (8) in a transmission mode through chains (20), and walking assemblies (30) are symmetrically and fixedly connected to the two ends of the top surface of the machine body (1).
2. The bare copper wire coating spraying machine according to claim 1, wherein the transmission assembly (10) comprises a first rotating shaft (101) fixedly connected to one end of an output shaft of the driving motor (9), one end, far away from the driving motor (9), of the first rotating shaft (101) is fixedly connected with a first transmission gear (102), the middle part of the side wall of the first rotating shaft (101) is fixedly connected with a second transmission gear (103), and one end, close to the driving motor (9), of the first rotating shaft (101) is fixedly connected with a first sprocket (104).
3. The bare copper wire coating spraying machine according to claim 2, wherein the spraying assembly (4) comprises a protective shell (41) fixedly connected to the top surface of the bracket (3), a first arc-shaped groove (411) and a second arc-shaped groove (412) are respectively formed in two ends of the inner wall of the protective shell (41), a plurality of spray heads (42) symmetrically penetrate through and fixedly connected to the side wall of the protective shell (41), and each spray head (42) is communicated with the interior of the coating cylinder (2) through a pipeline (5).
4. The bare copper wire coating spraying machine according to claim 3, wherein the cleaning assembly (6) comprises a first annular gear (61), the first annular gear (61) is in meshed connection with the first transmission gear (102), a first limiting protrusion (611) is fixedly arranged on the outer ring side wall of the first annular gear (61), the first limiting protrusion (611) is slidably arranged in the first arc-shaped groove (411), a plurality of cleaning rods (62) are fixedly connected to the end face of the first annular gear (61), and the cleaning rods (62) are symmetrically arranged left and right.
5. The bare copper wire coating applicator of claim 4 wherein each cleaning rod (62) comprises a rod body (621), a tip (622) is fixedly disposed at one end of each rod body (621), and a cleaning brush (623) is fixedly disposed on a side wall of each rod body (621) near one end of the tip (622).
6. The bare copper wire coating spraying machine according to claim 3, wherein the rolling assembly (7) comprises a second annular gear (71), the second annular gear (71) is in meshed connection with a second transmission gear (103), a second limiting protrusion (711) is fixedly arranged on the outer ring side wall of the second annular gear (71), the second limiting protrusion (711) is slidably arranged in a second arc-shaped groove (412), a plurality of mounting frames (72) are fixedly connected to the end face of the second annular gear (71), and a rotating roller (73) is rotatably connected to one end of each mounting frame (72).
7. The bare copper wire coating spraying machine according to claim 3, wherein the drying assembly (8) comprises arc-shaped air chambers (81) symmetrically and fixedly connected to the inner wall of the protective housing (41), a plurality of air blowing holes (811) are formed in the intrados of each arc-shaped air chamber (81), and an air inlet mechanism (82) is fixedly connected to the side wall of each arc-shaped air chamber (81) in a penetrating manner.
8. The bare copper wire coating spraying machine according to claim 7, wherein the air inlet mechanism (82) comprises an air inlet pipe (821) penetrating through and fixedly connected to the side wall of the arc-shaped air chamber (81), a fixing frame (822) is fixedly connected to the inner wall of the air inlet pipe (821), a second rotating shaft (823) is penetrating through and rotatably connected to the side wall of the fixing frame (822), a fan (824) is fixedly connected to one end of each second rotating shaft (823), a second sprocket (825) is fixedly connected to the other end of each second rotating shaft (823), and the two second sprockets (825) are in transmission connection with the first sprocket (104) through a chain (20).
9. The bare copper wire coating spraying machine according to claim 1, wherein the traveling assembly (30) comprises connecting frames (301) symmetrically and fixedly connected to the top surface of the machine body (1), U-shaped pieces (302) are fixedly connected to the top surface of each connecting frame (301), supporting wheels (303) are rotatably connected to the inner side walls of each U-shaped piece (302), sliding blocks (304) symmetrically and fixedly connected to the side walls of each U-shaped piece (302) in a penetrating and sliding mode, vertical plates (305) are fixedly connected to one ends of each sliding block (304), and traveling wheels (306) are rotatably connected to the side walls of each vertical plate (305).
10. The bare copper wire coating sprayer according to claim 9, wherein the other end of each sliding block (304) is fixedly connected with an electromagnet (3041), one end of one travelling wheel (306) is fixedly provided with a driving key (3061), and a key slot (3062) is formed in the position, corresponding to the driving key (3061), of one end of the other travelling wheel (306).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411755810.8A CN119216159A (en) | 2024-12-03 | 2024-12-03 | Bare copper wire coating spraying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411755810.8A CN119216159A (en) | 2024-12-03 | 2024-12-03 | Bare copper wire coating spraying machine |
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| CN119216159A true CN119216159A (en) | 2024-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411755810.8A Pending CN119216159A (en) | 2024-12-03 | 2024-12-03 | Bare copper wire coating spraying machine |
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| Country | Link |
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| CN (1) | CN119216159A (en) |
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| CN115621932A (en) * | 2022-09-30 | 2023-01-17 | 诸暨市中俄联合材料实验室 | Continuous repairing device for hydrophobic coating on surface of overhead line |
| CN118417100A (en) * | 2024-07-03 | 2024-08-02 | 国网湖北省电力有限公司 | Power distribution network line insulation protection coating robot |
| CN221951799U (en) * | 2024-03-01 | 2024-11-05 | 昆山盛诺通电子科技有限公司 | A steel mesh cleaning machine with AOI inspection |
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| CA1322975C (en) * | 1989-04-17 | 1993-10-12 | Robert L. Schneider | Service lubricating of metal haulage cables |
| CN111495665A (en) * | 2020-04-30 | 2020-08-07 | 湖北楚天电缆实业有限公司 | Optical cable production device and production method |
| CN111905957A (en) * | 2020-07-23 | 2020-11-10 | 芜湖锦晔双腾新能源科技有限公司 | Outer wall uniform coating device for oil pipe corrosion prevention protection |
| CN114789106A (en) * | 2022-05-05 | 2022-07-26 | 安徽中盛电气集团有限公司 | Insulating coating painting device for cable production |
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| CN118417100A (en) * | 2024-07-03 | 2024-08-02 | 国网湖北省电力有限公司 | Power distribution network line insulation protection coating robot |
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