CN119191894A - A fermentation device for preparing water-soluble fertilizer - Google Patents
A fermentation device for preparing water-soluble fertilizer Download PDFInfo
- Publication number
- CN119191894A CN119191894A CN202411403744.8A CN202411403744A CN119191894A CN 119191894 A CN119191894 A CN 119191894A CN 202411403744 A CN202411403744 A CN 202411403744A CN 119191894 A CN119191894 A CN 119191894A
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- Prior art keywords
- wall
- sleeve
- box body
- piston
- soluble fertilizer
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- 238000000855 fermentation Methods 0.000 title claims abstract description 54
- 230000004151 fermentation Effects 0.000 title claims abstract description 54
- 239000003337 fertilizer Substances 0.000 title claims abstract description 27
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000001301 oxygen Substances 0.000 claims abstract description 31
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 31
- 239000007789 gas Substances 0.000 claims description 29
- 238000007790 scraping Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000013049 sediment Substances 0.000 abstract description 33
- 239000002994 raw material Substances 0.000 abstract description 12
- 240000004808 Saccharomyces cerevisiae Species 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 13
- 235000015097 nutrients Nutrition 0.000 description 11
- 238000005192 partition Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000010806 kitchen waste Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 210000001835 viscera Anatomy 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000018343 nutrient deficiency Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/95—Devices in which the material is conveyed essentially vertically between inlet and discharge means
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
- C05F17/971—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
- C05F17/979—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being gaseous
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Abstract
本发明涉及发酵技术领域，公开了一种水溶肥料制备用发酵装置，包括箱体，所述箱体顶部固定安装有氧气罐，所述箱体内部中心转动安装有套管，所述套管外壁转动安装有套筒，所述套筒外壁转动安装有刮板，所述套筒内壁转动安装有安装体，所述安装体与刮板同轴固定安装，且安装体远离刮板的一端固定安装有第一凸起，所述套筒外壁开设有能使第一凸起在内滑动的滑槽，所述滑槽由两个横槽和两个斜槽交替连接组成。本发明通过刮板将原料向上翻动，并且通过转动组件使刮板对箱体内底部进行全方位清洁，可以使堆积在箱体底部的细小沉淀漂浮在箱体内部的水中，防止底部的酵母得不到充分的氧气，即可显著提升原料的发酵效果，减少发酵时间。
The present invention relates to the field of fermentation technology, and discloses a fermentation device for preparing water-soluble fertilizers, including a box, an oxygen tank is fixedly installed on the top of the box, a sleeve is rotatably installed in the center of the box, a sleeve is rotatably installed on the outer wall of the sleeve, a scraper is rotatably installed on the outer wall of the sleeve, a mounting body is rotatably installed on the inner wall of the sleeve, the mounting body is coaxially fixedly installed with the scraper, and a first protrusion is fixedly installed on one end of the mounting body away from the scraper, and a chute that enables the first protrusion to slide inside is provided on the outer wall of the sleeve, and the chute is composed of two transverse grooves and two inclined grooves connected alternately. The present invention flips the raw materials upwards through the scraper, and the scraper cleans the bottom of the box in all directions through the rotating assembly, so that the fine sediment accumulated at the bottom of the box can float in the water inside the box, preventing the yeast at the bottom from not getting enough oxygen, which can significantly improve the fermentation effect of the raw materials and reduce the fermentation time.
Description
Technical Field
The invention relates to the technical field of fermentation, in particular to a fermentation device for preparing water-soluble fertilizer.
Background
The water-soluble fertilizer can contain all nutrient elements such as nitrogen, phosphorus, potassium and various medium and trace elements required by the growth of crops, and can be completely dissolved in water, so that the crops can quickly absorb the nutrients, the fertilizer efficiency is high, during the life, the water-soluble fertilizer can be prepared from kitchen waste, kitchen waste such as vegetable leaves, fruit peels and fish viscera can be soaked in water, and the residues can be filtered out for use after natural fermentation for about one month, and in the process, the fermentation can decompose organic matters to release more nutrients, so that the fertilizer is easier to be absorbed by plants.
As in chinese patent publication No. CN220245988U, the utility model provides a sealed fermentation apparatus for producing water-soluble fertilizer, which comprises a supporting frame, supporting legs, a fermentation tank, a first supporting rod, a water inlet pipe, a feed pipe, a funnel, a pluggable rotary material turning pipe structure and a detachable cleaning filter cover structure, wherein the supporting legs are respectively fixed at four corners of the bottom end of the supporting frame by bolts. The sealing cover, the driving motor, the rotating pipe, the spiral plate, the heating pipe, the second supporting rod, the stirring rod and the discharge hole are mutually matched, so that the spiral plate is driven to rotate by the rotating pipe in the fermentation process, the material turning work is carried out in the rotation process of the spiral plate, the material is circulated in the rotating pipe in the material turning process, the material is heated by the heating pipe in the rotation process, and the heating efficiency of the water-soluble fertilizer is improved, so that the fermentation efficiency of the water-soluble fertilizer is improved.
However, during fermentation, some inorganic salts (such as calcium phosphate, calcium sulfate, etc.) may precipitate due to solubility changes, and form precipitates, which are generally very fine, and the precipitates may encapsulate nutrients, resulting in insufficient absorption of the required nutrients by yeast.
Disclosure of Invention
The invention aims to provide a fermentation device for preparing water-soluble fertilizer, which aims to solve at least one technical problem in the prior art.
The fermentation device for preparing the water-soluble fertilizer comprises a box body, wherein an oxygen tank is fixedly arranged at the top of the box body, a sleeve is rotatably arranged at the center of the inside of the box body, a sleeve is rotatably arranged on the outer wall of the sleeve, a scraper is rotatably arranged on the outer wall of the sleeve, an installation body is rotatably arranged on the inner wall of the sleeve, the installation body and the scraper are coaxially and fixedly arranged, a first bulge is fixedly arranged at one end, far away from the scraper, of the installation body, a sliding groove capable of enabling the first bulge to slide inside is formed in the outer wall of the sleeve, and the sliding groove is formed by alternately connecting two transverse grooves and two chute grooves;
The driving assembly can continuously rotate the sleeve;
and a rotating assembly capable of intermittently rotating the sleeve.
Preferably, the driving assembly comprises a motor fixed at the top of the box body, an output shaft of the motor penetrates through the top of the box body and is fixedly provided with a first gear, the outer wall of the sleeve is fixedly provided with a second gear, and the second gear is meshed with the first gear.
Preferably, the rotating assembly comprises a driving wheel fixedly arranged on the outer wall of an output shaft of the motor, an opening is formed in the outer wall of the driving wheel, an installation rod is coaxially and fixedly arranged at the bottom of the driving wheel, a second protrusion is fixedly arranged at the top of the installation rod and positioned between the openings of the driving wheel, a rotating body is fixedly arranged on the outer wall of one end of the sleeve extending out of the sleeve, a plurality of notches which can be attached to the circular outer wall of the driving wheel are formed in the outer wall of the rotating body, and straight grooves which enable the second protrusion to slide inside are formed between every two adjacent notches.
Preferably, the mounting plate is fixedly mounted on the inner wall of the box body, the piston body is fixedly mounted on the top of the mounting plate, the piston plate is slidably mounted in the piston body, the piston plate divides the inner part of the piston body into two cavities, the rotating rod is rotatably mounted at the bottom of the first gear, the piston rod is rotatably mounted at the bottom of the rotating rod, one end of the piston rod penetrates through the outer wall of the piston body and is fixedly connected with the piston plate, the piston rod is slidably connected with the penetrating part of the outer wall of the piston body, a first air inlet pipeline is connected between the outer wall of the piston body and the oxygen tank, the first air inlet pipeline can only convey gas into the piston body, and the outer wall of the piston body is also connected with an exhaust channel capable of unidirectional exhaust in fermentation liquor.
Preferably, the exhaust channel comprises a gas storage cavity formed in the outer wall of the box body, a cavity in the piston body, which is close to the outer wall of the box body, is communicated with the interior of the gas storage cavity through a first connecting pipeline, the first connecting pipeline can only convey gas from the piston body into the gas storage cavity, and a plurality of first gas outlets communicated with the interior of the gas storage cavity are formed in a ring shape in the inner wall of the box body.
Preferably, the annular collection holes are formed in the outer wall of the sleeve, the partition plate is fixedly arranged on the outer wall of the sleeve, the space formed by the inner wall of the sleeve and the outer wall of the sleeve is divided into an upper space and a lower space by the partition plate, and the outer wall of the partition plate is rotationally connected with the inner wall of the sleeve.
Preferably, the inner wall of the sleeve is rotatably provided with a fixing rod, a pressure cavity is formed in the fixing rod and is communicated with the lower space in the sleeve, a cavity in the piston body, which is far away from the outer wall of the box body, is also communicated with the inside of the oxygen tank through a first air inlet pipeline, a cavity in the piston body, which is far away from the outer wall of the box body, is communicated with the pressure cavity in the fixing rod through a second connecting pipeline, and the second connecting pipeline can only convey gas into the pressure cavity in the fixing rod;
and a third air outlet pipeline is arranged at the positions of the installation body and the axis of the scraping plate, and can convey air in the lower layer space in the sleeve to the box body.
Preferably, the outer wall of the fixing rod is provided with a plurality of first air holes communicated with the pressure cavity, the outer wall of the sleeve is provided with a plurality of second air holes penetrating through the outer wall of the sleeve, and the second air holes can be intermittently communicated with the first air holes.
Preferably, the feed inlet has been seted up at the box top, just feed inlet and mounting panel below intercommunication, the discharge gate has been seted up to the bottom half, and discharge gate department installs filter screen and solenoid valve.
Preferably, the holes of the collecting holes gradually decrease from outside to inside.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the invention, the raw materials are turned upwards by the scraping plate, the bottom in the box body is cleaned in all directions by the scraping plate through the rotating assembly, so that fine sediment accumulated at the bottom of the box body floats in water in the box body, the yeast at the bottom is prevented from obtaining insufficient oxygen, the fermentation effect of the raw materials can be obviously improved, and the fermentation time is shortened.
2. According to the invention, the sealed space formed by the inner wall of the sleeve and the outer wall of the sleeve is divided into an upper layer and a lower layer by the partition plate, the outer wall of the sleeve is annularly provided with the plurality of collecting holes, when the scraping plate lifts up tiny sediment deposited at the bottom in the box body, oxygen is blown to the sleeve through the first air outlet which is annularly arranged, so that the lifted tiny sediment can enter the upper layer space in the sleeve through the collecting holes, the purpose of collecting the tiny sediment is achieved, the interference of the tiny sediment on the fermentation process can be reduced by collecting the tiny sediment, the fluidity and uniformity of fermentation liquid are ensured, the fermentation efficiency is improved, the sediment is easy to block the pipeline and the valve of fermentation equipment, the difficulty of cleaning and maintenance is increased, and the collecting device can effectively prevent the problems, and the equipment faults and the downtime are reduced.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a perspective view of a cross-sectional view of the present invention;
FIG. 4 is an enlarged view of the invention at C in FIG. 3;
FIG. 5 is a front cross-sectional view of the present invention;
FIG. 6 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 7 is a partial cross-sectional view taken along line B-B of FIG. 2 in accordance with the present invention;
Fig. 8 is a cross-sectional view of the screed and mounting body of the present invention.
The device comprises a box body 1, an oxygen tank 2, a sleeve 3, a sleeve 4, a sleeve 5, a scraping plate 6, a mounting body 7, a first protrusion 8, a sliding groove 9, a rotating body 10, a driving wheel 11, a mounting rod 12, a second protrusion 13, a notch 14, a straight groove 15, a first gear 16, a second gear 17, a feeding hole 18, a mounting plate 19, a piston body 20, a piston plate 21, a rotating rod 22, a piston rod 23, a first air inlet pipeline 24, a first connecting pipeline 25, a gas storage cavity 26, a first air outlet 27, a collecting hole 28, a separation plate 29, a third air outlet pipeline 30, a fixing rod 31, a second connecting pipeline 32, a first air hole 33 and a second air hole.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 8, the invention provides a fermentation device for preparing water-soluble fertilizer, which comprises a box body 1, wherein an oxygen tank 2 is fixedly arranged at the top of the box body 1, a sleeve 4 is rotatably arranged at the center of the inside of the box body 1, a sleeve 3 is rotatably arranged on the outer wall of the sleeve 4, a scraping plate 5 is rotatably arranged on the outer wall of the sleeve 3, a mounting body 6 is rotatably arranged on the inner wall of the sleeve 3, the mounting body 6 and the scraping plate 5 are coaxially and fixedly arranged, a first bulge 7 is fixedly arranged at one end of the mounting body 6 far away from the scraping plate 5, a chute 8 capable of enabling the first bulge 7 to slide inside is formed on the outer wall of the sleeve 3, and the chute 8 is formed by alternately connecting two transverse grooves and two chutes;
Further comprising a drive assembly for enabling the sleeve 3 to rotate continuously;
and a rotating assembly enabling intermittent rotation of the sleeve 4.
When this device is used, put into the box 1 with kitchen garbage such as leaf, peel, fish viscera, let in water to the box 1 in again, when needs are to the inside raw materials of box 1 and zymotic fluid stirring, drive sleeve 3 through drive assembly and continue to rotate, see fig. 4, at sleeve 3 pivoted in-process, can drive scraper blade 5 and rotate, and can make first protruding 7 slide in spout 8, when first protruding 7 slides to the ascending chute of angle in spout 8, can make scraper blade 5 rotate along the axis, until one side of scraper blade 5 coincides with box 1 bottom, at this moment scraper blade 5 can sweep the sediment and the raw materials of box 1 bottom at pivoted in-process, and can collect the tiny sediment of box 1 bottom is scraped to scratch, when first protruding 7 slides to the downward chute of angle in spout 8, can make scraper blade 5 reset, the in-process scraper blade 5 can upwards flip up the raw materials of box 1 bottom and lift it, make the sediment of piling up in box 1 bottom float in the inside water of box 1, thereby the time of the fermentation that can not fully reduce the fermentation effect of the inside of the yeast of preventing, can fully obtain.
In the process, the sleeve 4 is intermittently rotated by the rotating component, so that the position of the scraping plate 5 for treating the inner bottom of the box body 1 is changed, the inner bottom of the box body 1 can be cleaned in an all-around way, partial accumulation of raw materials and sediments is prevented, the nutrient substances can be ensured to be uniformly distributed in the fermentation liquor, partial nutrient deficiency is avoided, and the uniform growth of yeast is promoted.
It is worth mentioning that the scraper 5 is pointed with the outer wall of one side of the contact in the bottom in the box 1, so that the smaller sediment accumulated at the bottom in the box 1 can be cleaned more effectively, and the influence of the tiny sediment adhered to the bottom in the box 1 on the subsequent fermentation process is prevented.
Further, the driving assembly comprises a motor fixed at the top of the box body 1, an output shaft of the motor penetrates through the top of the box body 1 and is fixedly provided with a first gear 15, the outer wall of the sleeve 3 is fixedly provided with a second gear 16, and the second gear 16 is meshed with the first gear 15.
Referring to fig. 5 and 6, when the fermentation broth is required to be stirred, the driving motor drives the first gear 15 to rotate, so as to drive the second gear 16 to rotate, and then drive the sleeve 3 to rotate through the second gear 16, so that the purpose of continuously rotating the sleeve 3 is achieved, the scraping plate 5 can continuously turn the raw materials accumulated at the bottom in the box body 1, and the tiny sediment at the bottom in the box body 1 floats in the fermentation broth.
Further, the rotating assembly comprises a driving wheel 10 fixedly installed on the outer wall of an output shaft of the motor, an opening is formed in the outer wall of the driving wheel 10, an installation rod 11 is coaxially and fixedly installed at the bottom of the driving wheel 10, a second protrusion 12 is fixedly installed at the top of the installation rod 11 and located between the openings of the driving wheel 10, a rotating body 9 is fixedly installed on the outer wall of one end of the sleeve 4 extending out of the sleeve 3, a plurality of notches 13 which can be attached to the circular outer wall of the driving wheel 10 are formed in the outer wall of the rotating body 9, and straight grooves 14 which enable the second protrusion 12 to slide inside are formed between every two adjacent notches 13.
Referring to fig. 6, when the motor drives the first gear 15 to rotate, the driving wheel 10 is further driven to rotate, the process of rotating the driving wheel 10 is divided into two stages, the circular outer wall of the driving wheel 10 is attached to the notch 13 in the first stage, the rotating body 9 is kept stationary, the circular outer wall of the driving wheel 10 is separated from the notch 13 in the second stage, the second bulge 12 slides into the straight groove 14 in the second stage, and the second bulge 12 drives the rotating body 9 to rotate in the process of rotating the driving wheel 10 until the circular outer wall of the driving wheel 10 is attached to the notch 13 again, so that the rotating body 9 is kept stationary, the intermittent rotation of the rotating body 9 is achieved, the position of the scraping plate 5 for processing the inner bottom of the box 1 is changed, the inner bottom of the box 1 can be cleaned in an all-round manner, partial accumulation of raw materials and sediments is prevented, the mobility of fermentation liquid can be increased, the transfer efficiency of oxygen and nutrient substances is improved through stirring the raw materials and processing sediments, the fermentation efficiency is improved, the nutrient substances can be ensured to be evenly distributed in the fermentation liquid, and the uniform growth of partial nutrient shortage is further promoted.
Further, mounting plate 18 is fixedly mounted on the inner wall of box 1, and mounting plate 18 top fixed mounting has piston body 19, piston body 19 inside slidable mounting has piston plate 20, piston plate 20 divides into two cavitys with piston body 19 inside, first gear 15 bottom is rotated and is installed dwang 21, piston rod 22 is installed in the rotation of dwang 21 bottom, piston rod 22's one end runs through piston body 19 outer wall and with piston plate 20 fixed connection, and piston rod 22 and piston body 19 outer wall's penetration department sliding connection, be connected with first admission line 23 between piston body 19's outer wall and oxygen jar 2, and first admission line 23 only can carry gas to piston body 19 in, piston body 19's outer wall still is connected with the exhaust passage that can one-way exhaust in the fermentation broth.
Referring to fig. 5, in the process of rotating the first gear 15, the rotating rod 21 is driven to rotate, in the process of rotating the rotating rod 21 along with the first gear 15, the piston rod 22 drives the piston plate 20 to reciprocate left and right, in the process of reciprocating left and right of the piston plate 20, oxygen can be extracted from the interior of the oxygen tank 2, and the extracted oxygen is conveyed to the interior of the box body 1 through the exhaust channel, so that the metabolism efficiency of microorganisms is improved, substrates can be decomposed more effectively, and a required fermentation product is generated.
Further, the exhaust channel comprises a gas storage cavity 25 formed in the outer wall of the box body 1, a cavity in the piston body 19, which is close to the outer wall of the box body 1, is communicated with the interior of the gas storage cavity 25 through a first connecting pipeline 24, and the first connecting pipeline 24 can only convey gas from the piston body 19 to the gas storage cavity 25, and a plurality of first gas outlets 26 communicated with the interior of the gas storage cavity 25 are formed in the inner wall of the box body 1 in a ring shape.
Referring to fig. 5, oxygen is extracted from the oxygen tank 2 by the left and right reciprocating movement of the piston plate 20 in the piston body 19, and then is injected into the gas storage cavity 25 through the first connecting pipe 24, so that the oxygen in the gas storage cavity 25 is conveyed into the box body 1 through the first gas outlet 26, the purpose of injecting oxygen into fermentation liquor is achieved, micro-sediments lifted by the scraper 5 can be blown, the micro-sediments can float in the fermentation liquor for a longer time, the reprecipitation time is prolonged, and the annular inward blowing is carried out on the inner wall of the box body 1, so that nutrient substances are uniformly distributed in the fermentation liquor, partial nutrient shortage is avoided, and the uniform growth of yeast is promoted.
Further, a plurality of collecting holes 27 are annularly formed in the outer wall of the sleeve 3, a partition plate 28 is fixedly arranged on the outer wall of the sleeve 4, the space formed by the inner wall of the sleeve 3 and the outer wall of the sleeve 4 is divided into an upper space and a lower space by the partition plate 28, and the outer wall of the partition plate 28 is rotationally connected with the inner wall of the sleeve 3.
Referring to fig. 5, the sealed space formed by the inner wall of the sleeve 3 and the outer wall of the sleeve 4 is divided into an upper layer and a lower layer by the partition plate 28, and the outer wall of the sleeve 3 is annularly provided with a plurality of collecting holes 27, when the scraping plate 5 lifts up tiny sediment deposited at the inner bottom of the box body 1, oxygen is blown to the sleeve 3 through the first air outlet 26 which is annularly arranged, so that the lifted tiny sediment can enter the upper space inside the sleeve 3 through the collecting holes 27, the purpose of collecting the tiny sediment is achieved, the sediment can be isolated from accumulating at the bottom of the fermentation tank, so that the formation of a possible anaerobic area is avoided, the situation is particularly important for the fermentation process requiring good oxygen transmission, the contact with microorganisms can be reduced by limiting the sediment to a specific area, the inhibition effect possibly generated by the sediment is reduced, and the sediment is isolated, so that the monitoring and control in the fermentation process can be more accurate.
Further, the inner wall of the sleeve 4 is rotatably provided with a fixed rod 30, a pressure cavity is formed in the fixed rod 30 and is communicated with the lower space in the sleeve 3, a cavity in the piston body 19 far away from the outer wall of the box body 1 is also communicated with the inside of the oxygen tank 2 through a first air inlet pipeline 23, a cavity in the piston body 19 far away from the outer wall of the box body 1 is communicated with the pressure cavity in the fixed rod 30 through a second connecting pipeline 31, and the second connecting pipeline 31 can only convey gas into the pressure cavity in the fixed rod 30;
A third air outlet pipeline 29 is arranged at the axial line of the installation body 6 and the scraping plate 5, and the third air outlet pipeline 29 can convey air in the lower space in the sleeve 3 into the box body 1.
Referring to fig. 5 and 8, the piston plate 20 reciprocates left and right in the piston body 19 to convey the oxygen extracted from the oxygen tank 2 into the pressure cavity inside the fixing rod 30, so as to convey the oxygen into the lower space inside the sleeve 3, and blow out the edge of the scraper 5 through the mounting body 6, so as to purge the inner wall between the outer wall of the scraper 5 and the box 1, prevent tiny particles from gathering at the edge of the bottom in the box 1, and embed yeast.
It is worth mentioning that on this basis, can also offer the gas vent in the rotation department of scraper blade 5 and sleeve 3, sweep scraper blade 5 and sleeve 3 outer wall edge department, prevent that tiny deposit from piling up in the orbit blind area department of scraper blade 5 to reach and turn and raise the no dead angle of tiny deposit in the box 1.
Further, the outer wall of the fixing rod 30 is provided with a plurality of first air holes 32 communicated with the pressure cavity, the outer wall of the sleeve 4 is provided with a plurality of second air holes 33 penetrating through the outer wall of the sleeve 4, and the second air holes 33 can be intermittently communicated with the first air holes 32.
Referring to fig. 7, in a normal state, the second air holes 33 are offset from the first air holes 32, so that the oxygen introduced into the pressure chamber in the fixing rod 30 is smaller than the oxygen delivered into the space below the sleeve 3, and the pressure chamber in the fixing rod 30 is maintained in a high-pressure state.
When the sleeve 4 intermittently rotates, the second air hole 33 and the first air hole 32 are completely overlapped in a moment, and under the action of high pressure, oxygen in the pressure cavity in the fixing rod 30 can be quickly introduced into the lower space in the sleeve 3, so that the oxygen is quickly sprayed into the box 1 from the third air outlet pipeline 29, and the refractory sediment adhered to the inner wall of the box 1 is purged by improving the spraying speed, so that the refractory sediment is prevented from adhering to the inner wall of the box 1, and the subsequent cleaning is prevented from being bothered.
Further, a feed inlet 17 is formed in the top of the box body 1, the feed inlet 17 is communicated with the lower portion of the mounting plate 18, a discharge outlet is formed in the bottom of the box body 1, and a filter screen and an electromagnetic valve are mounted at the discharge outlet.
When the water-soluble fertilizer is required to be manufactured, raw materials, water, yeast and the like are put into the box body 1 through the feed inlet 17, and after fermentation is completed, the water-soluble fertilizer can be taken out from the discharge outlet at the bottom of the box body 1, and the manufactured water-soluble fertilizer can be separated from other objects under the action of the filter screen.
Further, the holes of the collecting holes 27 gradually decrease from outside to inside.
Referring to fig. 5, after the scraper 5 lifts up the micro-sediment, the air conveyed through the first air outlet 26 blows the lifted micro-sediment into the upper space inside the sleeve 3 through the collecting hole 27, and the hollow space of the collecting hole 27 gradually decreases from outside to inside, so that the sediment can enter the sleeve 3 more easily, and the sediment is more difficult to escape from the sleeve 3, so that the collected sediment is prevented from escaping into the sleeve 3 again through the collecting hole 27.
The standard components used in the present embodiment may be purchased directly from the market, and the nonstandard structural components according to the descriptions of the specification and the drawings may also be obtained directly by unambiguous processing according to the common general knowledge in the prior art, and meanwhile, the connection manner of each component adopts the conventional means mature in the prior art, and the machinery, the components and the equipment all adopt the conventional types in the prior art, so that the specific description will not be made here.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The fermentation device for preparing the water-soluble fertilizer comprises a box body (1) and is characterized in that an oxygen tank (2) is fixedly arranged at the top of the box body (1), a sleeve (4) is rotatably arranged at the center inside the box body (1), a sleeve (3) is rotatably arranged on the outer wall of the sleeve (4), a scraping plate (5) is rotatably arranged on the outer wall of the sleeve (3), an installation body (6) is rotatably arranged on the inner wall of the sleeve (3), the installation body (6) and the scraping plate (5) are coaxially and fixedly arranged, a first bulge (7) is fixedly arranged at one end, far away from the scraping plate (5), of the installation body (6), a sliding groove (8) capable of enabling the first bulge (7) to slide inside is formed in the outer wall of the sleeve (3), and the sliding groove (8) is formed by alternately connecting two transverse grooves and two sliding grooves;
the device also comprises a driving assembly which can continuously rotate the sleeve (3);
Also comprises a rotating component which can intermittently rotate the sleeve (4).
2. The fermentation device for preparing water-soluble fertilizer according to claim 1, wherein the driving assembly comprises a motor fixed at the top of the box body (1), an output shaft of the motor penetrates through the top of the box body (1) and is fixedly provided with a first gear (15), the outer wall of the sleeve (3) is fixedly provided with a second gear (16), and the second gear (16) is meshed with the first gear (15).
3. The fermentation device for preparing the water-soluble fertilizer according to claim 2, wherein the rotating assembly comprises a driving wheel (10) fixedly arranged on the outer wall of an output shaft of a motor, an opening is formed in the outer wall of the driving wheel (10), a mounting rod (11) is coaxially and fixedly arranged at the bottom of the driving wheel (10), a second protrusion (12) is fixedly arranged at the top of the mounting rod (11), the second protrusion (12) is positioned between the openings of the driving wheel (10), a rotating body (9) is fixedly arranged on the outer wall of one end, extending out of the sleeve (3), of the sleeve (4), a plurality of notches (13) which can be attached to the circular outer wall of the driving wheel (10) are formed in the outer wall of the rotating body (9), and straight grooves (14) which can enable the second protrusion (12) to slide inwards are formed between every two adjacent notches (13).
4. The fermentation device for preparing water-soluble fertilizer according to claim 3, wherein the inner wall of the box body (1) is fixedly provided with a mounting plate (18), the top of the mounting plate (18) is fixedly provided with a piston body (19), the piston body (19) is internally provided with a piston plate (20) in a sliding manner, the piston plate (20) divides the interior of the piston body (19) into two cavities, the bottom of the first gear (15) is rotatably provided with a rotating rod (21), the bottom of the rotating rod (21) is rotatably provided with a piston rod (22), one end of the piston rod (22) penetrates through the outer wall of the piston body (19) and is fixedly connected with the piston plate (20), the penetrating part of the piston rod (22) and the outer wall of the piston body (19) is in sliding connection, a first air inlet pipeline (23) is connected between the outer wall of the piston body (19) and the oxygen tank (2), the outer wall of the piston body (19) is only capable of conveying gas into the piston body (19), and the outer wall of the piston body (19) is also connected with an exhaust channel capable of unidirectional exhaust into fermentation liquid.
5. The fermentation device for preparing the water-soluble fertilizer according to claim 4, wherein the exhaust channel comprises a gas storage cavity (25) formed in the outer wall of the box body (1), a cavity in the piston body (19) close to the outer wall of the box body (1) is communicated with the interior of the gas storage cavity (25) through a first connecting pipeline (24), the first connecting pipeline (24) can only convey gas from the interior of the piston body (19) to the interior of the gas storage cavity (25), and a plurality of first gas outlets (26) communicated with the interior of the gas storage cavity (25) are formed in the inner wall of the box body (1) in an annular mode.
6. The fermentation device for preparing water-soluble fertilizer according to claim 5, wherein the outer wall of the sleeve (3) is annularly provided with a plurality of collecting holes (27), the outer wall of the sleeve (4) is fixedly provided with a separation plate (28), the separation plate (28) divides a space formed by the inner wall of the sleeve (3) and the outer wall of the sleeve (4) into an upper space and a lower space, and the outer wall of the separation plate (28) is rotationally connected with the inner wall of the sleeve (3).
7. The fermentation device for preparing the water-soluble fertilizer according to claim 5, wherein a fixed rod (30) is rotatably arranged on the inner wall of the sleeve (4), a pressure cavity is formed in the fixed rod (30), the pressure cavity is communicated with the lower space in the sleeve (3), a cavity in the piston body (19) far away from the outer wall of the box body (1) is also communicated with the interior of the oxygen tank (2) through a first air inlet pipeline (23), a cavity in the piston body (19) far away from the outer wall of the box body (1) is communicated with the pressure cavity in the fixed rod (30) through a second connecting pipeline (31), and the second connecting pipeline (31) can only convey gas into the pressure cavity in the fixed rod (30);
A third air outlet pipeline (29) is arranged at the axial line of the installation body (6) and the scraping plate (5), and the third air outlet pipeline (29) can convey air in the lower-layer space in the sleeve (3) into the box body (1).
8. The fermentation device for preparing water-soluble fertilizer according to claim 7, wherein the outer wall of the fixed rod (30) is provided with a plurality of first air holes (32) communicated with the pressure cavity, the outer wall of the sleeve (4) is provided with a plurality of second air holes (33) penetrating through the outer wall of the sleeve (4), and the second air holes (33) can be intermittently communicated with the first air holes (32).
9. The fermentation device for preparing water-soluble fertilizer according to any one of claims 1 to 8, wherein a feed inlet (17) is formed in the top of the box body (1), the feed inlet (17) is communicated with the lower part of the mounting plate (18), a discharge hole is formed in the bottom of the box body (1), and a filter screen and an electromagnetic valve are arranged at the discharge hole.
10. A fermentation device for water-soluble fertilizer production as claimed in claim 6, wherein the holes of the collecting holes (27) are gradually reduced from outside to inside.
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| CN202411403744.8A CN119191894B (en) | 2024-10-09 | 2024-10-09 | A fermentation device for preparing water-soluble fertilizer |
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| CN202411403744.8A CN119191894B (en) | 2024-10-09 | 2024-10-09 | A fermentation device for preparing water-soluble fertilizer |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114292132A (en) * | 2022-02-07 | 2022-04-08 | 牛保权 | Fermentation device for livestock and poultry manure |
| CN218202846U (en) * | 2022-08-22 | 2023-01-03 | 福建智罗科技有限公司 | Fermentation cylinder for bio-pharmaceuticals |
| CN221028184U (en) * | 2023-11-02 | 2024-05-28 | 天津壹丰科技有限公司 | A kind of organic water-soluble fertilizer fermentation device |
| CN118239803A (en) * | 2024-03-27 | 2024-06-25 | 青岛蓝贝力海藻工业有限公司 | Fermentation device and method for preparing seaweed water-soluble fertilizer |
| CN221797340U (en) * | 2024-02-29 | 2024-10-01 | 浙江春秋生物科技有限公司 | An aerobic fermentation device for producing water-soluble fertilizer |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114292132A (en) * | 2022-02-07 | 2022-04-08 | 牛保权 | Fermentation device for livestock and poultry manure |
| CN218202846U (en) * | 2022-08-22 | 2023-01-03 | 福建智罗科技有限公司 | Fermentation cylinder for bio-pharmaceuticals |
| CN221028184U (en) * | 2023-11-02 | 2024-05-28 | 天津壹丰科技有限公司 | A kind of organic water-soluble fertilizer fermentation device |
| CN221797340U (en) * | 2024-02-29 | 2024-10-01 | 浙江春秋生物科技有限公司 | An aerobic fermentation device for producing water-soluble fertilizer |
| CN118239803A (en) * | 2024-03-27 | 2024-06-25 | 青岛蓝贝力海藻工业有限公司 | Fermentation device and method for preparing seaweed water-soluble fertilizer |
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