CN119187631A - Automatic standard knot machining center of tower crane - Google Patents
Automatic standard knot machining center of tower crane Download PDFInfo
- Publication number
- CN119187631A CN119187631A CN202411711669.1A CN202411711669A CN119187631A CN 119187631 A CN119187631 A CN 119187631A CN 202411711669 A CN202411711669 A CN 202411711669A CN 119187631 A CN119187631 A CN 119187631A
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- electric push
- tower crane
- traction
- turning
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/24—Tool holders for a plurality of cutting tools, e.g. turrets
- B23B29/32—Turrets adjustable by power drive, i.e. turret heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses an automatic standard section machining center of a tower crane, which particularly relates to the technical field of machining equipment, and comprises a support frame, a conversion assembly is arranged on the support frame, the conversion assembly comprises a baffle cover arranged on one side of the top of the support frame, a turntable is arranged at the bottom of the baffle cover, and a plurality of swivel rings are distributed on the turntable. According to the invention, each swivel is driven to move in a rotating manner of the turntable, so that continuous material guiding processing is easy, the clamping blocks slide in the sliding grooves, the function of clamping a workpiece is realized, the influence on processing precision caused by displacement during processing is avoided, each third turning cutter disc slides on the limiting disc to carry out turning processing on the outer side of the workpiece, the fourth turning cutter disc is driven to reciprocate in the limiting cylinder through the fifth electric push rod, the function of processing different areas of the workpiece is realized, the diversity during processing is realized, different first turning cutter discs can be replaced according to requirements, and the processing requirements of different procedures on the same workpiece are realized.
Description
Technical Field
The invention relates to the technical field of machining equipment, in particular to an automatic standard knot machining center of a tower crane.
Background
One of the most commonly used lifting devices on tower crane construction sites is also known as a "tower crane". The tower body of the tower crane can be stacked up from standard sections to meet building requirements of different heights, and the standard sections of the tower crane are important components of the tower crane and are used for constructing a main body structure of the tower crane so as to realize material handling in vertical and horizontal directions. On the basis of the automatic standard section, an automatic technology and an assembly are integrated, so that the operation efficiency and the safety of the tower crane are improved, and the standard sections are required to be processed in order to ensure the installation accuracy and the connectivity of the standard sections.
The patent of publication No. CN114589329A discloses a standard section machining center of a tower crane, and relates to the technical field of machining equipment. The tower crane standard knot machining center comprises a clamping deflection module, a multi-axis linkage machining module and at least one feeding module, wherein the feeding module corresponds to the clamping deflection module, so that the standard knot can be fed into the clamping deflection module through the feeding module, auxiliary feeding is not needed through a crane and manual work, and safety is greatly improved. After the standard joint is sent into the clamping deflection module, the clamping deflection module clamps and positions the standard joint along the length direction of the standard joint.
When processing the standard festival, this structure shifts the module through the clamping and drives the standard festival and overturns around self axis and shift to make multiaxis linkage processing module process four main chords of standard festival in proper order, and then the processing to many main chords of standard festival is accomplished to accessible once clamping, avoids the error that many times clamping location led to, has greatly improved machining precision and machining efficiency, but this structure is comparatively single when processing, can't satisfy single standard festival and carry out different process processing demands.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an automatic standard knot machining center of a tower crane, which aims to solve the problems in the prior art.
In order to achieve the purpose, the technical scheme is that the automatic standard knot machining center of the tower crane comprises a support frame, and a conversion assembly is arranged on the support frame.
The conversion assembly comprises a baffle cover arranged on one side of the top of the support frame, a turntable is arranged at the bottom of the baffle cover, a plurality of swivel rings are distributed on the turntable, a first turning cutter disc is arranged in the middle of each swivel ring, a center block is arranged at the top of the turntable, a plurality of baffles are distributed on the outer side of the center block, the baffles are detachably connected with the turntable, a plurality of dislocation grooves are formed in the top of the turntable, through holes are formed in the bottoms of the inner walls of the dislocation grooves, the swivel rings are rotationally connected with the through holes, a plurality of clamping blocks which are clamped with the first turning cutter disc are arranged in the swivel rings, guide grooves are formed in the bottoms of the inner walls of the dislocation grooves and are communicated with the through holes, and a first driving motor which is arranged on the support frame and used for driving the turntable to rotate is arranged at the bottom of the baffle cover.
It can be seen that in the above technical scheme, through starting first driving motor drive carousel rotation, drive work piece displacement and carry it to the top of third driving motor when the carousel is rotatory, easily continuous guide processing, the staff can change different first turning blade disc according to the demand, and through the setting of baffle, then conveniently separate the sweeps that produce when processing the work piece and keep off.
The top and the bottom of carousel all are provided with the layer board, and each all be provided with a spacing section of thick bamboo on the layer board, the one end rotation of a spacing section of thick bamboo is connected with first traction disk, the other end rotation of a spacing section of thick bamboo is connected with the second traction disk, the middle part of a spacing section of thick bamboo, first traction disk and second traction disk all is provided with the fourth turning blade disc, sliding connection has a plurality of third turning blade disc on the first traction disk, the top of a first traction disk is provided with the spacing section of thick bamboo, the third turning blade disc runs through the spacing section of thick bamboo and extends to the top of a spacing section of thick bamboo, spacing section of thick bamboo can dismantle with a spacing section of thick bamboo and be connected, a plurality of spout has been seted up on the spacing section of thick bamboo, and each equal sliding connection has the grip block in the spout, the bottom of grip block extends to on the second traction disk and with second traction disk sliding connection, the outside of a spacing section of thick bamboo is provided with two cylinders, and each cylinder's output all is connected with the pivot piece through the pivot rotation, two pivot piece respectively with second traction disk and first traction disk through dismantling the connection, pivot piece through rotating with the pivot.
According to the technical scheme, the cylinder on the outer side of the second traction disc drives the second traction disc to rotate so that the clamping block can slide in the sliding groove, the function of clamping a workpiece is achieved, the displacement is avoided during machining, the machining precision is affected, the first traction disc is driven to rotate through the displacement of the cylinder driving shaft pin block on one side of the first traction disc, each third turning cutter disc can slide on the limiting disc to conduct turning on the outer side of the workpiece, the diversity during machining is achieved, and the machining requirements of different procedures on the same workpiece are achieved.
The two sides of the baffle cover are respectively provided with a pressing plate, the bottom of each pressing plate is respectively provided with a second driving motor, the output ends of the two second driving motors are respectively provided with a reinforcing cylinder, the bottom of each reinforcing cylinder is fixedly provided with a second turning cutter disc, the top of each pressing plate is provided with two first electric push rods, the output ends of the first electric push rods penetrate through the pressing plates and extend to the second driving motors, the top of the inner cavity of the baffle cover is provided with two second electric push rods which are respectively used for driving the pressing plates to move up and down, the bottom of clamp plate is provided with the third electric putter of installing on the support frame, third electric putter's output is provided with third driving motor, third driving motor's output and first turning cutter dish looks joint, one side of layer board is provided with the extension board, one side of extension board is provided with the fourth electric putter that is used for driving the displacement of extension board, the fourth electric putter is installed on the support frame, and is provided with the fifth electric putter on the extension board, the output of fifth electric putter runs through the layer board and extends to the bottom of fourth turning cutter dish.
According to the technical scheme, the third driving motor is upwards displaced, the output end of the third driving motor can be clamped into the first turning cutter disc, the first turning cutter disc is driven by the third driving motor to rotate to perform turning on a workpiece at first, and meanwhile the second electric push rod is started to drive the pressing plate, the first electric push rod, the second driving motor and the reinforcing cylinder to be displaced, and the reinforcing cylinder and the second turning cutter disc are driven by the second driving motor to rotate to perform turning on the top of the workpiece.
The invention has the technical effects and advantages that:
1. According to the invention, the third driving motor is used for upwards displacing, the output end of the third driving motor can be clamped into the first turning cutter disc, the third driving motor is used for driving the first turning cutter disc to rotate and firstly turn a workpiece, the second driving motor is used for driving the reinforcing cylinder and the second turning cutter disc to rotate and turn the top of the workpiece, and each swivel is driven to displace in a rotating disc rotating mode, so that continuous material guiding processing is easy, and the processing efficiency is improved;
2. According to the invention, the cylinder at the outer side of the second traction disk drives the second traction disk to rotate, so that the clamping block can slide in the chute, the function of clamping a workpiece is realized, and the influence of displacement during processing on the processing precision is avoided;
3. According to the invention, the first traction disc is driven to rotate by the displacement of the shaft pin block driven by the air cylinder at one side of the first traction disc, so that each third turning cutter head slides on the limiting disc to carry out turning on the outer side of a workpiece, the diversity in machining is realized, the machining requirements of different procedures on the same workpiece are met, and the fourth turning cutter disc is driven to reciprocate in the limiting cylinder by the fifth electric push rod, so that the function of machining different areas of the workpiece is realized;
4. according to the invention, different first turning cutterheads can be replaced according to requirements, and then the turning cutterheads are matched with a third driving motor to drive the turning cutterheads to rotate so as to meet different processing requirements, and the baffle is convenient to separate scraps generated during workpiece processing, so that the falling of the scraps is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are required to be used in some embodiments of the present invention will be briefly described below, and it is apparent that the drawings in the following description are only drawings of some embodiments of the present invention, and other drawings may be obtained according to these drawings to those of ordinary skill in the art. Furthermore, the drawings in the following description may be regarded as schematic diagrams, not limiting the actual size of the product, the actual flow of the method, the actual timing of the signals, etc. according to the embodiments of the present invention.
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a side view of the overall structure of the present invention.
Fig. 3 is a perspective view of the turntable, the third electric push rod, the supporting plate, the limiting cylinder and the baffle plate of the invention.
Fig. 4 is a perspective view of the platen, first electric putter, second electric putter and reinforcement cylinder of the present invention.
Fig. 5 is an exploded view of fig. 4 in accordance with the present invention.
Fig. 6 is a perspective view of the spacing cylinder of the present invention mounted on a pallet.
Fig. 7 is a perspective view of the swivel, first turning cutterhead, center block, baffle and turntable of the present invention.
Fig. 8 is a perspective view of the stop collar, second traction disk and clamping block of the present invention.
Fig. 9 is a perspective view of a first traction disc, a third turning cutterhead, a limiting disc, a cylinder and a shaft pin block of the present invention.
The reference numerals are:
1. The device comprises a supporting frame, a retaining cover, 102, a turntable, 103, a center block, 104, a baffle, 105, a dislocation groove, 106, a through hole, 107, a swivel, 108, a clamping block, 109, a first cutting disc, 110, a diversion groove, 111 and a first driving motor;
2. The device comprises a supporting plate, a limiting cylinder, a first traction disc, a second traction disc, a third turning cutter disc, a 205, a limiting disc, a 206, a sliding chute, a 207, a clamping block, a 208, a cylinder, a 209, a shaft pin block, a 210 and a fourth turning cutter disc, wherein the supporting plate is provided with a first traction disc, a second traction disc, a third turning cutter disc, a 205 and a limiting disc;
3. The device comprises a pressing plate, 301, a first electric push rod, 302, a second driving motor, 303, a reinforcing cylinder, 304, a second turning cutter head, 305, a second electric push rod, 306, a third electric push rod, 307, a third driving motor, 308, an extension plate, 309, a fourth electric push rod and 310, and a fifth electric push rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms "first," "second," "third," and the like in embodiments of the present application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", and "a third" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those listed steps or elements but may include other steps or elements not listed or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
1-9, Through the conversion component arranged on the support frame 1, the third driving motor 307 drives the first turning cutterhead 109 to rotate so as to carry out turning on the workpiece first, the second turning cutterhead 304 rotates so as to carry out turning on the top of the workpiece, the rotary table 102 rotates so as to drive each rotary ring 107 to displace, continuous material guiding processing is easy, processing efficiency is improved, the clamping block 207 slides in the sliding groove 206, the function of clamping the workpiece is realized, the processing precision is prevented from being influenced by displacement during processing, each third turning cutterhead 204 slides on the limiting disc 205 so as to carry out turning on the outer side of the workpiece, and the fourth turning cutterhead 210 drives the fourth turning cutterhead through the fifth electric push rod 310 so as to realize the function of processing different areas of the workpiece, so that different first turning cutterheads 109 can be replaced according to requirements, the processing requirements of different procedures on the same workpiece are realized, and the specific structure of the component is as follows;
The conversion subassembly is including setting up the fender cover 101 in support frame 1 top one side, the bottom of fender cover 101 is provided with carousel 102, the last distribution of carousel 102 has a plurality of swivel 107, and the middle part of each swivel 107 all is provided with first turning knife dish 109, the top of carousel 102 is provided with center piece 103, the outside of center piece 103 distributes and has a plurality of baffle 104, baffle 104 and carousel 102 detachably connect, a plurality of dislocation groove 105 has been seted up at the top of carousel 102, and through-hole 106 has all been seted up to the inner wall bottom of each dislocation groove 105, swivel 107 and through-hole 106 rotate and are connected, be provided with the fixture block 108 of a plurality of all with first turning knife dish 109 looks joint in the swivel 107, guiding gutter 110 has all been seted up to the inner wall bottom of a plurality of dislocation groove 105, and guiding gutter 110 is linked together with through-hole 106, the bottom of fender cover 101 is provided with installs on support frame 1 and is used for driving carousel 102 rotatory first driving motor 111.
The top and the bottom of carousel 102 all are provided with layer board 2, and all be provided with spacing section of thick bamboo 201 on each layer board 2, the one end rotation of spacing section of thick bamboo 201 is connected with first traction disk 202, the other end rotation of spacing section of thick bamboo 201 is connected with second traction disk 203, spacing section of thick bamboo 201, the middle part of first traction disk 202 and second traction disk 203 all is provided with fourth turning knife dish 210, sliding connection has a plurality of third turning knife dish 204 on the first traction disk 202, the top of first traction disk 202 is provided with spacing dish 205, third turning knife dish 204 runs through spacing dish 205 and extends to the top of spacing dish 205, spacing dish 205 is connected with spacing section of thick bamboo 201 can dismantle, a plurality of spout 206 has been seted up on the spacing section of thick bamboo 201, and all sliding connection has grip block 207 in each spout 206, the bottom of grip block 207 extends to on the second traction disk 203 and is connected with second traction disk 203 sliding, the outside of spacing section of thick bamboo 201 is provided with two cylinders 208, and the output of each cylinder 208 all is connected with pivot block 209 through pivot rotation, two pivot blocks 209 are connected with second traction disk 203 and first traction disk 203 through pivot 208 swivel joint bolt 2 through the pivot bolt.
The two sides of the shield 101 are provided with pressing plates 3, the bottoms of the pressing plates 3 are provided with second driving motors 302, the output ends of the two second driving motors 302 are provided with reinforcing cylinders 303, the bottoms of the reinforcing cylinders 303 are fixedly provided with second chamfering blades 304, the top of the pressing plates 3 is provided with two first electric push rods 301, the output ends of the first electric push rods 301 penetrate through the pressing plates 3 and extend to the second driving motors 302, the top of an inner cavity of the shield 101 is provided with two second electric push rods 305 which are used for driving the pressing plates 3 to move up and down, the bottoms of the pressing plates 3 are provided with third electric push rods 306 which are arranged on the supporting frame 1, the output ends of the third electric push rods 306 are provided with third driving motors 307, the output ends of the third driving motors 307 are clamped with the first chamfering blades 109, one side of the supporting plate 2 is provided with an extension plate 308, one side of the extension plate 308 is provided with a fourth electric push rod 309 which is used for driving the extension plate 308 to move, the fourth electric push rod 309 is arranged on the supporting frame 1, the extension plate 308 is provided with a fifth electric push rod 310, and the output end of the fifth electric push rod 310 extends to the bottom of the supporting plate 210 penetrating through the fourth chamfering blades 210.
According to the structure, when the device is installed at a designated position by a worker, the worker places a workpiece on the swivel 107 at the baffle cover 101 when machining the standard section, starts the first driving motor 111 to drive the turntable 102 to rotate, drives the workpiece to move and convey the workpiece to the top of the third driving motor 307 when the turntable 102 rotates, drives the third driving motor 307 to move upwards through the third electric push rod 306 and enables the output end of the third driving motor 307 to be clamped into the first turning disc 109, drives the first turning disc 109 to rotate through the third driving motor 307 to perform turning on the workpiece first, simultaneously starts the second electric push rod 305 to drive the pressing plate 3, the first electric push rod 301, the second driving motor 302 and the reinforcing cylinder 303 to move, drives the reinforcing cylinder 303 and the second turning disc 304 to rotate to perform turning on the top of the workpiece, and drives each swivel 107 to move in a rotating manner through the turntable 102, so that continuous guiding machining is easy.
And after the workpiece is processed by the reinforcing cylinder 303 and the third driving motor 307, the workpiece is continuously rotated by the turntable 102 and conveyed between the two limiting cylinders 201, the supporting plate 2 and the limiting cylinders 201 are driven to move by the fourth electric push rod 309, so that the fourth turning cutterhead 210 in the middle of each limiting cylinder 201 is extended to the workpiece for processing, the cylinder 208 on the outer side of the second traction disc 203 drives the second traction disc 203 to rotate, so that the clamping block 207 is slid in the sliding groove 206, the function of clamping the workpiece is realized, the processing precision is prevented from being influenced by the movement during processing, the cylinder 208 on one side of the first traction disc 202 drives the shaft pin block 209 to move to drive the first traction disc 202 to rotate, and each third turning cutterhead 204 can slide on the limiting disc 205 for turning the outer side of the workpiece, so that the diversity during processing is realized, and the processing requirements of different procedures on the same workpiece are realized.
And when the workpiece is being processed, the staff can change different first turning cutterheads 109 according to the requirement, and the arrangement of the baffle 104 is convenient for blocking the scraps generated during the processing of the workpiece.
Different from the situation of the prior art, the application discloses an automatic standard joint machining center of a tower crane, wherein a first turning cutter head 109 is driven to rotate by a third driving motor 307 to carry out turning on a workpiece at first, a second turning cutter head 304 is driven to rotate to carry out turning on the top of the workpiece, each swivel 107 is driven to displace by a rotating mode of a turntable 102, continuous material guiding machining is easy, machining efficiency is improved, a clamping block 207 slides in a sliding groove 206, a function of clamping the workpiece is realized, the displacement during machining is avoided, machining precision is influenced, each third turning cutter head 204 slides on a limiting disc 205 to carry out turning on the outer side of the workpiece, a fourth turning cutter head 210 is driven to reciprocate in a limiting cylinder 201 by a fifth electric push rod 310, the function of machining different areas of the workpiece is realized, the diversity of machining is realized, and different first turning cutter heads 109 can be replaced according to requirements, and the machining requirements of different procedures on the same workpiece are realized.
The foregoing is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the invention, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present invention.
Claims (9)
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CN115771030A (en) * | 2022-12-19 | 2023-03-10 | 泰州铭建精机模具有限公司 | Six-shaft eight-station sequence processing machine for outer rotor cast aluminum products |
CN116237547A (en) * | 2023-04-27 | 2023-06-09 | 杭州钧瑞机械设备有限公司 | Automatic positioning mechanism and equipment for steam turbine generator exhaust cylinder machining |
CN118528063A (en) * | 2023-05-04 | 2024-08-23 | 钟建枝 | Multi-station numerical control composite machining tool |
CN220839053U (en) * | 2023-09-26 | 2024-04-26 | 中信戴卡股份有限公司 | Automobile hub flange machining clamp |
CN118253806A (en) * | 2024-05-06 | 2024-06-28 | 华都阀门集团有限公司 | Turning device for valve production |
CN221935831U (en) * | 2024-08-31 | 2024-11-01 | 山西建投装备制造有限公司 | Tower crane slice type standard section angle steel positioning welding device |
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