CN119178700A - Grinding stone residue detection device and detection method for aluminum die casting - Google Patents

Grinding stone residue detection device and detection method for aluminum die casting Download PDF

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Publication number
CN119178700A
CN119178700A CN202411701698.XA CN202411701698A CN119178700A CN 119178700 A CN119178700 A CN 119178700A CN 202411701698 A CN202411701698 A CN 202411701698A CN 119178700 A CN119178700 A CN 119178700A
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aluminum die
die casting
inner cavity
sensor
positioning block
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CN119178700B (en
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张旗
赵豪杰
丁国全
卢广洋
包立科
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Ningbo Ikd Precision Parts Co ltd
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Ningbo Ikd Precision Parts Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/20Metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The invention discloses a grinding stone residue detection device and method for an aluminum die casting, comprising a workbench, a positioning block, a horizontal moving assembly and a pressing assembly, wherein a first inner cavity profiling piece which faces upwards is arranged on a first side of the positioning block, a first sensor is arranged on the first inner cavity profiling piece, a second inner cavity profiling piece is arranged on the horizontal moving assembly, a third sensor is arranged on the side, facing the horizontal moving assembly, of the positioning block, an exterior profiling piece is arranged on the positioning block, the exterior profiling piece comprises a concave part matched with a second side of the aluminum die casting, convex parts are formed on two sides of the concave parts, the second sensor is arranged on the convex parts, the pressing assembly is arranged on the horizontal moving assembly, a lower bottom plate is arranged at the lower end of the pressing assembly, the lower bottom plate is provided with a lower surface which is matched with the upper surface of the aluminum die casting, whether grinding stone residues exist inside the aluminum die casting or not can be accurately judged under the condition of multi-angle multi-azimuth placement, missing of dead angle position detection is avoided, and the detection accuracy is further improved.

Description

Grinding stone residue detection device and detection method for aluminum die casting
Technical Field
The invention relates to a detection device, in particular to a device and a method for detecting the residues of grinding stones on the surface of an aluminum die casting after polishing of the grinding stones.
Background
Aluminum die castings encounter a variety of surface treatment challenges during the manufacturing process, particularly in terms of deburring and polishing.
Aluminum die castings generally have complex geometries, including various curved surfaces and flat surfaces. Many aluminum die casting designs contain through holes or cavities that add complexity to the manufacturing and subsequent surface treatments.
After die casting, the aluminum die cast is subjected to a preliminary rough finishing process to remove most burrs and irregular edges. Although rough finished, burrs may remain in the corners and through holes of the aluminum die cast, and these burrs require further processing. In order to remove excessive burrs on the surface and improve the surface finish, the aluminum die casting needs to be polished. The polishing process is carried out by putting the die casting into a rolling grindstone to polish, physically remove burrs and smooth the surface. During polishing, finely divided particles of grindstone may adhere to the surface of the aluminum die casting, which may affect the polishing effect and may damage the product surface.
In order to solve the problem of the adhesion of the grinding stone, engineers in the art need to develop a targeted grinding stone detection device and detection method.
Disclosure of Invention
In view of the above, the technical problem to be solved by the invention is to provide a grinding stone residue detection device and a detection method for an aluminum die casting, which can conveniently, quickly and accurately detect the grinding stone adhesion problem of the aluminum die casting.
The technical scheme adopted for solving the technical problems is that the grinding stone residue detection device of the aluminum die casting comprises a workbench, a positioning block, a horizontal moving assembly and a pressing assembly, wherein a longitudinal inner cavity is formed in the bottom of a first side of the aluminum die casting, and a transverse inner cavity is formed in a second side of the aluminum die casting;
the positioning block is arranged on one side of the workbench, and the horizontal moving assembly can be linearly far away from and close to the positioning block;
The first side of the positioning block is provided with an upward first inner cavity profiling piece, and the first inner cavity profiling piece is provided with a first sensor;
The horizontal moving assembly is provided with a second inner cavity profiling part facing the second side of the positioning block;
the second side of the positioning block is provided with an exterior profiling piece, the exterior profiling piece comprises a concave part matched with the second side of the aluminum die casting, convex parts are formed on two sides of the concave part, and the second sensor is arranged on the convex parts;
The lower bottom plate is provided with a lower surface which is matched with the upper surface of the aluminum die casting.
When an aluminum die casting is placed on the positioning block, the first inner cavity profiling piece stretches into a longitudinal inner cavity of the aluminum die casting; the first sensor judges whether the longitudinal inner cavity of the aluminum die casting is attached to the positioning block and whether the first side of the aluminum die casting is horizontally arranged by contacting with the top wall of the longitudinal inner cavity of the aluminum die casting;
the third sensor judges whether the transverse inner cavity of the aluminum die casting is attached to the second inner cavity profiling piece or not by detecting the distance between the horizontal moving assembly and the positioning block;
And the second sensor judges whether the second side of the aluminum die casting is horizontally arranged by contacting the lower bottom plate or not.
The invention solves the technical problems by adopting the preferable technical scheme that a positioning column protruding upwards is arranged at the center of the positioning block and is inserted into a hole groove of a corresponding aluminum die casting.
The horizontal moving assembly comprises a base, a guide rail and a sliding block, wherein the guide rail is paved on a workbench and faces to the second side of a positioning block, the sliding block can move on the guide rail, the base is fixed above the sliding block, and the second inner cavity profiling piece is arranged on one side of the base.
The preferable technical scheme adopted for solving the technical problems is that the pressing component is fixed on the base and is positioned above the second inner cavity profiling piece;
The pressing component comprises an upper bottom plate, two guide posts and a driving rod, wherein the upper bottom plate, the two guide posts and the driving rod are fixed on the base, the driving rod penetrates through the upper bottom plate, the lower end of the driving rod is connected with the lower bottom plate, and the guide posts on two sides penetrate through the upper bottom plate and are connected with two sides of the lower bottom plate;
The top of the driving rod is provided with a limiting part, the driving rod is sleeved with a spring, and the spring is fixed between the upper bottom plate and the limiting part.
The optimal technical scheme adopted by the invention for solving the technical problems is that a damper is arranged on the horizontal moving assembly, the horizontal moving assembly moves to the second side of the positioning block and contacts with the damper, then the horizontal moving assembly moves in a decelerating way, and a limiter is also arranged on the horizontal moving assembly and is used for limiting the movement of the horizontal moving assembly.
The preferable technical scheme adopted by the invention for solving the technical problems comprises a controller, a first sensor, a second sensor, a limiter, a driving mechanism of a horizontal moving assembly and a driving mechanism of a pressing assembly, wherein the controller is communicated with the first sensor, the second sensor, the limiter and the driving mechanism of the pressing assembly;
After the controller judges that the first sensor sends a qualified signal pointing to the lamination, the controller sends a moving signal to the horizontal moving assembly;
After the controller judges that the first sensor sends a disqualified signal pointing to the non-lamination, the controller sends a signal to the limiter, and the limiter prevents the horizontal moving assembly from moving towards the positioning block.
The technical scheme adopted by the invention for solving the technical problems is that the grinding stone residue detection method of the aluminum die casting is used for detecting through a grinding stone residue detection device of the aluminum die casting and comprises the following specific steps:
Step A, placing the aluminum die casting on the positioning block, and inserting the first inner cavity profiling piece on the first side of the positioning block into a longitudinal inner cavity of the aluminum die casting;
Step B, the first sensor performs induction detection, judges whether the longitudinal inner cavity of the aluminum die casting is attached or not, and outputs a detection signal;
C, after the first sensor detects the qualified signal pointing to the joint, the horizontal moving assembly moves to the second side of the positioning block;
step D, inserting a second inner cavity profiling piece on the horizontal moving assembly into a transverse inner cavity of the aluminum die casting, and detecting the insertion condition of the second inner cavity profiling piece by the third sensor;
E, when the third sensor detects that the second inner cavity profiling piece is inserted in place, the pressing component presses downwards, the springs are compressed, and the lower surface of the lower bottom plate is close to the upper surface of the aluminum die casting to be matched;
And F, performing induction detection by the second sensor, judging whether the inner cavity and the outer cavity of the transverse inner cavity of the aluminum die casting are attached and outputting detection signals, and judging that no grinding stone remains in the aluminum die casting after the second sensor outputs qualified signals pointing to the attachment.
In the step B, after the controller judges that the first sensor sends a disqualified signal pointing to the non-lamination, the horizontal moving assembly does not move to the second side of the positioning block, and the situation that the grinding stone remains in the longitudinal inner cavity is judged, and detection is terminated.
The first sensor and the second sensor are respectively connected with a first indicator lamp and a second indicator lamp; in the step B, after the first sensor detects a qualified signal pointing to the bonding, the first indicator light is turned on, and the display state of the first indicator light is maintained along with the unchanged sensing state of the first sensor;
In the step D, the lower surface of the lower bottom plate is matched with the upper surface of the aluminum die casting, the second indicator lamp is turned on after the second sensor detects the qualified signal pointing to the joint, and when the first indicator lamp and the second indicator lamp are simultaneously turned on, the aluminum die casting is judged to have no grindstone residues.
Compared with the prior art, the invention has the advantages that through the nesting of the first inner cavity profiling part and the second inner cavity profiling part, whether the grinding stone residue exists in the aluminum die casting can be accurately judged through the multi-angle and multi-azimuth placement condition of the aluminum die casting, and the detection accuracy is greatly improved. Through pushing down the additional setting of subassembly, further strengthening and detecting, must vertical inner chamber, horizontal inner chamber all laminate and put just can pass through the detection promptly, avoided the omission that dead angle position detected, further improved the accuracy that detects.
Drawings
The invention will be described in further detail below in connection with the drawings and the preferred embodiments, but it will be appreciated by those skilled in the art that these drawings are drawn for the purpose of illustrating the preferred embodiments only and thus should not be taken as limiting the scope of the invention. Moreover, unless specifically indicated otherwise, the drawings are merely schematic representations, not necessarily to scale, of the compositions or constructions of the described objects and may include exaggerated representations.
FIG. 1 is a schematic view of a grinding stone residue detection device for an aluminum die casting;
FIG. 2 is a partial schematic view of a grinding stone residue detection device for an aluminum die casting;
fig. 3 is a schematic view of a hold-down assembly of a grinding stone residue detection device for an aluminum die casting.
The reference numerals comprise a workbench 1, a positioning block 2, a horizontal moving assembly 30, a pressing assembly 20, a third sensor 3, a first inner cavity profiling 4, a first sensor 5, a second sensor 6, a second inner cavity profiling 7, an outer profiling 8, a concave part 81, a convex part 82, a lower bottom plate 9, a positioning column 11, a base 31, a guide rail 32, a sliding block 33, a limiting part Z, an upper bottom plate 21, a guide column 22, a driving rod 23, a spring 24 and a damper 10.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely illustrative, exemplary, and should not be construed as limiting the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention. While the terms "first" and "second" are used for descriptive purposes only and not for purposes of limitation, there is no other directional meaning.
The detection device provided by the embodiment is used for detecting an aluminum die casting. The bottom of the first side of the aluminum die casting has a longitudinal cavity and the second side of the aluminum die casting has a transverse cavity. After the molding, a large amount of small-sized grinding stones are used for surface deburring. After the operation is finished, the grinding stone may remain in the longitudinal cavity or the transverse cavity, so that detection is needed.
As shown in fig. 1, the present embodiment provides a grinding stone residue detection device for an aluminum die casting, including a table 1 as a supporting positioning block of the entire detection device, a positioning block 2, a horizontal movement assembly 30, and a pressing assembly 20.
The positioning block 2 is arranged on one side of the workbench 1, and the horizontal moving assembly 30 can be linearly away from and close to the positioning block 2. The positioning block 2 is provided with a third sensor 3 toward the horizontal movement assembly 30 side. The first side of the positioning block 2 is provided with an upward first inner cavity profiling piece 4, and a first sensor 5 is arranged on the first inner cavity profiling piece.
The second side of the positioning block is provided with a second sensor 6. The horizontal moving assembly 30 is provided with a second inner cavity profiling piece 7 facing the second side of the positioning block 2. The second side of the positioning block 2 is provided with an exterior profiling piece 8, the exterior profiling piece 8 comprises a concave part 81 matched with the second side of the aluminum die casting, convex parts 82 are formed on two sides of the concave part 81, and the second sensor 6 is arranged on the convex parts 82.
The pressing assembly 20 is mounted on the horizontal moving assembly 30, and the lower end of the pressing assembly 20 is mounted with the lower base plate 9. The lower plate 9 has a lower surface which coincides with the upper surface of the aluminum die casting.
When the aluminum die casting is placed on the positioning block 2, the first inner cavity profiling piece 4 stretches into the longitudinal inner cavity of the aluminum die casting. The first sensor 5 judges whether the longitudinal cavity of the aluminum die casting is attached to the positioning block 2 and whether the first side of the aluminum die casting is horizontally placed by whether the first sensor contacts the top wall of the longitudinal cavity of the aluminum die casting.
When the second inner cavity profiling piece 7 is driven by the horizontal moving assembly 30 to extend into the transverse inner cavity of the aluminum die casting. The third sensor 3 judges whether the transverse inner cavity of the aluminum die casting is attached to the second inner cavity profiling piece 7 by detecting the distance between the horizontal moving assembly 30 and the positioning block 2.
The lower plate 9 on the lower press assembly 20 is pressed against the second side upper surface of the aluminum die casting. The second sensor 6 determines whether the second side of the aluminum die casting is flat by contacting the lower plate 9.
Of course, this sensing may be achieved by distance sensing, etc. in addition to contact sensing, the first sensor and the second sensor may be one-point sensors, or may be integrated sensors composed of a plurality of sensing points, respectively.
The method for detecting the grindstone residue of the aluminum die casting comprises the following specific steps of:
And A, placing an aluminum die casting on the positioning block 2, and inserting a first inner cavity profiling piece 4 on the first side of the positioning block 2 into a longitudinal inner cavity of the aluminum die casting.
And B, performing induction detection by the first sensor 5, judging whether the longitudinal inner cavity of the aluminum die casting is attached or not, and outputting a detection signal.
And C, after the first sensor 5 detects the qualified signal pointing to the fitting, the horizontal moving assembly 30 moves to the second side of the positioning block 2. In the previous step, after the controller determines that the first sensor 5 sends a failure signal pointing to the non-fitting state, the horizontal moving assembly 30 does not move to the second side of the positioning block 2, it is determined that the grinding stone remains in the longitudinal cavity, and the detection is terminated.
And D, inserting the second inner cavity profiling 7 on the horizontal moving assembly 30 into the transverse inner cavity of the aluminum die casting, and detecting the insertion condition of the second inner cavity profiling 7 by the third sensor 3.
And E, when the third sensor 3 detects that the second inner cavity profiling piece 7 is inserted into place, the pressing assembly 20 presses downwards, the springs 24 are compressed, and the lower surface of the lower bottom plate 9 is close to the upper surface of the aluminum die casting.
And F, performing induction detection by the second sensor 6, judging whether the inner cavity and the outer cavity of the transverse inner cavity of the aluminum die casting are attached and outputting detection signals, and judging that no grinding stone residue exists in the aluminum die casting after the second sensor 6 outputs qualified signals pointing to the attachment.
Through the nesting of first inner chamber profile modeling piece 4 and second inner chamber profile modeling piece 7, first sensor 5 judges the state of the vertical inner chamber of aluminium die casting to continue the next step to detect after passing, rethread second sensor 6, third sensor 3 judge the horizontal inner chamber of aluminium die casting and holistic situation, thereby can accurately judge whether inside the aluminium die casting has the grindstone to remain through the diversified circumstances of placing of aluminium die casting multi-angle, improved the accuracy of detection greatly.
It should be noted that the fact that the second cavity contour 7 of the horizontal movement assembly 30 protrudes into the lateral cavity of the aluminum die casting itself depends on the state of the lateral cavity. When grindstone remains in the transverse cavity, there is no insertion of the second cavity profile 7 in place. Through the additional arrangement of the pressing component 20, the detection is further enhanced, namely the detection can be realized only by the fact that the longitudinal inner cavity and the transverse inner cavity are attached and horizontally arranged, the omission of dead angle position detection is avoided, and the detection accuracy is further improved.
The horizontal movement assembly 30 is further provided with a limiter, and the limiter is used for limiting the movement of the horizontal movement assembly 30. The whole device also comprises a controller which is communicated with the first sensor 5, the second sensor 6, the limiter, the driving mechanism of the horizontal moving assembly 30 and the driving mechanism of the pressing assembly 20. After the controller determines that the first sensor 5 sends a qualified signal directed to the fit, the controller sends a movement signal to the horizontal movement assembly 30. After the controller judges that the first sensor 5 sends a disqualified signal pointing to the non-lamination, the controller sends a signal to the limiter. The stopper prevents the horizontal movement assembly 30 from moving in the direction of the positioning block 2.
Through the linkage of the controller, the controller is connected with each sensor and the driving mechanism, so that the intelligent control of the whole detection process can be realized, manual intervention is not needed, the detection can be started only by placing the aluminum die casting on the positioning block 2, the detection time is greatly shortened, the detection efficiency is improved, and the detection process is more stable and reliable.
As shown in fig. 1, a positioning column 11 protruding upwards is arranged at the center of the positioning block, and the positioning column 11 is inserted into a hole groove of a corresponding aluminum die casting. When the aluminum die casting is placed on the positioning block 2 on the workbench 1, the positioning column 11 can be firmly inserted into the hole groove of the positioning block, so that the position of the aluminum die casting in the working process is ensured to be accurate, the aluminum die casting is not easy to shake or displace in the detection process, and the detection stability and reliability are improved.
As shown in fig. 1-2, the horizontal movement assembly 30 includes a base 31, a guide rail 32, and a slider 33. The guide rail 32 is laid on the table 1 and faces the second side of the positioning block. The slide block 33 is movable on the guide rail 32, the base 31 is fixed above the slide block 33, and the second cavity profiling 7 is arranged on one side of the base 31.
As shown in fig. 3, the hold-down assembly 20 is secured to the base 31 and is positioned above the second cavity cam 7. The pressing assembly 20 includes an upper plate 21 fixed on a base 31, two guide posts 22, and a driving rod 23, the driving rod 23 passing through the upper plate 21, the lower end thereof being connected to the lower plate 9, the guide posts 22 on both sides passing through the upper plate 21 being connected to both sides of the lower plate 9. The top of the driving rod 23 is provided with a limiting part Z, the driving rod 23 is sleeved with a spring 24, and the spring 24 is fixed between the upper bottom plate 21 and the limiting part Z. The spring 24 not only provides necessary buffering for the pressing down process, but also enables the lower bottom plate 9 to reset smoothly after the detection is finished, and damage or deformation to the aluminum die casting is avoided.
In addition, the damper 10 is provided on the horizontal movement assembly 30, and after the horizontal movement assembly 30 moves to the second side of the positioning block 2 and contacts the damper 10, the horizontal movement assembly 30 moves at a reduced speed. By introducing the damper 10, the horizontal movement assembly 30 can be decelerated when approaching the target position, and an overshoot phenomenon due to inertia is avoided, thereby improving the detection accuracy. Meanwhile, vibration generated by sudden stop is reduced due to the decelerating movement, and the detection stability is further improved.
In the present application, the first sensor 5 and the second sensor 6 are connected to a first indicator lamp and a second indicator lamp, respectively. In step B, after the first sensor 5 detects the qualified signal pointing to the bonding, the first indicator lights are turned on, and the display state of the first indicator lights is maintained along with the unchanged sensing state of the first sensor 5. In step D, the lower surface of the lower plate 9 coincides with the upper surface of the aluminum die casting. After the second sensor 6 detects the qualified signal pointing to the lamination, the second indicator light is turned on. When the first indicator lamp and the second indicator lamp are simultaneously on, it is judged that no grinding stone remains in the aluminum die casting.
The above description has been made of the apparatus and method for detecting the residue of grinding stone provided by the present invention, and specific examples are applied herein to illustrate the principles and embodiments of the present invention, and the above examples are only for helping to understand the present invention and core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.

Claims (10)

1.铝压铸件的磨石残留检测装置,所述铝压铸件的第一侧底部具有一纵向内腔,所述铝压铸件的第二侧具有一横向内腔,其特征在于:1. A grinding stone residue detection device for an aluminum die casting, wherein the bottom of the first side of the aluminum die casting has a longitudinal inner cavity, and the second side of the aluminum die casting has a transverse inner cavity, characterized in that: 包括工作台、定位块、水平移动组件和下压组件;It includes a workbench, a positioning block, a horizontal moving component and a pressing component; 所述定位块设于工作台的一侧,所述水平移动组件可直线远离和靠近所述定位块;The positioning block is arranged on one side of the workbench, and the horizontal moving assembly can move away from and approach the positioning block in a straight line; 所述定位块的第一侧设有朝上的第一内腔仿形件,所述第一内腔仿形件上设有第一传感器;所述定位块的第二侧设有第二传感器;A first inner cavity profiling piece facing upward is provided on the first side of the positioning block, and a first sensor is provided on the first inner cavity profiling piece; a second sensor is provided on the second side of the positioning block; 所述水平移动组件上设有朝向所述定位块第二侧的第二内腔仿形件;所述定位块朝向水平移动组件侧设有第三传感器;The horizontal moving assembly is provided with a second inner cavity profiling member facing the second side of the positioning block; the positioning block is provided with a third sensor on the side facing the horizontal moving assembly; 所述定位块的第二侧设有外型仿形件,所述外型仿形件包括与所述铝压铸件的第二侧匹配的凹陷部,并在所述凹陷部的两侧形成凸起部,所述第二传感器设置于所述凸起部上;An external profiling member is provided on the second side of the positioning block, wherein the external profiling member includes a recessed portion matching the second side of the aluminum die casting, and convex portions are formed on both sides of the recessed portion, and the second sensor is arranged on the convex portion; 所述下压组件安装在所述水平移动组件上,所述下压组件的下端安装有下底板;所述下底板具有与铝压铸件的上表面相吻合的下表面。The pressing assembly is mounted on the horizontal moving assembly, and a lower bottom plate is mounted on the lower end of the pressing assembly; the lower bottom plate has a lower surface that matches the upper surface of the aluminum die casting. 2.根据权利要求1所述的磨石残留检测装置,其特征在于:2. The grinding stone residue detection device according to claim 1, characterized in that: 当铝压铸件置于所述定位块上,所述第一内腔仿形件伸入所述铝压铸件的纵向内腔中;所述第一传感器通过接触所述铝压铸件的纵向内腔的顶壁来判断所述铝压铸件的纵向内腔贴合所述定位块且所述铝压铸件的第一侧平置;When the aluminum die casting is placed on the positioning block, the first inner cavity profiling member extends into the longitudinal inner cavity of the aluminum die casting; the first sensor determines that the longitudinal inner cavity of the aluminum die casting fits the positioning block and the first side of the aluminum die casting is flat by contacting the top wall of the longitudinal inner cavity of the aluminum die casting; 当所述第二内腔仿形件在水平移动组件的带动下伸入所述铝压铸件的横向内腔中;所述第三传感器通过检测所述水平移动组件与所述定位块的距离来判断所述铝压铸件的横向内腔贴合所述第二内腔仿形件;When the second inner cavity profiling member is driven by the horizontal moving assembly to extend into the transverse inner cavity of the aluminum die casting; the third sensor determines whether the transverse inner cavity of the aluminum die casting fits the second inner cavity profiling member by detecting the distance between the horizontal moving assembly and the positioning block; 当所述下压组件上的下底板压在所述铝压铸件的第二侧上表面;所述第二传感器通过接触所述下底板来判断所述铝压铸件的第二侧平置。When the lower base plate on the pressing assembly is pressed against the upper surface of the second side of the aluminum die casting, the second sensor determines that the second side of the aluminum die casting is flat by contacting the lower base plate. 3.根据权利要求1所述的磨石残留检测装置,其特征在于:3. The grinding stone residue detection device according to claim 1, characterized in that: 所述定位块的中心位置设有一向上凸出的定位柱,所述定位柱插入对应铝压铸件的孔槽中。A positioning column protruding upward is provided at the center of the positioning block, and the positioning column is inserted into a hole groove of the corresponding aluminum die casting. 4.根据权利要求1所述磨石残留检测装置,其特征在于:4. The grinding stone residue detection device according to claim 1, characterized in that: 所述水平移动组件包括基座、导轨和滑块;所述导轨铺设在所述工作台上,并朝向所述定位块的第二侧;所述滑块可在所述导轨上移动,所述基座固定在所述滑块上方,所述第二内腔仿形件设置在所述基座的侧部。The horizontal moving assembly includes a base, a guide rail and a slider; the guide rail is laid on the workbench and faces the second side of the positioning block; the slider can move on the guide rail, the base is fixed above the slider, and the second inner cavity profiling member is arranged on the side of the base. 5.根据权利要求4所述磨石残留检测装置,其特征在于:5. The grinding stone residue detection device according to claim 4, characterized in that: 所述下压组件固定在所述基座上,并位于所述第二内腔仿形件的上方位置;The pressing assembly is fixed on the base and is located above the second inner cavity profiling member; 所述下压组件包括固定在所述基座上的上底板、两个导向柱和驱动杆,所述驱动杆穿过所述上底板且其下端与所述下底板连接,两侧的导向柱穿过所述上底板与所述下底板的两侧连接;The pressing assembly comprises an upper base plate fixed on the base, two guide posts and a driving rod, the driving rod passes through the upper base plate and its lower end is connected to the lower base plate, and the guide posts on both sides pass through the upper base plate and are connected to both sides of the lower base plate; 所述驱动杆的顶部设有限制部,所述驱动杆上套设有弹簧,所述弹簧定在所述上底板与所述限制部之间。A limiting portion is provided on the top of the driving rod, and a spring is sleeved on the driving rod. The spring is fixed between the upper bottom plate and the limiting portion. 6.根据权利要求1所述铝压铸件的磨石残留检测装置,其特征在于:6. The grinding stone residue detection device for aluminum die casting according to claim 1, characterized in that: 所述水平移动组件上设有阻尼器,所述水平移动组件向所述定位块的第二侧移动并接触所述阻尼器后,所述水平移动组件减速移动;所述水平移动组件上还设有限位器,所述限位器用于限制所述水平移动组件的移动。The horizontal moving component is provided with a damper. After the horizontal moving component moves toward the second side of the positioning block and contacts the damper, the horizontal moving component decelerates and moves. The horizontal moving component is also provided with a limiter, which is used to limit the movement of the horizontal moving component. 7.根据权利要求6所述铝压铸件的磨石残留检测装置,其特征在于:7. The grinding stone residue detection device for aluminum die casting according to claim 6, characterized in that: 包括控制器,所述控制器与所述第一传感器、所述第二传感器、所述限位器、所述水平移动组件的驱动机构、所述下压组件的驱动机构连通;A controller is included, and the controller is connected with the first sensor, the second sensor, the stopper, the driving mechanism of the horizontal moving component, and the driving mechanism of the pressing component; 当所述控制器判断所述第一传感器发送指向贴合的合格信号后,所述控制器向所述水平移动组件发送移动信号;When the controller determines that the first sensor sends a qualified signal indicating pointing fit, the controller sends a movement signal to the horizontal movement component; 当所述控制器判断所述第一传感器发送指向未贴合的不合格信号后,所述控制器向所述限位器发送信号;所述限位器阻止所述水平移动组件向所述定位块方向移动。When the controller determines that the first sensor sends a non-conforming signal indicating non-bonding, the controller sends a signal to the limiter; the limiter prevents the horizontal moving component from moving toward the positioning block. 8.铝压铸件的磨石残留检测方法,其特征在于:通过权利要求1-7任一所述铝压铸件的磨石残留检测装置进行检测,包括如下具体步骤:8. A method for detecting grindstone residue of aluminum die castings, characterized in that the detection is performed by using the grindstone residue detection device for aluminum die castings according to any one of claims 1 to 7, comprising the following specific steps: 步骤A:将所述铝压铸件放置在所述定位块上,所述定位块的第一侧上的所述第一内腔仿形件插入铝压铸件的纵向内腔内;Step A: placing the aluminum die casting on the positioning block, and inserting the first inner cavity profiling member on the first side of the positioning block into the longitudinal inner cavity of the aluminum die casting; 步骤B:所述第一传感器进行感应检测,判断所述铝压铸件的纵向内腔是否贴合并输出检测信号;Step B: the first sensor performs induction detection to determine whether the longitudinal inner cavity of the aluminum die casting is in contact and outputs a detection signal; 步骤C:当所述第一传感器检测到指向贴合的合格信号后,所述水平移动组件向定位块的第二侧移动;Step C: when the first sensor detects a qualified signal pointing to the bonding, the horizontal moving component moves toward the second side of the positioning block; 步骤D:所述水平移动组件上的第二内腔仿形件插入铝压铸件的横向内腔中,所述第三传感器检测第二内腔仿形件插入情况;Step D: the second inner cavity profiling member on the horizontal moving assembly is inserted into the transverse inner cavity of the aluminum die casting, and the third sensor detects the insertion status of the second inner cavity profiling member; 步骤E:当所述第三传感器检测到所述第二内腔仿形件插入到位,所述下压组件下压,所述下底板的下表面靠近所述铝压铸件的上表面;Step E: When the third sensor detects that the second inner cavity profiling member is inserted into place, the pressing assembly is pressed down, and the lower surface of the lower base plate is close to the upper surface of the aluminum die casting; 步骤F:所述第二传感器进行感应检测,判断所述铝压铸件的横向内腔内外是否贴合并输出检测信号,当第二传感器输出指向贴合的合格信号后,判定铝压铸件的不存在磨石残留。Step F: The second sensor performs induction detection to determine whether the inside and outside of the transverse inner cavity of the aluminum die-casting are in contact with each other and outputs a detection signal. When the second sensor outputs a qualified signal indicating contact, it is determined that there is no grinding stone residue on the aluminum die-casting. 9.根据权利要求8所述铝压铸件的磨石残留检测方法,其特征在于:9. The method for detecting grindstone residue of aluminum die casting according to claim 8, characterized in that: 所述铝压铸件的磨石残留检测装置包括控制器,所述控制器与所述第一传感器、所述第二传感器、所述水平移动组件的驱动机构、所述下压组件的驱动机构连通;The grinding stone residue detection device for aluminum die castings includes a controller, which is connected to the first sensor, the second sensor, the driving mechanism of the horizontal moving component, and the driving mechanism of the pressing component; 步骤B中,当所述控制器判断第一传感器发送指向未贴合的不合格信号后,所述水平移动组件不向所述定位块的第二侧移动,判定所述纵向内腔内存在磨石残留,检测终止。In step B, when the controller determines that the first sensor sends a non-conforming signal indicating non-bonding, the horizontal moving assembly does not move toward the second side of the positioning block, and it is determined that there is a grindstone residue in the longitudinal inner cavity, and the detection is terminated. 10.根据权利要求9所述铝压铸件的磨石残留检测方法,其特征在于:10. The grinding stone residue detection method for aluminum die casting according to claim 9, characterized in that: 所述第一传感器和第二传感器分别连接第一指示灯和第二指示灯;当步骤B中,所述第一传感器检测到指向贴合的合格信号后,所述第一指示灯亮,所述第一指示灯的显示状态随所述第一传感器的感应状态不变而保持;The first sensor and the second sensor are connected to the first indicator light and the second indicator light respectively; when the first sensor detects a qualified signal of pointing fit in step B, the first indicator light turns on, and the display state of the first indicator light remains unchanged as the sensing state of the first sensor remains unchanged; 步骤D中,所述下底板的下表面与铝压铸件的上表面吻合,所述第二传感器检测到指向贴合的合格信号后,所述第二指示灯亮;当所述第一指示灯和所述第二指示灯同时亮时,判定铝压铸件的不存在磨石残留。In step D, the lower surface of the lower base plate matches the upper surface of the aluminum die-casting, and after the second sensor detects a qualified signal pointing to the fit, the second indicator light turns on; when the first indicator light and the second indicator light are on at the same time, it is determined that there is no grindstone residue on the aluminum die-casting.
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