CN119159493B - Metal plate polishing and drawing equipment - Google Patents
Metal plate polishing and drawing equipment Download PDFInfo
- Publication number
- CN119159493B CN119159493B CN202411665428.8A CN202411665428A CN119159493B CN 119159493 B CN119159493 B CN 119159493B CN 202411665428 A CN202411665428 A CN 202411665428A CN 119159493 B CN119159493 B CN 119159493B
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- 239000002184 metal Substances 0.000 title claims abstract description 166
- 238000007494 plate polishing Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 202
- 238000005498 polishing Methods 0.000 claims abstract description 127
- 238000005491 wire drawing Methods 0.000 claims abstract description 100
- 230000007306 turnover Effects 0.000 claims abstract description 64
- 238000007514 turning Methods 0.000 claims abstract description 23
- 239000000428 dust Substances 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000000149 penetrating effect Effects 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 30
- 230000008569 process Effects 0.000 description 27
- 230000033001 locomotion Effects 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 239000000306 component Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 239000008358 core component Substances 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses metal plate polishing and wire drawing equipment, and relates to the technical field of plate polishing and wire drawing. The conveying device comprises two conveying mechanisms, a polishing device is used for polishing the surface of the metal plate, a wire drawing device is used for drawing the surface of the metal plate, and the turning plate device comprises a turning mechanism which is used for turning the metal plate 180 degrees. The metal plate polishing and wire drawing equipment firstly polishes one surface of the metal plate through a group of polishing devices and wire drawing devices, then utilizes the plate turning device, and can turn the polished and wire drawn metal plate 180 degrees and place the polished and wire drawn metal plate on the other surface of the metal plate further in the other group of polishing devices and wire drawing devices. Through the plate turnover, can carry out polishing wire drawing technology respectively to the two sides of metal sheet in proper order to the efficiency of production has been improved.
Description
Technical Field
The invention relates to the technical field of polishing and wire drawing of plates, in particular to polishing and wire drawing equipment for a metal plate.
Background
The polishing and wiredrawing process is a surface treatment process of mechanical processing, and the polishing and wiredrawing process is a method for improving the surface smoothness of a metal workpiece by adopting the reciprocating rotary motion of a polishing and wiredrawing belt to rub back and forth on the surface of the metal workpiece so that the texture of the surface of the metal workpiece is in a neat straight line shape.
In practical application, the conventional metal plate polishing wire drawing machine usually can only perform single-sided processing, which means that two or more operations are required to finish polishing wire drawing treatment on two sides of a metal plate, which not only prolongs the production period, reduces the production efficiency, but also increases the equipment abrasion and the energy consumption.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides the metal plate polishing and wire drawing equipment which can carry out polishing and wire drawing processes on two sides of the metal plate, thereby improving the production efficiency.
According to an embodiment of the present invention, a metal plate polishing and drawing apparatus includes:
A frame;
the conveying device is arranged on the rack and comprises two conveying mechanisms, and the two conveying mechanisms are used for conveying the metal plates;
The polishing device is arranged on the rack and comprises two polishing mechanisms which are respectively arranged above the two conveying mechanisms, and the two polishing devices are used for polishing the plate surface of the metal plate;
the wire drawing device is arranged on the rack and comprises two wire drawing mechanisms which are respectively arranged on one sides of the two polishing mechanisms, and the two wire drawing devices are used for drawing the plate surface of the metal plate;
the dust collection device is arranged on the frame, is positioned on the downstream side of the polishing device and the wire drawing device and is used for sucking dust after polishing and wire drawing, and
The turnover device is arranged on the frame and is positioned on one side of the conveying device, and comprises a workbench, a bearing mechanism and a turnover mechanism, wherein the workbench is arranged on the frame, the turnover mechanism is arranged on the workbench and can slide back and forth on the workbench, the bearing mechanism is arranged at the output end of the turnover mechanism and is used for bearing and clamping the metal plate, and the turnover mechanism is used for driving the bearing mechanism to rotate 180 degrees so as to enable the metal plate to turn over 180 degrees.
The metal plate polishing and wire drawing equipment has the advantages that one surface of the metal plate is polished and drawn through one group of polishing devices and the wire drawing device, and then the metal plate on one polished and drawn surface can be turned over by 180 degrees and placed into the other group of polishing devices and the other surface of the metal plate further in the wire drawing device for polishing and wire drawing. Through the plate turnover, the two sides of the metal plate can be respectively polished and wiredrawn in sequence, so that the production efficiency is improved.
According to some embodiments of the invention, the panel turnover further comprises a sliding mechanism arranged on the workbench, the turnover mechanism is arranged on an output end of the sliding mechanism, and the sliding mechanism is used for driving the turnover mechanism to slide back and forth along the first horizontal direction.
According to some embodiments of the invention, the flipping mechanism comprises:
The front end of the driving rod is connected with a first driving piece which is used for driving the driving rod to rotate, and the axis of the driving rod extends along the front-back direction;
the mounting sleeve is arranged on the workbench in a sliding manner, the driving rod can penetrate through the mounting sleeve, a first limit groove is formed in the upper side of the mounting sleeve, and the first limit groove extends in the front-rear direction;
The connecting rod can be arranged in the mounting sleeve in a penetrating manner, the front end of the connecting rod is connected with the rear end of the driving rod, the rear end of the connecting rod is connected with the bearing mechanism, a second limit groove is formed in the periphery of the front end of the connecting rod in a surrounding manner, a limit rod is arranged in the second limit groove, the lower end of the limit rod is arranged in the second limit groove in a penetrating manner, and the upper end of the limit rod is arranged in the first limit groove in a penetrating manner;
An elastic piece arranged in the mounting sleeve, sleeved on the driving rod, with the rear end of the elastic piece abutting against the front end of the connecting rod and the front end abutting against the inner side of the mounting sleeve, and
The guide assembly is arranged on the workbench and is located above the mounting sleeve, the guide assembly is provided with a guide rail, the limiting rod can slide on the guide rail, and the guide rail is used for controlling the position of the limiting rod so that the rear end of the sleeve is far away from or close to the conveying mechanism.
According to some embodiments of the invention, the guide assembly comprises:
The first guide plate is horizontally arranged on the workbench, and the limiting rod is abutted to the front side of the first guide plate;
Two second guide plates respectively arranged at two sides of the first guide plate, the front ends of the second guide plates respectively connected with two sides of the front end of the first guide plate, and gradually offset along the first horizontal direction along the front-back direction, and
The two third guide plates are respectively arranged at the rear ends of the two second guide plates, and the front sides of the first guide plates, the front sides of the second guide plates and the front sides of the third guide plates are connected and limited to form the guide rail.
According to some embodiments of the invention, the guide assembly further comprises an adjusting member for adjusting the degree of deflection of the second guide plate;
The front end of the second guide plate is hinged with the first guide plate, the output end of the adjusting piece is connected with the front end of the second guide plate, and the adjusting piece is used for driving the second guide plate to swing by taking a hinge point as a rotation center;
The rear end of the second guide plate is hinged with a first limit slide bar, the first limit slide bar can penetrate through the third guide plate, the second limit slide bar is arranged on the workbench, the axis of the second limit slide bar extends along the front-back direction, the third guide plate is connected with the second limit slide bar, and the third guide plate can slide along the axis direction of the second limit slide bar.
According to some embodiments of the invention, the adjusting member comprises:
the first mounting plate is arranged on the workbench, and the first guide plate is arranged below the first mounting plate;
The transmission rod is arranged on the first guide plate, the axis of the transmission rod extends along the first horizontal direction, two ends of the transmission rod are respectively connected with the rotating shaft on the front end of the second guide plate, and
The second driving piece is arranged on the first mounting plate, the output end of the second driving piece is connected with the transmission rod, and the second driving piece is used for driving the transmission rod to rotate so as to drive a rotating shaft on the front end of the second guide plate to rotate.
According to some embodiments of the invention, the receiving means comprises:
the second mounting plate is arranged at the output end of the turnover mechanism;
A clamping member provided on the second mounting plate for clamping the metal plate, and
The two groups of bearing assemblies are arranged at two ends of the second mounting plate, each bearing assembly comprises two bearing pieces, each bearing piece comprises a third mounting plate and a plurality of rollers, the third mounting plate extends along the front-back direction, the rollers are sequentially arranged on the third mounting plate, and the two bearing pieces are oppositely arranged.
According to some embodiments of the invention, the transfer mechanism comprises:
The first bracket is arranged on the rack;
a conveyor belt assembly provided on the first support for conveying the metal plate, and
The third driving piece is arranged on the first bracket, the output end of the third driving piece is connected with the conveyor belt assembly, and the third driving piece is used for driving the conveyor belt assembly.
According to some embodiments of the invention, the polishing mechanism comprises:
The second bracket is arranged on the rack;
a polishing belt assembly provided on the second support, the polishing belt assembly for polishing the metal plate, and
And the fourth driving piece is arranged on the second bracket and is used for driving the polishing belt component.
According to some embodiments of the invention, the wire drawing mechanism comprises:
The third bracket is arranged on the rack;
a wire drawing belt assembly provided on the third bracket, the wire drawing belt assembly for drawing the metal plate, and
And the fifth driving piece is arranged on the third bracket and is used for driving the wiredrawing belt assembly.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic view of a metal plate polishing and wiredrawing apparatus according to an embodiment of the present invention;
fig. 2 is a schematic view of a flap device (omitting a first mounting plate) of the metal plate polishing and wiredrawing apparatus shown in fig. 1;
Fig. 3 is a schematic view of a part of the structure of the panel turnover shown in fig. 2;
fig. 4 is a schematic view of the half-section of the flap arrangement shown in fig. 2;
fig. 5 shows an enlarged partial schematic view of the flap arrangement according to fig. 2.
Reference numerals:
A metal plate 1;
Conveyor 10, conveyor mechanism 11, first rack 111, conveyor belt assembly 112, third drive 113;
polishing device 20, polishing mechanism 21, second holder 211, polishing belt assembly 212, fourth driving member 213;
a drawing device 30, a drawing mechanism 31, a third bracket 311, a drawing belt assembly 312, a fifth driving member 313;
The turning plate device 40, the turning mechanism 41, the driving rod 411, the first driving member 4111, the mounting sleeve 412, the first limiting groove 4121, the connecting rod 413, the second limiting groove 4131, the limiting rod 4132, the elastic member 414, the guide assembly 415, the first guide plate 4151, the second guide plate 4152, the third guide plate 4153, the adjusting member 416, the first mounting plate 4161, the driving rod 4162, the second driving member 4163, the first limiting slide rod 4164, the second limiting slide rod 4165, the workbench 42, the receiving mechanism 43, the second mounting plate 431, the clamping member 432, the receiving assembly 433, the receiving member 4331, the roller 4331a, the third mounting plate 4331b and the sliding mechanism 44;
A dust extraction device 50.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1 to 3, the metal plate polishing and drawing apparatus according to the embodiment of the present invention includes a frame (not shown), a conveyor 10, a polishing device 20, a drawing device 30, and a flap device 40. The conveyor 10 is arranged on a frame, the conveyor 10 comprises two conveying mechanisms 11, the two conveying mechanisms 11 are arranged in parallel along a first horizontal direction (left-right direction as shown in the figure), the conveying directions of the two conveying mechanisms 11 are respectively extended along the front-back direction (front-back direction as shown in the figure), the conveying directions of the two conveying mechanisms 11 are opposite, the conveying mechanisms 11 are used for conveying the metal plate 1, the polishing device 20 is arranged on the frame, the polishing device 20 is arranged above the conveyor 10, the polishing device 20 comprises two polishing mechanisms 21, the two polishing mechanisms 21 are respectively arranged above the two conveying mechanisms 11, the polishing device 20 is used for polishing the plate surface of the metal plate 1, the wire drawing device 30 is arranged on the frame, the wire drawing device 30 is arranged above the conveying device 10, the wire drawing device 30 comprises two wire drawing mechanisms 31, the two wire drawing mechanisms 31 are respectively arranged on one sides of the two polishing mechanisms 21, the wire drawing device 30 is used for drawing the plate surface of the metal plate 1, the turning plate device 40 is arranged on the frame, the turning plate device 40 is arranged on one side of the conveying device 10, the turning plate device 40 comprises a workbench 42, a supporting mechanism 43 and a turnover mechanism 41 are arranged on the frame 180, the turnover mechanism 41 is arranged on the workbench 180, and a turnover mechanism 41 is arranged at the left end and can be used for driving the turnover mechanism 41 to be turned over the turnover mechanism 180 to be arranged on the workbench 1, and a turnover mechanism 41 is arranged at the turnover mechanism 180 for enabling the turnover mechanism to be arranged at the turnover mechanism 180 to be rotatably and a turnover mechanism 1.
Specifically, the embodiment of the invention provides metal plate polishing and wiredrawing equipment, which integrates the functions of conveying, polishing, wiredrawing and turning plates and aims to realize efficient and comprehensive treatment of the metal plate 1. The specific implementation mode is as follows:
the frame is used as a supporting structure of the whole equipment and is formed by welding firm steel, so that the stability and durability of the equipment in the running process are ensured. The machine frame is designed with reasonable layout, so that the installation and the debugging of each component are convenient.
The conveyor 10 is mounted on a frame and consists of two conveyor mechanisms 11 arranged in parallel. The two conveying mechanisms 11 are arranged in the left-right direction, and the respective conveying directions extend in the front-rear direction, but the conveying directions are opposite. Each of the conveying mechanisms 11 is provided with an independent driving motor and a transmission chain, so that the conveying speed and the conveying position of the metal plate 1 can be accurately controlled, and it is understood that the two conveying mechanisms 11 can be connected in parallel by using a coaxial reversing mechanism, and the two conveying mechanisms 11 can be simultaneously driven to convey in opposite conveying directions by using the same coaxial reversing driving mechanism. It will also be appreciated that the conveyor 11 is provided with anti-slip pads to ensure that the metal sheet 1 does not slip or shift during transport.
The polishing device 20 is located above the conveying device 10, and comprises two polishing mechanisms 21 respectively and correspondingly arranged right above the two conveying mechanisms 11. Each polishing mechanism 21 is equipped with a polishing wheel rotating at a high speed and a polishing agent supply system. The polishing wheel is made of wear-resistant materials, fine polishing particles are coated on the surface of the polishing wheel, and flaws on the surface of the metal plate 1 can be effectively removed, so that the polishing wheel achieves the effect of smoothness like a mirror. The polishing agent supply system is responsible for uniformly spraying the polishing agent to the polishing wheel so as to improve the polishing efficiency and quality. It will be appreciated that the polishing apparatus 20 may also polish the metal plate 1 by using a polishing method of a polishing belt, and the polishing structure and polishing method in this embodiment are not particularly limited, and may be specifically determined according to the product requirements.
Similarly, the wire drawing device 30 is disposed above the conveyor 10 and on one side of the polishing device 20. The wire drawing device 30 includes two wire drawing mechanisms 31, which are respectively and correspondingly disposed right above the two conveying mechanisms 11 and are respectively adjacent to the two polishing mechanisms 21. The wire drawing mechanism 31 is internally provided with a wire drawing die and a wire drawing wheel, and uniform wire drawing effect can be formed on the surface of the metal plate 1 by adjusting the texture of the wire drawing die and the speed of the wire drawing wheel, so that the aesthetic degree and the texture of the metal plate 1 are improved. Similarly, the wire drawing device 30 may also perform wire drawing treatment on the metal plate 1 by using a wire drawing manner of a wire drawing belt, and specifically may be determined according to the product requirement, and the wire drawing structure and the wire drawing manner in this embodiment are not particularly limited.
The plate turnover device 40 is disposed at one side of the conveyor 10 for realizing 180 deg. turnover of the metal plate 1. The flap arrangement 40 comprises a table 42, a receiving means 43 and a tilting means 41. The table 42 is fixedly mounted on the frame with a sufficient area to support the tilting mechanism 41 and the metal plate 1 thereon. The turning mechanism 41 is provided on the table 42, and is capable of reciprocating sliding on the table 42 in the left-right direction to receive or send out the metal sheet 1 from the conveyor 10. The receiving mechanism 43 is mounted at the output end of the turning mechanism 41 for receiving and holding the metal plate 1. The receiving mechanism 43 adopts a pneumatic or hydraulic clamping mode to ensure that the metal plate 1 cannot fall off in the overturning process. The turnover mechanism 41 is composed of a driving motor and a transmission mechanism, and can drive the bearing mechanism 43 and the metal plate 1 on the bearing mechanism to rotate 180 degrees, so that double-sided treatment of the metal plate 1 is realized. When the turnover mechanism 41 slides along the left-right direction, the metal plate 1 can be driven to be conveyed between the two parallel conveying mechanisms 11.
The turnover mechanism 41 includes a rotating rod (not shown) and a guide assembly 415 disposed on the table 42 and above the rotating rod, the guide assembly 415 having a guide rail on which the stopper rod 4132 can slide, the guide rail being used to control the position of the stopper rod 4132 so that the rear end of the rotating rod is far from or near the conveying mechanism 11. The rotation lever is rotatably provided on the table 42 with its own axis as a rotation center, and the rotation lever has a stopper lever 4132 provided thereon and a receiving mechanism 43 connected to the rear end of the rotation lever.
In a specific operation, the metal plate 1 is first conveyed by the conveyor 10 to below the polishing device 20, and the metal plate 1 is polished by the polishing mechanism 21. After polishing, the metal plate 1 is further conveyed forward to the lower side of the wire drawing device 30, and is subjected to wire drawing treatment by the wire drawing mechanism 31. Subsequently, the metal plate 1 is conveyed to the plate turnover device 40, is clamped by the bearing mechanism 43 and rotates 180 degrees along with the turnover mechanism 41, and the turnover of the metal plate 1 is realized. The overturned metal plate 1 is conveyed to the conveying device 10 again, the other end of the metal plate 1 is polished and drawn again through polishing and drawing treatment, and finally the metal plate 1 product with both surfaces subjected to fine processing is obtained.
It will be appreciated that the metal plate polishing and drawing device according to the embodiment of the present invention has at least the advantages that after one surface of the metal plate 1 is polished and drawn by one group of polishing devices 20 and drawing devices 30, the metal plate 1 polished and drawn one surface can be turned 180 ° by using the turning plate device 40 and then placed on the other group of polishing devices 20 and drawing devices 30 to further polish and draw the other surface of the metal plate 1. Through the plate turnover device 40, the two sides of the metal plate 1 can be respectively subjected to polishing and wire drawing processes in sequence, so that the production efficiency is improved.
Referring to fig. 2-4, in some embodiments of the present invention, the board turnover device 40 further includes a sliding mechanism 44, the sliding mechanism 44 is disposed on the table 42, the turning mechanism 41 is disposed on an output end of the sliding mechanism 44, and the sliding mechanism 44 is used to drive the turning mechanism 41 to slide reciprocally in the left-right direction.
Further, on the basis of the metal plate polishing and wiredrawing apparatus provided in the foregoing embodiment, the present embodiment further introduces a sliding mechanism 44 in the plate turnover device 40 to realize the reciprocating sliding of the turnover mechanism 41 in the left-right direction. The following is a detailed description of the slip mechanism 44 and its specific embodiments that cooperate with the tilting mechanism 41:
The sliding mechanism 44 is an important component in the plate turnover device 40, and is arranged on the workbench 42 and used for driving the turnover mechanism 41, the bearing mechanism 43 on the turnover mechanism and the metal plate 1 to slide back and forth along the left and right directions. Specifically, the sliding mechanism 44 is mainly composed of a slide rail, a slider, a driving motor, and a transmission device. The slide rail is fixedly mounted on the table 42 to provide a guide path for the sliding movement of the turnover mechanism 41. The slide rail adopts high accuracy processing, ensures stability and accuracy in the slip process. The slide block is matched with the slide rail and is arranged at the bottom of the turnover mechanism 41. The slide can move smoothly on the slide rail, supporting the turnover mechanism 41 and the weight thereon. The drive motor is the power source for the slip mechanism 44 and is coupled to the slide via a transmission. When the motor is started, the sliding block can be driven to reciprocate along the sliding rail. The transmission device is positioned between the driving motor and the sliding block and is used for converting the rotary motion of the motor into the linear motion of the sliding block. The transmission device usually adopts a mechanical transmission mode such as gears, chains or lead screws, and the like, so that the stability and reliability of the sliding process are ensured.
In the working process of the plate turnover device 40, after the metal plate 1 is stably clamped by the receiving mechanism 43, the sliding mechanism 44 drives the turnover mechanism 41 and the receiving mechanism 43 thereon to slide along the extending direction of the sliding rail, so that the metal plate 1 is conveyed between two different conveying mechanisms 11. The turnover mechanism 41 can drive the bearing mechanism 43 and the metal plate 1 thereon to rotate 180 degrees through the driving motor and the transmission device inside the turnover mechanism.
Referring to fig. 2-4, in some embodiments of the present invention, the turning lever includes a driving lever 411 and a connecting lever 413, and the flipping mechanism 41 further includes a mounting sleeve 412. The front end of the driving rod 411 is connected with a first driving member 4111, the first driving member 4111 is used for driving the driving rod 411 to rotate, and the axis of the driving rod 411 extends along the front-rear direction; the mounting sleeve 412 is slidably arranged on the workbench 42, the driving rod 411 can be arranged in the mounting sleeve 412 in a penetrating mode, a first limiting groove 4121 is formed in the upper side of the mounting sleeve 412 and extends in the front-rear direction, the connecting rod 413 can be arranged in the mounting sleeve 412 in a penetrating mode, the front end of the connecting rod 413 is connected with the rear end of the driving rod 411, the rear end of the connecting rod 413 is connected with the bearing mechanism 43, a second limiting groove 4131 is formed in the circumferential side of the front end of the connecting rod 413 in a surrounding mode, a limiting rod 4132 is arranged in the second limiting groove 4131 in a penetrating mode, the lower end of the limiting rod 4132 is arranged in the limiting rod 4131 in a penetrating mode, the upper end of the limiting rod 4132 is arranged in the first limiting groove 4121 in a penetrating mode, an elastic piece 414 is arranged in the mounting sleeve 412 in a penetrating mode, the elastic piece 414 is sleeved on the driving rod 411, the rear end of the elastic piece 414 abuts against the front end of the connecting rod 413, the front end of the elastic piece 414 abuts against the inner side of the mounting sleeve 412, the guide assembly 415 is arranged on the workbench 42, the guide assembly 415 is located above the mounting sleeve 412, the guide assembly 415 is located on the upper side of the mounting sleeve 412, the guide assembly is located on the guide rail assembly, the guide assembly can be located close to the guide rail mechanism 11 or can be located far from the guide rail 11, and can be moved away from the guide rail 11.
Specifically, the driving rod 411 is a core component of the tilting mechanism 41, and a first driving member 4111 (such as a motor or an air motor) is connected to a front end thereof for driving the driving rod 411 to rotate. The axis of the driving lever 411 extends in the front-rear direction, ensuring that the rotational movement coincides with the turning direction of the metal plate 1. The mounting sleeve 412 is slidably provided on the table 42 and is movable in the left-right direction. The driving rod 411 can be inserted into the mounting sleeve 412 such that a rotational movement of the driving rod 411 can be transmitted to the connecting rod 413. The upper side of the mounting sleeve 412 is provided with a first limiting groove 4121 extending in the front-rear direction for cooperating with the limiting rod 4132 to control the moving ranges of the driving rod 411 and the connecting rod 413. The connecting rod 413 is inserted into the mounting sleeve 412, and has a front end connected to a rear end of the driving rod 411, and a rear end connected to the receiving mechanism 43. The front end circumference side of the connecting rod 413 is provided with a second limit groove 4131 which is matched with the limit rod 4132 to ensure that the connecting rod 413 cannot be separated from the mounting sleeve 412 in the rotating process. The lower end of the limiting rod 4132 is inserted into the second limiting groove 4131, and the upper end is inserted into the first limiting groove 4121. The stopper rod 4132 is guided by the guide rail to maintain a stable position during the overturning process, thereby ensuring that the relative movement track of the mounting sleeve 412 and the connecting rod 413 is accurate. An elastic member 414 (e.g., a spring) is disposed in the mounting sleeve 412 and is sleeved on the driving rod 411. The rear end of the elastic member 414 abuts against the front end of the connecting rod 413, and the front end abuts against the inner side of the mounting sleeve 412. The elastic member 414 is used to provide necessary buffering and restoring force during the overturning process, so as to ensure smooth overturning. A guide assembly 415 is provided on the table 42 above the mounting sleeve 412. The guide assembly 415 has a guide rail on which the limit lever 4132 can slide. The guide track is designed to allow the stop lever 4132 to move in a predetermined trajectory during the flipping process to precisely control the rear end of the mounting sleeve 412 away from or toward the transport mechanism 11.
When the metal plate 1 needs to be turned over, the first driving member 4111 is activated to drive the driving lever 411 to rotate. Since the driving lever 411 is connected to the connecting lever 413, the connecting lever 413 is rotated accordingly. During rotation, the limiting rod 4132 keeps a stable position under the guidance of the guide rail, so that the relative movement track of the connecting rod 413 and the mounting sleeve 412 is ensured to be accurate. Meanwhile, the elastic piece 414 provides necessary buffering and restoring force, so that the limiting rod 4132 is always abutted in the guide rail of the guide assembly 415, the plate turnover device 40 receives the metal plate 1 from one of the conveying mechanisms 11, the metal plate 1 is turned over at a special position, the turned metal plate 1 can be conveyed to the next conveying mechanism 11, and the turning action is smoother.
Referring to fig. 2 to 4, further, in some embodiments of the present invention, the first driving member 4111 is a gear, and a rack is disposed at a middle portion of the table 42, and the gear is engaged with the rack. The first driving member 4111 adopts a gear mode, when the turnover mechanism is driven by the sliding mechanism 44, the turnover mechanism can slide along the left-right direction, so as to drive the first driving member 4111 to slide along the left-right direction, and when the first driving member 4111 passes through the rack on the workbench 42, the rack can drive the gear to rotate because the rack is fixed on the workbench 42, so as to drive the driving rod 411 to rotate, and finally drive the connecting rod 413 to rotate, so that the receiving mechanism 43 drives the metal plate 1 to turn. It should be noted that the length of the rack should be related to the gear, and that it should be satisfied that the gear is rotated just 180 ° so as to ensure that the metal plate 1 can be turned 180 °.
Referring to fig. 3-5, in some embodiments of the present invention, the guide assembly 415 includes a first guide plate 4151, two second guide plates 4152, and two third guide plates 4153. The first guide plates 4151 are horizontally arranged on the workbench 42, the limiting rods 4132 are abutted against the front sides of the first guide plates 4151, the two second guide plates 4152 are respectively arranged on the left side and the right side of the first guide plates 4151, the front ends of the second guide plates 4152 are respectively connected with the left side and the right side of the front end of the first guide plates 4151, the second guide plates 4152 are respectively gradually offset in the left-right direction along the front-back direction, the two third guide plates 4153 are respectively arranged on the rear ends of the two second guide plates 4152, and the front sides of the first guide plates 4151, the front sides of the second guide plates 4152 and the front sides of the third guide plates 4153 are connected and limited to form guide rails.
The guide assembly 415 in this embodiment is specifically designed to ensure that the stop lever 4132 will slide stably along a predetermined trajectory during the tipping process. The first guide plate 4151 is horizontally provided on the table 42 at a position corresponding to the front end of the stopper rod 4132. The stopper rod 4132 may abut against the front side of the first guide plate 4151 during the overturning, thereby ensuring the stability of the stopper rod 4132 in the front-rear direction. Two second guide plates 4152 are provided on the left and right sides of the first guide plate 4151, respectively. Their front ends are respectively connected to left and right sides of the front end of the first guide plate 4151 to form a continuous guide surface. The second guide plates 4152 are gradually offset in the front-rear direction in the left-right direction, respectively, and this design allows the stopper rod 4132 to gradually change its left-right position during the sliding process to change the position of the receiving mechanism 43. The two third guide plates 4153 are provided at the rear ends of the two second guide plates 4152, respectively. Together with the first and second guide plates 4151, 4152, they define a rail, the rail direction of which is the sliding direction of the limit lever 4132. The design of the third guide plate 4153 ensures stability and accuracy of the limit lever 4132 during sliding.
When the device works, the metal plate 1 is subjected to polishing and wiredrawing processing by the left conveying mechanism 11, the polishing mechanism 21 and the wiredrawing mechanism 31, the output end of the conveying mechanism 11 is supported by the supporting mechanism 43 of the panel turnover device 40, the sliding mechanism 44 can drive the turnover mechanism 41 to slide along the left direction, the limiting rod 4132 can slide along the guide rail of the right second guide plate 4152 from the right third guide plate 4153, the limiting plate is jacked forward by the second guide plate 4152, the connecting rod 413 is driven to compress the elastic piece 414, the driving rod 411 and the first driving piece 4111 (gear) are driven to move forward, and the supporting mechanism 43 can be driven to withdraw the metal plate 1 from the right conveying mechanism 11, so that the subsequent metal plate 1 can be turned over conveniently.
When the sliding mechanism 44 moves the mounting sleeve 412 to the lower part of the first guide plate 4151, the limiting rod 4132 can enter the guide rail of the first guide plate 4151 from the guide rail of the second guide plate 4152, at this time, the first driving rod 411 member can be clamped with the rack on the workbench 42, and the limiting rod 4132 is abutted by the front side of the first guide plate 4151, so that the first driving member 4111 continuously moves on the rack, the rack can drive the first driving member 4111 to rotate, and the driving rod 411, the connecting rod 413 and the bearing mechanism 43 at the rear end of the connecting rod 413 are driven to overturn, thereby realizing overturn of the metal plate 1.
When the first driving member 4111 drives the metal plate 1 to turn 180 ° and then the mounting sleeve 412 moves to the left end of the first guide plate 4151, i.e. enters the left second guide plate 4152, and after entering the guide rail of the second guide plate 4152, the limiting rod 4132 moves backward under the elastic force of the elastic member 414, so as to drive the connecting rod 413 to move forward, and simultaneously drive the driving rod 411 and the first driving member 4111 to move backward and separate from the rack, and drive the receiving mechanism 43 to move backward while the connecting rod 413 moves backward, so that the metal plate 1 is driven to be conveyed to the left conveying mechanism 11, and the conveying mechanism 11 is facilitated to receive the turned metal plate 1.
Therefore, it will be appreciated that when the tilting mechanism 41 is operated, the limit lever 4132 will reciprocate along the track direction of the guide rail under the driving of the first driving member 4111. Since the guide rail is defined by the first guide plate 4151, the second guide plate 4152 and the third guide plate 4153 together, the sliding track of the stopper rod 4132 is precisely controllable, i.e., the position of the receiving mechanism 43 is changeable, for facilitating receiving the metal plate 1, turning the metal plate 1, and conveying the metal plate 1. During the sliding process, the front end of the limiting rod 4132 always abuts against the front side of the first guide plate 4151, and the rear end thereof gradually changes its left and right positions under the guidance of the second guide plate 4152 and the third guide plate 4153.
It will be further appreciated that, in some embodiments of the present invention, referring to fig. 2 to 5, the guide assembly 415 further includes an adjusting member 416, wherein the adjusting member 416 is configured to adjust the offset degree of the second guide plate 4152, the front end of the second guide plate 4152 is hinged to the first guide plate 4151, the output end of the adjusting member 416 is connected to the front end of the second guide plate 4152, the adjusting member 416 is configured to drive the second guide plate 4152 to swing about the hinge point as a rotation center, the rear end of the second guide plate 4152 is hinged to a first limit slide rod 4164, the first limit slide rod 4164 can be disposed in a third guide plate 4153 in a penetrating manner, the second limit slide rod 4165 is disposed on the table 42, the axis of the second limit slide rod 4165 extends in the front-rear direction, the third guide plate 4153 is connected to the second limit slide rod 4165, and the third guide plate 4153 can slide along the axis direction of the second limit slide rod 4165.
The guide assembly 415 in the embodiment of the present invention further increases the design of the adjusting member 416, so that the offset degree of the second guide plate 4152 can be flexibly adjusted according to the actual requirement. The adjusting member 416 is a new component in the guide assembly 415 and has a main function of adjusting the degree of deflection of the second guide plate 4152. The adjusting member 416 may be a screw, a knob, or an electrically-adjustable driver, which may be manually adjusted, as the specific form depends on the actual requirements. The front end of the second guide plate 4152 is connected to the first guide plate 4151 by a hinge, which allows the second guide plate 4152 to swing about the hinge point as the rotation center. The hinged design ensures flexibility and stability of the second guide plate 4152 during adjustment. The output end of the adjusting member 416 is coupled to the front end of the second guide plate 4152, and the second guide plate 4152 may swing around the hinge point by the driving of the adjusting member 416, thereby changing the degree of deviation thereof. This design allows the user to easily adjust the offset angle of the second guide plate 4152 according to the specification and processing requirements of the metal plate 1, ensuring stability and accuracy of the stopper rod 4132 during sliding. The rear end of the second guide plate 4152 is hinged to a first limit slide bar 4164, and the first limit slide bar 4164 can be inserted into the third guide plate 4153. This design limits the rear end position of the second and third guide plates 4152, 4153 during oscillation, ensuring overall stability of the guide assembly 415. The table 42 is provided with a second stopper slide bar 4165 whose axis extends in the front-rear direction. The third guide plate 4153 is connected to the second stopper slide bar 4165 such that the third guide plate 4153 can slide in the axial direction of the second stopper slide bar 4165. This design allows the third guide plate 4153 to be fine tuned during the sliding of the stop lever 4132 to accommodate different gauge sheet metal 1 tooling requirements.
When it is desired to adjust the degree of deflection of the second guide plate 4152, the user operates the adjuster 416 to drive the second guide plate 4152 to swing about the hinge point. Since the rear end of the second guide plate 4152 is hinged to the first limit slide bar 4164, and the first limit slide bar 4164 is inserted into the third guide plate 4153, the swinging of the second guide plate 4152 drives the third guide plate 4153 to fine-tune along the axial direction of the second limit slide bar 4165. Meanwhile, due to the connection between the third guide plate 4153 and the second limit slide rod 4165, stability and accuracy of the third guide plate 4153 in the fine adjustment process are ensured, so that the limit rod 4132 (i.e. the position of the mounting sleeve 412) can always slide to the position, and further the bearing mechanism 43 can always be ensured to be displaced to the middle part of the conveying mechanism 11. By the design of the adjusting piece 416, the invention realizes flexible adjustment of the deflection degree of the second guide plate 4152, so that the guide assembly 415 can adapt to the processing requirements of the metal plates 1 with different specifications and sizes. The rear ends of the second guide plates 4152 are swung closer to the conveyor 10, so that the metal plate 1 having a smaller size can be applied, whereas the rear ends of the second guide plates 4152 are swung away from the conveyor 10, so that the metal plate 1 having a larger size can be applied. The design not only improves the universality and flexibility of the metal plate polishing and wire drawing equipment, but also ensures the stability and the machining precision of the equipment in the machining process.
Further, in some embodiments of the present invention, referring to fig. 2 and 4, the adjustment member 416 includes a first mounting plate 4161, a transmission rod 4162, and a second driving member 4163. The first mounting plate 4161 is arranged on the workbench 42, the first guide plate 4151 is arranged below the first mounting plate 4161, the transmission rod 4162 is arranged on the first guide plate 4151, the axis of the transmission rod 4162 extends in the left-right direction, two ends of the transmission rod 4162 are respectively connected with a rotating shaft on the front end of the second guide plate 4152, the second driving member 4163 is arranged on the first mounting plate 4161, the output end of the second driving member 4163 is connected with the transmission rod 4162, and the second driving member 4163 is used for driving the transmission rod 4162 to rotate so as to drive the rotating shaft on the front end of the second guide plate 4152 to rotate.
Specifically, the first mounting plate 4161 is a base member of the adjustment member 416 that is disposed on the table 42 for supporting and securing other components. The first guide plate 4151 is mounted below the first mounting plate 4161 to ensure stability of the guide assembly 415. The transmission rod 4162 is provided on the first guide plate 4151 with its axis extending in the left-right direction. Both ends of the transmission rod 4162 are respectively connected with the rotating shafts on the front ends of the second guide plates 4152, so that the rotation of the transmission rod 4162 can drive the second guide plates 4152 to swing by taking the hinge point as the rotation center. The design of the drive rod 4162 ensures the smoothness and accuracy of the adjustment process. The second driver 4163 is a power source for the regulator 416 and is disposed on the first mounting plate 4161. The output end of the second driving member 4163 is connected to the transmission rod 4162 for driving the transmission rod 4162 to rotate. The second driving member 4163 may be an electric motor, a pneumatic motor, a manual adjusting knob, etc., and the specific form is determined according to the actual requirement. When the second driving member 4163 is started, the output end of the second driving member 4163 drives the transmission rod 4162 to rotate, so that the second guide plate 4152 is driven to swing through the rotating shaft, and the offset degree is adjusted.
When it is necessary to adjust the degree of offset of the second guide plate 4152, the second driver 4163 is activated. The output end of the second driving member 4163 starts to rotate and drives the transmission rod 4162 to rotate. Since both ends of the transmission rod 4162 are respectively connected to the rotation shafts on the front ends of the second guide plates 4152, the rotation of the transmission rod 4162 is converted into the swing of the second guide plates 4152. By controlling the rotation angle and speed of the second driving member 4163, the user can precisely adjust the offset degree of the second guide plate 4152 to meet the processing requirements of the metal plates 1 of different specifications and sizes. By the fine design of the adjusting member 416, the embodiment of the present invention achieves precise control of the degree of deflection of the second guide plate 4152. The close fit and precise control of the components of the adjustment member 416 allows the guide assembly 415 to accommodate different processing requirements, improving versatility and flexibility of the sheet metal polishing and wiredrawing apparatus. At the same time, the design of the adjusting piece 416 also makes the equipment easier to maintain and debug, and reduces the use cost.
Referring to fig. 2-4, in some embodiments of the invention, the receiving mechanism 43 includes a second mounting plate 431, a clamp 432, and two sets of receiving assemblies 433. The second mounting plate 431 is arranged at the output end of the turnover mechanism 41, the clamping piece 432 is arranged on the second mounting plate 431, the clamping piece 432 is used for clamping the metal plate 1, two groups of bearing assemblies 433 are arranged at the left end and the right end of the second mounting plate 431, each bearing assembly 433 comprises two bearing members 4331, each bearing member 4331 comprises a third mounting plate 4331b and a plurality of rollers 4331a, the third mounting plate 4331b extends along the front-back direction, the rollers 4331a are sequentially arranged on the third mounting plate 4331b, and the two bearing members 4331 are oppositely arranged.
Specifically, the second mounting plate 431 is a base member of the receiving mechanism 43, which is provided on the output end of the inverting mechanism 41. The second mounting plate 431 is used to support and secure the clamping member 432 and the receiving assembly 433 to ensure their stability and accuracy during processing. The holding member 432 is provided on the second mounting plate 431 and has a main function of holding the metal plate 1 against movement or falling off during turning and processing. The clamping member 432 may be a mechanical clamping jaw, an electromagnetic chuck, etc., and the specific form is determined according to the material and processing requirements of the metal plate 1. By the clamping action of the clamping pieces 432, the metal plate 1 can be firmly fixed to the second mounting plate 431, ensuring smooth progress of the processing. The receiving mechanism 43 further includes two sets of receiving members 433 disposed at left and right ends of the second mounting plate 431, respectively. Each set of receiving members 433 includes two oppositely disposed receiving members 4331, each receiving member 4331 being comprised of a third mounting plate 4331b and a plurality of rollers 4331 a. The third mounting plate 4331b extends in a front-to-rear direction to provide a stable support platform for the roller 4331 a. The plurality of rollers 4331a are sequentially arranged on the third mounting plate 4331b, and they can reduce friction resistance between the metal plate 1 and the receiving member 4331, so that the metal plate 1 can smoothly move during the processing. The two receiving pieces 4331 are oppositely arranged and jointly support the left side and the right side of the metal plate 1, so that the stability and the balance of the metal plate in the processing process are ensured.
When the metal plate 1 needs to be turned over and processed, the conveying device will convey the metal plate 1 into the receiving members 4331 on the left and right sides, and the metal plate 1 can be firmly clamped on the second mounting plate 431 by the clamping members 432 along with conveying. Then, the turning mechanism 41 starts to operate, driving the second mounting plate 431 to turn over together with the metal plate 1. In the process of carrying the metal plate 1, the roller 4331a of the carrying assembly 433 can reduce the friction resistance between the metal plate 1 and the carrying member 4331, so that the carrying action is smoother and more stable.
It can be understood that the receiving mechanism 43 of the present invention can further add an adjusting mechanism to the second mounting plate 431 to adjust the length of the second mounting plate 431 in the left-right direction, thereby changing the distance between the receiving assemblies 433 at the left and right sides and further meeting the receiving requirements of the metal plates 1 with different widths. The adjusting structure may be a telescopic rod, an adjusting screw, or the like, and is not particularly limited in this embodiment, and may satisfy the adjustment of the length of the second mounting plate 431.
Referring to fig. 1, in some embodiments of the present invention, the conveyor mechanism 11 includes a first bracket 111, a conveyor belt assembly 112, and a third drive member 113. The first support 111 is arranged on the frame, the conveyor belt assembly 112 is arranged on the first support 111, the conveyor belt assembly 112 is used for conveying the metal plate 1, the third driving piece 113 is arranged on the first support 111, the output end of the third driving piece 113 is connected with the conveyor belt assembly 112, and the third driving piece 113 is used for driving the conveyor belt assembly 112.
Specifically, the first bracket 111 is the basic support structure of the conveyor mechanism 11, which is provided on the frame, providing a stable mounting platform for the conveyor belt assembly 112 and the third drive member 113. The design of the first support 111 ensures stability and reliability of the conveyor 11 during operation of the apparatus. The conveyor belt assembly 112 is a core component of the conveyor mechanism 11, and is provided on the first bracket 111 for conveying the metal plate 1. The conveyor belt assembly 112 may include conveyor belts, drive wheels, tension pulleys, etc., with the specific configuration being dependent upon the actual needs. The conveyor belt is made of a wear-resistant, corrosion-resistant material to ensure good conveying performance during long-term use. By the conveying action of the conveyor belt assembly 112, the metal sheet 1 can be moved in the apparatus according to a predetermined path and speed, realizing an automated process. The third driving member 113 is a power source of the conveying mechanism 11, and is disposed on the first bracket 111, and an output end thereof is connected to the conveyor belt assembly 112. The third driving member 113 may be an electric motor, a pneumatic motor, etc., and the specific form is determined according to actual requirements. When the third driving member 113 is started, the output end thereof drives the conveyor belt assembly 112 to operate, thereby conveying the metal plate 1.
When the metal plate 1 needs to be conveyed, the third driving member 113 is activated. The output end of the third driving member 113 starts to rotate and drives the conveyor belt assembly 112 to operate. The conveyor assembly 112 is driven by the third driving member 113 to move the metal sheet 1 to a designated processing position in accordance with a predetermined path and speed. The first support 111 provides stable support for the conveyor belt assembly 112 during the transfer process, ensuring the smoothness and accuracy of the transfer process. Through the fine design of the conveying mechanism 11, the automatic conveying of the metal plate 1 is realized, and the processing efficiency and the degree of automation of the metal plate polishing and wire drawing equipment are improved.
Referring to fig. 1, in some embodiments of the present invention, the polishing mechanism 21 includes a second support 211, a polishing belt assembly 212, and a fourth drive 213. The second holder 211 is provided on the frame, the polishing belt assembly 212 is provided on the second holder 211, the polishing belt assembly 212 is used for polishing the metal plate 1, the fourth driving member 213 is provided on the second holder 211, and the fourth driving member 213 is used for driving the polishing belt assembly 212.
Specifically, the second bracket 211 is firmly provided on the frame as a basic support structure of the polishing mechanism 21. It provides a stable mounting platform for the polishing belt assembly 212 and the fourth drive 213, ensuring accuracy and stability during polishing. The polishing belt assembly 212 is a core component of the polishing mechanism 21, and is mounted on the second holder 211 and is used exclusively for polishing the metal plate 1. The polishing belt assembly 212 generally includes a polishing belt, a drive wheel, a tensioner, and possibly a polishing agent supply system. The polishing belt is made of a material which is wear-resistant and can effectively remove flaws on the metal surface, and the driving wheel and the tensioning wheel ensure that the polishing belt keeps proper tension and stable movement track in the polishing process. The fourth driving member 213 is a power source of the polishing mechanism 21, and is also mounted on the second bracket 211 and is connected to the polishing belt assembly 212. The fourth drive 213 may be an electric motor, a pneumatic motor, or other suitable drive device, the choice of which depends on the particular polishing requirements and equipment specifications. When the fourth driving member 213 is activated, it drives the polishing belt assembly 212 to operate so that the polishing belt contacts the surface of the metal plate 1 at a proper speed and pressure, thereby achieving a polishing effect.
Before the metal sheet 1 enters the polishing mechanism 21, it has generally passed through the preceding transport and possible pretreatment steps. Once the metal plate 1 reaches the polishing position, the fourth driving member 213 is activated to drive the polishing belt assembly 212 to start operation. The polishing belt is driven by the driving wheel to rotate and is contacted with the surface of the metal plate 1, and the flaws on the metal surface are removed through mechanical friction and chemical action (if polishing agent is used), so that the metal surface becomes smoother and flatter. The second support 211 provides stable support for the polishing belt assembly 212 and the fourth drive 213 throughout the polishing process, ensuring accuracy and consistency of the polishing operation. By adjusting the rotation speed of the fourth driving member 213 and parameters such as the material, granularity and the like of the polishing belt, polishing effects with different roughness and glossiness can be realized so as to meet the processing requirements of different metal plate 1 products.
Referring to fig. 1, in some embodiments of the invention, the drawing mechanism 31 includes a third bracket 311, a ribbon assembly 312, and a fifth driver 313. The third bracket 311 is provided on the frame, the wire drawing belt assembly 312 is provided on the third bracket 311, the wire drawing belt assembly 312 is used for drawing the metal sheet 1, the fifth driving member 313 is provided on the third bracket 311, and the fifth driving member 313 is used for driving the wire drawing belt assembly 312.
Similarly, the third bracket 311 is the base support structure of the drawing mechanism 31, which is firmly mounted on the frame. The third bracket 311 provides a reliable mounting platform for the ribbon assembly 312 and the fifth driver 313, ensuring stability and accuracy during the drawing process. The wire drawing belt assembly 312 is a core component of the wire drawing mechanism 31, and is mounted on the third bracket 311 and is used exclusively for wire drawing treatment of the metal plate 1. The drawstring assembly 312 generally includes a drawstring, a drive wheel, a tensioner, and possibly a wire drawing agent supply system. The wire drawing belt is made of wear-resistant materials capable of effectively forming fine textures on the metal surface, and the driving wheel and the tensioning wheel ensure that the wire drawing belt keeps proper tension and stable movement track in the wire drawing process. The fifth driving member 313 is a power source of the drawing mechanism 31, is mounted on the third bracket 311, and is connected to the drawing belt assembly 312. The fifth drive 313 may be an electric motor, a pneumatic motor, or other suitable drive, the choice of which depends on the particular drawing requirements and equipment specifications. When the fifth driver 313 is activated, it drives the ribbon assembly 312 in operation, causing the ribbon to contact the surface of the metal sheet 1 at a suitable speed and pressure to achieve the drawing effect.
The sheet metal 1 may have undergone a previous polishing or other pretreatment step before it enters the drawing mechanism 31. Once the sheet metal 1 reaches the drawing position, the fifth drive 313 is activated to drive the drawstring assembly 312 into operation. The ribbon is rotated by the drive of the drive wheel and is in contact with the surface of the metal plate 1, and fine and uniform textures are formed on the metal surface through mechanical friction and possible action of the drawing agent. The third bracket 311 provides stable support for the ribbon assembly 312 and the fifth drive 313 throughout the drawing process, ensuring the accuracy and consistency of the drawing operation. By adjusting parameters such as the rotation speed of the fifth driving member 313, the material and granularity of the wire drawing belt, the use amount of the wire drawing agent, and the like, wire drawing effects with different textures and depths can be realized so as to meet the processing requirements of different metal plate 1 products.
Further, in some embodiments of the present invention, the metal plate polishing and wire drawing apparatus further includes a dust suction device 50, the dust suction device 50 is disposed on the frame, the dust suction device 50 is located on the downstream side of the polishing device 20 and the wire drawing device 30, and the dust suction device 50 is used for sucking dust after polishing and wire drawing.
The dust suction device 50 is skillfully installed on the frame and is located at the downstream side of the polishing device 20 and the drawing device 30. The design ensures that dust generated on the surface of the metal plate 1 is immediately sucked after polishing and wiredrawing treatment, and effectively prevents the dust from diffusing outside other parts or processing areas of the equipment. The suction device 50 generally includes a suction hood, a suction duct, a suction motor, a dust collection container, and the like. A dust hood is located behind the polishing and wiredrawing apparatus 30 for capturing and directing dust into the dust extraction duct. The dust collection motor provides strong suction force to suck dust into the dust collection container through the dust collection pipeline. When the metal plate 1 generates dust during polishing and wire drawing, the dust suction device 50 is immediately activated. The dust suction motor generates strong negative pressure, and dust is quickly sucked into the dust collection container through the dust suction hood and the dust suction pipeline. In this way, not only is the surface of the metal plate 1 kept clean, but also the air quality of the processing environment is greatly improved, and the risk of contact of dust by operators is reduced. In order to ensure efficient operation of the cleaning apparatus 50, it is necessary to maintain and manage it regularly. For example, the dust collection container is cleaned periodically, the tightness of the dust collection pipe and the dust hood is checked, and the filter screen of the dust collection motor is replaced or cleaned periodically.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (8)
1. A metal plate polishing and drawing apparatus having a first horizontal direction, characterized in that the metal plate polishing and drawing apparatus comprises:
A frame;
The conveying device (10), the conveying device (10) is arranged on the rack, the conveying device (10) comprises two conveying mechanisms (11), the two conveying mechanisms (11) are sequentially arranged along the first horizontal direction, and the two conveying mechanisms (11) are used for conveying the metal plates (1);
The polishing device (20) is arranged on the rack, the polishing device (20) comprises two polishing mechanisms (21), the two polishing mechanisms (21) are respectively arranged above the two conveying mechanisms (11), and the two polishing mechanisms (21) are used for polishing the plate surface of the metal plate (1);
The wire drawing device (30), the wire drawing device (30) is arranged on the rack, the wire drawing device (30) comprises two wire drawing mechanisms (31), the two wire drawing mechanisms (31) are respectively arranged on the downstream sides of the two polishing mechanisms (21), and the two wire drawing mechanisms (31) are used for drawing the plate surface of the metal plate (1);
A dust suction device (50), wherein the dust suction device (50) is arranged on the frame, the dust suction device (50) is positioned on the downstream side of the polishing device (20) and the wire drawing device (30), the dust suction device (50) is used for sucking dust after polishing and wire drawing, and
The turnover device (40) is arranged on the frame, the turnover device (40) is positioned on one side of the conveying device (10), the turnover device (40) comprises a workbench (42), a bearing mechanism (43) and a turnover mechanism (41), the workbench (42) is arranged on the frame, the turnover mechanism (41) is arranged on the workbench (42), the turnover mechanism (41) can slide back and forth on the workbench (42), the bearing mechanism (43) is arranged at the output end of the turnover mechanism (41), the bearing mechanism (43) is used for bearing and clamping the metal plate (1), and the turnover mechanism (41) is used for driving the bearing mechanism (43) to rotate 180 degrees so that the metal plate (1) can turn over 180 degrees;
the turnover mechanism (41) comprises:
the rotating rod can be arranged on the workbench (42) in a rotating mode by taking the axis of the rotating rod as a rotating center, the axis of the rotating rod extends in the front-rear direction, a limiting rod (4132) is arranged on the rotating rod, and the bearing mechanism (43) is connected to the rear end of the rotating rod;
-a guide assembly (415) arranged on the table (42) above the rotating rod, the guide assembly (415) having a guide rail on which the limit lever (4132) is slidable, the guide rail being used to control the position of the limit lever (4132) so that the rear end of the rotating rod is far from or near the conveying mechanism (11);
The turnover mechanism (41) further comprises a mounting sleeve (412), the mounting sleeve (412) is arranged on the workbench (42) in a sliding mode, a first limit groove (4121) is formed in the upper side of the mounting sleeve (412), and the first limit groove (4121) extends in the front-rear direction;
the rotating rod comprises a driving rod (411) and a connecting rod (413), wherein the front end of the driving rod (411) is connected with a first driving piece (4111), the first driving piece (4111) is used for driving the driving rod (411) to rotate, the axis of the driving rod (411) extends along the front-back direction, and the driving rod (411) can be arranged in the mounting sleeve (412) in a penetrating mode;
The connecting rod (413) can be arranged in the mounting sleeve (412) in a penetrating mode, a second limiting groove (4131) is formed in the periphery of the front end of the connecting rod (413), the second limiting groove (4131) is provided with the limiting rod (4132), the lower end of the limiting rod (4132) is arranged in the second limiting groove (4131) in a penetrating mode, and the upper end of the limiting rod (4132) is arranged in the first limiting groove (4121) in a penetrating mode;
an elastic piece (414) is further arranged in the mounting sleeve (412), the elastic piece (414) is sleeved on the driving rod (411), the rear end of the elastic piece (414) is abutted against the front end of the connecting rod (413), and the front end of the elastic piece (414) is abutted against the inner side of the mounting sleeve (412);
The guide assembly (415) includes:
A first guide plate (4151), wherein the first guide plate (4151) is horizontally arranged on the workbench (42), and the limiting rod (4132) is abutted to the front side of the first guide plate (4151);
Two second guide plates (4152), the two second guide plates (4152) are respectively arranged at two sides of the first guide plate (4151), the front ends of the second guide plates (4152) are respectively connected with two sides of the front end of the first guide plate (4151), the second guide plates (4152) are respectively gradually deviated along the first horizontal direction along the front-back direction, and
The two third guide plates (4153), two third guide plates (4153) are respectively arranged at the rear ends of two second guide plates (4152), the front side of the first guide plate (4151), the front side of the second guide plate (4152) and the front side of the third guide plate (4153) are connected and limited to form the guide rail, and the limiting rod (4132) can slide back and forth along the track direction of the guide rail.
2. The sheet metal polishing wiredrawing apparatus according to claim 1, wherein the flap device (40) further comprises a sliding mechanism (44), the sliding mechanism (44) is provided on the table (42), the turning mechanism (41) is provided on an output end of the sliding mechanism (44), and the sliding mechanism (44) is used for driving the turning mechanism (41) to reciprocally slide in the first horizontal direction.
3. The sheet metal polishing wiredrawing apparatus according to claim 1, wherein said guide assembly (415) further comprises an adjusting member (416), said adjusting member (416) for adjusting the degree of deflection of said second guide plate (4152);
The front end of the second guide plate (4152) is hinged with the first guide plate (4151), the output end of the adjusting piece (416) is connected with the front end of the second guide plate (4152), and the adjusting piece (416) is used for driving the second guide plate (4152) to swing by taking a hinge point as a rotation center;
The rear end of the second guide plate (4152) is hinged to a first limit slide bar (4164), the first limit slide bar (4164) can be arranged in the third guide plate (4153) in a penetrating mode, a second limit slide bar (4165) is arranged on the workbench (42), the axis of the second limit slide bar (4165) extends in the front-back direction, the third guide plate (4153) is connected with the second limit slide bar (4165), and the third guide plate (4153) can slide along the axis direction of the second limit slide bar (4165).
4.A sheet metal polishing wiredrawing apparatus according to claim 3, wherein said regulating member (416) comprises:
A first mounting plate (4161), the first mounting plate (4161) being provided on the table (42), the first guide plate (4151) being mounted below the first mounting plate (4161);
A transmission rod (4162), the transmission rod (4162) is arranged on the first guide plate (4151), the axis of the transmission rod (4162) extends along the first horizontal direction, two ends of the transmission rod (4162) are respectively connected with the rotating shaft on the front end of the second guide plate (4152), and
The second driving piece (4163), second driving piece (4163) sets up on first mounting panel (4161), the output of second driving piece (4163) is connected transfer line (4162), second driving piece (4163) are used for driving transfer line (4162) rotates, so as to drive pivot on the front end of second deflector (4152) rotates.
5. The metal plate polishing drawing apparatus according to claim 1, wherein the receiving mechanism (43) includes:
A second mounting plate (431), wherein the second mounting plate (431) is arranged on the output end of the turnover mechanism (41);
A clamping member (432), the clamping member (432) being provided on the second mounting plate (431), the clamping member (432) being for clamping the metal plate (1), and
Two sets of accepting subassembly (433), two sets of accept subassembly (433) set up the both ends of second mounting panel (431), accept subassembly (433) include two and accept piece (4331), every accept piece (4331) include third mounting panel (4331 b) and a plurality of gyro wheel (4331 a), third mounting panel (4331 b) extend along fore-and-aft direction, a plurality of gyro wheel (4331 a) are arranged in proper order and are set up on third mounting panel (4331 b), two accept piece (4331) set up relatively.
6. The metal plate polishing drawing apparatus according to claim 1, wherein the conveying mechanism (11) includes:
a first bracket (111), the first bracket (111) being arranged on the frame;
a conveyor belt assembly (112), the conveyor belt assembly (112) being arranged on the first support (111), the conveyor belt assembly (112) being used for conveying the metal sheet (1), and
The third driving piece (113), third driving piece (113) is provided on first support (111), output of third driving piece (113) is connected conveyer belt subassembly (112), third driving piece (113) are used for driving conveyer belt subassembly (112).
7. The metal plate polishing wire drawing apparatus according to claim 1, wherein the polishing mechanism (21) comprises:
a second bracket (211), the second bracket (211) being arranged on the frame;
a polishing tape assembly (212), the polishing tape assembly (212) being provided on the second holder (211), the polishing tape assembly (212) being for polishing the metal plate (1), and
And a fourth driving member (213), wherein the fourth driving member (213) is disposed on the second support (211), and the fourth driving member (213) is used for driving the polishing belt assembly (212).
8. The metal plate polishing drawing apparatus according to claim 1, wherein the drawing mechanism (31) comprises:
a third bracket (311), the third bracket (311) being arranged on the frame;
a wire drawing belt assembly (312), the wire drawing belt assembly (312) being arranged on the third bracket (311), the wire drawing belt assembly (312) being used for drawing the metal plate (1), and
And a fifth driving member (313), wherein the fifth driving member (313) is arranged on the third bracket (311), and the fifth driving member (313) is used for driving the wire drawing belt assembly (312).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411665428.8A CN119159493B (en) | 2024-11-20 | 2024-11-20 | Metal plate polishing and drawing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411665428.8A CN119159493B (en) | 2024-11-20 | 2024-11-20 | Metal plate polishing and drawing equipment |
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| Publication Number | Publication Date |
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| CN119159493A CN119159493A (en) | 2024-12-20 |
| CN119159493B true CN119159493B (en) | 2025-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411665428.8A Active CN119159493B (en) | 2024-11-20 | 2024-11-20 | Metal plate polishing and drawing equipment |
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| Country | Link |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN218613373U (en) * | 2022-11-10 | 2023-03-14 | 上海亨赫机电设备有限公司 | An automatic polishing wire drawing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6544108B2 (en) * | 2001-07-26 | 2003-04-08 | Mccoy Thomas E. | Apparatus for in-line surface polishing of cylindrical stock such as stainless steel tubing, and method |
| CN114055328B (en) * | 2022-01-18 | 2022-04-26 | 江苏九为新材料有限公司 | Aluminum alloy plate polishing device |
| CN217394586U (en) * | 2022-04-12 | 2022-09-09 | 南京神六机械设备制造有限公司 | Metal part surface polishing device |
| CN220920817U (en) * | 2023-10-09 | 2024-05-10 | 安徽省霍山恒鑫金属制品有限公司 | Overturning clamp for metal stamping |
| CN221065764U (en) * | 2023-10-11 | 2024-06-04 | 珠海三升模具有限公司 | Metal sheet two-sided polishing wire drawing machine |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN218613373U (en) * | 2022-11-10 | 2023-03-14 | 上海亨赫机电设备有限公司 | An automatic polishing wire drawing machine |
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