CN119153588B - Cleaning and texturing equipment for single crystal battery piece - Google Patents
Cleaning and texturing equipment for single crystal battery piece Download PDFInfo
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- CN119153588B CN119153588B CN202411648240.2A CN202411648240A CN119153588B CN 119153588 B CN119153588 B CN 119153588B CN 202411648240 A CN202411648240 A CN 202411648240A CN 119153588 B CN119153588 B CN 119153588B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 29
- 239000013078 crystal Substances 0.000 title description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 62
- 210000002858 crystal cell Anatomy 0.000 claims description 35
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000003780 insertion Methods 0.000 claims description 19
- 230000037431 insertion Effects 0.000 claims description 19
- 235000012431 wafers Nutrition 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 8
- 210000004027 cell Anatomy 0.000 description 76
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 239000000243 solution Substances 0.000 description 18
- 239000008367 deionised water Substances 0.000 description 14
- 229910021641 deionized water Inorganic materials 0.000 description 14
- 239000003153 chemical reaction reagent Substances 0.000 description 13
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010981 drying operation Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 210000000085 cashmere Anatomy 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001599 direct drying Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67075—Apparatus for fluid treatment for etching for wet etching
- H01L21/67086—Apparatus for fluid treatment for etching for wet etching with the semiconductor substrates being dipped in baths or vessels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Primary Cells (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及单晶电池片技术领域,更具体地说,它涉及一种单晶电池片的清洗制绒设备。The present invention relates to the technical field of single crystal cell sheets, and more specifically, to a cleaning and texturing device for single crystal cell sheets.
背景技术Background Art
单晶电池片,也被称为单晶硅电池片,是用单晶硅材料制成的电池片。它以其高转化效率、良好的稳定性以及较长的使用寿命在太阳能发电领域得到了广泛应用。Monocrystalline cells, also known as monocrystalline silicon cells, are cells made of monocrystalline silicon. They are widely used in the field of solar power generation due to their high conversion efficiency, good stability and long service life.
单晶电池片制绒是太阳能电池生产中的一个关键步骤,其目的是通过形成金字塔结构的绒面来增加硅片的表面积,从而提高对光的吸收和电池的转换效率。Texturing of single crystal cells is a key step in the production of solar cells. Its purpose is to increase the surface area of the silicon wafer by forming a pyramid-structured texture, thereby improving light absorption and cell conversion efficiency.
目前,单晶电池片竖直等距排列放置在电池片花篮中,因此电池片浸在化学试剂或者去离子水中后,化学试剂或去离子水会流到两个单晶电池片之间反应,当电池片从化学试剂或去离子水中提出时,溶液会向下流动并滴落,当电池片经过制绒操作后,电池片表面会形成绒面,因此相邻两个电池片之间的水体下落速度会变慢,进而出现存水的情况,后续进行烘干作业时,会影响烘干的效率;At present, single crystal cells are arranged vertically and equidistantly in a cell basket. Therefore, after the cells are immersed in chemical reagents or deionized water, the chemical reagents or deionized water will flow between two single crystal cells to react. When the cells are taken out of the chemical reagents or deionized water, the solution will flow downward and drip. After the cells are subjected to the texturing operation, a velvet surface will be formed on the surface of the cells. Therefore, the falling speed of the water between two adjacent cells will be slowed down, and water will accumulate. When the subsequent drying operation is performed, the drying efficiency will be affected.
而且电池片从去离子水中提出时,必须等待其上附着的多余水体充分滴落,以确保不会带入到后续的化学处理步骤中,如果直接将带有水滴的电池片浸入下一个化学试剂中,不仅会稀释该试剂的浓度,从而影响其处理效果,还可能导致化学反应的不稳定。Moreover, when the battery cell is taken out of the deionized water, it is necessary to wait for the excess water attached to it to drip off completely to ensure that it will not be brought into the subsequent chemical treatment steps. If the battery cell with water droplets is directly immersed in the next chemical reagent, it will not only dilute the concentration of the reagent, thereby affecting its treatment effect, but may also cause instability in the chemical reaction.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种单晶电池片的清洗制绒设备。In view of the deficiencies in the prior art, the present invention aims to provide a cleaning and texturing device for single crystal cell sheets.
为实现上述目的,本发明提供了如下技术方案:一种单晶电池片的清洗制绒设备,包括主体组件、安装于主体组件内部的输送组件以及连接于输送组件一侧的抓取组件,所述抓取组件的底部安装有调整组件,所述抓取组件的底部且位于调整组件的下方位置设置有承载组件。To achieve the above-mentioned purpose, the present invention provides the following technical solution: a cleaning and texturing device for single crystal cell sheets, comprising a main body component, a conveying component installed inside the main body component, and a grabbing component connected to one side of the conveying component, an adjustment component is installed at the bottom of the grabbing component, and a bearing component is arranged at the bottom of the grabbing component and below the adjustment component.
所述主体组件包括框架、设置于框架内部的挡板以及设置于挡板一侧的两组输送带,两组所述输送带之间等距排列设置有多个水槽。The main body component comprises a frame, a baffle plate arranged inside the frame, and two groups of conveyor belts arranged on one side of the baffle plate, and a plurality of water troughs are arranged equidistantly between the two groups of conveyor belts.
所述输送组件设置于挡板远离水槽的一侧,且所述输送组件的一侧经过挡板的顶部且与抓取组件相连接,所述抓取组件位于水槽的上方,所述抓取组件包括与输送组件连接的连接架以及对称安装有连接架内部的两个伸缩气缸,两个所述伸缩气缸的活塞杆分别连接有滑板,所述连接架的底部对称连接有两个限位杆,两个所述限位杆与两个滑板相对应设置,每个所述限位杆的外侧壁均滑动连接有两个滑块,每个所述滑板的侧壁均对称铰接有两个第一铰接杆,两个所述第一铰接杆远离对应滑板的一端分别与两个滑块的侧壁相铰接,每个所述滑块的底部均连接有L形板,所述L形板的侧壁水平连接有插杆。The conveying assembly is arranged on a side of the baffle away from the water tank, and one side of the conveying assembly passes through the top of the baffle and is connected to the grabbing assembly, the grabbing assembly is located above the water tank, the grabbing assembly includes a connecting frame connected to the conveying assembly and two telescopic cylinders symmetrically installed inside the connecting frame, the piston rods of the two telescopic cylinders are respectively connected to a slide, and two limit rods are symmetrically connected to the bottom of the connecting frame, the two limit rods are arranged corresponding to the two slides, the outer side wall of each limit rod is slidably connected to two sliders, and the side wall of each slide is symmetrically hinged to two first hinged rods, and the ends of the two first hinged rods away from the corresponding slides are respectively hinged to the side walls of the two sliders, and the bottom of each slider is connected to an L-shaped plate, and the side wall of the L-shaped plate is horizontally connected to a plug rod.
所述承载组件包括两个立板,两个所述立板之间等距设置有多组定位机构,每个所述立板的侧壁对称开设有两个卡接槽,所述卡接槽与其中一个插杆相对应,所述卡接槽呈U形设置,且所述卡接槽的顶部和底部之间通过挡块分隔设置。The bearing assembly includes two vertical plates, and multiple groups of positioning mechanisms are equidistantly arranged between the two vertical plates. The side wall of each vertical plate is symmetrically provided with two snap-in grooves, which correspond to one of the insertion rods. The snap-in groove is U-shaped, and the top and bottom of the snap-in groove are separated by a block.
本发明进一步设置为:所述框架的内部安装有顶板,所述顶板呈梯形设置,所述顶板位于水槽的上方。The present invention is further configured as follows: a top plate is installed inside the frame, the top plate is arranged in a trapezoidal shape, and the top plate is located above the water tank.
通过采用上述技术方案,承载组件对单晶电池片进行排列放置,即单晶电池片竖直放置,且多个单晶电池片之间设置间隙,当抓取组件中的L形板和插杆移动时,即可对承载组件进行抓取,承载组件依次经过多个水槽,单晶电池片浸在水槽内的化学试剂或者去离子水中反应,从而完成放置的单晶电池片清洗制绒作业。By adopting the above technical solution, the supporting component arranges and places the monocrystalline cell sheets, that is, the monocrystalline cell sheets are placed vertically, and gaps are set between multiple monocrystalline cell sheets. When the L-shaped plate and the insertion rod in the grabbing component move, the supporting component can be grabbed. The supporting component passes through multiple water tanks in turn, and the monocrystalline cell sheets are immersed in the chemical reagents or deionized water in the water tanks to react, thereby completing the cleaning and texturing operation of the placed monocrystalline cell sheets.
本发明进一步设置为:所述输送组件包括安装于挡板远离水槽一侧的两个第一导轨以及滑动连接于第一导轨上的电动滑轨,所述电动滑轨竖直设置,所述电动滑轨的侧壁滑动连接有支架,所述支架的一端经过挡板且与抓取组件相连接,所述电动滑轨的一侧安装有驱动电机,所述驱动电机的输出端安装有齿轮,其中一个所述第一导轨的底部安装有齿条,所述齿条与齿轮相啮合。The present invention is further configured as follows: the conveying assembly includes two first guide rails installed on the side of the baffle away from the water tank and an electric slide rail slidably connected to the first guide rails, the electric slide rail is vertically arranged, and the side wall of the electric slide rail is slidably connected with a bracket, one end of the bracket passes through the baffle and is connected to the grabbing assembly, a driving motor is installed on one side of the electric slide rail, and a gear is installed on the output end of the driving motor, and a rack is installed at the bottom of one of the first guide rails, and the rack is meshed with the gear.
通过采用上述技术方案,电动滑轨滑动在第一导轨上,通过驱动电机带动齿轮旋转,使得齿轮在齿条上行走,进而带动电动滑轨在第一导轨上滑移,支架受驱动力影响带动抓取组件行走,同时电动滑轨带动支架上下移动,进而控制抓取组件的高度,致使抓取组件能够水平移动和上下高度同时调整,方便抓取组件对单晶电池片抓取和移载。By adopting the above technical solution, the electric slide rail slides on the first guide rail, and the gear is driven to rotate by the driving motor, so that the gear moves on the rack, thereby driving the electric slide rail to slide on the first guide rail. The bracket is affected by the driving force to drive the grabbing component to move, and at the same time, the electric slide rail drives the bracket to move up and down, thereby controlling the height of the grabbing component, so that the grabbing component can move horizontally and adjust the up and down height at the same time, which is convenient for the grabbing component to grab and transfer the single crystal battery cell.
本发明进一步设置为:两个所述立板相对设置,每个所述立板的侧壁均安装有两个第二导轨,两个所述第二导轨上下设置,每个所述第二导轨上均滑动连接有两个滑台,与上方第二导轨对应的两个滑台侧壁均连接有第二杆体,与下方第二导轨对应的两个滑台侧壁均连接有第三杆体,其中一个第二杆体与其中一个第三杆体之间连接有第一杆体,所述定位机构安装于两个第三杆体和两个第二杆体之间。The present invention is further configured as follows: the two vertical plates are arranged opposite to each other, the side walls of each vertical plate are installed with two second guide rails, the two second guide rails are arranged up and down, each of the second guide rails is slidably connected to two slides, the two slide side walls corresponding to the upper second guide rails are connected to the second rod body, the two slide side walls corresponding to the lower second guide rails are connected to the third rod body, the first rod body is connected between one of the second rod bodies and one of the third rod bodies, and the positioning mechanism is installed between the two third rod bodies and the two second rod bodies.
本发明进一步设置为:所述定位机构包括两个第一定位板,两个所述第一定位板分别安装于两个第二杆体之间,且两个所述第一定位板之间等距安装有多个固定块,两个所述第三杆体的顶部均等距安装有多个L形槽,两个所述第三杆体顶部的L形槽等距交错设置。The present invention is further configured as follows: the positioning mechanism includes two first positioning plates, the two first positioning plates are respectively installed between the two second rod bodies, and a plurality of fixing blocks are equidistantly installed between the two first positioning plates, a plurality of L-shaped grooves are equidistantly installed on the tops of the two third rod bodies, and the L-shaped grooves on the tops of the two third rod bodies are equidistantly and staggeredly arranged.
本发明进一步设置为:每个所述L形槽的底部开设有第一通槽,所述L形槽的一侧开设有第二通槽,所述L形槽的顶部开设有凹槽。The present invention is further configured as follows: a first through groove is formed at the bottom of each L-shaped groove, a second through groove is formed at one side of the L-shaped groove, and a groove is formed at the top of the L-shaped groove.
本发明进一步设置为:每个所述卡接槽的内部顶壁安装有凸块,所述凸块为多组且呈等距设置,所述凸块的底部呈弧形设置。The present invention is further configured as follows: a protrusion is installed on the inner top wall of each of the clamping grooves, the protrusions are in multiple groups and are arranged at equal distances, and the bottom of the protrusion is arranged in an arc shape.
通过采用上述技术方案,卡接槽的顶部和底部之间通过挡块分隔设置,插杆在移动挡块上方滑移的同时在凸块底部滑移,插杆切换不同凸块,并在移动过程中使立板振动,立板将振动力施加到定位机构和单晶电池片上,致使单晶电池片振动,进而加快相邻单晶电池片之间水体的流动,避免单晶电池片表面为绒面时水体流动速度慢影响制绒清洗效率的情况,通过对L形槽形状的设置,两个第三杆体上安装的L形槽交错分离时,L形槽的竖直部分对对应的电池片施加推动力,避免电池片与L形槽出现脱离的情况。By adopting the above technical scheme, the top and bottom of the card slot are separated by a block, the insertion rod slides on the top of the moving block and at the same time slides at the bottom of the protrusion, the insertion rod switches different protrusions, and makes the vertical plate vibrate during the movement, and the vertical plate applies vibration force to the positioning mechanism and the single crystal battery cell, causing the single crystal battery cell to vibrate, thereby accelerating the flow of water between adjacent single crystal battery cells, avoiding the situation where the water flow speed is slow when the surface of the single crystal battery cell is velvet, affecting the velveting and cleaning efficiency, and by setting the shape of the L-shaped groove, when the L-shaped grooves installed on the two third rods are staggered and separated, the vertical part of the L-shaped groove applies a pushing force to the corresponding battery cell, avoiding the situation where the battery cell is separated from the L-shaped groove.
本发明进一步设置为:所述调整组件包括设置于两个立板上方的调整杆,所述调整杆的两端均连接有连接杆,所述连接杆的两端对称铰接有两个第二铰接杆,两个所述第二铰接杆远离对应连接杆的一端分别与其中一侧立板侧壁上方的两个滑台相铰接。The present invention is further configured as follows: the adjustment assembly includes an adjustment rod arranged above the two vertical plates, both ends of the adjustment rod are connected to connecting rods, and two second hinged rods are symmetrically hinged at both ends of the connecting rod, and the ends of the two second hinged rods away from the corresponding connecting rods are respectively hinged to two slides above the side walls of one of the vertical plates.
本发明进一步设置为:两个所述立板的顶部均竖直安装有立杆,所述立杆的顶部贯穿其中一个所述连接杆相背离的一侧。The present invention is further configured as follows: a vertical pole is vertically installed on the top of each of the two vertical plates, and the top of the vertical pole passes through the opposite side of one of the connecting rods.
本发明进一步设置为:所述调整组件还包括横杆,所述横杆的两端分别两个限位杆的外壁中部相连接,所述横杆的顶部安装有驱动气缸,所述驱动气缸的底部安装有两个电动夹爪,两个所述电动夹爪向下延伸。The present invention is further configured as follows: the adjustment component also includes a cross bar, the two ends of the cross bar are respectively connected to the middle of the outer walls of the two limit rods, a driving cylinder is installed on the top of the cross bar, and two electric clamps are installed on the bottom of the driving cylinder, and the two electric clamps extend downward.
通过采用上述技术方案,驱动气缸用于驱动电动夹爪向下移动,致使电动夹爪移动到调整杆的位置,并通过电动夹爪对调整杆44夹持,驱动气缸的活塞杆缩短时,调整杆被向上拉扯,调整杆则拉动第二铰接杆摆动,致使对应滑台向第二导轨的端部移动,致使两个第三杆体上的L形槽相互远离,实现电池片交错分离,方便后续的烘干作业,反之驱动气缸的活塞杆伸长,调整杆被向下推动,调整杆则推动第二铰接杆摆动,致使对应滑台向第二导轨的中部移动,致使两个第三杆体上的L形槽相互靠近,实现电池片等距放置,而当抓取组件离开承载组件时,由于第二铰接杆整体呈向第二导轨中部倾斜设置,调整杆受自身重力影响对第二铰接杆保持挤压状态,电池片保持等距放置状态,方便电池片的浸泡清洗制绒。By adopting the above technical scheme, the driving cylinder is used to drive the electric clamp to move downward, causing the electric clamp to move to the position of the adjustment rod and clamp the adjustment rod 44 through the electric clamp. When the piston rod of the driving cylinder is shortened, the adjustment rod is pulled upward, and the adjustment rod pulls the second hinged rod to swing, causing the corresponding slide to move toward the end of the second guide rail, causing the L-shaped grooves on the two third rod bodies to move away from each other, thereby achieving staggered separation of the battery cells, which is convenient for subsequent drying operations. Conversely, the piston rod of the driving cylinder is extended, the adjustment rod is pushed downward, and the adjustment rod pushes the second hinged rod to swing, causing the corresponding slide to move toward the middle of the second guide rail, causing the L-shaped grooves on the two third rod bodies to approach each other, thereby achieving equidistant placement of the battery cells. When the grabbing assembly leaves the carrying assembly, since the second hinged rod is tilted toward the middle of the second guide rail as a whole, the adjustment rod is affected by its own gravity to keep the second hinged rod in an extruded state, and the battery cells remain in an equidistant placement state, which is convenient for soaking, cleaning and cashmere making of the battery cells.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
(1)通过设置卡接槽和凸块,卡接槽的顶部和底部之间通过挡块分隔设置,插杆在移动挡块上方滑移的同时在凸块底部滑移,插杆切换不同凸块,并在移动过程中使立板振动,立板将振动力施加到定位机构和单晶电池片上,致使单晶电池片振动,进而加快相邻单晶电池片之间水体的流动,避免单晶电池片表面为绒面时水体流动速度慢影响制绒清洗效率的情况。(1) By setting a snap-in groove and a protrusion, the top and bottom of the snap-in groove are separated by a block, and the insertion rod slides on the top of the movable block and slides on the bottom of the protrusion at the same time. The insertion rod switches different protrusions and causes the vertical plate to vibrate during the movement. The vertical plate applies vibration force to the positioning mechanism and the single crystal cell, causing the single crystal cell to vibrate, thereby accelerating the flow of water between adjacent single crystal cell cells, avoiding the situation where the water flow speed is slow when the surface of the single crystal cell is velvet, affecting the velvet making and cleaning efficiency.
(2)通过设置L形槽,当电池片浸泡时,溶液通过两个相邻电池片之间的缝隙流动,而且溶液通过第一通槽、凹槽以及第二通槽流动,并且电池片在放置后,与L形槽以及固定块之间存在间隙,即电池片在被限制的机构内设置旷量,进而保证被L形槽遮挡的部分也能进行浸泡作业。(2) By setting the L-shaped groove, when the battery cells are immersed, the solution flows through the gap between two adjacent battery cells, and the solution flows through the first through groove, the groove and the second through groove. After the battery cells are placed, there is a gap between the L-shaped groove and the fixing block, that is, the battery cells are provided with a clearance within the restricted mechanism, thereby ensuring that the part blocked by the L-shaped groove can also be immersed.
(3)通过电动夹爪对调整杆夹持,驱动气缸的活塞杆缩短时,调整杆被向上拉扯,调整杆则拉动第二铰接杆摆动,致使对应滑台向第二导轨的端部移动,致使两个第三杆体上的L形槽相互远离,实现电池片交错分离,方便后续的烘干作业。(3) When the electric clamp clamps the adjustment rod and the piston rod of the driving cylinder is shortened, the adjustment rod is pulled upward, and the adjustment rod pulls the second hinged rod to swing, causing the corresponding slide to move toward the end of the second guide rail, causing the L-shaped grooves on the two third rods to move away from each other, thereby achieving staggered separation of the battery cells and facilitating subsequent drying operations.
(4)通过对L形槽形状的设置,两个第三杆体上安装的L形槽交错分离时,L形槽的竖直部分对对应的电池片施加推动力,避免电池片与L形槽出现脱离的情况。(4) By setting the shape of the L-shaped groove, when the L-shaped grooves installed on the two third rods are staggered and separated, the vertical part of the L-shaped groove exerts a pushing force on the corresponding battery cell to prevent the battery cell from being separated from the L-shaped groove.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种单晶电池片的清洗制绒设备的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a cleaning and texturing device for a single crystal cell according to the present invention.
图2为图1的侧视结构示意图。FIG. 2 is a schematic side view of the structure of FIG. 1 .
图3为本发明中抓取组件和调整组件连接结构示意图。FIG. 3 is a schematic diagram of the connection structure of the grabbing component and the adjusting component in the present invention.
图4为图3的局部结构示意图。FIG. 4 is a schematic diagram of a partial structure of FIG. 3 .
图5为图4的局部结构示意图。FIG. 5 is a schematic diagram of a partial structure of FIG. 4 .
图6为本发明中第三杆体和定位机构连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the third rod and the positioning mechanism in the present invention.
图7为本发明中L形槽结构示意图。FIG. 7 is a schematic diagram of the L-shaped groove structure of the present invention.
图8为图7仰视结构示意图。FIG. 8 is a schematic diagram of the structure of FIG. 7 when viewed from bottom.
图9为本发明中挡板和插杆配合示意图。FIG. 9 is a schematic diagram of the cooperation between the baffle and the plug rod in the present invention.
附图标记说明:1、主体组件;11、框架;12、输送带;13、水槽;14、挡板;15、顶板;Description of reference numerals: 1, main assembly; 11, frame; 12, conveyor belt; 13, water tank; 14, baffle; 15, top plate;
2、输送组件;21、第一导轨;22、电动滑轨;23、驱动电机;24、齿条;25、支架;26、齿轮;2. Conveying assembly; 21. First guide rail; 22. Electric slide rail; 23. Driving motor; 24. Rack; 25. Bracket; 26. Gear;
3、抓取组件;31、连接架;32、伸缩气缸;33、滑板;34、限位杆;35、滑块;36、第一铰接杆;37、L形板;38、插杆;3. Grabbing assembly; 31. Connecting frame; 32. Telescopic cylinder; 33. Slide plate; 34. Limit rod; 35. Sliding block; 36. First hinge rod; 37. L-shaped plate; 38. Inserting rod;
4、调整组件;41、横杆;42、驱动气缸;43、电动夹爪;44、调整杆;45、连接杆;46、第二铰接杆;47、立杆;4. Adjustment assembly; 41. Crossbar; 42. Driving cylinder; 43. Electric clamp; 44. Adjustment rod; 45. Connecting rod; 46. Second hinged rod; 47. Vertical rod;
5、承载组件;51、立板;52、第一杆体;53、第二杆体;54、第三杆体;55、第二导轨;56、滑台;5. Bearing assembly; 51. Vertical plate; 52. First rod; 53. Second rod; 54. Third rod; 55. Second guide rail; 56. Slide;
57、定位机构;571、第一定位板;572、固定块;573、L形槽;574、凹槽;575、第一通槽;576、第二通槽;57, positioning mechanism; 571, first positioning plate; 572, fixing block; 573, L-shaped groove; 574, groove; 575, first through groove; 576, second through groove;
58、凸块;59、卡接槽。58. a protrusion; 59. a snap-fit groove.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
请参阅图1-图9,本发明提供以下技术方案:Please refer to Figures 1 to 9, the present invention provides the following technical solutions:
实施例一,一种单晶电池片的清洗制绒设备,包括主体组件1,主体组件1用于对各化学药剂进行放置并设置清洗制绒环境,方便后续单晶电池片的清洗制绒作业,主体组件1具体的结构如下:Embodiment 1, a cleaning and texturing device for a single crystal cell, comprises a main component 1, the main component 1 is used to place various chemical agents and set a cleaning and texturing environment, so as to facilitate the subsequent cleaning and texturing operation of the single crystal cell. The specific structure of the main component 1 is as follows:
主体组件1包括框架11、设置于框架11内部的挡板14以及设置于挡板14一侧的两组输送带12,两组输送带12之间等距排列设置有多个水槽13,挡板14用于将框架11的内部空间分隔为两部分,其中一部分放置输送带12和水槽13,其中一组输送带12用于对单晶电池片进行输送,而另一组输送带12用于将清洗制绒后的单晶电池片排出,水槽13用于放置各种化学试剂或去离子水,即在制绒前,需要对单晶电池片进行预清洗,在第一个水槽13内加入去离子水,进而去除表面大部分污染物,确保表面的清洁度,在制绒过程中,后续水槽13分别设置NaOH溶液、H2O2/NaOH混合液、HCl溶液、HF溶液和去离子水,去离子水根据所需设置在其中两个溶液之间的水槽13中,低浓度的NaOH溶液被用来腐蚀硅片表面,形成金字塔状的绒面结构。NaOH的浓度、温度以及反应时间都会影响绒面的质量和形态,使用H2O2作为强氧化剂,与NaOH共同对硅片表面的有机污染物进行氧化-溶解-再氧化-再溶解的循环过程,以彻底去除污染物,HCl溶液用于中和硅片上残留的碱液(如NaOH),确保硅片表面的pH值处于中性或接近中性,HF溶液用于去除硅片表面的氧化层,并可能与HCl混合使用以去除金属离子,HF的强腐蚀性能够确保硅片表面的清洁度和光滑度,在每次化学处理之后,都需要使用去离子水进行漂洗,以去除硅片表面的残留物和杂质,在框架11的内部安装有顶板15,顶板15呈梯形设置,顶板15位于水槽13的上方,单晶电池片在清洗制绒过程中与化学试剂反应会产生蒸汽,利用顶板15对蒸汽进行拦截,有效收集产生的蒸汽。The main component 1 includes a frame 11, a baffle 14 arranged inside the frame 11, and two groups of conveyor belts 12 arranged on one side of the baffle 14. A plurality of water troughs 13 are arranged equidistantly between the two groups of conveyor belts 12. The baffle 14 is used to divide the internal space of the frame 11 into two parts, one of which is used to place the conveyor belt 12 and the water trough 13. One group of conveyor belts 12 is used to convey the single crystal cell pieces, and the other group of conveyor belts 12 is used to discharge the single crystal cell pieces after cleaning and texturing. The water trough 13 is used to place various chemical reagents or deionized water, that is, before texturing, the single crystal cell pieces need to be pre-cleaned, and deionized water is added to the first water trough 13 to remove most of the surface pollutants to ensure the cleanliness of the surface. During the texturing process, the subsequent water troughs 13 are respectively set with NaOH solution, H2O2/NaOH mixed solution, HCl solution, HF solution and deionized water. The deionized water is set in the water trough 13 between two solutions as needed. The low concentration NaOH solution is used to corrode the surface of the silicon wafer to form a pyramid-shaped velvet structure. The concentration, temperature and reaction time of NaOH will affect the quality and morphology of the velvet surface. H2O2 is used as a strong oxidant to oxidize-dissolve-reoxidize-redissolve the organic pollutants on the surface of the silicon wafer together with NaOH in a cycle to completely remove the pollutants. HCl solution is used to neutralize the residual alkali solution (such as NaOH) on the silicon wafer to ensure that the pH value on the surface of the silicon wafer is neutral or close to neutral. HF solution is used to remove the oxide layer on the surface of the silicon wafer and may be mixed with HCl to remove metal ions. The strong corrosiveness of HF can ensure the cleanliness and smoothness of the surface of the silicon wafer. After each chemical treatment, it is necessary to rinse with deionized water to remove the residues and impurities on the surface of the silicon wafer. A top plate 15 is installed inside the frame 11. The top plate 15 is arranged in a trapezoidal shape and is located above the water tank 13. The single crystal cell reacts with the chemical reagent during the cleaning and velveting process to generate steam. The top plate 15 is used to intercept the steam and effectively collect the generated steam.
主体组件1的内部安装有输送组件2,连接于输送组件2一侧的抓取组件3,输送组件2用于控制抓取组件3在主体组件1内部的位置,进而使得抓取组件3能够对单晶电池片进行抓取并依次放置在不同的水槽13中,输送组件2具体的结构如下:A conveying assembly 2 is installed inside the main assembly 1, and a grabbing assembly 3 is connected to one side of the conveying assembly 2. The conveying assembly 2 is used to control the position of the grabbing assembly 3 inside the main assembly 1, so that the grabbing assembly 3 can grab the monocrystalline cell sheets and place them in different water tanks 13 in sequence. The specific structure of the conveying assembly 2 is as follows:
输送组件2设置于挡板14远离水槽13的一侧,且输送组件2的一侧经过挡板14的顶部且与抓取组件3相连接,输送组件2包括安装于挡板14远离水槽13一侧的两个第一导轨21以及滑动连接于第一导轨21上的电动滑轨22,电动滑轨22竖直设置,电动滑轨22的侧壁滑动连接有支架25,支架25的一端经过挡板14且与抓取组件3相连接,电动滑轨22的一侧安装有驱动电机23,驱动电机23的输出端安装有齿轮26,其中一个第一导轨21的底部安装有齿条24,齿条24与齿轮26相啮合,电动滑轨22滑动在第一导轨21上,通过驱动电机23带动齿轮26旋转,使得齿轮26在齿条24上行走,进而带动电动滑轨22在第一导轨21上滑移,支架25受驱动力影响带动抓取组件3行走,同时电动滑轨22带动支架25上下移动,进而控制抓取组件3的高度,致使抓取组件3能够水平移动和上下高度同时调整,方便抓取组件3对单晶电池片抓取和移载。The conveying assembly 2 is arranged on the side of the baffle 14 away from the water tank 13, and one side of the conveying assembly 2 passes through the top of the baffle 14 and is connected to the grabbing assembly 3. The conveying assembly 2 includes two first guide rails 21 installed on the side of the baffle 14 away from the water tank 13 and an electric slide rail 22 slidably connected to the first guide rail 21. The electric slide rail 22 is vertically arranged, and the side wall of the electric slide rail 22 is slidably connected with a bracket 25. One end of the bracket 25 passes through the baffle 14 and is connected to the grabbing assembly 3. A driving motor 23 is installed on one side of the electric slide rail 22, and a gear 26 is installed at the output end of the driving motor 23. A rack 24 is installed at the bottom of the first guide rail 21, and the rack 24 is meshed with the gear 26. The electric slide rail 22 slides on the first guide rail 21, and the gear 26 is driven to rotate by the driving motor 23, so that the gear 26 moves on the rack 24, thereby driving the electric slide rail 22 to slide on the first guide rail 21. The bracket 25 is affected by the driving force and drives the grasping component 3 to move. At the same time, the electric slide rail 22 drives the bracket 25 to move up and down, thereby controlling the height of the grasping component 3, so that the grasping component 3 can move horizontally and adjust the up and down height at the same time, which is convenient for the grasping component 3 to grasp and transfer the single crystal battery sheet.
抓取组件3具体的结构如下:The specific structure of the grabbing component 3 is as follows:
抓取组件3位于水槽13的上方,抓取组件3包括与输送组件2连接的连接架31以及对称安装有连接架31内部的两个伸缩气缸32,两个伸缩气缸32的活塞杆分别连接有滑板33,当支架25移动时同步带动抓取组件3的连接架31同步位移,进而驱动抓取组件3整体移载,连接架31的底部对称连接有两个限位杆34,两个限位杆34与两个滑板33相对应设置,每个限位杆34的外侧壁均滑动连接有两个滑块35,每个滑板33的侧壁均对称铰接有两个第一铰接杆36,两个第一铰接杆36远离对应滑板33的一端分别与两个滑块35的侧壁相铰接,每个滑块35的底部均连接有L形板37,L形板37的侧壁水平连接有插杆38,伸缩气缸32用于驱动滑板33上下移动,滑板33在移动时推动或者拉动第一铰接杆36的一端移动,而第一铰接杆36的另一端则推动或者拉动对应的滑块35在限位杆34上滑移,即滑板33下移时,两个滑块35相互分离,滑板33上移时,两个滑块35相互靠近,滑块35在移动过程中带动对应的L形板37和插杆38同步移动。The grabbing assembly 3 is located above the water tank 13. The grabbing assembly 3 includes a connecting frame 31 connected to the conveying assembly 2 and two telescopic cylinders 32 symmetrically installed inside the connecting frame 31. The piston rods of the two telescopic cylinders 32 are respectively connected to the slides 33. When the bracket 25 moves, the connecting frame 31 of the grabbing assembly 3 is synchronously driven to move synchronously, thereby driving the grabbing assembly 3 to move as a whole. The bottom of the connecting frame 31 is symmetrically connected to two limit rods 34. The two limit rods 34 are arranged corresponding to the two slides 33. The outer side wall of each limit rod 34 is slidably connected to two sliders 35. The side walls of each slide 33 are symmetrically hinged to two first hinge rods 36. The two first hinges The end of the connecting rod 36 away from the corresponding slide plate 33 is hinged to the side walls of the two sliders 35 respectively, and the bottom of each slider 35 is connected to an L-shaped plate 37, and the side wall of the L-shaped plate 37 is horizontally connected to an insertion rod 38. The telescopic cylinder 32 is used to drive the slide plate 33 to move up and down. When moving, the slide plate 33 pushes or pulls one end of the first hinged rod 36 to move, and the other end of the first hinged rod 36 pushes or pulls the corresponding slide block 35 to slide on the limit rod 34, that is, when the slide plate 33 moves down, the two slide blocks 35 separate from each other, and when the slide plate 33 moves up, the two slide blocks 35 approach each other, and the slide block 35 drives the corresponding L-shaped plate 37 and the insertion rod 38 to move synchronously during the movement.
抓取组件3的底部设置有承载组件5,承载组件5用于对单晶电池片进行排列放置,即单晶电池片竖直放置,且多个单晶电池片之间设置间隙,当抓取组件3中的L形板37和插杆38移动时,即可对承载组件5进行抓取,承载组件5依次经过多个水槽13,单晶电池片浸在水槽13内的化学试剂或者去离子水中反应,从而完成放置的单晶电池片清洗制绒作业。A carrying component 5 is provided at the bottom of the grabbing component 3. The carrying component 5 is used to arrange and place the monocrystalline cell sheets, that is, the monocrystalline cell sheets are placed vertically, and gaps are set between multiple monocrystalline cell sheets. When the L-shaped plate 37 and the insertion rod 38 in the grabbing component 3 move, the carrying component 5 can be grabbed. The carrying component 5 passes through multiple water tanks 13 in turn, and the monocrystalline cell sheets are immersed in the chemical reagents or deionized water in the water tanks 13 to react, thereby completing the cleaning and texturing operation of the placed monocrystalline cell sheets.
实施例二,由于单晶电池片竖直等距排列放置在承载组件5中,因此电池片浸在化学试剂或者去离子水中后,化学试剂或去离子水会流到两个单晶电池片之间反应,当电池片从水槽13中提出时,溶液会向下流动并滴落到水槽13中,当电池片经过制绒操作后,电池片表面会形成绒面,因此相邻两个电池片之间的水体下落速度会变慢,进而出现存水的情况,而且电池片从去离子水的水槽13中提出时,需要等待水体滴落,之后再经过下一个化学试剂的浸泡,若直接浸泡,对下一个化学试剂的浓度造成影响。In the second embodiment, since the monocrystalline cell pieces are arranged vertically and equidistantly in the supporting assembly 5, after the cell pieces are immersed in chemical reagents or deionized water, the chemical reagents or deionized water will flow between two monocrystalline cell pieces to react. When the cell pieces are taken out from the water tank 13, the solution will flow downward and drip into the water tank 13. After the cell pieces are subjected to the texturing operation, a velvet surface will be formed on the surface of the cell pieces. Therefore, the falling speed of the water between two adjacent cell pieces will become slower, and water will accumulate. Moreover, when the cell pieces are taken out from the deionized water tank 13, it is necessary to wait for the water to drip before being immersed in the next chemical reagent. If it is immersed directly, the concentration of the next chemical reagent will be affected.
为此,承载组件5包括两个立板51,两个立板51之间等距设置有多组定位机构57,每个立板51的侧壁对称开设有两个卡接槽59,卡接槽59与其中一个插杆38相对应,卡接槽59呈U形设置,且卡接槽59的顶部和底部之间通过挡块分隔设置,电池片竖直放置在多组定位机构57中,之后抓取组件3对承载组件5进行抓取,抓取的方式如下:To this end, the carrier assembly 5 includes two vertical plates 51, and multiple groups of positioning mechanisms 57 are equidistantly arranged between the two vertical plates 51. The side wall of each vertical plate 51 is symmetrically provided with two clamping grooves 59, and the clamping groove 59 corresponds to one of the plug rods 38. The clamping groove 59 is arranged in a U shape, and the top and bottom of the clamping groove 59 are separated by a block. The battery cell is vertically placed in the multiple groups of positioning mechanisms 57, and then the grasping assembly 3 grasps the carrier assembly 5, and the grasping method is as follows:
通过L形板37和插杆38的移动,致使对应两个L形板37移动到其中一个立板51的两侧,然后L形板37上的插杆38移动到对应立板51侧壁的卡接槽59开口处,之后两个对应的L形板37相互靠近,L形板37上的插杆38滑入卡接槽59的内部,之后抓取组件3对承载组件5提起,在此过程中,插杆38在对应卡接槽59的内壁滑动上移,之后两个L形板37带动对应的插杆38相互分离,致使插杆38在对应卡接槽59内部的挡块上方滑移。By moving the L-shaped plate 37 and the insertion rod 38, the corresponding two L-shaped plates 37 are moved to the two sides of one of the vertical plates 51, and then the insertion rod 38 on the L-shaped plate 37 moves to the opening of the card slot 59 on the side wall of the corresponding vertical plate 51. Then, the two corresponding L-shaped plates 37 approach each other, and the insertion rod 38 on the L-shaped plate 37 slides into the inside of the card slot 59. Then, the grasping component 3 lifts the bearing component 5. During this process, the insertion rod 38 slides upward on the inner wall of the corresponding card slot 59. Then, the two L-shaped plates 37 drive the corresponding insertion rods 38 to separate from each other, causing the insertion rod 38 to slide above the stopper inside the corresponding card slot 59.
本实施例中,每个卡接槽59的内部顶壁安装有凸块58,凸块58为多组且呈等距设置,凸块58的底部呈弧形设置,插杆38在移动挡块上方滑移的同时在凸块58底部滑移,插杆38切换不同凸块58,并在移动过程中使立板51振动,立板51将振动力施加到定位机构57和单晶电池片上,致使单晶电池片振动,进而加快相邻单晶电池片之间水体的流动,避免单晶电池片表面为绒面时水体流动速度慢影响制绒清洗效率的情况。In this embodiment, a protrusion 58 is installed on the inner top wall of each snap-in groove 59. The protrusions 58 are in multiple groups and are arranged equidistantly. The bottom of the protrusion 58 is arranged in an arc shape. The insertion rod 38 slides on the top of the moving block and slides on the bottom of the protrusion 58 at the same time. The insertion rod 38 switches different protrusions 58 and causes the vertical plate 51 to vibrate during the movement. The vertical plate 51 applies vibration force to the positioning mechanism 57 and the single crystal cell, causing the single crystal cell to vibrate, thereby accelerating the flow of water between adjacent single crystal cell pieces, and avoiding the situation where the water flow speed is slow when the surface of the single crystal cell is velvet, affecting the velvet making and cleaning efficiency.
实施例三,单晶电池片在清洗制绒后需要进行烘干作业,现有的方式是通过吹热风的方式烘干,虽然采用微振动的方式加快单晶电池片之间水体流动的速度,但是只能减少电池片之间的水量,单个电池片侧壁仍可能出现堆积的水珠,直接吹风烘干会造成烘干不均匀的情况,不存水的地方烘干后需要等待存水处烘干。In the third embodiment, the single crystal cell needs to be dried after cleaning and texturing. The existing method is to dry it by blowing hot air. Although the micro-vibration method is used to speed up the flow of water between the single crystal cell pieces, it can only reduce the amount of water between the cell pieces. Water droplets may still accumulate on the side walls of a single cell. Direct drying with air will cause uneven drying. After drying the place without water, it is necessary to wait for the place with water to dry.
因此在每个立板51的侧壁均安装有两个第二导轨55,两个第二导轨55上下设置,每个第二导轨55上均滑动连接有两个滑台56,与上方第二导轨55对应的两个滑台56侧壁均连接有第二杆体53,与下方第二导轨55对应的两个滑台56侧壁均连接有第三杆体54,其中一个第二杆体53与其中一个第三杆体54之间连接有第一杆体52,两个立板51、两个第二杆体53、两个第三杆体54以及四个第一杆体52配合组成承载架结构,而定位机构57安装于两个第三杆体54和两个第二杆体53之间。Therefore, two second guide rails 55 are installed on the side wall of each vertical plate 51, and the two second guide rails 55 are arranged up and down. Two slides 56 are slidably connected to each second guide rail 55, and the side walls of the two slides 56 corresponding to the upper second guide rail 55 are connected to the second rod body 53, and the side walls of the two slides 56 corresponding to the lower second guide rail 55 are connected to the third rod body 54, and the first rod body 52 is connected between one of the second rod bodies 53 and one of the third rod bodies 54. The two vertical plates 51, the two second rod bodies 53, the two third rod bodies 54 and the four first rod bodies 52 cooperate to form a bearing frame structure, and the positioning mechanism 57 is installed between the two third rod bodies 54 and the two second rod bodies 53.
定位机构57包括两个第一定位板571,两个第一定位板571分别安装于两个第二杆体53之间,且两个第一定位板571之间等距安装有多个固定块572,两个第三杆体54的顶部均等距安装有多个L形槽573,两个第三杆体54顶部的L形槽573等距交错设置,当单晶电池片放置时,单晶电池片首先经过两个第一定位板571之间相对的固定块572侧壁,并继续向下插接到对应L形槽573中,多个电池片依次放置。The positioning mechanism 57 includes two first positioning plates 571, and the two first positioning plates 571 are respectively installed between the two second rod bodies 53, and a plurality of fixing blocks 572 are equidistantly installed between the two first positioning plates 571. A plurality of L-shaped grooves 573 are equidistantly installed on the tops of the two third rod bodies 54, and the L-shaped grooves 573 on the tops of the two third rod bodies 54 are equidistantly staggered. When the single crystal cell is placed, the single crystal cell first passes through the side walls of the fixing blocks 572 opposite to each other between the two first positioning plates 571, and continues to be inserted downward into the corresponding L-shaped grooves 573, and a plurality of cell pieces are placed in sequence.
在每个L形槽573的底部开设有第一通槽575,L形槽573的一侧开设有第二通槽576,L形槽573的顶部开设有凹槽574,当电池片浸泡时,溶液通过两个相邻电池片之间的缝隙流动,而且溶液通过第一通槽575、凹槽574以及第二通槽576流动,并且电池片在放置后,与L形槽573以及固定块572之间存在间隙,即电池片在被限制的机构内设置旷量,进而保证被L形槽573遮挡的部分也能进行浸泡作业。A first through groove 575 is provided at the bottom of each L-shaped groove 573, a second through groove 576 is provided on one side of the L-shaped groove 573, and a groove 574 is provided at the top of the L-shaped groove 573. When the battery cells are immersed, the solution flows through the gap between two adjacent battery cells, and the solution flows through the first through groove 575, the groove 574 and the second through groove 576. After the battery cells are placed, there is a gap between the L-shaped groove 573 and the fixing block 572, that is, the battery cells are provided with a clearance in the restricted mechanism, thereby ensuring that the part blocked by the L-shaped groove 573 can also be immersed.
当电池片经过所有水槽13完成清洗制绒后移动到下料的输送带12位置,在此位置安装外置烘干机构,外置烘干机构可以是暖风机,外置烘干机构将热风吹至电池片表面,以达到电池片烘干的目的。When the battery cells have passed through all the water tanks 13 and completed cleaning and texturing, they are moved to the unloading conveyor belt 12, where an external drying mechanism is installed. The external drying mechanism can be a heater, which blows hot air to the surface of the battery cells to achieve the purpose of drying the battery cells.
同时,抓取组件3的底部安装有调整组件4,调整组件4用于将并列放置的电池片交错分离,不仅可以使相邻电池片之间残留连结的水体被拉开,而且每个电池片侧壁大部分暴露出来,进而达到快速烘干的目的。At the same time, an adjustment component 4 is installed at the bottom of the grabbing component 3. The adjustment component 4 is used to stagger and separate the battery cells placed in parallel, which can not only pull apart the residual water connecting the adjacent battery cells, but also expose most of the side walls of each battery cell, thereby achieving the purpose of rapid drying.
调整组件4具体的结构如下:The specific structure of adjustment component 4 is as follows:
调整组件4包括设置于两个立板51上方的调整杆44,调整杆44的两端均连接有连接杆45,连接杆45的两端对称铰接有两个第二铰接杆46,两个第二铰接杆46远离对应连接杆45的一端分别与其中一侧立板51侧壁上方的两个滑台56相铰接,通过调整杆44和连接杆45的上下移动,进而使得第二铰接杆46的顶端上下移动,而第二铰接杆46的另一端则受推动或者拉扯力影响位移,并且第二铰接杆46的底端铰接在仅可水平位移的滑台56侧壁,因此在第二铰接杆46被推动或者拉扯时,对应滑台56在对应第二导轨55上滑移,进而使得对应第二杆体53、第三杆体54和第一杆体52同步移动,致使与对应第三杆体54连接的L形槽573同步位移,两个第三杆体54上安装的L形槽573交错分离,而且L形槽573的竖直部分对对应的电池片施加推动力,避免电池片与L形槽573出现脱离的情况。The adjustment assembly 4 includes an adjustment rod 44 arranged above the two vertical plates 51, and both ends of the adjustment rod 44 are connected to a connecting rod 45. Two second hinged rods 46 are symmetrically hinged at both ends of the connecting rod 45. One end of the two second hinged rods 46 away from the corresponding connecting rod 45 is respectively hinged to two slides 56 above the side wall of one side of the vertical plate 51. By moving the adjustment rod 44 and the connecting rod 45 up and down, the top end of the second hinged rod 46 moves up and down, and the other end of the second hinged rod 46 is affected by the pushing or pulling force to move, and the second hinged rod 46 is The bottom end of 46 is hinged to the side wall of the slide 56 which can only be displaced horizontally. Therefore, when the second hinged rod 46 is pushed or pulled, the corresponding slide 56 slides on the corresponding second guide rail 55, thereby causing the corresponding second rod body 53, the third rod body 54 and the first rod body 52 to move synchronously, causing the L-shaped groove 573 connected to the corresponding third rod body 54 to be displaced synchronously, and the L-shaped grooves 573 installed on the two third rod bodies 54 are staggered and separated, and the vertical part of the L-shaped groove 573 applies a pushing force to the corresponding battery cell to prevent the battery cell from being separated from the L-shaped groove 573.
由于现有的机构仅设置带有旷量的限位结构对电池片进行限制,若限位结构移动,则电池片未被夹持拉扯,因此电池片无法被拉动位移,而本发明采用L形槽573改变对电池片的夹持方式,方便电池片跟随L形槽573同步位移,达到相邻电池片分离的目的。Since the existing mechanism only sets a limiting structure with a clearance to limit the battery cell, if the limiting structure moves, the battery cell is not clamped and pulled, so the battery cell cannot be pulled and displaced. The present invention adopts an L-shaped groove 573 to change the clamping method of the battery cell, which facilitates the battery cell to move synchronously with the L-shaped groove 573, thereby achieving the purpose of separating adjacent battery cells.
本实施例中,具体的:两个立板51的顶部均竖直安装有立杆47,立杆47的顶部贯穿其中一个连接杆45相背离的一侧,当调整杆44上下移动时,通过立杆47限制调整杆44和连接杆45的位置,避免调整杆44和连接杆45偏移造成两个第二铰接杆46的摆动角度不一致的情况。In this embodiment, specifically: a vertical rod 47 is vertically installed on the top of each of the two vertical plates 51, and the top of the vertical rod 47 passes through the opposite side of one of the connecting rods 45. When the adjustment rod 44 moves up and down, the position of the adjustment rod 44 and the connecting rod 45 is limited by the vertical rod 47 to avoid the adjustment rod 44 and the connecting rod 45 offset to cause the swing angles of the two second hinged rods 46 to be inconsistent.
本实施例中,调整组件4还包括横杆41,横杆41的两端分别两个限位杆34的外壁中部相连接,横杆41的顶部安装有驱动气缸42,驱动气缸42的底部安装有两个电动夹爪43,两个电动夹爪43向下延伸,驱动气缸42用于驱动电动夹爪43向下移动,致使电动夹爪43移动到调整杆44的位置,并通过电动夹爪43对调整杆44夹持,驱动气缸42的活塞杆缩短时,调整杆44被向上拉扯,调整杆44则拉动第二铰接杆46摆动,致使对应滑台56向第二导轨55的端部移动,致使两个第三杆体54上的L形槽573相互远离,实现电池片交错分离,方便后续的烘干作业,反之驱动气缸42的活塞杆伸长,调整杆44被向下推动,调整杆44则推动第二铰接杆46摆动,致使对应滑台56向第二导轨55的中部移动,致使两个第三杆体54上的L形槽573相互靠近,实现电池片等距放置,而当抓取组件3离开承载组件5时,由于第二铰接杆46整体呈向第二导轨55中部倾斜设置,调整杆44受自身重力影响对第二铰接杆46保持挤压状态,电池片保持等距放置状态,方便电池片的浸泡清洗制绒。In this embodiment, the adjustment component 4 also includes a cross bar 41, and the two ends of the cross bar 41 are respectively connected to the middle of the outer wall of the two limit rods 34. A driving cylinder 42 is installed on the top of the cross bar 41, and two electric clamps 43 are installed on the bottom of the driving cylinder 42. The two electric clamps 43 extend downward. The driving cylinder 42 is used to drive the electric clamps 43 to move downward, so that the electric clamps 43 move to the position of the adjustment rod 44, and clamp the adjustment rod 44 through the electric clamps 43. When the piston rod of the driving cylinder 42 is shortened, the adjustment rod 44 is pulled upward, and the adjustment rod 44 pulls the second hinged rod 46 to swing, causing the corresponding slide 56 to move toward the end of the second guide rail 55, causing the two third rod bodies The L-shaped grooves 573 on 54 are away from each other, so that the battery cells are staggered and separated, which is convenient for subsequent drying operations. On the contrary, the piston rod of the driving cylinder 42 is extended, and the adjusting rod 44 is pushed downward, and the adjusting rod 44 pushes the second hinged rod 46 to swing, causing the corresponding slide 56 to move toward the middle of the second guide rail 55, so that the L-shaped grooves 573 on the two third rod bodies 54 are close to each other, so that the battery cells are placed equidistantly. When the grasping component 3 leaves the supporting component 5, since the second hinged rod 46 is tilted toward the middle of the second guide rail 55 as a whole, the adjusting rod 44 is affected by its own gravity to keep the second hinged rod 46 in an extruded state, and the battery cells are kept in an equidistant placement state, which is convenient for the soaking, cleaning and texturing of the battery cells.
显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the embodiments described above are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
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