Disclosure of Invention
Aiming at the problems of low cleaning efficiency, insufficient cleaning quality, incomplete disinfection effect and the like in the existing bone drill cleaning technology, the invention provides intelligent cleaning and disinfection integrated equipment special for bone drill surgical instruments and an operation method thereof, and realizes the omnibearing and high-efficiency cleaning of fine surgical instruments such as bone drills and the like and ensures the thoroughness of the disinfection process by integrating advanced cleaning and disinfection technologies.
The invention relates to intelligent cleaning and sterilizing integrated equipment special for bone drill surgical instruments, which comprises an equipment main body, a cleaning and sterilizing space, a liquid hot air supply part installation space and a control part installation space, wherein the inside of the equipment main body is divided into the control part installation space, the cleaning and sterilizing space and the liquid hot air supply part installation space, and the spaces are vertically arranged in sequence;
The cleaning and disinfecting space is internally provided with a bone drill cleaning workbench which is in sliding connection with the equipment main body through a guide rail so as to facilitate the loading and unloading of the equipment, the top of the cleaning and disinfecting space is provided with an upper spray head, the bottom of the cleaning and disinfecting space is provided with a lower spray head, and the rear side wall of the cleaning and disinfecting space is at least provided with five drill clamp spray heads so as to realize the omnibearing cleaning of bone drill;
The liquid hot air supply part installation space is internally provided with a liquid supply system and a hot air supply and exhaust sterilization system, the bottom wall of the liquid hot air supply part installation space is provided with a cleaning liquid tank, an enzyme liquid tank and a pure water tank, the rear side wall is provided with an upper spray head cleaning liquid pump, a lower spray head pure water pump and an enzyme liquid pump, the enzyme liquid tank is connected with the cleaning liquid tank through the enzyme liquid pump and is internally provided with a low water level monitor, an alarm can be given out when the water level is too low, the cleaning liquid tank is connected with an external tap water pipe through a tap water pipe electromagnetic valve, the pure water tank is connected with an external pure water pipe through a pure water pipe electromagnetic valve and is provided with a low water level sensor, a water source can be automatically started when the water level is too low, and the pure water tank is automatically closed when the water level is too high;
The at least five bit clamping nozzle cleaning liquid pumps and the bit clamping nozzle pure water pumps are connected with the cleaning liquid tank and the pure water tank through the hoses and the electromagnetic valves so as to accurately control the water flow of the bit clamping nozzle;
The back of the equipment main body is provided with a pure water port, a tap water port, a compressed air port and a water discharge outlet so as to be connected with an external water supply system, an external air supply system and an external water discharge system, a water discharge port is designed on the bottom wall of the cleaning and disinfecting space, waste water is discharged from the water discharge outlet on the back of the equipment main body through a water discharge port control valve and a water discharge pipeline of a bottom cavity, a heat supply and exhaust air disinfecting system is arranged on one side wall and is connected with a bone drilling hot air port, and a control unit, a touch operation unit, a start button and an emergency stop button are integrated in the control component installation space.
The heat supply and exhaust air disinfection system comprises a heat source module, a fan and an air duct module, wherein the heat source module is responsible for generating hot air, an electric heater is used as a heat source, the electric heater consists of a group of heating elements and a temperature controller and can quickly raise the temperature and maintain constant working temperature, the fan and the air duct module are responsible for conveying heat generated by the heat source module into a cleaning and disinfection space through an air duct system, the fan adopts a centrifugal fan, the air duct system guides the hot air to a bone drilling hot air inlet, a filter module is arranged in an air duct to filter tiny particles and microorganisms contained in the hot air so as to prevent environmental pollution, and the intelligent control module is connected with a control unit of equipment, receives operation instructions and coordinates the working of the hot air disinfection system, and comprises starting, stopping, temperature regulation and time setting.
Preferably, a temperature sensor is included, wherein the temperature sensor is used for monitoring the temperature in the cleaning and disinfecting space in real time, and the control unit receives signals from the temperature sensor and adjusts the output of the electric heater.
Preferably, the upper spray head, the lower spray head and the drill bit clamp spray head of the cleaning and disinfecting space are all made of stainless steel materials, and meanwhile, the spray heads are arranged to be of a detachable structure.
Preferably, the inner wall of the cleaning and disinfecting space is covered with a corrosion-proof material layer.
Preferably, a fan in the heat supply and exhaust air disinfection system adopts a frequency conversion control technology, and the running speed of the fan is regulated through a frequency converter.
The cleaning liquid pump of the upper and lower spray heads is preferably connected with the cleaning liquid tank through a hose, the other end of the cleaning liquid pump of the upper and lower spray heads is connected with the upper and lower spray head sharing pipeline through an electromagnetic valve, one end of the pure water pump of the upper and lower spray heads is connected with the pure water tank through a hose, the other end of the pure water pump of the upper and lower spray heads is connected with the upper and lower spray head sharing pipeline through an electromagnetic valve, the upper and lower spray head sharing pipeline is connected with compressed air through an electromagnetic valve, and downstream split flow of the upper and lower spray head sharing pipeline is connected with the upper spray head through an upper water spray joint, and one path of split flow is connected with the lower spray head through a lower water spray joint.
Preferably, one end of the at least five bit holder spray head cleaning liquid pumps is communicated with the cleaning liquid tank through a hose, the other end of the at least five bit holder spray head cleaning liquid pumps is communicated with the bit holder spray head sharing pipeline through an electromagnetic valve, one end of the at least five bit holder spray head pure water pumps is communicated with the pure water tank through a hose, the other end of the at least five bit holder spray head pure water pumps is communicated with the bit holder spray head sharing pipeline through an electromagnetic valve, the bit holder spray head sharing pipeline is connected with compressed air through an electromagnetic valve, and the downstream of the bit holder spray head sharing pipeline is connected with the at least five bit holder spray heads through a bit holder spray head joint.
Preferably, the cleaning and disinfecting space is provided with a cleaning and disinfecting space door.
Correspondingly, the operation method of the intelligent cleaning and disinfecting integrated equipment special for the bone drill surgical instruments comprises the following steps of:
step one, starting a power supply, namely switching on the power supply by an operator to provide electric energy for equipment, and ensuring that all systems and components can work normally;
Step two, preparing, namely opening a cleaning and disinfecting space door by an operator, and pulling out a bone drill cleaning workbench from the cleaning and disinfecting space so as to load bone drill to be cleaned;
Loading the bone drill, namely correctly mounting the bone drill to be cleaned on a bone drill seat, and ensuring that the bone drill is stably placed so as to carry out subsequent cleaning and disinfection processes;
Step four, starting a cleaning program, namely pressing a starting button at the front end of the equipment by an operator to formally start the cleaning program, wherein the equipment enters an automatic operation mode at the moment, and automatically identifying the number of bone drills on a current bone drill cleaning workbench by the equipment through a built-in image identification system to provide parameters for a subsequent cleaning process;
step five, starting cleaning, namely starting to work an enzyme liquid pump, an upper and lower spray head cleaning liquid pump and a drill bit clamp spray head cleaning liquid pump according to the number of the automatically identified bone drills, and starting corresponding electromagnetic valves;
Step six, pulse cleaning, namely, the equipment carries out pulse cleaning on the drill bit clamp and the drill body, and dirt and residues on the surface of the bone drill are effectively removed through pulse water flow in a set time of 1-300 seconds;
Step seven, rinsing for the first time, namely starting the upper and lower spray head pure water pumps and the drill bit clamp spray head pure water pumps to work for the first time, spraying pure water through the corresponding spray heads to remove cleaning liquid and residual dirt on the surface of the bone drill, and setting the rinsing time to be 1-300 seconds;
step eight, rinsing for the second time, namely repeating the operation of the step seven, and rinsing for the second time to ensure that the cleaning liquid and residual dirt on the surface of the bone drill are thoroughly removed;
Step nine, drying and sterilizing, namely after the cleaning process is finished, the hot air supply and heat exhaust sterilizing system starts to work to generate hot air, the hot air enters from a hot air port of the bone drill and is exhausted through an air outlet in the bone drill, so that the bone drill after cleaning is dried and sterilized, in the sterilizing process, the temperature is maintained at 90 ℃, the Ao value (the quantitative index of the sterilizing effect) is greater than 600, and the sterilizing time is controlled to be 1-30 minutes;
and step ten, after the drying and the sterilization are finished, the equipment automatically discharges hot air in the cleaning and sterilizing space, then the sterilizer stops working, and gives out a prompt tone for alarming completion, and the whole cleaning and sterilizing process is finished.
Compared with the prior art, the intelligent cleaning and disinfecting integrated device special for the bone drill surgical instrument has the following beneficial effects:
Compared with the prior art, the intelligent cleaning and disinfecting integrated device special for the bone drill surgical instrument has the following beneficial effects:
(1) The invention adopts a multi-nozzle design and combines a stable frame structure workbench to realize the omnibearing deep cleaning of the bone drill. The cooperation of the upper drill bit spray head, the lower drill bit spray head and the drill bit spray head ensures the thorough cleaning of all parts of the bone drill, and meanwhile, the stable workbench design effectively prevents the displacement of the instrument in the cleaning process, thereby obviously improving the cleaning quality, ensuring the sanitary standard of the instrument and providing solid equipment support for various medical operations.
(2) The invention integrates a heat supply and exhaust air sterilization system, and provides an efficient drying and sterilization means for the bone drill after cleaning. Compared with the traditional chemical or ultraviolet disinfection method, the hot air disinfection method has the advantages of high disinfection speed, thorough effect and high safety. The system can effectively eliminate microorganisms such as bacteria and viruses, greatly reduce infection risk and ensure the sanitation and safety of medical equipment. In addition, the temperature and the working time of the system can be adjusted according to actual needs, so that the flexibility and the controllability of the disinfection process are enhanced.
(3) The invention improves the cleaning and disinfecting effects and simultaneously obviously enhances the safety and the operation convenience of the equipment. The stable and shock-resistant frame structure workbench avoids the displacement of the instrument in the cleaning process, and improves the safety performance of the equipment. The multi-nozzle design simplifies the placing process of the bone drill, and the touch screen control interface enables the equipment operation to be more visual and humanized, reduces the operation difficulty and improves the working efficiency of medical staff.
(4) The heat exchange system fully utilizes heat energy such as waste water, sterilized hot gas and the like to preheat cold water, and effectively reduces energy consumption. In the running water preheating process, the performance and the length of the spiral pipe are accurately calculated, so that the hot water output temperature is optimized, and the efficient recovery of heat energy is realized. The control unit automatically adjusts the heating power of the instant water heater according to the outlet water temperature, ensures the stability and the accuracy of the cleaning water temperature, and improves the cleaning effect. In the heat exchange process, a plurality of parameters such as heat transfer coefficient, convection coefficient, mass flow and the like are comprehensively considered, so that the optimal performance and efficiency of the system are ensured. The water in the spiral tube is heated more effectively while the water in the cylindrical tank body is cooled, so that the overall heat transfer efficiency is improved.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the invention. In order to provide a thorough understanding of the present invention, detailed steps and detailed structures will be presented in the following description in order to explain the technical solution of the present invention. Preferred embodiments of the present invention are described in detail below, however, the present invention may have other embodiments in addition to these detailed descriptions.
The invention relates to intelligent cleaning and sterilizing integrated equipment special for bone drill surgical instruments, which comprises an equipment main body 1, a cleaning and sterilizing space 2, a liquid hot air supply part installation space and a control part installation space 3, wherein the inside of the equipment main body 1 is divided into the control part installation space 3, the cleaning and sterilizing space 2 and the liquid hot air supply part installation space which are vertically arranged in sequence;
the cleaning and disinfecting space 2 is internally provided with a bone drill cleaning workbench 4, the bone drill cleaning workbench 4 is connected with the equipment main body 1 in a sliding way through a guide rail 4-1 so as to be convenient for loading and unloading the equipment, the top of the cleaning and disinfecting space 2 is provided with an upper spray head 6, the bottom is provided with a lower spray head 7, and the rear side wall is at least provided with five drill bit clamp spray heads 8 so as to realize the omnibearing cleaning of bone drill, the bone drill cleaning workbench 4 is provided with a bone drill seat 9 for supporting a bone drill 10 to be cleaned, the bone drill cleaning workbench 4 is of a frame structure with a pipe fitting structure, the rear end of the bone drill cleaning workbench is provided with a bone drill hot air port 5-1, the top of the bone drill seat 9 is provided with a bone drill inner air outlet 5-2, and the bone drill hot air port 5-1 is mutually communicated with the bone drill inner air outlet 5-2;
A liquid supply system and a heat supply and exhaust air sterilization system 5 are arranged in the liquid hot air supply component installation space;
The bottom wall of the installation space of the liquid hot air supply part is provided with a cleaning liquid tank 13, an enzyme liquid tank 14 and a pure water tank 15, the rear side wall is provided with an upper and lower spray head cleaning liquid pump 16, an upper and lower spray head pure water pump 17 and an enzyme liquid pump 18, the enzyme liquid tank 14 is connected with the cleaning liquid tank 13 through the enzyme liquid pump 18 and is internally provided with a low water level monitor, and can give an alarm when the water level is too low;
The upper and lower spray head cleaning liquid pump 16 and the upper and lower spray head pure water pump 17 are respectively connected with the cleaning liquid tank 13 and the pure water tank 15 through hoses and electromagnetic valves to ensure that cleaning liquid and pure water can be accurately conveyed to corresponding spray heads, and the at least five drill bit clamp spray head cleaning liquid pump 26 and the drill bit clamp spray head pure water pump 27 are connected with the cleaning liquid tank 13 and the pure water tank 15 through hoses and electromagnetic valves to accurately control the water flow of the drill bit clamp spray heads;
The back of the device main body 1 is provided with a pure water port 21, a tap water port 22, a compressed air port 23 and a drainage outlet 24 so as to be connected with an external water supply and air supply system and a drainage system;
A water outlet 19 is arranged on the bottom wall of the cleaning and disinfecting space 2, and waste water is discharged from a water outlet 24 on the back of the equipment main body 1 through a water outlet control valve 20 and a water discharge pipeline of the bottom cavity;
The heat supply and exhaust air sterilization system 5 is arranged on one side wall and is connected with the bone drill hot air inlet 5-1;
A control unit, a touch operation unit 11, a start button and a scram button 12 are integrated in the control part installation space 3.
The heat supply and exhaust air disinfection system comprises a heat source module, a fan and an air duct module, wherein the heat source module is responsible for generating hot air, an electric heater is used as a heat source, the electric heater consists of a group of heating elements and a temperature controller and can quickly raise temperature and keep constant working temperature, the fan and the air duct module are responsible for conveying heat generated by the heat source module into a cleaning and disinfection space through an air duct system, the fan adopts a centrifugal fan, the air duct system guides the hot air to a bone drilling hot air inlet 5-1, a filtering module is arranged in an air duct to filter tiny particles and microorganisms contained in the hot air so as to prevent environmental pollution, and the intelligent control module is connected with a control unit of equipment, receives operation instructions and coordinates the working of the hot air disinfection system, and comprises starting, stopping, temperature regulation and time setting.
Preferably, a temperature sensor is included, wherein the temperature sensor is used for monitoring the temperature in the cleaning and disinfecting space 2 in real time, and the control unit receives signals from the temperature sensor and adjusts the output of the electric heater.
Preferably, the upper spray head 6, the lower spray head 7 and the drill clamp spray head 8 of the cleaning and disinfecting space 2 are all made of stainless steel, and meanwhile, the spray heads are arranged in a detachable structure.
Preferably, the inner wall of the cleaning and disinfecting space 2 is covered with a layer of anti-corrosion material.
Preferably, the fan in the heat supply and exhaust air disinfection system 5 adopts a frequency conversion control technology, and the running speed of the fan is regulated through a frequency converter.
Preferably, one end of the upper and lower spray head cleaning liquid pump 16 is communicated with the cleaning liquid tank 13 through a hose, the other end of the upper and lower spray head cleaning liquid pump is communicated with an upper and lower spray head sharing pipeline through an electromagnetic valve, one end of the upper and lower spray head pure water pump 17 is communicated with the pure water tank 15 through a hose, the other end of the upper and lower spray head pure water pump is communicated with the upper and lower spray head sharing pipeline through an electromagnetic valve, the upper and lower spray head sharing pipeline is connected with compressed air through an electromagnetic valve, one branch of the downstream of the upper and lower spray head sharing pipeline is connected with the upper spray head 6 through an upper water spray joint 6-1, and the other branch of the downstream of the upper and lower spray head sharing pipeline is connected with the lower spray head 7 through a lower water spray joint 7-1.
Preferably, one end of at least five bit holder spray head cleaning liquid pumps 26 is communicated with the cleaning liquid tank 13 through a hose, the other end of the at least five bit holder spray head cleaning liquid pumps are communicated with a bit holder spray head shared pipeline through electromagnetic valves, one end of at least five bit holder spray head pure water pumps 27 are communicated with the pure water tank 15 through a hose, the other end of the at least five bit holder spray head pure water pumps are communicated with the bit holder spray head shared pipeline through electromagnetic valves, the bit holder spray head shared pipeline is connected with compressed air through the electromagnetic valves, and the downstream of the bit holder spray head shared pipeline is connected with at least five bit holder spray heads 8 through bit holder spray head connectors 8-1.
The compressed air in the compressed air system can be used for enhancing the force of the spray head for spraying the cleaning liquid, and the impact force of the cleaning liquid on the surface of the bone drill is improved by a gas-liquid mixing technology, so that stubborn stains and biological residues are more effectively removed. Compressed air can be used to atomize the cleaning solution to produce very fine droplets that can more uniformly coat the bone drill surface, providing a finer cleaning result. In the maintenance process of the cleaning and disinfecting equipment, the compressed air can be used for cleaning the inside of the spray head, removing impurities which can block the spray nozzle, and ensuring the spraying effect of the spray head. In some cases, the compressed air may also be used to assist in operations such as cleaning the tank with residual cleaning fluid during replacement of the tank or other maintenance tasks.
Preferably, the cleaning and disinfecting space 2 is provided with a cleaning and disinfecting space door 2-1.
Preferably, the bone drill seat 9 is adjustable in size to accommodate different types of bone drill 10.
Wherein a temperature-adjustable instant water heater 25 is arranged downstream of the tap water pipe electromagnetic valve to adjust the water temperature entering the cleaning solution tank.
Preferably, the control unit controls the operation of the solenoid valve, the pump, the adjustable temperature, i.e. the water heater.
Correspondingly, the operation method of the intelligent cleaning and disinfecting integrated equipment special for the bone drill surgical instruments comprises the following steps of:
step one, starting a power supply, namely switching on the power supply by an operator to provide electric energy for equipment, and ensuring that all systems and components can work normally;
Step two, preparing work, namely opening the cleaning and disinfecting space door 2-1 by an operator, and pulling out the bone drill cleaning workbench 4 from the cleaning and disinfecting space 2 so as to load the bone drill 10 to be cleaned;
Loading the bone drill, namely correctly mounting the bone drill 10 to be cleaned on the bone drill seat 9, and ensuring that the bone drill is stably placed so as to carry out subsequent cleaning and disinfection processes;
Step four, starting a cleaning program, namely pressing a starting button at the front end of the equipment by an operator to formally start the cleaning program, wherein the equipment enters an automatic operation mode at the moment, and automatically identifying the number of bone drills 10 on a current bone drill cleaning workbench by the equipment through a built-in image identification system to provide parameters for a subsequent cleaning process;
Step five, starting cleaning, namely starting to work an enzyme liquid pump 18, an upper and lower spray head cleaning liquid pump 16 and a drill bit clamp spray head cleaning liquid pump 26 according to the number of the automatically identified bone drills, and starting corresponding electromagnetic valves;
Step six, pulse cleaning, namely, the equipment carries out pulse cleaning on the drill bit clamp and the drill body, and dirt and residues on the surface of the bone drill are effectively removed through pulse water flow in a set time of 1-300 seconds;
Step seven, rinsing for the first time, namely starting the upper and lower spray head pure water pumps 17 and the drill bit clamp spray head pure water pump 27 to work, and performing the first rinsing, wherein pure water is sprayed out through the corresponding spray heads to remove cleaning liquid and residual dirt on the surface of the bone drill, and the rinsing time is also set to be 1-300 seconds;
step eight, rinsing for the second time, namely repeating the operation of the step seven, and rinsing for the second time to ensure that the cleaning liquid and residual dirt on the surface of the bone drill are thoroughly removed;
Step nine, drying and sterilizing, namely after the cleaning process is finished, the hot air supply and heat air sterilization system 5 starts to work to generate hot air, the hot air enters from the bone drill hot air inlet 5-1 and is discharged through the bone drill inner air outlet 5-2, so that the bone drill after cleaning is dried and sterilized, wherein in the sterilizing process, the temperature is maintained at 90 ℃, the quantitative index of the Ao value sterilizing effect is greater than 600, and the sterilizing time is controlled to be 1-30 minutes;
and step ten, after the drying and the sterilization are finished, the equipment automatically discharges hot air in the cleaning and sterilizing space 2, then the sterilizer stops working, and gives out a prompt tone for finishing the alarm, and the whole cleaning and sterilizing process is finished.
In the step ten, after the drying and the sterilization are finished, the heat supply and air exhaust sterilization system 5 works to generate normal-temperature air, and hot air in the cleaning and sterilizing space 2 is exhausted through the water outlet. The water outlet can discharge the hot air in the cleaning and sterilizing space rapidly, so that the bone drill is cooled down rapidly. In addition, the cooling process of the cleaning and sterilizing space can be quickened by exhausting hot air, and the time of the whole sterilizing period is shortened. Therefore, the working efficiency of the equipment can be improved, and the time is saved. Furthermore, through timely exhaust steam, can reduce the chance that operating personnel contacted with steam, reduce the risk of scalding or thermal burn.
In the fifth step, a camera is arranged in the cleaning and disinfecting space 2 so as to be capable of shooting bone drills placed in the cleaning and disinfecting space, and the position and the number of each bone drill are detected and identified through an image processing algorithm, so that a drill bit clamp spray head corresponding to the bone drill is started. And fifthly, in the beginning stage of the whole flow, the enzyme liquid pump, the upper and lower spray head cleaning liquid pump and the drill bit clamp spray head cleaning liquid pump start to work, corresponding electromagnetic valves are opened, and cleaning water flows are sprayed out from the upper spray head, the lower spray head and the drill bit clamp spray head to start cleaning. The main function of this step is to clean the impurities inside, outside and drill bit holder of the bone drill, ready for subsequent rinsing and sterilization.
And step six, cleaning the drill bit clamp and the drill body by using a pulse cleaning technology for 1-300 seconds. Pulse cleaning is an efficient decontamination method that can wash stubborn dirt from drill bit holders and drill bit bodies by rapidly changing water flow pressure. This step makes the bone drill cleaner, reduces the difficulty of rinsing and disinfection.
Step seven, rinsing for the first time by using a pure water pump. The purpose of rinsing is to rinse the cleaning liquid and residual impurities clean, and prepare for the next rinsing and disinfection. Rinsing with pure water ensures that the bone drill is free of any residual cleaning agent.
Step eight is a second rinse, again using a pure water pump. This step further removes impurities and residual cleaning fluid that were not removed in the previous rinse, making the bone drill cleaner and more sanitary.
And step nine, drying and sterilizing, namely drying and sterilizing the cleaned bone drill by using hot air generated by a hot air supply and sterilization system, wherein the temperature is 90 ℃, the Ao value is more than 600, and the time is 1-30 minutes. The drying and disinfection can effectively kill various microorganisms and prevent cross infection. The heat supply and exhaust air sterilization system has reliable sterilization effect, and can ensure complete sterilization of the bone drill, thereby being beneficial to reducing postoperative infection and complications.
Further, in order to reduce the heating power of the temperature-adjustable water heater 25, the water temperature entering the cleaning solution tank is adjusted by heating and matching with a heat exchange system as shown in fig. 7.
The heat exchange system comprises a cylindrical tank 29, a spiral pipe 30, a tap water inlet, a tap water outlet, a waste water inlet and a waste water outlet, wherein the spiral pipe is arranged in the heat exchange box, one end of the spiral pipe is the tap water inlet, a tap water pipe is connected with a tap water pipe through a temperature-adjustable water heater 25 and a tap water pipe electromagnetic valve, the other end of the spiral pipe is the tap water outlet and is connected with a cleaning liquid tank 13, the waste water inlet and the waste water outlet are arranged on the cylindrical tank 29, the waste water inlet is communicated with a drain outlet 24 and is arranged at the top of the side face of the cylindrical tank 29, the waste water outlet is arranged at the bottom of the side face of the cylindrical tank 29, and the waste water is discharged to a sewage treatment system 28 through an overflow pipe.
Wherein the hot wastewater is introduced from the top of the cylindrical tank 29 at a speed tangential to the wall and the fluid is swirled. At the bottom, the colder wastewater is discharged through an overflow pipe, so that the colder wastewater is discharged from the bottom by the hot wastewater entering from the top. Due to the tangential flow at the top, mixing between the colder and hot wastewater is minimized. This results in a relatively high water temperature in the cylindrical tank 29 after filling/emptying is completed. If the flow rate is high enough, the cold water is rapidly driven out and the vortex forms well at the top, and the mixing of the hot and cold wastewater waters is limited. Therefore, after the disinfectant has been drained, the temperature in the cylindrical tank 29 is quite high.
For efficient heat recovery, the performance and length of the coil 30 is calculated, and the heat transferred to the cold water in the coil 30 is:
(1)
(2)
Wherein, For the amount of heat transfer,For the cold water mass flow, c p is heat capacity, T c,in is tube inlet cold water temperature, and T c,out is tube outlet cold water temperature.
If at a certain momentThe temperature of the water in the cylindrical tank 29 is uniform so that T tank,out=Ttank,in, then:
(3)
Wherein, The average logarithmic temperature difference is T tank, T tank,out and T tank,in, respectively, and the temperature of water in the tank body and the temperature of water out of the tank body are respectively calculated.
The outlet temperature of the water in the coil 30 is calculated by the simultaneous formulas (1) - (3) as:
(4)
Where A is the heat transfer area and k is the total heat transfer coefficient.
Over a period of timeThereafter, the water in the cylindrical tank 29 is cooled as shown in the following formula:
(5)
Wherein m tank is the water mass in the tank body.
The total heat transfer coefficient k is determined as:
(6)
Wherein d u is the outside diameter of the tube, d i is the inside diameter of the tube, h i is the inside convection coefficient, h i is the outside convection coefficient, Is the thermal conductivity.
The convection coefficient of forced convection inside the spiral tube is determined by the following formula:
(7)
Wherein,
(8)
The external convection coefficient h u of natural convection is determined by the following formula:
(9)
Wherein,
(10)
S is defined asAnd the average temperature of the outer wall of the tube is taken as。
Wherein A is the heat transfer area, c p is the heat capacity, D is the pipe diameter, D is the corrected spiral pipe diameter, H is the convection coefficient, H is the spiral pipe height, G is the gravity constant, G r is the Gellan number, k is the total heat transfer coefficient, l is the spiral pipe length,For mass flow, n is the number of spiral windings, P r is the Plantt number,For heat transfer, R e is the Reynolds number, S is the characteristic length, T is the temperature,As the average logarithmic temperature difference,In order to achieve a thermal diffusivity, the thermal diffusivity,For the thermal conductivity of the material,In order to achieve a dynamic viscosity,In order to achieve a density of the particles,Is time. The subscript letter of the parameter has the meaning that c is cold water, c, in is inlet cold water, c, out is inlet cold water, i is inside the pipe, u is outside the pipe, tank is inside the tank, tube is pipe, and wall is the wall.
The system of calculation equations is established using the above equation, and for each time step, assuming a constant water temperature in the cylindrical tank 29, the temperature of the water leaving the coil 30 is determined using equation (4). At this temperature, the transferred heat is calculated using equation (1), and then the new water temperature in the cylindrical tank 29 can be calculated using equation (5).
After the control unit determines the temperature of the water leaving the coil 30, it calculates the heating power of the variable temperature water heater 25 to further heat the tap water to meet the cleaning water temperature requirements while reducing the energy consumption of the variable temperature water heater 25 alone.
In addition, when step nine is dried and disinfected and step ten is discharged hot gas, the generated hot waste gas can enter the heat exchange system through the water outlet, hot gas is formed for preheating cold water in the spiral pipe, the heat of the system is fully utilized, and the energy consumption is further reduced.
Compared with the prior art, the intelligent cleaning and disinfecting integrated device special for the bone drill surgical instrument has the following beneficial effects:
(1) The invention adopts a multi-nozzle design and combines a stable frame structure workbench to realize the omnibearing deep cleaning of the bone drill. The cooperation of the upper drill bit spray head, the lower drill bit spray head and the drill bit spray head ensures the thorough cleaning of all parts of the bone drill, and meanwhile, the stable workbench design effectively prevents the displacement of the instrument in the cleaning process, thereby obviously improving the cleaning quality, ensuring the sanitary standard of the instrument and providing solid equipment support for various medical operations.
(2) The invention integrates a heat supply and exhaust air sterilization system, and provides an efficient drying and sterilization means for the bone drill after cleaning. Compared with the traditional chemical or ultraviolet disinfection method, the hot air disinfection method has the advantages of high disinfection speed, thorough effect and high safety. The system can effectively eliminate microorganisms such as bacteria and viruses, greatly reduce infection risk and ensure the sanitation and safety of medical equipment. In addition, the temperature and the working time of the system can be adjusted according to actual needs, so that the flexibility and the controllability of the disinfection process are enhanced.
(3) The invention improves the cleaning and disinfecting effects and simultaneously obviously enhances the safety and the operation convenience of the equipment. The stable and shock-resistant frame structure workbench avoids the displacement of the instrument in the cleaning process, and improves the safety performance of the equipment. The multi-nozzle design simplifies the placing process of the bone drill, and the touch screen control interface enables the equipment operation to be more visual and humanized, reduces the operation difficulty and improves the working efficiency of medical staff.
(4) The heat exchange system fully utilizes heat energy such as waste water, sterilized hot gas and the like to preheat cold water, and effectively reduces energy consumption. In the running water preheating process, the performance and the length of the spiral pipe are accurately calculated, so that the hot water output temperature is optimized, and the efficient recovery of heat energy is realized. The control unit automatically adjusts the heating power of the instant water heater according to the outlet water temperature, ensures the stability and the accuracy of the cleaning water temperature, and further improves the cleaning effect. In the heat exchange process, a plurality of parameters such as heat transfer coefficient, convection coefficient, mass flow and the like are comprehensively considered, so that the optimal performance and efficiency of the system are ensured. The water in the spiral tube is heated more effectively while the water in the cylindrical tank body is cooled, so that the overall heat transfer efficiency is further improved.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the particular embodiments described above, in which the apparatus and structures not described in detail are to be understood as being embodied in a manner commonly understood in the art, and that many possible variations and modifications may be made to the technical solution of the invention by any person skilled in the art using the technical disclosure described above, or be modified to equivalent embodiments without affecting the spirit of the invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.