New energy automobile motor spray pipe welding frock
Technical Field
The application relates to the technical field of motor spray pipe welding, in particular to a new energy automobile motor spray pipe welding tool.
Background
Most new energy automobiles provide kinetic energy for a motor through a battery to drive the motor to run, so that the vehicle is driven to run, and therefore, the overall quality of the new energy automobiles is directly affected by the performance of the motor. A significant factor affecting motor performance is the heat dissipation of the motor. In order to prevent the motor from overheating, a spray pipe is generally arranged on the outer side of the motor, and the purpose of cooling is achieved by spraying liquid on the surface of the motor.
At present, when the motor spray pipe is spliced, the auxiliary pipeline is welded on the main pipeline in a welding mode, the auxiliary pipeline is manually held by hands to be aligned with the through hole of the main pipeline in the welding operation process of the existing spray pipe, then the welding operation can be performed, when one auxiliary pipeline is welded, the next auxiliary pipeline is picked up to be welded, so that the auxiliary pipeline can be welded on the main pipeline, the manual strength is relatively high in the welding process, the working efficiency is influenced, and therefore, the new energy automobile motor spray pipe welding tool needs to be designed.
Disclosure of Invention
The auxiliary pipelines can be fixed at the same time, so that the auxiliary pipelines can be welded on the main pipeline conveniently at the same time, and the working efficiency is improved.
In order to achieve the aim, the technical scheme adopted by the application is that the novel energy automobile motor spray pipe welding tool comprises a workbench and a spray pipe blank,
The two sides of the upper end of the workbench are fixedly connected with supporting seats, the upper ends of the two supporting seats are respectively provided with a movable seat, and the side end surfaces of the movable seats are provided with U-shaped holes;
the spray pipe blank piece comprises a main pipe and a secondary pipe, the main pipe is positioned in the U-shaped hole, and the secondary pipe is welded at the lower end of the main pipe;
The workbench is characterized in that the upper end of the workbench is fixedly connected with a placing disc, three placing discs are arranged and distributed between two supporting seats, and the upper end of the placing disc is fixedly connected with a positioning column which is matched with an auxiliary pipeline;
The lifting mechanism is arranged at the lower end of the workbench, the transmission assembly is arranged on the lifting mechanism, the connecting assembly is arranged at the upper end of the workbench, the lifting mechanism is connected with the connecting assembly through the transmission assembly, and the transmission assembly is connected with the supporting plate through the connecting assembly.
Further preferably, the lifting mechanism comprises a first hydraulic telescopic rod, a moving plate, a connecting rod, a connecting seat, a baffle ring, a moving ring, a first spring and a first baffle plate, wherein the lower end of the workbench is fixedly connected with the first hydraulic telescopic rod, the extending end of the first hydraulic telescopic rod is fixedly connected with the moving plate, the connecting rods are all connected with the four corners of the moving plate in a sliding manner, the upper ends of the connecting rods penetrate through the workbench and are connected with the workbench in a sliding manner, the connecting seat is fixedly connected with the upper ends of the connecting rods, the connecting seat is fixedly connected with the moving seat, the baffle ring is fixedly connected with the periphery of the connecting rods, the baffle ring is located at the upper end of the moving plate, the lower end of the connecting rod is fixedly connected with the first baffle plate, and the first spring is fixedly connected between the first baffle plate and the moving plate.
Further preferably, limit grooves are formed in the front side and the rear side of the supporting seat, limit rods are connected in the limit grooves in a sliding mode, and the limit rods are fixedly connected with the movable seat.
Still preferably, the fixture includes second hydraulic telescoping rod, connecting plate, a rotation section of thick bamboo and grip block, two the equal fixedly connected with second hydraulic telescoping rod in movable seat outside, the extension end fixedly connected with connecting plate of second hydraulic telescoping rod, the inside rotation of connecting plate is connected with a rotation section of thick bamboo, the one end fixedly connected with grip block that the rotation section of thick bamboo is close to the movable seat, the inside hollow shape of rotation section of thick bamboo is hexagonal prism shape.
Further preferably, the diameter of the clamping plate is larger than the width of the U-shaped hole.
Further preferably, the turnover mechanism comprises a support frame, a motor, a first bearing seat, a worm wheel, a second bearing seat and a transmission shaft, wherein the support frame is fixedly connected to the left side of the movable seat and positioned on the left side of the movable seat, the motor, the first bearing seat and the second bearing seat are fixedly connected to the upper end of the support frame, the worm is rotationally connected to the inside of the first bearing seat, the worm is fixedly connected with the output end of the motor, the worm wheel is meshed with the upper end of the worm, the transmission shaft is rotationally connected to the inside of the second bearing seat, the transmission shaft is fixedly connected with the worm wheel, one end, close to the worm wheel, of the transmission shaft is in a cylindrical shape, one end, far away from the worm wheel, of the transmission shaft is in a hexagonal prism shape, and is positioned inside of the rotating cylinder and is in sliding connection with the rotating cylinder.
Further preferably, the transmission assembly comprises a first connecting block, a linkage rod, a second connecting block and a sliding plate, wherein the first connecting block is fixedly connected to two sides of the upper end of the moving plate, the linkage rod is connected to the first connecting block in a rotating mode, the second connecting block is connected to one end, far away from the first connecting block, of the linkage rod in a rotating mode, and the sliding plate is fixedly connected to one end, far away from the linkage rod, of the second connecting block.
Further preferably, the upper end surface of the workbench is provided with a square hole, a guide rod is fixedly connected inside the square hole, and the sliding plate is positioned inside the square hole and is in sliding connection with the guide rod.
Further preferably, the connecting assembly comprises a moving rod, a second baffle and a second spring, the moving rod is slidably connected inside the sliding plate, one end of the moving rod is fixedly connected with the supporting plate, the other end of the moving rod is fixedly connected with the second baffle, the second spring is fixedly connected between the second baffle and the sliding plate, and the moving rod is located inside the second spring.
Further preferably, the supporting plates are symmetrically distributed on two sides of the positioning column, and the supporting plates are in an arc shape.
Compared with the prior art, the application has the beneficial effects that:
1. Through setting up elevating system, fixture, place dish and reference column, place the trunk line of shower at the U type downthehole portion of removal seat, then fixture work just can carry out the centre gripping with the trunk line fixedly, then peg graft the accessory pipeline on the reference column, after accessory pipeline is pegged graft and is installed, elevating system carries out the decline work just can drive and remove the seat and move down, and then drive the trunk line and be close to the accessory pipeline, after trunk line and accessory pipeline closely laminate, just realized at this moment fixing the accessory pipeline, thereby make things convenient for later stage to carry out welding work, make the shower need not the manual hand accessory pipeline to align with the through-hole of trunk line at welded in-process, thereby reduced workman's intensity of labour, simultaneously because fix a plurality of accessory pipelines, the convenience is a plurality of accessory pipelines welded on the trunk line simultaneously, thereby work efficiency has been improved.
2. Through setting up drive assembly and coupling assembling, at the in-process that the movable plate descends, just can drive the support board and be close to the auxiliary pipeline under drive assembly and coupling assembling's cooperation at this moment, after support board and auxiliary pipeline laminating, just can support the auxiliary pipeline at this moment under the effect of support board to prevent auxiliary pipeline slope, be favorable to auxiliary pipeline and trunk line cooperation.
3. Through setting up support frame, motor, first bearing frame, worm wheel, second bearing and transmission shaft, when needs weld the shower another side, the motor work, just can drive the transmission shaft and rotate under the cooperation of worm wheel and worm at this moment, and then drive and rotate a section of thick bamboo, just can drive the shower that preliminary welds is rotatory under the cooperation of grip block along with the rotation of a section of thick bamboo to the convenience welds the shower another side, has improved work efficiency.
Drawings
Fig. 1 is a schematic structural diagram of an overall first view angle of the welding tool for the motor spray pipe of the new energy automobile.
Fig. 2 is a schematic structural diagram of the whole second view angle of the welding tool for the motor spray pipe of the new energy automobile.
Fig. 3 is an enlarged view of a portion a in fig. 2 of the welding tool for the motor spray pipe of the new energy automobile.
Fig. 4 is a schematic structural diagram of the welding fixture for the motor spray pipe of the new energy automobile at a third view angle.
Fig. 5 is an enlarged view of part B in fig. 4 of the new energy automobile motor spray pipe welding tool.
Fig. 6 is a schematic diagram of the internal structure of the welding tool for the motor spray pipe of the new energy automobile.
Fig. 7 is an enlarged view of part C in fig. 6 of the new energy automobile motor spray pipe welding tool.
Fig. 8 is a schematic structural diagram of a turnover mechanism of the new energy automobile motor spray pipe welding tool.
Fig. 9 is a schematic structural diagram of the welding tool for the spraying pipe of the new energy automobile motor and the spraying pipe blank.
Fig. 10 is an enlarged view of part D in fig. 9 of the new energy automobile motor spray pipe welding tool.
Fig. 11 is a schematic structural view of a shower pipe blank.
In the figure, 1, a workbench; 2, lifting mechanism, 201, first hydraulic telescopic rod, 202, moving plate, 203, connecting rod, 204, connecting seat, 205, baffle ring, 206, moving ring, 207, first spring, 208, first baffle, 3, supporting seat, 4, moving seat, 5, clamping mechanism, 501, second hydraulic telescopic rod, 502, connecting plate, 503, rotating cylinder, 504, clamping plate, 6, turnover mechanism, 601, supporting frame, 602, motor, 603, first bearing seat, 604, worm, 605, worm wheel, 606, second bearing seat, 607, transmission shaft, 7, placing disc, 8, positioning column, 9, connecting component, 901, moving rod, 902, second baffle, 903, second spring, 10, transmission component, 1001, first connecting block, 1002, connecting rod, 1003, second connecting block, 1004, sliding plate, 11, supporting plate, 12, U-shaped hole, 13, square hole, 14, guide rod, 15, limiting rod, 16, limiting groove, 17, spray pipe, 1, main pipe 1702, auxiliary pipe.
Detailed Description
The present application will be further described with reference to the following specific embodiments, and it should be noted that, on the premise of no conflict, new embodiments may be formed by any combination of the embodiments or technical features described below.
In the description of the present application, it should be noted that, for the azimuth words such as terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present application and simplifying the description, and it is not to be construed as limiting the specific scope of protection of the present application that the device or element referred to must have a specific azimuth configuration and operation.
It should be noted that the terms "first," "second," and the like in the description and in the claims are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order.
The terms "comprises" and "comprising," along with any variations thereof, in the description and claims, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The utility model provides a new energy automobile motor spray pipe welding frock as shown in fig. 1-11, including workstation 1 and spray pipe blank 17, workstation 1 upper end both sides fixedly connected with supporting seat 3, the upper end of two supporting seats 3 all is provided with movable seat 4, U type hole 12 has been seted up to movable seat 4 side terminal surface, the outside of two movable seats 4 all is provided with fixture 5, the movable seat 4 left side that is located is provided with tilting mechanism 6, spray pipe blank 17 includes trunk 1701 and accessory channel 1702, trunk 1701 is located U type hole 12 inside, accessory channel 1702 welds in trunk 1701 lower extreme, workstation 1 upper end fixedly connected with placing tray 7, placing tray 7 is provided with three, and all distribute between two supporting seats 3, placing tray 7 upper end fixedly connected with reference column 8, reference column 8 matches with accessory channel 1702, workstation 1 upper end is provided with support plate 11, support plate 11 is provided with a plurality of, two front and back support plate 11 are a set of, and correspond with reference column 8, workstation 1 lower extreme lifting mechanism 2 is provided with elevating system 2, the upper end connection of work assembly 10 is provided with drive assembly 10 through drive assembly 9, drive assembly 9 is connected with drive assembly 10.
Specifically, when the spraying pipe of the new energy automobile motor 602 is welded, the main pipe 1701 is firstly placed in the U-shaped hole 12 of the movable seat 4, then the clamping mechanism 5 works to clamp and fix the main pipe 1701, then the auxiliary pipes 1702 are spliced on the positioning post 8, after the auxiliary pipes 1702 are spliced and installed, the lifting mechanism 2 can drive the movable seat 4 to move downwards, then the main pipe 1701 is driven to approach the auxiliary pipes 1702, after the main pipe 1701 is tightly attached to the auxiliary pipes 1702, at this time, the fixing of the auxiliary pipes 1702 is realized, so that the later welding work is convenient, the auxiliary pipes 1702 do not need to be manually aligned with the through holes of the main pipe 1701 in the welding process, so that the labor intensity of workers is reduced, and meanwhile, the auxiliary pipes 1702 are conveniently and simultaneously welded on the main pipe 1701, so that the working efficiency is improved, simultaneously, the lifting mechanism 2 can drive the supporting plate 11 to approach the auxiliary pipes 1702 under the matching of the transmission component 10 and the connecting component 9, the auxiliary pipes 1702 can be conveniently matched with the auxiliary pipes 1702, and the auxiliary pipes 1702 can be conveniently welded on the other side of the positioning post 17, and the auxiliary pipes 1702 can be positioned at the side of the positioning post 17, and the auxiliary pipes 1702 can be conveniently welded, and the auxiliary pipes 1702 can be matched with the auxiliary pipes 1702 and the auxiliary pipes 1702 when the auxiliary pipes 1702 are required to be positioned on the other side of the positioning post 8.
The lifting mechanism 2 comprises a first hydraulic telescopic rod 201, a moving plate 202, a connecting rod 203, a connecting seat 204, a baffle ring 205, a moving ring 206, a first spring 207 and a first baffle 208, wherein the lower end of the workbench 1 is fixedly connected with the first hydraulic telescopic rod 201, the extending end of the first hydraulic telescopic rod 201 is fixedly connected with the moving plate 202, the connecting rods 203 are all slidingly connected in four corners of the moving plate 202, the upper ends of the connecting rods 203 penetrate through the workbench 1 and are slidingly connected with the workbench 1, the upper ends of the connecting rods 203 are fixedly connected with the connecting seat 204, and the connecting seat 204 is fixedly connected with the moving seat 4; the circumference of the connecting rod 203 is fixedly connected with a baffle ring 205, the baffle ring 205 is positioned at the upper end of the moving plate 202, the lower end of the connecting rod 203 is fixedly connected with a first baffle plate 208, a first spring 207 is fixedly connected between the first baffle plate 208 and the moving plate 202, when the hydraulic expansion rod 201 works, the moving plate 202 can be driven to move, the baffle ring 205 is not blocked by the moving plate 202 any more, then the moving seat 4 can be downwards moved under the action of gravity, the moving plate 202 can be driven to move upwards after the main pipe 1701 is contacted with the auxiliary pipeline 1702, the moving seat 4 can not move again, the moving plate 202 can continuously move downwards, the moving plate 202 can be pressed to move downwards after the moving plate 202 is contacted with the moving ring 206, then the first spring 207 can be compressed under the cooperation of the first baffle plate 208, the compressed first spring 207 can enable the main pipe 1701 to be closely contacted with the auxiliary pipeline 1702, the auxiliary pipeline 1702 is favorable for preliminary welding of the blank 17, after the preliminary welding is finished, the moving plate 202 can be lifted, the blank 17 can be driven to be lifted when the moving plate 202 is lifted to move upwards, the auxiliary pipeline 17 can be driven to be positioned away from the auxiliary pipeline 8, thus, the overturning work is convenient to carry out in the later period.
The spacing groove 16 has all been seted up to both sides around the supporting seat 3, and the inside sliding connection of spacing groove 16 has gag lever post 15, fixed connection between gag lever post 15 and the removal seat 4, during operation through setting up spacing groove 16 and gag lever post 15, just can carry out spacingly to the removal of removing seat 4 under the cooperation of spacing groove 16 and gag lever post 15 for remove seat 4 and remove steadily.
The fixture 5 includes second hydraulic telescoping rod 501, connecting plate 502, a rotary cylinder 503 and grip block 504, two equal fixedly connected with second hydraulic telescoping rod 501 in the outside of removing seat 4, the end fixedly connected with connecting plate 502 that stretches out of second hydraulic telescoping rod 501, the inside rotation of connecting plate 502 is connected with a rotary cylinder 503, the one end fixedly connected with grip block 504 that removes seat 4 is close to rotary cylinder 503, rotary cylinder 503 inside hollow shape is the hexagonal prism shape, during operation, second hydraulic telescoping rod 501 contracts the work, just can drive rotary cylinder 503 and remove under the cooperation of connecting plate 502 at this moment, and then drive grip block 504 to be close to trunk line 1701, after grip block 504 closely laminates with trunk line 1701, at this moment just can realize fixing trunk line 1701.
The diameter of the clamping plate 504 is larger than the width of the U-shaped hole 12, and in operation, the clamping plate 504 can stably perform clamping operation when the clamping plate 504 performs clamping operation because the diameter of the clamping plate 504 is larger than the width of the U-shaped hole 12.
The turnover mechanism 6 comprises a support frame 601, a motor 602, a first bearing seat 603, a worm 604, a worm gear 605, a second bearing seat 606 and a transmission shaft 607, wherein the support frame 601 is fixedly connected to the left side of the movable seat 4 positioned on the left side, the motor 602, the first bearing seat 603 and the second bearing seat 606 are fixedly connected to the upper end of the support frame 601, the worm 604 is fixedly connected with the output end of the motor 602, the worm gear 605 is meshed with the upper end of the worm 604, the transmission shaft 607 is rotatably connected to the inner side of the second bearing seat 606, the transmission shaft 607 is fixedly connected with the worm gear 605, one end of the transmission shaft 607, which is close to the worm gear 605, is in a cylindrical shape, one end of the transmission shaft 607, which is far away from the worm gear 605, is positioned in the inner side of the rotary drum 503, and is in sliding connection with the rotary drum 503, when welding is needed on the other side of a spray pipe, the motor 602 works, the transmission shaft 607 can be driven to rotate under the cooperation of the worm gear 605 and the worm 604, and the rotary drum 503 is driven to rotate, the preliminarily welded pipe can be driven to rotate under the cooperation of a clamping plate 504, along with the rotation of the rotary drum 503, so that the spray pipe can be conveniently welded, and the other side of the spray pipe is conveniently welded.
The transmission assembly 10 comprises a first connecting block 1001, a connecting rod 1002, a second connecting block 1003 and a sliding plate 1004, wherein the first connecting block 1001 is fixedly connected to two sides of the upper end of the moving plate 202, the connecting rod 1002 is rotatably connected to the inside of the first connecting block 1001, the second connecting block 1003 is rotatably connected to one end of the connecting rod 1002, which is far away from the first connecting block 1001, the sliding plate 1004 is fixedly connected to one end of the second connecting block 1003, which is far away from the connecting rod 1002, when the transmission assembly works, the sliding plate 1004 can be driven to move along with the downward movement of the moving plate 202 under the cooperation of the first connecting block 1001, the connecting rod 1002 and the second connecting block 1003, so that the supporting plate 11 can be conveniently driven to move towards the auxiliary pipeline 1702, and when the turnover operation is needed, the supporting plate 11 is not contacted with the auxiliary pipeline 1702 any more when the moving plate 202 is contacted with the baffle ring 205, so that the auxiliary pipeline blank 17 is conveniently driven to move upwards, and the auxiliary pipeline 1702 is far away from the positioning column 8.
The upper end surface of the workbench 1 is provided with a square hole 13, a guide rod 14 is fixedly connected inside the square hole 13, the sliding plate 1004 is positioned inside the square hole 13 and is in sliding connection with the guide rod 14, and when the workbench is in operation, the sliding plate 1004 is convenient to move under the action of the square hole 13 by arranging the square hole 13, and meanwhile, the sliding plate 1004 can be limited in movement under the action of the guide rod 14, so that the sliding plate 1004 can stably perform horizontal movement.
The connecting component 9 comprises a movable rod 901, a second baffle 902 and a second spring 903, wherein the movable rod 901 is slidably connected inside the sliding plate 1004, one end of the movable rod 901 is fixedly connected with the supporting plate 11, the other end of the movable rod 901 is fixedly connected with the second baffle 902, the second spring 903 is fixedly connected between the second baffle 902 and the sliding plate 1004, the movable rod 901 is positioned inside the second spring 903, after the supporting plate 11 is contacted with the auxiliary pipeline 1702 in operation, the movable rod 901 is extruded to slide inside the sliding plate 1004 along with the continuous movement of the sliding plate 1004, then the second spring 903 can be stretched under the cooperation of the second baffle 902, and the stretched second spring 903 can enable the supporting plate 11 to stably support the auxiliary pipeline 1702 under the action of a reaction force, so that the auxiliary pipeline 1702 is prevented from inclining, and the auxiliary pipeline 1702 is favorable for being matched with the main pipeline 1701.
The supporting plates 11 are symmetrically distributed on two sides of the positioning column 8, and the supporting plates 11 are in an arc shape, so that the contact area between the supporting plates 11 and the auxiliary pipeline 1702 can be increased due to the arc shape of the supporting plates 11 when the support device works, and the supporting effect is improved.
The foregoing has outlined the basic principles, features, and advantages of the present application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made therein without departing from the spirit and scope of the application, which is defined by the appended claims. The scope of the application is defined by the appended claims and equivalents thereof.