CN119078343A - A kind of intelligent glue coating production line for deep-cold composite thermal insulation materials and glue coating method thereof - Google Patents

A kind of intelligent glue coating production line for deep-cold composite thermal insulation materials and glue coating method thereof Download PDF

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Publication number
CN119078343A
CN119078343A CN202411439078.3A CN202411439078A CN119078343A CN 119078343 A CN119078343 A CN 119078343A CN 202411439078 A CN202411439078 A CN 202411439078A CN 119078343 A CN119078343 A CN 119078343A
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CN
China
Prior art keywords
raw materials
base
glue spraying
subassembly
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202411439078.3A
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Chinese (zh)
Inventor
张万伟
蒋艳云
向兵
徐铁强
毛玉海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Shengtai Energy Saving Technology Co ltd
Original Assignee
Jiangsu Shengtai Energy Saving Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Jiangsu Shengtai Energy Saving Technology Co ltd filed Critical Jiangsu Shengtai Energy Saving Technology Co ltd
Priority to CN202411439078.3A priority Critical patent/CN119078343A/en
Publication of CN119078343A publication Critical patent/CN119078343A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/005Curtain coaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B39/00Layout of apparatus or plants, e.g. modular laminating systems

Abstract

The invention discloses an intelligent glue spraying production line and a glue spraying method for a cryogenic composite thermal insulation material, and belongs to the technical field of automatic glue spraying. Including the material loading goods shelves, the material loading covers and closes the subassembly, and the material loading covers the both sides of closing the subassembly and installs automatic rubber coating subassembly and locating component respectively, and transition roll table is installed to automatic rubber coating subassembly's output, and the pre-pressing subassembly is installed to transition roll table's output, and the pile up neatly is prepared the roll table to pre-pressing subassembly's output, and the truss manipulator is installed to pile up neatly preparation roll table's top, and the roll line is installed to pile up neatly preparation roll table's side, and the roll line is located the homonymy with the material loading and covers the subassembly, and truss manipulator spanes pile up neatly preparation roll table and roll line. According to the automatic gluing device, the automatic gluing component and the positioning component are arranged on two sides of the feeding covering component, raw materials on the positioning component are directly conveyed into the automatic gluing component through the feeding covering component, the length of a production line is shortened, and the cost is saved.

Description

Intelligent glue spraying production line and method for cryogenic composite thermal insulation material
Technical Field
The invention belongs to the technical field of automatic glue spraying, and particularly relates to an intelligent automatic glue spraying production line and an automatic glue spraying method thereof.
Background
Most of the existing LNG cryogenic composite thermal insulation material glue spraying equipment in China is old, a large amount of manual intervention is needed in the operation process, the equipment operation efficiency is low, higher maintenance cost is needed, along with the importance of society on environmental protection, the traditional production equipment is difficult to reach new environmental protection standards, the original production equipment is difficult to meet the rapid increase demand of the market on the high-performance environment-friendly LNG cryogenic composite thermal insulation material, the production efficiency is affected, and the stability and the lifting space of the product quality are limited.
Disclosure of Invention
The invention aims to provide an intelligent automatic glue spraying production line and an automatic glue spraying method thereof, which solve the problems existing in the prior art.
According to the technical scheme, the intelligent glue spraying production line for the cryogenic composite thermal insulation material comprises a loading shelf, raw materials to be glued are stacked on the loading shelf, a loading covering assembly is mounted at the end of the loading shelf, an automatic gluing assembly and a positioning assembly are mounted at two sides of the loading covering assembly respectively, raw materials on the loading shelf move to the middle of the positioning assembly under the action of the loading covering assembly and then are automatically glued in the automatic gluing assembly after being positioned in the middle, a transition roller way is mounted at the output end of the automatic gluing assembly, raw materials after gluing are conveyed to the transition roller way by the automatic gluing assembly, a pre-pressing assembly is mounted at the output end of the transition roller way, the pre-pressing assembly is used for receiving raw materials after gluing in the transition roller way and pre-pressing raw materials after gluing, a truss preparation roller way is mounted at the output end of the pre-pressing assembly, a truss manipulator is mounted above the palletizing preparation roller way, a rolling line is mounted on the side of the palletizing preparation roller way, the rolling line and the loading covering assembly are located at the same side, and the manipulator spans across the palletizing preparation roller way and the rolling line.
Preferably, the automatic gluing component comprises a mounting frame, the cylinder line is installed to the mounting frame below, the direction of movement of cylinder line with the length direction of mounting frame is the same, two relative inner walls in mounting bracket upper end are installed straight rack, the slide is installed respectively to mounting bracket top surface both sides, slidable mounting has the slider on the slide, install crossbeam and slider formation truss on the slider, the pivot is installed to the side-mounting of crossbeam, the side-mounting that the crossbeam is close to the pivot has driving motor, driving motor's output is connected with the pivot, the gear is installed respectively at the pivot both ends, the gear with straight rack meshing is connected, the crossbeam is along slide reciprocating motion under gear and straight rack mutually supporting, install the spreading machine on the crossbeam, the spreading machine along longitudinal mounting in on the crossbeam.
Preferably, the automatic gluing assembly further comprises two sets of proximity switches, the proximity switches are respectively arranged at two ends of the slideway, and the proximity switches are in control connection with the driving motor.
Preferably, the positioning assembly comprises a base, a placing table is installed on the top surface of the base, the placing table is used for placing raw materials, a gap is formed between the placing table and the top surface of the base to form a containing cavity, a long-direction limiting part is installed on the top surface of the base in a long-direction mode, a short-direction limiting part is installed on the top surface of the base in a short-direction mode, the long-direction limiting part and the short-direction limiting part are installed on the top surface of the base in a mutually perpendicular mode, and the long-direction limiting part and the short-direction limiting part are operatively inserted into the placing table to position the raw materials on the placing table.
Preferably, the long-direction limiting part and the short-direction limiting part adopt the same structure, wherein the long-direction limiting part comprises two groups of long sliding rails, the long sliding rails are oppositely arranged on two sides of the base, a bidirectional screw rod is arranged between the long sliding rails, a servo motor is arranged on the top surface of the base, the output end of the servo motor is connected with the bidirectional screw rod, two ends of the bidirectional screw rod are respectively connected with a positioning block in a meshed manner, the first positioning blocks are mutually far away from or close to each other under the cooperation of the long bidirectional screw rod, and a stop lever is arranged on the top surface of the positioning blocks in a linear array and forms limiting with the raw materials through the stop lever and the raw materials in a butt joint mode.
Preferably, the placing table comprises a plurality of supporting rods, the supporting rods are arranged at the edge of the top surface of the base, the placing plate is arranged on the top surface of the supporting rods, a plurality of U-shaped holes are formed in the two ends of the length and width directions of the placing plate, the U-shaped holes extend inwards along the edge of the placing plate, and the long-direction limiting parts and the wide-direction limiting parts are in reciprocating movement in the U-shaped holes along the length direction or the width direction of the placing plate and are used for centering and positioning raw materials placed on the placing plate.
Preferably, the pre-pressing assembly comprises a base, the slide bar is all installed to base top surface apex angle department, the extrusion piece has been cup jointed on the slide bar, the bracket is installed at the top of slide bar, install two at least groups compression cylinder on the bracket, compression cylinder is followed bracket length direction linear array places, compression cylinder's removal end is connected the extrusion piece, the locating part is installed to the base relative long side wall tip, the locating part is used for spacing on the base to the raw materials, install the regulating part between the locating part, the regulating part is used for adjusting the position of raw materials on the base, transfer part has been placed on the base, transfer direction of transfer part with the length direction of base is parallel, flexible push rod is installed to the both ends wall of base, flexible push rod's removal end connection drive transfer part's lateral wall is kept away from or is close to the base through flexible push rod drives the raw materials and rises or descends.
An intelligent glue spraying method for a cryogenic composite thermal insulation material comprises the following steps:
Step S1, placing raw materials to be sprayed in a feeding goods shelf, moving and placing the raw materials in the feeding goods shelf in a positioning assembly by using a mechanical arm in a feeding covering assembly, adjusting the position of the raw materials in the positioning assembly by the positioning assembly, and centering and positioning the raw materials;
S2, moving the positioned raw materials into an automatic gluing assembly through a mechanical arm in the feeding covering assembly, and performing glue spraying treatment on the raw materials by using the automatic gluing assembly;
s3, conveying the raw materials subjected to glue spraying into a transition roller way through a roller line, and conveying the raw materials subjected to glue spraying into a pre-compression assembly under the cooperation of the transition roller way;
And S4, pre-pressing the glued raw materials through a pre-pressing assembly to obtain a pressed product, transferring the pressed product into a stacking preparation roller way, and transferring the pressed product onto a rolling line through a truss manipulator to wait for further processing after the pressed product is positioned in the stacking preparation roller way.
Preferably, in step S1, the centering and positioning process of the raw materials is as follows:
step S11, when the raw materials are placed on the placing table, a servo motor is started to drive a bidirectional screw rod to rotate, and the positioning blocks are driven to approach each other, namely, a stop lever moves into a U-shaped hole;
and step S12, when the stop lever moves in the U-shaped hole, pushing force is applied to the raw material placed on the placing table, so that the raw material moves to a preset position of the placing table for centering.
Preferably, the pre-pressing process in step S4 is as follows:
S41, when the conveying plate of the pre-pressing assembly receives the raw materials subjected to glue spraying, the conveying plate is 15-20mm higher than the platform surface, and the conveying plate is in butt joint with the transition roller way in the same speed ratio;
Step S42, when the raw materials subjected to glue spraying move to a conveying plate and move to a set position, the conveying plate is lowered to 5-20mm below a workbench surface, and the upper workbench surface is lowered to the upper surface of an insulating box product at a constant speed and then is pressurized, so that pressure maintaining work is performed;
And S43, after the dwell time reaches a set value, the upper working platform surface is quickly lifted in place, the lower platform plate chain is simultaneously lifted in place, a pressed product is obtained, and the pressed product is conveyed to a rolling line.
The intelligent automatic glue spraying production line and the automatic glue spraying method thereof have the beneficial effects that the positioning component and the feeding covering component are matched with each other, raw materials are moved into the automatic glue spraying component in a determined state, glue spraying is completed, and the environment-friendly and harmless production process is ensured;
Secondly, the automatic gluing component and the positioning component are arranged on two sides of the feeding covering component, and raw materials on the positioning component are directly conveyed into the automatic gluing component through the feeding covering component, so that the length of a production line is shortened, and the cost is saved;
In the whole line body, only need manual operation fork truck to stack the raw materials outside the material loading goods shelves, link such as drenching glues, pre-compaction need not manual operation, has reduced manufacturing cost, has reduced operator's intensity of labour, easy operation, and production efficiency is high, operates steadily, and production process environmental protection is harmless, maintains simple automatic drenching gluey line.
Drawings
FIG. 1 is an overall schematic of the present invention;
FIG. 2 is a schematic diagram of an automatic glue application assembly according to the present invention;
FIG. 3 is an enlarged view at A of FIG. 2;
FIG. 4 is a schematic view of a positioning assembly according to the present invention;
FIG. 5 is an overall schematic view of a pre-compression assembly according to the present invention;
FIG. 6 is a schematic view of a telescoping pushrod according to the present invention;
Fig. 7 is a schematic view of a stopper according to the present invention.
The reference numerals in the figures 1 to 7 are 100, a loading shelf, 200, a loading covering assembly, 300, an automatic gluing assembly, 400, a positioning assembly, 500, a transition roller way, 600, a pre-pressing assembly, 700, a stacking preparation roller way, 800, a truss manipulator, 900 and a rolling line;
301. Mounting frames, 302, roller wires, 303, straight racks, 304, slide ways, 305, sliding blocks, 306, crossbeams, 307, rotating shafts, 308, driving motors, 309, spreading machines, 310 and proximity switches;
401. a base; 402, a placing table, 403, a long-direction limiting part, 404, a short-direction limiting part;
402a, support rods, 402b, a placement plate, 402c and U-shaped holes;
403a long slide rail, 403b two-way screw rod, 403c servo motor, 403d positioning block, 403e stop lever;
601. Base 602, slide bar 603, extrusion piece 604, bracket 605, compression cylinder 606, limiting piece 607, adjusting piece 608, transmission part 609, telescopic push rod.
Detailed Description
As shown in fig. 1 to 7, the present invention provides a technical solution: the utility model provides a cryogenic composite insulation material intelligence drenches gluey production line, includes material loading goods shelves 100, material loading cover and closes subassembly 200, automatic rubber coating subassembly 300, locating component 400, transition roll table 500, pre-compaction subassembly 600, pile up neatly preparation roll table 700 and rolling line 900, material loading goods shelves 100 are used for piling up the raw materials of taking the rubber coating, material loading cover and close subassembly 200 is installed to material loading goods shelves 100's tip, material loading cover and close subassembly 200 is installed respectively in both sides of subassembly 200 and is equipped with automatic rubber coating subassembly 300 and locating component 400, the raw materials on the material loading shelves 100 move to the locating component 400 after the location in the middle of the effect of material loading cover and close subassembly 200, move to automatic rubber coating in the automatic rubber coating subassembly 300, transition roll table 500 is installed to automatic rubber coating subassembly 300's output, automatic rubber coating subassembly 300 carries the raw materials after the rubber coating to transition roll table 500, the output end of the transition roller way 500 is provided with a pre-pressing assembly 600, the pre-pressing assembly 600 is used for receiving the raw materials after gluing in the transition roller way 500 and pre-pressing the raw materials after gluing, the output end of the pre-pressing assembly 600 is provided with a stacking preparation roller way 700, a truss manipulator 800 is arranged above the stacking preparation roller way 700, the side surface of the stacking preparation roller way 700 is provided with a rolling line 900, the rolling line 900 is positioned at the same side with the feeding laminating assembly 200, the truss manipulator 800 spans the stacking preparation roller way 700 and the rolling line 900, the positioning assembly 400 and the feeding laminating assembly 200 are mutually matched, the raw materials are moved into the automatic gluing assembly 300 in a determined state to finish gluing, the production process is ensured to be environment-friendly and harmless, the raw materials on the positioning assembly 400 are directly conveyed into the automatic gluing assembly 300 by the feeding laminating assembly 200, shortens the length of the production line and saves the cost.
In a further embodiment, the automatic glue coating assembly 300 includes a mounting frame 301, a roller line 302 is mounted below the mounting frame 301, a moving direction of the roller line 302 is the same as a length direction of the mounting frame 301, a straight rack 303 is mounted on two opposite inner walls of an upper end of the mounting frame, a slideway 304 is mounted on two sides of a top surface of the mounting frame respectively, a sliding block 305 is slidably mounted on the slideway 304, a beam 306 and the sliding block 305 are mounted on the sliding block 305 to form a truss beam, a rotating shaft 307 is mounted on a side surface of the beam 306, a driving motor 308 is mounted on a side surface of the beam 306 close to the rotating shaft 307, an output end of the driving motor 308 is connected with the rotating shaft 307, gears are mounted on two ends of the rotating shaft 307 respectively, the gears are in meshed connection with the straight rack 303, the beam 306 reciprocates along the slideway 304 under the mutual cooperation of the gears and the straight rack 303, a glue coater 309 is mounted on the beam 306 along the longitudinal direction, the driving motor 307 is driven to rotate on the rotating shaft 307, the gears on two ends of the rotating shaft 307 and the straight rack 306 are in cooperation with the straight rack 306, the lower rack 306 on the two ends of the rotating shaft 307, and the driving motor is driven by the driving motor 306 to move toward the two sides of the slideway 310, and the driving motor 310 is in a proximity switch 310, and the proximity switch 310 is controlled to move.
In a further embodiment, the positioning assembly 400 includes a base 401, a placing table 402 is mounted on the top surface of the base 401, the placing table 402 is used for placing raw materials, a gap is formed between the placing table 402 and the top surface of the base 401 to form a containing cavity, a long-direction limiting portion 403 is mounted on the top surface of the base 401 in a long direction, a short-direction limiting portion 404 is mounted on the top surface of the base 401 in a short direction, the long-direction limiting portion 403 and the short-direction limiting portion 404 are mounted on the top surface of the base 401 in a mutually perpendicular manner, the long-direction limiting portion 403 and the short-direction limiting portion 404 adopt the same structure, wherein the long-direction limiting portion 403 includes two groups of long sliding rails 403a, the long sliding rails 403a are oppositely mounted on two sides of the base 401, a bidirectional screw 403b is mounted between the long sliding rails 403a, a servo motor 403c is mounted on the top surface of the base, and the output end of the servo motor 403c is connected with the bidirectional screw 403b, the two ends of the bidirectional screw rod 403b are respectively connected with a positioning block 403d in a meshed manner, the first positioning blocks 403d are mutually far away or close to each other under the matching of the long bidirectional screw rod 403b, the top surface linear array of the positioning blocks 403d is provided with a stop lever 403e, the stop lever 403e is abutted with the raw materials to limit the raw materials, the placing table 402 comprises a plurality of support rods 402a, the support rods 402a are arranged at the edge of the top surface of the base 401, the top surface of the support rods 402a is provided with a placing plate 402b, the two ends of the placing plate 402b in the length and width directions are provided with a plurality of U-shaped holes 402c, the U-shaped holes 402c extend inwards along the edge of the placing plate 402b, when the raw materials are placed on the placing plate 402b, the servo motor 403c drives the bidirectional screw rod 403b to rotate to drive the positioning blocks 403d to mutually close, the stop lever 403e arranged at the top of the positioning blocks 403d applies external force to the raw materials to the preset position of the placing plate 402b, the centering of the raw materials can be completed.
In a further embodiment, as shown in fig. 5 to 7, the pre-compression assembly includes a base 601, a slide bar 602, an extrusion 603, a bracket 604, a compression cylinder 605, an extrusion 603, a limiting piece 606, an adjusting piece 607, a transmission part 608 and a telescopic push rod 609, wherein the slide bar 602 is installed at the top corner of the top surface of the base 601, the extrusion 603 is sleeved on the slide bar 602, the bracket 604 is installed at the top of the slide bar 602, at least two groups of compression cylinders 605 are installed on the bracket 604, the compression cylinders 605 are linearly arrayed along the length direction of the bracket 604, the moving end of the compression cylinders 605 is connected with the extrusion 603, the end part of the base 601, which is relatively long, is provided with the limiting piece 606, the limiting piece 606 is used for limiting the raw materials on the base 601, the adjusting piece 607 is installed between the limiting pieces 606, the adjusting piece 607 is used for adjusting the position of the raw materials on the base 601, the transmission part 608 is placed on the base 601, the transmission direction of the transmission part 608 is parallel to the length direction of the base 601, the push rod 609 is installed at two end walls of the base 601, the push rod 609 is connected with the telescopic push rod 609, the moving end of the base 601 is driven by the telescopic push rod 609, and the moving end of the telescopic push rod 609 is driven to move away from the base 601 or moves down by the telescopic push rod 609.
Through the technical scheme, the invention can realize the following working processes:
Firstly, a raw material to be sprayed is placed in a loading shelf 100, the raw material in the loading shelf 100 is moved and placed in a positioning assembly 400 by a mechanical arm in a loading covering assembly 200, after the raw material is placed on a placing table 402, a servo motor 403c is started to drive a bidirectional screw 403b to rotate, a positioning block 403d is driven to approach each other, namely a stop lever 403e moves into a U-shaped hole 402c, when the stop lever 403e moves in the U-shaped hole 402c, a thrust force is applied to the raw material placed on the placing table 402, the raw material is moved to a preset position of the placing table 402 for centering, the positioned raw material is moved into an automatic gluing assembly 300 by the mechanical arm in the loading covering assembly 200, the raw material is sprayed by the automatic gluing assembly 300, the raw material after the glue spraying is completed is conveyed into a transition roller way 500 by a roller line 302, under the cooperation of the transition roller way 500, the raw materials after glue spraying are conveyed into a pre-pressing assembly 600, the pre-pressing assembly 600 is utilized to pre-press the raw materials after glue spraying to obtain a pressed product, wherein the pre-pressing process comprises the steps that when a conveying plate of the pre-pressing assembly 600 receives the raw materials after glue spraying, the conveying plate is 15-20mm higher than a platform surface, and is in butt joint with a transition roller way 500 at the same speed, when the raw materials after glue spraying move onto the conveying plate and move to a set position, the conveying plate descends to a position below a working table surface by 5-20mm, the upper working table surface descends to the upper surface of an insulating box product at a constant speed and then is pressurized, the pressure maintaining work is carried out, after the pressure maintaining time reaches the set value, the upper working table surface is rapidly lifted in place, a lower platform plate chain is simultaneously lifted in place, the pressed product is conveyed into a stacking preparation roller way 700, when the pressed product is in the stacking preparation roller way 700, the pressed product is moved by truss robot 800 onto a rolling line 900 awaiting further processing.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details of the above embodiments, and various equivalent changes can be made to the technical solution of the present invention within the scope of the technical concept of the present invention, and all the equivalent changes belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a cryogenic composite insulation material intelligence drenches gluey production line, its characterized in that, including material loading goods shelves (100), wait to glue raw materials to stack on material loading goods shelves (100), material loading cover and close subassembly (200) are installed to the tip of material loading goods shelves (100), automatic rubber coating subassembly (300) and locating component (400) are installed respectively to the both sides of material loading cover and close subassembly (200), the raw materials on material loading goods shelves (100) move to after locating component (400) are placed in the middle under the effect of material loading cover and close subassembly (200), move to automatic rubber coating subassembly (300) after the location, transition roller way (500) are installed to the output of automatic rubber coating subassembly (300), automatic rubber coating subassembly (300) carry the raw materials after the rubber coating to transition roller way (500), pre-press subassembly (600) are installed to the output of transition roller way (500), pre-press and close subassembly (600) are arranged in accepting the raw materials after the rubber coating in transition roller way (500), the output of stacking subassembly (600) is installed to the automatic rubber coating subassembly (300), pre-press and the roller way (700) is installed to be equipped with on the side of rolling line (700) and the rolling line (900) is equipped with on the rolling line (700), the truss manipulator (800) spans the palletizing preparation roller way (700) and the rolling line (900).
2. The intelligent glue spraying production line for the cryogenic composite thermal insulation material according to claim 1, wherein the automatic glue coating assembly (300) comprises a mounting frame (301), a roller line (302) is mounted below the mounting frame (301), the moving direction of the roller line (302) is the same as the length direction of the mounting frame (301), a straight rack (303) is mounted on two opposite inner walls of the upper end of the mounting frame, two sides of the top surface of the mounting frame are respectively provided with a slideway (304), a sliding block (305) is slidingly mounted on the slideway (304), a cross beam (306) is mounted on the sliding block (305), the cross beam (306) and the sliding block (305) form a truss beam, a rotating shaft (307) is mounted on the side face of the cross beam (306), a driving motor (308) is mounted on the side face, close to the rotating shaft (307), two ends of the rotating shaft (307) are respectively provided with gears, the gears are meshed with the toothed bars (303), the cross beam (306) are matched with the toothed bars (304) along the longitudinal direction of the cross beam (309), and the cross beam (309) is mounted on the cross beam (309) in a reciprocating manner.
3. The intelligent glue spraying production line for the cryogenic composite thermal insulation material according to claim 2, wherein the automatic glue coating assembly (300) further comprises two sets of contact switches (310), the contact switches (310) are respectively arranged at two ends of the slideway (304), and the contact switches (310) are in control connection with the driving motor (308).
4. The cryogenic composite insulation material intelligent glue spraying production line according to claim 1, wherein the positioning assembly (400) comprises a base (401), a placing table (402) is installed on the top surface of the base (401), the placing table (402) is used for placing raw materials, a gap is formed between the placing table (402) and the top surface of the base (401) to form a containing cavity, a long-direction limiting part (403) is installed on the top surface of the base (401), a short-direction limiting part (404) is installed on the top surface of the base (401) in a short-direction mode, the long-direction limiting part (403) and the short-direction limiting part (404) are installed on the top surface of the base (401) in a mutually perpendicular mode, and the long-direction limiting part (403) and the short-direction limiting part (404) are operatively inserted into the placing table (402) to position the raw materials on the placing table (402).
5. The intelligent glue spraying production line for the cryogenic composite thermal insulation material according to claim 4, wherein the long-direction limiting part (403) and the short-direction limiting part (404) adopt the same structure, the long-direction limiting part (403) comprises two groups of long sliding rails (403 a), the long sliding rails (403 a) are oppositely arranged on two sides of the base (401), a bidirectional screw rod (403 b) is arranged between the long sliding rails (403 a), a servo motor (403 c) is arranged on the top surface of the base (401), the output end of the servo motor (403 c) is connected with the bidirectional screw rod (403 b), two ends of the bidirectional screw rod (403 b) are respectively connected with a positioning block (403 d) in a meshed mode, the first positioning blocks (403 d) are mutually far away from or close to each other under the cooperation of the long bidirectional screw rod (403 b), a stop lever (403 e) is arranged on the top surface of the positioning block (403 d) in a linear array, and the stop lever (403 e) is abutted to the raw material to form a limit.
6. The intelligent glue spraying production line for the cryogenic composite thermal insulation material according to claim 4, wherein the placement table (402) comprises a plurality of support rods (402 a), the support rods (402 a) are arranged at the edge of the top surface of the base (401), the placement plate (402 b) is arranged on the top surface of the support rods (402 a), a plurality of U-shaped holes (402 c) are formed in the two ends of the length and width directions of the placement plate (402 b), the U-shaped holes (402 c) extend inwards along the edge of the placement plate (402 b), and parts of the long-direction limiting parts (403) and the wide-direction limiting parts reciprocate in the U-shaped holes (402 c) along the length direction or the width direction of the placement plate (402 b) to center raw materials placed on the placement plate (402 b).
7. The intelligent glue spraying production line for the cryogenic composite thermal insulation material according to claim 1, wherein the pre-pressing assembly (600) comprises a base (601), sliding rods (602) are arranged at top corners of the top surface of the base (601), pressing pieces (603) are sleeved on the sliding rods (602), brackets (604) are arranged at the tops of the sliding rods (602), at least two groups of compression cylinders (605) are arranged on the brackets (604), the compression cylinders (605) are arranged in a linear array along the length direction of the brackets (604), moving ends of the compression cylinders (605) are connected with the pressing pieces (603), limiting pieces (606) are arranged at the ends of opposite long side walls of the base (601), the limiting pieces (606) are used for limiting raw materials on the base (601), adjusting pieces (607) are arranged between the limiting pieces (606), the adjusting pieces (607) are used for adjusting the positions of the raw materials on the base (601), conveying parts (608) are arranged on the base (601), the conveying directions of the conveying parts (608) are arranged in a linear array along the length direction of the brackets (604), moving ends of the base (601) are connected with the moving ends of the pushing rods (609) which are connected with the moving ends of the pushing rods (609), the telescopic push rod (609) drives the conveying part (608) to be far away from or close to the base (601) so as to drive the raw materials to rise or fall.
8. An intelligent glue spraying method for a cryogenic composite thermal insulation material, which is realized by the intelligent glue spraying production line for the cryogenic composite thermal insulation material according to any one of the claims 1-7, and is characterized by comprising the following steps:
Step S1, placing raw materials to be glued in a feeding goods shelf (100), moving and placing the raw materials in the feeding goods shelf (100) in a positioning assembly (400) by using a mechanical arm in a feeding covering assembly (200), adjusting the position of the raw materials in the positioning assembly (400) by the positioning assembly (400), and centering and positioning the raw materials;
S2, moving the positioned raw materials into an automatic gluing assembly (300) through a mechanical arm in a feeding covering assembly (200), and performing glue spraying treatment on the raw materials by using the automatic gluing assembly (300);
Step S3, conveying the raw materials subjected to glue spraying into a transition roller way (500) through a roller line (302), and conveying the raw materials subjected to glue spraying into a pre-compression assembly (600) under the cooperation of the transition roller way (500);
and S4, pre-pressing the glued raw materials through a pre-pressing assembly (600) to obtain a pressed product, transferring the pressed product into a stacking preparation roller way (700), and transferring the pressed product onto a rolling line (900) through a truss manipulator (800) to wait for further processing after the pressed product is on the stacking preparation roller way (700).
9. The intelligent glue spraying method for the cryogenic composite thermal insulation material, which is disclosed in claim 8, is characterized in that the raw material centering positioning process in the step S1 is as follows:
Step S11, after the raw materials are placed on the placing table (402), a servo motor (403 c) is started to drive a bidirectional screw rod (403 b) to rotate, and a positioning block (403 d) is driven to approach each other, namely a stop lever (403 e) moves into a U-shaped hole (402 c);
And step S12, when the stop lever (403 e) moves in the U-shaped hole (402 c), pushing force is applied to the raw material placed on the placing table (402) so that the raw material moves to a preset position of the placing table (402) to be centered.
10. The intelligent glue spraying method for the cryogenic composite thermal insulation material according to claim 8, wherein the pre-pressing treatment process in the step S4 is as follows:
s41, when the conveying plate of the pre-pressing assembly (600) receives the raw materials subjected to glue spraying, the conveying plate is 15-20mm higher than the platform surface, and the conveying plate is in butt joint with the transition roller way (500) in a same-speed ratio;
Step S42, when the raw materials subjected to glue spraying move to a conveying plate and move to a set position, the conveying plate is lowered to 5-20mm below a workbench surface, and the upper workbench surface is lowered to the upper surface of an insulating box product at a constant speed and then is pressurized, so that pressure maintaining work is performed;
And S43, after the dwell time reaches a set value, the upper working platform surface is quickly lifted in place, the lower platform plate chain is simultaneously lifted in place, a pressed product is obtained, and the pressed product is conveyed to a rolling line (900).
CN202411439078.3A 2024-10-15 2024-10-15 A kind of intelligent glue coating production line for deep-cold composite thermal insulation materials and glue coating method thereof Pending CN119078343A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990362A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of front wall plate of container
CN109958691A (en) * 2019-04-28 2019-07-02 上海交通大学 A method for assembling and manufacturing bottom parts of large-size polyurethane insulating box for LNG ships
CN218925181U (en) * 2023-02-10 2023-04-28 山东省中麦纵横装饰材料有限公司 Positioning device for coating glue on composite rock wool board
CN118438550A (en) * 2024-06-26 2024-08-06 北京首豪新型建材科技集团有限公司 Sand air-entrapping and heat-preserving integrated compound machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102990362A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of front wall plate of container
CN109958691A (en) * 2019-04-28 2019-07-02 上海交通大学 A method for assembling and manufacturing bottom parts of large-size polyurethane insulating box for LNG ships
CN218925181U (en) * 2023-02-10 2023-04-28 山东省中麦纵横装饰材料有限公司 Positioning device for coating glue on composite rock wool board
CN118438550A (en) * 2024-06-26 2024-08-06 北京首豪新型建材科技集团有限公司 Sand air-entrapping and heat-preserving integrated compound machine

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