Numerical control rubber roll winding cladding device
Technical Field
The invention relates to the technical field of rubber machinery, in particular to a numerical control rubber roller winding covering device.
Background
The rubber roller winding machine is a machine commonly used in rubber roller encapsulation, and is characterized in that a rubber cylinder is heated, the temperature of a screw rod and the temperature of a machine head are controlled, meanwhile, a cold feeding extruder extrudes rubber strips with a certain shape from a linear rubber outlet to form continuous strip-shaped soft rubber, the continuous strip-shaped soft rubber is thermally attached to a rubber roller mandrel through a conveying and pressing device in a spiral winding method, the rubber strips are abutted against a processing original through an air pressure rod, and the rubber strips are wound on a workpiece through the rolling of the workpiece and the front-back movement of a workbench. Due to the good compactness, high automation degree and production efficiency and raw material saving, the rubber roll winding machine is widely applied in the rubber roll production industry.
In the process of rubber coating by the rubber roll winding machine, parameters such as temperature, workpiece rotating speed and workbench moving speed can be precisely controlled through instrument panel data, but the thickness of a rubber layer wrapped on a rubber roll core cannot be automatically detected, and an operator is required to manually measure on a rotating workpiece by using a vernier caliper.
The method has the following defects that 1, the workpiece is difficult to measure accurately due to rotation in the process of encapsulation, 2, when the vernier caliper is used for measuring the rotating workpiece, the vernier caliper is easy to be driven to synchronously rotate by the rotating workpiece when the vernier caliper contacts the workpiece, and is easy to hurt operators, 3, the feeding extruder is controlled by a set program to drive the rubber roller to move at a required speed, so that the complexity of an extruder system is increased, more sensors, controllers and actuators are needed, and the maintenance and debugging difficulty of the system is increased.
Disclosure of Invention
The embodiment of the invention aims to provide a numerical control rubber roll winding covering device so as to solve the problems in the background technology.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
The utility model provides a numerical control rubber roll winding cladding device, includes the base, the both ends at base top all are provided with the riser, two be provided with first motor and electric putter on the riser respectively, the power take off end of first motor and the power take off end of electric putter set up relatively, be provided with the installation cover of cone type on the power take off end of first motor, the power take off end of electric putter rotates the installation cover that is provided with the cone type, two the rubber roll is held to the clamp between the installation cover, one side of base is provided with the feed extruder, the feed extruder has seted up crowded material mouth near one side of base, two the upper end between the riser is provided with slider, install the range unit that can go up and down on the slider, range unit's bottom is provided with drive arrangement, glue film guiding device is installed through the link of L type to one side of slider, the winding has the glue film on the rubber roll, drive arrangement can with the surface butt of glue film.
Preferably, the sliding device comprises a guide rod, the guide rod is arranged at the upper end between the two vertical plates, and a sliding seat is arranged on the guide rod in a sliding manner.
Preferably, the through hole has been seted up at the middle part of sliding seat, range unit includes spacing shell, spacing shell sets up in the bottom of sliding seat, the screw hole has been seted up at the top of spacing shell, threaded rod is installed to the screw hole, the top of threaded rod is provided with the handle, the top of threaded rod rotates and is provided with the mounting panel, the top of mounting panel is provided with the stand, the top of stand runs through the thru hole setting on the mount pad, the side of stand is provided with the scale.
Preferably, the driving device comprises a driving wheel, the driving wheel is arranged at the bottom of the upright post, a second motor for driving the driving wheel is arranged on the side face of the upright post, and the driving wheel can be abutted to the outer surface of the adhesive layer.
Preferably, the glue layer guiding device comprises an elastic telescopic rod, one end, far away from the glue roller, of the elastic telescopic rod is provided with a guide roller, one end, close to the glue roller, of the elastic telescopic rod is provided with a V-shaped clamp, two ends of the V-shaped clamp are provided with a glue pressing roller which can be abutted to the outer surface of the glue layer, and the glue pressing roller is parallel to the driving wheel.
Preferably, the elastic telescopic rod comprises a shell, a pressing rod is slidably arranged in the shell, one end of the pressing rod, which is close to the rubber roller, is connected with the V-shaped clamp, and the other end of the pressing rod is connected with the inside of the shell through a spring.
Preferably, a sleeve is arranged on the side face of the vertical plate, a pulling rod is arranged in the sleeve in a sliding mode, a mounting hole is formed in the free end of the pulling rod, a tool holder is arranged in the mounting hole in a sliding mode, and a cutting knife is arranged at one end, close to the rubber roller, of the tool holder.
The embodiment of the invention has the beneficial effects that:
1. The distance between the driving device and the rubber roller at the bottom of the rubber roller can be adjusted by an operator in the device through the liftable ranging device, the thickness of the rubber layer which is required to be wound on the rubber roller is reserved in advance, when the rubber roller rotates to drive the rubber layer to be wound on the surface of the rubber roller to reach the preset thickness, the outer surface of the rubber layer can be abutted against the bottom of the driving device, when the outer surface of the rubber layer is abutted against the driving device, the driving device can be rotated to drive the sliding device to slowly move in the direction of the rubber layer which is not wound on the rubber roller, the driving device can drive the driving device to move in the direction of the rubber layer which is not wound on the rubber roller, so that the driving device cannot continuously drive the sliding device to move when the thickness of the rubber layer which is wound on the rubber roller is not required, the rubber layer is matched with the rotating rubber roller, the continuous winding of the rubber layer is realized through the mutual matching of the sliding device, the sliding device can be controlled to wind the rubber layer on the surface of the rubber roller, the whole sliding device can be controlled to wind the rubber layer in the direction of the rubber layer, the thickness of the rubber layer can be controlled, the operator can be used for accurately measuring the thickness of the rubber layer, and the electronic controller can be reduced, and the complexity of the electronic controller can be reduced, and the operator can be controlled, and the thickness can be controlled simultaneously, and the system can be reduced.
2. The guide rod of this device divide into two to two guide rods level set up the upper end between two risers side by side, ensure that the sliding seat of installation on the guide rod can be in directly over the rubber roll, can effectually cooperate with drive arrangement when the sliding seat removes, thereby drive the rubber layer guiding device and remove along the length direction of rubber roll, make the rubber layer guide dress.
3. The utility model provides an operating personnel can drive threaded rod at the screw hole of spacing shell top through rotatory handle and reciprocate, because threaded rod bottom is located spacing shell and rotate and install the mounting panel, the bottom of mounting panel then is connected with the stand, the through-hole on the mount pad is passed to the stand bottom sets up towards the direction of rubber roll, the side at the stand is provided with the scale, through the rotation of rotatory handle, the threaded rod can drive the stand and go up and down in step in spacing shell, the distance of stand bottom distance rubber roll can be clear through the scale of stand side, owing to the stand bottom is provided with drive arrangement, thereby distance between control drive arrangement and the rubber roll that can be accurate is reserved out in advance, need not later stage operating personnel and hold slide caliper and measure the thickness of rubber layer winding, reduce operating personnel's intensity of labour.
4. The bottom of this device drive wheel can carry out the butt with rubber layer winding on rubber roll surface, and can drive the drive wheel of bottom and go up and down when the stand goes up and down, be convenient for operating personnel control drive wheel bottom and the distance between the rubber roll, reserve out rubber layer winding thickness in advance, the drive wheel can slowly rotate under the drive of second motor, be convenient for when rubber layer thickness reaches the thickness of reserving, through the picture rotation of drive wheel, drive the sliding seat and remove on the guide bar, thereby control rubber layer guiding device removes along the length direction of rubber roll, ensure to accomplish the work of covering the rubber to the whole surface of rubber roll.
5. This device can be towards the position setting of rubber roll and rubber roll butt through the direction of guide roll, through the rotation of rubber roll, can ensure that the glue film is continuous twine to the surface of rubber roll, can effectually ensure homogeneity and the uniformity of glue film winding on the rubber roll through the rubber roll that sets up, because the rubber roll can with the rubber layer butt of winding on the rubber roll surface, when the rubber layer thickness of winding on the rubber roll gradually increases, through the elastic expansion link that sets up, can ensure that V type clamp can be compressed when the rubber layer is gradually thickened, ensure that the rubber roll all the time with the rubber layer surface butt, two rubber rolls of V type clamp tip all can with the glue layer butt, no matter the rubber roll corotation or reversal, ensure the homogeneity and the uniformity of glue layer winding.
6. When the thickness of the adhesive layer wound is gradually thickened, the V-shaped clamp forces the driving wheel to be arranged at the bottom of the upright post to gradually shrink towards the inside of the shell due to the action of the adhesive layer, and the adhesive layer butt joint of the adhesive layer on the adhesive layer can be always ensured by the adhesive layer V-shaped clamp arranged at the bottom end part of the upright post.
7. In this device operating personnel will pull out the pulling rod from the sleeve pipe, ensure that the cutting sword in the pulling rod tip mounting hole keeps parallel with the unnecessary glue film of rubber roll tip, because the sword handle setting of cutting sword is in the mounting hole, when pushing the sword handle in the mounting hole through operating personnel, the cutting sword's cutting edge can cut the unnecessary glue film of rubber roll tip, the effort that the unnecessary glue film of cutting sword excision produced is born by sleeve pipe, pulling rod 27 and handle completely, reduce operating personnel's intensity of labour, the security when guaranteeing the unnecessary glue film excision of operating personnel to rubber roll both ends simultaneously.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the whole structure of the present invention;
FIG. 3 is a schematic diagram of the overall structure of the present invention;
FIG. 4 is a cross-sectional view I of the present invention;
Fig. 5 is a second cross-sectional view of the present invention.
In the figure, 1, a feeding extruder; 2, a material extruding opening, 3, a base, 4, a vertical plate, 5, a first motor, 6, an electric push rod, 7, a mounting cover, 8, a rubber roller, 9, a rubber layer, 10, a connecting frame, 11, a guide rod, 12, a sliding seat, 13, a limiting shell, 14, a mounting plate, 15, a threaded rod, 16, a handle, 17, a scale, 18, a vertical column, 19, a driving wheel, 20, a second motor, 21, an elastic telescopic rod, 22, a V-shaped clamp, 23, a rubber roller, 24, a spring, 25, a guide roller, 26, a sleeve, 27, a pulling rod, 28, a knife handle, 29 and a cutting knife.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The utility model provides a numerical control rubber roll winding cladding device, shown in fig. 1-5, includes base 3, the both ends at base 3 top all are provided with riser 4, two be provided with first motor 5 and electric putter 6 on the riser 4 respectively, the power take off end of first motor 5 and the power take off end of electric putter 6 set up relatively, be provided with conical installation cover 7 on the power take off end of first motor 5, the power take off end of electric putter 6 rotates and is provided with conical installation cover 7, two hold rubber roll 8 between the installation cover 7, one side of base 3 is provided with feeding extruder 1, feeding extruder 1 has been seted up near one side of base 3 and has been extruded material mouth 2, two the upper end between riser 4 is provided with slider, install the range unit that can go up and down on the slider, the bottom of range unit is provided with drive arrangement, rubber layer 9 guiding device is installed through L type link 10 to one side of slider, winding on the rubber roll 8, 9 can with the outer surface abutment of drive arrangement.
When the rubber roll 8 is placed between the two mounting covers 7 by an operator, the rubber roll 8 can be clamped between the two mounting covers 7 stably through the work of the electric push rod 6, the mounting covers 7 at the power output end of the electric push rod 6 are rotationally connected, the rubber roll 8 between the two mounting covers 7 can be driven to rotate when the first motor 5 works, when the feeding extruder 1 works, the rubber layer 9 can be extruded through the extruding port 2, the operator can guide the rubber layer 9 onto the rubber roll 8 through the rubber layer 9 guiding device, the rubber layer 9 can be driven to wind on the rubber roll 8 through the work of the first motor 5, the sliding device arranged at the upper end between the two vertical plates 4 is positioned right above the rubber roll 8, the operator can adjust the distance between the driving device at the bottom of the electric push rod 6 and the rubber roll 8 through the liftable distance measuring device, the thickness of the rubber layer 9 which needs to be wound on the rubber roll 8 is reserved in advance, when the thickness of the glue layer 9 wound on the surface of the glue roller 8 is driven to reach the preset thickness by rotation of the glue roller 8, the outer surface of the glue layer 9 can be abutted with the bottom of the driving device, when the outer surface of the glue layer 9 is abutted with the driving device, the sliding device can be driven to slowly move towards the direction of the glue layer 9 which is not wound on the glue roller 8 by rotation of the driving device, the glue layer 9 guiding device can be driven to synchronously move by the connecting frame 10 when the sliding device moves, because the sliding device drives the driving device to move towards the direction of the glue layer 9 which is not wound on the glue roller 8, when the thickness of the glue layer 9 wound on the glue roller 8 does not reach the requirement, the driving device can not continuously drive the sliding device to move, the glue layer 9 is conveniently driven by the interlayer guiding device to be matched with the rotating glue roller 8, the glue layer 9 is continuously wound on the outer surface of the glue roller 8, through slider and drive arrangement's mutually supporting, realize that glue film 9 is continuous twines to the rubber roll 8 surface, cooperation rangefinder can control the thickness of glue film 9 winding on rubber roll 8, whole process need not operating personnel and uses slide caliper to measure the thickness of glue film 9 winding on rubber roll 8, reduce operating personnel's intensity of labour, and reduce operating personnel and use slide caliper to carry out measuring danger to glue film 9 thickness, simultaneously can also be accurate control glue film 9 winding thickness, and reduce the complexity on the electronic control system of this device, need not more sensors, controllers and executors, the maintenance and the debugging degree of difficulty of system have been reduced.
The sliding device comprises a guide rod 11, wherein the guide rod 11 is arranged at the upper end between the two vertical plates 4, and a sliding seat 12 is slidably arranged on the guide rod 11.
The guide rod 11 is divided into two, and two guide rods 11 are arranged at the upper end between two vertical plates 4 side by side horizontally, so that a sliding seat 12 installed on the guide rod 11 can be located right above the rubber roll 8, and can be matched with a driving device when the sliding seat 12 moves, so that the rubber layer 9 guiding device is driven to move along the length direction of the rubber roll 8, the rubber layer 9 on the rubber layer 9 guiding device can be matched with the rotating rubber roll 8, and the surface of the whole rubber roll 8 is subjected to the winding work of the rubber layer 9.
The through hole has been seted up at the middle part of sliding seat 12, range unit includes spacing shell 13, spacing shell 13 sets up the bottom at sliding seat 12, threaded hole has been seted up at the top of spacing shell 13, threaded rod 15 is installed to the screw hole, the top of threaded rod 15 is provided with handle 16, the top rotation of threaded rod 15 is provided with mounting panel 14, the top of mounting panel 14 is provided with stand 18, the top of stand 18 runs through the through hole setting on the mount pad, the side of stand 18 is provided with scale 17.
When the thickness of the adhesive layer 9 wound on the rubber roll 8 is required to be preset in advance, an operator can drive the threaded rod 15 to move up and down in the threaded hole at the top of the limiting shell 13 through the rotary handle 16, the bottom of the threaded rod 15 is positioned in the limiting shell 13 and is rotationally provided with the mounting plate 14, the bottom of the mounting plate 14 is connected with the upright post 18, the bottom end of the upright post 18 penetrates through the through hole on the mounting seat to be arranged in the direction of the rubber roll 8, scales 17 are arranged on the side face of the upright post 18, the threaded rod 15 can drive the upright post 18 to synchronously lift through the rotation of the rotary handle 16, the distance between the bottom end of the upright post 18 and the rubber roll 8 can be clearly known through the scales 17 on the side face of the upright post 18, and the distance between the driving device and the rubber roll 8 can be accurately controlled.
The driving device comprises a driving wheel 19, the driving wheel 19 is arranged at the bottom of the upright 18, a second motor 20 for driving the driving wheel 19 is arranged on the side surface of the upright 18, and the driving wheel 19 can be abutted with the outer surface of the adhesive layer 9.
The bottom of drive wheel 19 can carry out the butt with rubber layer 9 of rubber roll 8 surface winding, and the drive wheel 19 that can drive the bottom when stand 18 goes up and down, be convenient for operating personnel control drive wheel 19 bottom and rubber roll 8 between the distance, reserve out rubber layer 9 winding thickness in advance, the drive wheel 19 can slowly rotate under the drive of second motor 20, be convenient for when rubber layer 9 thickness reaches the thickness of reserving, through the picture rotation of drive wheel 19, drive sliding seat 12 and remove on guide bar 11, thereby control rubber layer 9 guiding device removes along the length direction of rubber roll 8, ensure to accomplish the work of laminating to rubber roll 8 whole surface.
The adhesive layer 9 guiding device comprises an elastic telescopic rod 21, one end, far away from the adhesive roller 8, of the elastic telescopic rod 21 is provided with a guide roller 25, one end, close to the adhesive roller 8, of the elastic telescopic rod 21 is provided with a V-shaped clamp 22, two ends of the V-shaped clamp 22 are provided with an adhesive pressing roller 23 which can be abutted to the outer surface of the adhesive layer 9, and the adhesive pressing roller 23 is parallel to the driving wheel 19.
When the glue layer 9 is extruded from the feeding extruder 1, the guide through the guide roller 25 can be arranged towards the position of the abutting joint of the glue roller 8 and the glue pressing roller 23, the glue layer 9 can be ensured to be continuously wound on the surface of the glue roller 8 through the rotation of the glue roller 8, the uniformity and consistency of the glue layer 9 wound on the glue roller 8 can be effectively ensured through the arranged glue pressing roller 23, the glue pressing roller 23 can be abutted against the glue layer 9 wound on the surface of the glue roller 8, when the thickness of the glue layer 9 wound on the glue roller 8 is gradually increased, the V-shaped clamp 22 can be ensured to be compressed through the arranged elastic telescopic rod 21 when the glue layer 9 is gradually thickened, the glue roller 8 is ensured to be always abutted against the surface of the glue layer 9, and the two glue pressing rollers 23 at the end part of the V-shaped clamp 22 can be abutted against the glue layer 9, so that the uniformity and consistency of the winding of the glue layer 9 are ensured no matter whether the glue roller 8 is positively rotated or reversely rotated.
The elastic telescopic rod 21 comprises a shell, a pressing rod is slidably arranged in the shell, one end, close to the rubber roller 8, of the pressing rod is connected with the V-shaped clamp 22, and the other end of the pressing rod is connected with the inside of the shell through a spring 24.
The casing sets up the link 10 of L type and keeps away from the one end of sliding seat 12, and when the wound thickness of glue film 9 is the incrassation gradually, because the effect of roll 23, V type presss from both sides 22 compel drive wheel 19 sets up the bottom of stand 18 gradually to the inside shrink of casing, because the spring 24 that sets up can ensure that the roll 23 that drive wheel 19 set up on the bottom tip V type presss from both sides 22 of stand 18 is all the time with glue film 9 butt on the rubber roll 8.
Example two
On the basis of the first embodiment, a sleeve 26 is arranged on the side surface of the vertical plate 4, a pulling rod 27 is slidably arranged in the sleeve 26, a mounting hole is formed in the free end of the pulling rod 27, a cutter handle 28 is slidably arranged in the mounting hole, and a cutting cutter 29 is arranged at one end, close to the rubber roller 8, of the cutter handle 28.
The winding work of the adhesive layer 9 is stopped when the adhesive layer 9 on the adhesive roll 8 is wound to the required thickness, and as the extruded adhesive layer 9 can form redundant parts at the two ends of the adhesive roll 8, the redundant adhesive layers 9 need to be cut off so as to prevent bubbles or uneven adhesive layers 9 from being generated in the subsequent vulcanization process, the existing cutting work of the redundant adhesive layers 9 is that an operator holds a cutting knife 29 to cut off the adhesive layers 9 at the two ends of the adhesive roll 8, and as the cutting work of the redundant adhesive layers 9 is carried out under the condition that the adhesive roll 8 rotates, the force generated when the cutting knife 29 cuts off the redundant adhesive layers 9 is completely acted on the hands of the operator, so that the labor intensity of the operator is increased, and the safety of the operator is also influenced;
through setting up sleeve pipe 26 in riser 4 side, sliding in sleeve pipe 26 sets up pulling rod 27, when need carry out the excision to unnecessary glue film 9 at rubber roll 8 both ends, operating personnel pulls pulling rod 27 out from sleeve pipe 26, ensure that the cutting sword 29 in the mounting hole of pulling rod 27 tip remains parallel with unnecessary glue film 9 of rubber roll 8 tip, because the sword 28 setting of cutting sword 29 is in the mounting hole, when pushing the sword 28 in the mounting hole through operating personnel, the cutting sword 29's cutting can cut unnecessary glue film 9 of rubber roll 8 tip, the effort that cutting sword 29 excision unnecessary glue film 9 produced is born by sleeve pipe 26, pulling rod 27 and handle 16 entirely, reduce operating personnel's intensity of labour, the security when guaranteeing that operating personnel carried out the unnecessary glue film 9 of rubber roll 8 both ends simultaneously.
The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this invention will occur to those skilled in the art, and are intended to be within the spirit and scope of the invention.